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GE Aviation

Engine Condition
Monitoring

Monitoring
CF34 Engines
GE AVIATION DIAGNOSTICS TRAINING MANUAL
THE POWER

The CF34 Engine Family


OF FLIGHT

CF34-3 CF34-8 CF34-10

Bombardier Challenger 604 Bombardier CRJ700 Bombardier CRJ900 EMBRAER 190

EMBRAER 170 EMBRAER 175


Bombardier CRJ200 EMBRAER 195

CF34-1A / -3A / -3B CF34-8C1 / -8C5 CF34-10E2 / -10E5


CF34-3A1 / -3B1 CF34-8E2 / -8E5 -10E6 / -10E7

EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-2
GE PROPRIETARY INFORMATION
GE AVIATION DIAGNOSTICS TRAINING MANUAL
THE POWER
OF FLIGHT

CF34 Monitoring Data Availability


Monitoring data availability varies by aircraft application:
Standard
Aircraft Engine Acquisition ACARS
Type Type Data Records Capable Takeoff Cruise

Challenger Business Jet


CL601 CF34-1A / 3A Flight Coupon No Standard
CL604 CF34-3B MDC (Manual Dow n Load) No Standard

Bombardier Regional Jets


CRJ100 / -200 CF34-3A / 3B MDC (Manual Dow n Load) Available * Standard Custom *+
CL850 CF34-3A / 3B MDC (Manual Dow n Load) Available * Standard Custom *+
CRJ700 CF34-8C MDC (Manual Dow n Load) Yes Standard Custom *+
CRJ900 CF34-8C MDC (Manual Dow n Load) Yes Standard Custom *+

Embraer Regional Jets


ERJ170 /-175 CF34-8E DL (Data Link) Yes Standard Standard
ERJ190 / -195 CF34-10E DL (Data Link) Yes Standard Standard
* Can be added by operator
+ will process if A/C is configured to send this data

EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-3
GE PROPRIETARY INFORMATION
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THE POWER

Examples of Monitoring Data Records from CRJ Aircraft


OF FLIGHT

ENGINE TREND RJ-XXXX.ENG 02:18 15SEP06 MDC REPORT: ENGINE TREND


WRITE OPTION: ALL LEGS THROUGH LEG 01018 WRITE OPTION: CURRENT LEG
MDC ASSEMBLY CPN: 622-9818-020 DISKETTE CPN: 831-0546-026 FILENAME: ACXXXXXX.ETD
A/C STRAPPING CODE: 0110 RJ100 MDC SOFTWARE VERS: 016 30MAR98 TIME: 16:15
DATE: 21Sep2006
LEG TIME DATE PARAMETER L ENG R ENG OTHER MDC APPLICATION PN: 832-6207-405
----- ----- ------- ------------------- ------ ------ ------ MDC TABLES PN: 8100042110.2
01003 14:31 12SEP06 N1 % 87.4 87.6 LEG:05116 DATE:21SEP06 TIME:16:15
N2 % 91.5 92.3 ------------------------------------
ITT C 812 820 L N1 85.0 %
VIBRATION MIL 1.1 0.5 R N1 85.0 %
OIL PRESSURE PSI 72 72 L N2 89.6 %
OIL TEMP C 83 86 R N2 89.4 %
FUEL FLOW PPH 2852 3028 L ITT 837 C
ENG OPER TIME SEC 2727 2727 R ITT 820 C
ECS PACK OFF OFF L PS3 290 PSI
COWL ANTI-ICE OFF OFF R PS3 293 PSI
WING ANTI-ICE OFF OFF L N1 VIBES 0.0 MIL
IAS KT 167.8 R N1 VIBES 0.1 MIL
PRESSURE ALT FT 472 L N2 VIBES 0.4 MIL
TAT C 19.1 R N2 VIBES 0.7 MIL
L OIL TEMP 77 C
R OIL TEMP 76 C
L OIL PRESSURE 79 PSI
R OIL PRESSURE 82 PSI
L PLA 50.6 DEG
R PLA 50.8 DEG
L FUEL FLOW 4622 PPH
R FUEL FLOW 4494 PPH
L VG POSITION 0.3 DEG
R VG POSITION 0.5 DEG
FADEC IN CONTROL LA AND RA
COMPUTED AIRSPEED 166.3 KT
ALTITUDE 420 FT
TOTAL AIR TEMP 23.5 C
L FADEC BLEED STATUS 1024 INT
R FADEC BLEED STATUS 1024 INT

CRJ100/200 CF34-3 MDC Download CRJ700/900 CF34-8C ACARS MDC Report


EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-4
GE PROPRIETARY INFORMATION
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THE POWER

Data Availability Drives Approach to CF34 Monitoring


OF FLIGHT

 Challenger CL601 Business Jet


Data hand-logged >> only cruise data
Monitoring like CF6 / CFM56 cruise performance trends

 Bombardier CRJ Regional Aircraft and Challenger CL604 Business Jet


Automatically acquired during takeoff
( legacy approach unreliable availability of stable-cruise data from earlier generation aircraft )
ITT Margin trended / Fuel Flow and Core Speed trended as if margins
Takeoff ITT trend >> projected margin from certified ITT red-line
Takeoff fuel flow & core speed trends >> baseline minus measured ( like a margin )

 Embraer Regional Aircraft


Automatically acquired during both takeoff and cruise
Monitoring approach same as for CF6 / CFM56
Takeoff ITT Margin trended
Stable-Cruise performance parameters trended ( ITT, FF, Core Speed)

EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-5
GE PROPRIETARY INFORMATION
GE AVIATION DIAGNOSTICS TRAINING MANUAL
THE POWER
OF FLIGHT

T/O Performance Parameter Definition


ITT Margin -- All CF34s
ITT Margin (from Takeoff Trend Data)
ITT margin is the available margin (C) to the maximum allowable temperature
(redline) at NTO thrust, corner point conditions.
An engine operating at or below zero margin runs the risk of experiencing an
ITT exceedance when operating at NTO thrust, corner point conditions.
EGTHDM vs. FLIGHT_DATETIME
TRENDDATA
Low alert
65

55 Water Wash

EGT Hot Day Margin at Takeoff


ITT margin = ( ITT redline ITT engine) 45

35

Corrected to NTO thrust at corner point 25

operating conditions 15

-5

-15
14-Dec-2005 02-Feb-2006 24-Mar-2006 13-May-2006 02-Jul-2006 21-Aug-2006 10-Oct-2006

FLIGHT DATETIME

EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-6
GE PROPRIETARY INFORMATION
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OF FLIGHT

T/O Performance Parameter Definitions (Cont.)


CRJ and CL604 Aircraft
GN2R vs. FLIGHT_DATETIME
1 TRENDDATA

0.8

Water Wash

Delta Core Speed at Takeoff


0.6

 Core Speed 0.4

Margin to production engine baseline 0.2

0
baseline value minus measurement -0.2

reverse of typical cruise deviations -0.4

Parameter directions: -0.6

Increasing Trend = Decreasing Physical Core Speed -0.8

-1
14-Dec-2005 02-Feb-2006 24-Mar-2006 13-May-2006 02-Jul-2006 21-Aug-2006 10-Oct-2006

FLIGHT DATETIME

GWFR vs. FLIGHT_DATETIME


4 TRENDDATA

 Fuel Flow 3

Water Wash
2

Delta Fuel Flow at Takeoff


Margin to production engine baseline 1

baseline value minus measurement 0

reverse of typical cruise deviations -1

-2

Parameter directions: -3

Increasing Trend = Decreasing Physical Fuel Flow -4

-5

-6
14-Dec-2005 02-Feb-2006 24-Mar-2006 13-May-2006 02-Jul-2006 21-Aug-2006 10-Oct-2006
EFFECTIVITY CF34 FLIGHT DATETIME
MONITORING CF34 ENGINES Page 14-7
GE PROPRIETARY INFORMATION
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Takeoff vs. Cruise Trending Characteristics OF FLIGHT

ITT Trends -- All CF34s

 Takeoff (Margin)  Cruise (Delta)


Projected difference from certified limit Deviation from reference baseline
Decreasing trend reflects Increasing Increasing trend reflects Increasing
ITT raw value ITT raw value

EGTHDM vs. FLIGHT_DATETIME DEGT vs. FLIGHT_DATETIME


TRENDDATA TRENDDATA
80 50
Low alert Linear (TRENDDATA)
Linear (TRENDDATA)
70 40
EGT Hot Day Margin at Takeoff

60
30

Delta EGT at Cruise


50
20

40
10

30

0
20

-10
10

-20
0

-10 -30
13-Apr-2006 03-May-2006 23-May-2006 12-Jun-2006 02-Jul-2006 22-Jul-2006 11-Aug-2006 31-Aug-2006 20-Sep-2006 13-Apr-2006 03-May-2006 23-May-2006 12-Jun-2006 02-Jul-2006 22-Jul-2006 11-Aug-2006 31-Aug-2006 20-Sep-2006

FLIGHT DATETIME FLIGHT DATETIME

EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-8
GE PROPRIETARY INFORMATION
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Takeoff vs. Cruise Trending Characteristics


THE POWER

(Cont.)
OF FLIGHT

CRJ and CL601


Takeoff (Margin) Cruise (Delta)
Decreasing trend reflects Increasing trend reflects
Increasing raw value Increasing raw value
GN2R vs. FLIGHT_DATETIME GPCN25 vs. FLIGHT_DATETIME
1 TRENDDATA
TRENDDATA 0.8
Linear (TRENDDATA)

0.8
0.6

Delta Core Speed at Cruise


Delta Core Speed at Takeoff

0.6
0.4

0.4

Core Speed
0.2
0.2

0
0

-0.2 -0.2

-0.4 -0.4

-0.6
-0.6

-0.8
-0.8
02-Feb-2006 24-Mar-2006 13-May-2006 02-Jul-2006 21-Aug-2006 10-Oct-2006

14-Dec-2005 02-Feb-2006 24-Mar-2006 13-May-2006 02-Jul-2006 21-Aug-2006 10-Oct-2006 FLIGHT DATETIME


FLIGHT DATETIME

GWFR vs. FLIGHT_DATETIME GWFM vs. FLIGHT_DATETIME


4 TRENDDATA TRENDDATA
8
Linear (TRENDDATA)

6
Delta Fuel Flow at Takeoff

Delta Fuel Flow at Cruise


1

Fuel Flow
4

-1 2

-2

0
-3

-4
-2

-5

-6 -4
14-Dec-2005 02-Feb-2006 24-Mar-2006 13-May-2006 02-Jul-2006 21-Aug-2006 10-Oct-2006 02-Feb-2006 24-Mar-2006 13-May-2006 02-Jul-2006 21-Aug-2006 10-Oct-2006

FLIGHT DATETIME FLIGHT DATETIME

EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-9
GE PROPRIETARY INFORMATION
GE AVIATION DIAGNOSTICS TRAINING MANUAL
THE POWER
OF FLIGHT

Special Plotting Parameters for Some CF34 Models


Special parameters are used to plot CF34-3 and CF34-8C (CRJ) takeoff
trends for Fuel Flow Margin and Core Speed Margin
Special CF34 parameters listed in Plotting tool under Standard Parameters,
Engine Parameters, or All Parameters
EGT label used for all ITT related parameters -- all CF34 applications

EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-10
GE PROPRIETARY INFORMATION
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THE POWER

Typical Plotting Parameters for CRJ Applications OF FLIGHT

ITT Margin
EGT Hot Day Margin Smoothed

Core Speed
Delta Core Speed Smoothed for CF34

Fuel Flow
Delta Fuel Flow Smoothed for CF34

Fan Vibes
Fan Vibe Fwd Smoothed

Core Vibes (8C)


Core Vibe Rear Smoothed

EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-11
GE PROPRIETARY INFORMATION
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THE POWER
OF FLIGHT

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EFFECTIVITY CF34
MONITORING CF34 ENGINES Page 14-12
GE PROPRIETARY INFORMATION

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