In this Standard the comma has been adopted as decimal sign.

INDEX

SECTION TITLE PAGE

1. PURPOSE ................................................................................. 2

2. APPLICATION ........................................................................... 2

3. APPLICABLE DOCUMENTS ...................................................... 2

4. MATERIALS AND USED EQUIPMENT ...................................... 2

5. PROCEDURES.......................................................................... 3

5.1 PREPARATION OF THE HOSE ................................................. 3

5.2 INSPECTION AND CLEANING BEFORE ASSEMBLY.................. 4

5.3 MANUAL ASSEMBLY (STRAIGHT AND CURVE FITTINGS)......... 4

5.3.1 Assembly of the Socket ............................................................. 4
5.3.2 Assembly of the Nipple.............................................................. 5

5.4 ASSEMBLY USING MODEL F2152MACHINE (STRAIGHT

AND CURVE FITTINGS) (APPLICABLE ONLY FOR HOSE 303) ... 8

6. QUALITY ASSURANCE PROVISIONS......................................... 15

6.1 RESPONSIBILITY FOR THE INSPECTION.................................. 15
6.2 INSPECTION AFTER ASSEMBLY............................................... 15
6.3 PRESSURE TEST...................................................................... 15
6.4 CLEANING OF THE HOSE ASSEMBLIES .................................. 15
6.5 RECORDS AND REPORTS ........................................................ 16

7. GENERAL NOTES..................................................................... 16
7.1 IDENTIFICATION ...................................................................... 16
7.2 DRAWING CALLOUT................................................................. 16

LIST OF EFFECTIVE PAGES------------------------------------1st ISSUE: 06 Jun 83

PAG REV PAG REV PAG REV PAG REV
ALL A
THIS DOCUMENT CAN NOT BE USED, PUBLISHED NOR COMMUNICATED TO THIRD
PARTIES OR REPRODUCED WITHOUT AUTHORIZATION OF THE ISSUING COMPANY

ENG ORDER.(EO) AEROQUIP HOSES WITH MS FITTINGS

NOR-2007162 - ASSEMBLY
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1. PURPOSE

This Standard establishes the procedures to assemble medium and low pressure
hoses (see Table 1) with fittings MS27404/Aeroquip 491, MS24587/Aeroquip 491,
Aeroquip 451 and Aeroquip 980688.

2. APPLICATION

This Standard applies in the assemble of the hoses indicated on Table 1.

TABLE 1 : APPLICABLE HOSES

MANUFACTURER P/N APPLICABILITY

303 MEDIUM PRESSURE

AEROQUIP
306 LOW PRESSURE

3. APPLICABLE DOCUMENTS

Embraer Standards

NE 04-021 - Hose Assemblies - Identification.

NE 40-118 - Fluid Lines Components - Cleaning and Decontamination.

NE 50-003 - Tubings and Hoses - Pressure Test.

NE 50-194 - Hose Assembly - Test of Free Sphere Passage.

4. MATERIALS AND USED EQUIPMENT

4.1 Hose assembling machine F2152.

4.2 Hose cutting machine or fine teeth cutting blade.

4.3 Wrench or similar.

4.4 Nitrocellulosic acrylic lacquer, MIL-L-19538, yellow color, FED-STD-595 no.

33538, P/N 06-004-1-315 (E9116642).

4.5 Oil SAE 30.

4.6 Mandrel for manual assembly or similar (Aeroquip S1051).

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5. PROCEDURES

In accordance with the fittings P/N defined on drawing, perform the components
assembly as follows.

5.1 PREPARATION OF THE HOSE

5.1.1 Cut the hose at a right angle, in the length indicated on the drawing or per
model, using a hose cutting machine or a fine teeth cutting blade. See Figure 1.

NOTES

1) Do not compress (crunch) the hose during the cutting operation.

2) Gently bend the hose during the cutting operation to avoid crimping of the
cutting blade.

5.1.2 After the cut, remove the burrs, tear outs and clean the interior of the hose.

FIGURE 1 : CUTTING OF THE HOSE

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5.2 INSPECTION AND CLEANING BEFORE ASSEMBLY

5.2.1 Before the assembly, visually inspect the fittings and hoses for the absence
of :

a) visual defects and crackings on the connections

b) broken cotton meshes on the hose

5.2.2 Whenever necessary, clean and degrease the metallic connections as per
NE 40-118.

NOTES

1) The fittings shall be clean, free from impurities and foreign particles.

2) For system where Skydrol is used within it do not use petroleum based
cleaning solvents.

5.3 MANUAL ASSEMBLY (STRAIGHT AND CURVE FITTINGS)

5.3.1 ASSEMBLY OF THE SOCKET

5.3.1.1 Hold the socket in the hand vise.

NOTE

Do not overtighten the sockets and place the protectors so to not damage them.

5.3.1.2 Thread in the hose into the socket on the counterclockwise sense, so the
hose touches the end of the socket. Return one quarter of turn back.

FIGURE 2 : INSTALLATION OF THE HOSE INTO THE SOCKET

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5.3.2 ASSEMBLY OF THE NIPPLE

5.3.2.1 Tighten the nipple and the nut in the assembly mandrel (manual assembly
tool).

NOTE

It is recommended the use of Aeroquip S1051 manual assembly tool.

5.3.2.2 Lubricate the inner side of the hose and the threads of the nipple with
lubricating oil or light grease (or petroleum based).

NOTE

For elbows with flange, install the flange in the nipple before the lubrication.

FIGURE 3 : ELBOW WITH FLANGE

5.3.2.3 For straight fittings : thread in the nipple into the socket, using a wrench
or similar (4.3) at the six sided part of the assembly tool. See Figure 4.

NOTES

1) The maximum allowable gap between the socket and the nipple shall be as per
Table 2.

2) When the assembly tool is removed, the nut shall turn free.

3) For dash numbers 32 and higher, thread in the nipple up to a point where it is
not possible to turn any longer then remove it, re-lubricate it and re-install it.

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 TABLE 2 : MAXIMUM ALLOWABLE GAP BETWEEN THE SOCKET AND THE
NIPPLE

DASH NO. G (MAX) mm (in)

BELOW -32 1,6 mm (1/16 in)

STRAIGHT
TIGHTEN UNTIL NO LONGER
SOCKETS
ABOVE -32 POSSIBLE TO TURN
ALL
ELBOWS 1,6 mm (1/16 in)
1

1 For dash numbers -40 and -48 a maximum gap of 2,4 mm (3/32 in) is allowed

FIGURE 4 : ASSEMBLE OF THE NIPPLE

5.3.2.4 For elbows, proceed as follows:

a) tighten the nipple (at each end of hose) to reach to the maximum gap indicated
on Table 2;

b) place the fittings at the position (angle) specified on the drawing or in

accordance with the hose assembly model (mock-up)

NOTE

The angle shall be measured as indicated on Figure 5;

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 FIGURE 5 : ANGULAR POSITIONING

c) finish the torque of the nipple (from both ends) with the wrench or similar (4.3),
up to the six sided part touches the socket;

d) verify if the gap is in accordance with Table 2 and the angular position as
specified on the drawing or as per hose assembly model (mock-up).

NOTE

Untightening of the fitting to obtain the gap or the correct angular position shall
be avoided. The fitting shall never be untightened more than one quarter of a
turn, in any case.

5.6.3.5 Verify that in the hose assembly interior there is no foreign object (FO),
applying the free passage test , specified in the NE 50-194.
If necessary after sealing of hose assembly, the free passage test shall be repeated.

5.3.2.6 After assembling, seal the fittings so to grant the gap, specified in Table 2,
between the socket and the six sided part of the nipple (see Figure 4), by applying
paint (4.4) over a plane surface of the socket and the corresponding six sided face
of the nipple. See Figure 6.

CAUTION

Do not alter the gap of the first assembly.

The seal shall be applied by Quality Control right after the inspection ( see item
6.2 b).

FIGURE 6 - SEAL OF THE FITTING SOCKET/NIPPLE

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5.4 ASSEMBLY USING MODEL F2152 MACHINE (STRAIGHT AND CURVE
FITTINGS) (APPLICABLE ONLY FOR HOSE 303)

NOTE

Assemble of hose 306 with the machine is not recommended.

FIGURE 7 : HOSE ASSEMBLING MACHINE MODEL F2152

5.4.1 Select the mandrel F-2064 or F-2065 (see Tables 3 and 4) for the straight
fitting to be assembled and install it on the machine over riding head.

NOTE

The mandrel is not required for elbow.

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TABLE 3 : MANDRELS FOR ASSEMBLING OF CONNECTIONS WITHOUT THE SIX
SIDED PART OF THE NIPPLE

FITTING SEALING
0,52 rad 0,65 rad 0,65 rad 0,52 rad 0,65 rad 0,52 rad
(30o) (37 o) (37 o) (30 o) (37 o) (37 o)
SURFACE
MANDREL
NO.
FITTING P/N ( OR SIMILAR ) MS24587 MS27404 MS24587
441 481 817
DIAMETER THREAD 451 471 491
mm ( in ) SIZE-FILLETS

3,1
F-2064-3A* 3/8 - 24 3 3D
( 0,122 )

4,3
-4A* 1/16 - 20 4 4D
( 0,168 )

4,3
-4D* 9/16 - 18
( 0,168 )

4,3
-4E* 7/16 - 20 4 (35 o)
( 0,168 )

4,2
-4F* 7/16 - 20
( 0,166 )

5,8
-5A* 1/2 - 20 5D
( 0,230 )

5,8
-5C* 1/2 - 20 5 (35 o)
( 0,230 )

5,7
-5D* 1/2 - 20
( 0,228 )

7,4
-6A* 9/16 - 18 6 6D
( 0,293 )

7,4
-6B* 5/8 - 18
( 0,293 )

7,4
-6D* 9/16 - 20
( 0,293 )

9,8
-8A 3/4- 16 8 8D
( 0,387 )

9,9
-8D 3/4- 18 8D
( 0,388 )

9,8
-8E 3/4- 16
( 0,385 )

continue

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 continued

TABLE 3 : MANDRELS FOR ASSEMBLING OF CONNECTIONS WITHOUT THE SIX

SIDED PART OF THE NIPPLE

FITTING SEALING 0,52 rad 0,65 rad 0,65 rad 0,52 rad 0,65 rad 0,52 rad
SURFACE ( 30 ) ( 37 ) ( 37 ) ( 30 ) ( 37 ) ( 35 )
MANDREL FITTING P/N MS24587 MS27404 MS24587
441 481 817
NUMBER ( OR SIMILAR ) 451 471 491
THREAD
DIAMETER
SIZE-
mm ( in )
FILLETS
12,2
F-2064-10A 7/8 - 14 10 10
( 0,480 )
12,3
-10C 7/8 - 18 10
( 0,483 )
12,2
--10D 7/8 - 14
( 0,480 )
15,4
--12A 1 1/16 -12 12D
( 0,605 )
15,4
-12B 1 1/16 -14
( 0,605 )
15,4
-12D 1 1/16 -14 12
( 0,605 )
20,5
-16A 1 5/16 -12 16
( 0,809 )
19,8
-16B 1 5/16 -12 16
( 0,780 )
20,5
-16D 1 5/16 -14 16
( 0,809 )
26,4
-20A 1 5/8 - 12 20
(1,041 )
25,9
-20B 1 5/8 - 12 20
( 1,019 )
26,4
-20C 1 5/8 - 14 20
( 1,041 )
32,4
-24A 1 7/8 - 12 24
( 1,274 )
31,7
-24B 1 7/8 - 12 24
(1,248 )
32,4
-24C 1 7/8 - 12 24
( 1,274 )
44,3
-32A 2 1/2 - 12 32
( 1,744 )
43,6
-32B 2 1/2 - 12 32
( 1,718 )
44,3
-32C 2 1/2 -12 32
( 1,744 )

* TWO PARTS MANDREL

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 TABLE 4 : MANDRELS FOR FITTINGS WITH THE SIX SIDED NIPPLE

MANDREL MAX DIA HOSE

NUMBER mm in 303-302A 666 667 601
F-2065-4B 3,91 0,154
-4E 3,78 0,149 4 4 4
-4F 3,10 0,122
-5A 6,35 0,250 6
-5B 5,66 0,223 5
-5D 5,33 0,210 5
-5E 4,29 0,169
-6B 7,11 0,280
-6C 6,93 0,273 6 6
-6D 5,84 0,230
-8B 8,61 0,339 8
-8D 9,47 0,373
-8E 9,27 0,365
-8F 8,99 0,354 8 8
-10B 11,51 0,453
-10C 10,95 0,431 10
-10D 11,96 0,471
-10E 11,40 0,449 10
-10F 11,28 0,444
-12B 14,60 0,575 12 12 12
-12C 14,00 0,551
-12D 14,45 0,569
-16A 20,55 0,809 16
-16B 20,09 0,791
-16C 19,81 0,780 16
-16D 20,19 0,795 16
-20A 26,44 1,041 20 20
-20C 26,06 1,025
-24B 32,08 1,263
-24C 25,40 1,000 24

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5.4.2 Select the castle (see Table 5) with the adequate dimension and install it on
the pot chuck pad, tightening it firmly.

NOTES

1) The biggest threaded end of the mandrel shall be fixed on the pot chuck pad.

2) Do not use an extension on the pot chuck pad shaft, the hand tightening
provides a sufficient tightening pressure.

TABLE 5 : POT CHUCK PADS

POT
TYPE DIMENSION OF THE NUT
CHUCK
OF
CONNECTION
PAD
mm ( in )
NUMBER
11,11 to 23,81 (7/16 to 15/16) F2152-1A
STRAIGHT
25,40 to 52,39 (1 to 2 1/16) F2152-2A
FITTINGS
53,97 to 76,20 ( 2 1/8 to 3 ) F2152-3A
9,5 to 25,40 ( 3/8 to 1 ) F2152-4A
34,92 to 38,10 ( 1 3/8 to 1 1/2) F2152-6A
39,70 to 44,45 ( 1 9/16 to 1 1/2 ) F2152-7A
STANDARD
ELBOWS 53,98 to 58,74 ( 2 1/8 to 2 5/16 ) F2152-8A
FITTINGS
50,80 to 53,98 ( 2 to 2 1/8 ) F2152-11A
26,98 to 31,75 ( 1 1/16 to 1 1/4 ) F2152-12A
32,54 to 34,92 ( 1 9/32 to 1 3/8 ) F2152-13A
38,10 (1 1/2) PLANES F2152-9A
SPECIAL
- 24 50,8 (2) SQUARE F2152-10A

5.4.3 Remove the over riding head by means of the driven handle at the pot chuck
pads.

5.4.4 Actuate the machine control key to the forward position and apply enough
pressure on brake so to stop the over riding head.

5.4.5 Insert the nipple and nut assembly into the mandrel.

5.4.6 Release the brake when the over riding head starts to spin, that indicates
the nipple is faced with the mandrel and the nut is tightened.

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5.4.7 Place the hose and the socket on the driver, with the socket leaving out
from 3,2 mm to 6,4 mm ( 1/8 in to 1/4 in ). Tighten the pot chuck pads of the
vise.

5.4.8 Lubricate the nipple and the inner side of the hose with oil SAE 30 or
equivalent.

5.4.9 For straight connections : move the driver forward, so the nipple fits into the
hose, attaching the thread of the nipple with the socket and tighten them, The
maximum gap shall be in accordance with Table 2.

5.4.10 Put the key on the OFF position, apply the brake and turn the key to
REVERSE.

NOTE

When the assembly is released form the mandrel, displace the driver from the over
riding head and remove the hose assembly.

5.4.11 For elbows, proceed as follows :

a) attach the elbow in one of the ends as specified in 5.4.9 and 5.4.10;

b) install the hose assembly model (mocked up on the aircraft, at the angular
position specified on the drawing) on the machine and mark this position over
the dial of the over riding head, that is the point the machine shall stop. See
Figure 8 ;

NOTES

1) The marking shall be done with a ball pen mark over an adhesive tape adhered
on the dial.

2) The angle shall be measured in accordance with Figure 5.

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 FIGURE 8 : DIAL OF THE MACHINE ( MARKING PLACE )

c) cut the second elbow on the machine over riding head, positioning it on the
same position as it was placed on the model (mocked up on the aircraft);

d) operate the machine in accordance with 5.4.9. to the vicinity to obtain the
maximum gap, see Table 2;

e) complete the tightening, operating the machine and stop when the mark on the
dial coincides with the marker (pointer) of the dial;

f) verify if the gap is in accordance with Table 2 and the angular position as per
drawing or per hose assembly model (mocked up on the aircraft);

NOTE

Untightening of the connection to obtain the gap or the correct angular position
shall be avoided. The connection shall never be untightened more than one
quarter of a turn, in any case.

g) repeat the operations specified in 5.4.10;

5.4.12 Verify that in the hose assembly interior the is no foreign object (FO),
applying the free passage test, specified in the NE 50-194.
If necessary after sealing of hose assembly, the free passage test shall be repeated.

5.4.13 After the assembly, seal the connections so to assure the gap specified on
Table 2, between the socket and the six sided part of the nipple (see Figure 4),
applying paint (4.4) over a plane face of the socket and the corresponding six
sided face of the nipple. See Figure 6.

CAUTION

Do not alter the gap of the first assembly.

The seal shall be applied by Quality Control right after the inspection ( see item
6.2 b).

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6. QUALITY ASSURANCE PROVISIONS

6.1 RESPONSIBILITY FOR THE INSPECTION

6.1.1 Personnel performing the process specified in this Standard shall be

qualified on the basis of appropriate education, training and/or experience, as
required. Appropriate records of training and the evidence of the personnel
qualification shall be maintained.

6.1.2 Quality Assurance shall monitor the process specified on this Standard in
order to ensure the fulfillment of the requirements established herein and
promote preventive actions when necessary.

6.2 INSPECTION AFTER ASSEMBLY

The hose shall be inspected to assure the following :

a) hose length in accordance with the drawing or model;
b) free flow hose interior, applying the sphere passage test specified in NE 50-194;
c) gap between socket / nipple and seal applicable.

6.3 PRESSURE TEST

After assembly and visual inspection the hoses shall be tested for pressure
(leakage) as per NE 50-003.

6.4 CLEANING OF THE HOSE ASSEMBLIES

Before the pressure test, a dry and filtered compressed air flow shall be applied.
The quality of the compressed air shall be verified according to NE 40-118.
After the pressure test, the cleaning of the hose shall be done, passing a cleaning
fluid in its inner side (see Table 6) to remove deposits; and dry with a dry and
filtered compressed air stream or dry nitrogen.

NOTES
1) After cleaning, protect all fitting ends with caplug and bubble plastic to
avoid damage on the fittings during the transportation. The hoses assembly
shall be packed inside properly identified plastic bags or cardboard boxes. The
minimum bending radius of hose shall be observed during the handling,
transport and storage of hoses.

2) The hose assembly shall be stored in environment with temperature of (4 to

38)C, 90 % (MAX) of relative humidity, away from thermic sources, direct
sunlight, dust, oils, greases, and other deterioration sources.

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 TABLE 6 : RECOMMENDED CLEANING FLUID

CLEANING FLUID SPECIFICATION

KEROSENE P-S-661
SOLVENT
P-D-680 TYPE II

SYNTHETIC DETERGENT
1 MIL-D-16791

1,1,2 TRICHLORE - 1,2,2

TRIFLUORETHANE
MIL-C-81302
2

1 The use of this product requires an ultimate operation of rinsing with water.

2 Shall not be used to clean hoses with PVC compound.

NOTE

For system where Skydrol is used within do not use petroleum based cleaning
solvents.

6.5 RECORDS AND REPORTS

Test records and reports shall be controlled and maintained to provide evidence of
conformity to the requirements of this standard. The retention time to be followed
shall be in accordance with the Quality Management System Procedure, unless
otherwise specified in the contract.

7. GENERAL NOTES

7.1 IDENTIFICATION

The assembled hoses shall be identified in accordance with NE04-021.

7.2 DRAWING CALLOUT

This Standard shall be called out on drawings through the NI 326 - Assemble
Aeroquip hose with MS / Aeroquip fittings according to NE04-016

___________________

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