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Master Catalogue
The Innovative Leader of Automatic Lubricators Pulsarlube Master Catalogue Pulsarlube
Contents
Introduction 02 Company Introduction
04 Why Pulsarlube?
Applications 06 Pulsarlube at a Glance
08 Industries & Applications
Products 10 Electrochemical
Pulsarlube Pulsarlube
V E
14 Electromechanical
The Best Lubrication Solutions Pulsarlube Service Pulsarlube
M Pack EX
18 Advanced Features
Pulsarlube Pulsarlube Pulsarlube Pulsarlube
MS MSP Mi PLC
22 Oiler
Pulsarlube Pulsarlube
OL EO
24 Spring
Pulsarlube
S
Installations 26 Pulsarlube Installation Options
Pulsarlube 3
Company Introduction
Utilizing patented cutting edge microprocessor technology, PULSARLUBE provides the most innovative and reliable brings the best quality assurance towards customers as well as continuous
innovation to our technology for better lubrication solutions.
Automatic Single Point Lubricator on the market. Backed by years of research and development PULSARLUBE offers a wide
range of superior products to meet the needs of our customers.
PULSARLUBE provides high quality products and services worldwide through its well-established distribution network.
Pulsarlube
Distributors
Pulsarlube China
Guangzhou City, China
1991 Foundation of Korea Lubrication Tech 1999 Achieved ISO 9001 2007 Invention of Pulsarlube EX and 2009 Foundation of Subsidiary in 2011 Foundation of Sales Office in Seoul, 2013 Foundation of Sales Office in 2015 Invention of Pulsarlube PLC
Introduction of the First Electrochemical Invention of Pulsarlube M Passed UL & ATEX Certification Frankfurt, Germany South Korea ( Marketing / Sales,R&D) Guangzhou, China
Lubricator under Trademark Pulsarlube Achieved ISO 14001
1998 Invention of Pulsarlube V and Passed 2000 Foundation of Subsidiary in Chicago, IL U.S.A. 2008 Invention of Pulsarlube M500 2010 Foundation of Domestic Sales Office 2012 Invention of Pulsarlube E & Passed 2014 Invention of Pulsarlube Mi 2016 Launch of Customized
ATEX EX Ia IIC Certification Changed Company Name to KLT Co.,Ltd. Invention of Pulsarlube S in Pyeongtaek, South Korea IECEX/ATEX/UL Certification Lubricant Business
Achieved CE Certificate for Pulsarlube M
Accurate automatic lubrication can extend bearing life which will reduce replacement/repair costs
and avoid unnecessary downtimes.
Pulsarlube is the most effective solution to lubricate your equipment. Pulsarlube offers a variety of solutions that can significantly increase your bottom line.
Automotive Steel Cement Mining Pulp & Paper Petrochemical Thermal Power Plant Nuclear Power Plant Semiconductor Marine
Chains Loaders Conveyors Mobile Equipment Conveyors Electric Motors Water Pumps Water Pumps Air Handling Units Mooring Winch
Lifts Conveyors Electric Motors Conveyors Electric Motors Blowers Electric Motors Electric Motors Clean Rooms Doors
Electric Motors Electric Motors Blowers Electric Motors Blowers Pumps Conveyors Conveyors Cooling Towers Cranes
Conveyors Blowers Fans Pumps Pumps Air Compressors Boilers Boilers SMD PCB Lines Pumps
Loaders Fans Pumps Crushers Paper Machines Heaters Air Handling Units LCD Panels Electric Motors
HVAC Systems Pumps Loader Robots
Wet Scrubbers
4
8 Master Catalogue Pulsarlube 9
5
Electro-
chemical
Connecting Thread
Applications 3/8 BSPT
Protector
Product Dimension
PULP & STEEL CEMENT BLOWERS ELECTRIC V125 : 97mm( 3.83") x 125mm (4.92")(H)
PAPER MILLS MOTORS V250 : 97mm( 3.83") x 163mm (6.42")(H)
Base
1/4 NPT/BSPT
Applications Compatible Thread
Protector
Product Dimension
E60 : 77mm ( 3.03") x 91mm (3.58")(H)
CEMENT PULP & MINING CONVEYORS WASTE MARINE E120 : 77mm ( 3.03") x 111mm ( 4.37")(H)
PAPER DISPOSAL E240 : 77mm ( 3.03") x 156mm ( 6.14")(H)
Service Packs
mechanical
Cross Section
Pouch
Plate
Grease
Pouch
LCD
Main Body
Pump
Worm
Gear
Connecting Thread
* The battery and grease pouch must be replaced together when replacing a service pack. Do not reuse the battery pack.
3/8 BSPT Battery Pack Selection Guideline
Product Dimension Applications Alkaline Battery Pack (Standard ) Lithium Battery Pack (Optional )
M60, M125 : 91mm ( 3.60") x 181mm( 7.13") (H)
M250 : 91mm( 3.60") x 210mm(8.27") (H) Direct mount
Features & Benefits M500 : 92mm( 3.62") x 260mm(10.23") (H)
Single point installation within 6m (20ft )
30kgf/cm Up to 8 lube points for multi-point / Max. 10m (30ft) for single point
Remote installation more than 6m ( 20ft ) less than 10m ( 33ft ) X
Applications
-40C Optional Lithium Battery Pack available for low temperature usage Back pressure less than 30kg/cm 2
LCD Easy to program with built-in LCD and simple button controls Operating Temperature Range : -15C~60C ( 5F~140F)
Operating Temperature Range : -40C~60C (-40F~140F) X
Service Pack Substantial savings with the use of replaceable grease pouches and HVAC STEEL THERMAL ELECTRIC COOLING
battery packs (Service Pack) SYSTEMS MILLS POWER PLANTS MOTORS TOWERS 500ml Grease Pouch X
LCD
Main Body
Pump
Worm
Gear
Applications
Connecting Thread
3/8 BSPT
Product Dimension
PETROCHEMICAL Nuclear OIL & GAS THERMAL ELECTRIC EX125 : 91mm (3.60") x 181mm (7.13")(H)
PLANTS Power PlantS Power PlantS MOTORS EX250 : 91mm (3.60") x 210mm (8.27")(H)
Machine Synchronized
Pulsarlube MS/MSP MS/MSP Features
The Pulsarlube MS & MSP units offer the advantage of providing automatic lubrication to The MS and MSP units both synchronize to machinery but are engineered differently in order to
machinery that is infrequently or intermittently used by synchronizing itself to the equipment, meet customer's specifications for their equipment.
thereby avoiding the problem of over lubrication.
Specifications
MS Uses a battery pack as its power source.
MS+Relay Box+Service Pack
Grease Pouch Capacity Remote Installation
60ml/125ml/250ml/500ml Max. 10m (30ft) with MSP Uses external power as its power source. * A battery pack is still included and used for backup power but
does not need to be replaced for an extended period of time
(replaceable) O.D. 6mm tube
MSP+Relay Adapter(VAC or VDC)+Service Pack (up to 5 years). * OL500 is also available for MSP feature.
Power Supply Multi-Point Installation
MS : DC 4.5V Battery Pack Max. 6m (20ft) with
MSP : External Power Supply O.D. 6mm tube
Operating Pressure
(Max. 8 lube points)
MS Relay / MSP Power Supply Specification
Avg. 30kgf/cm (425psi)
Max. 80kgf/cm (1,130psi)
MS MSP
Operating Temperature
Standard Alkaline Battery : Relay VAC VDC
-15C~60C ( 5F~140F)
Optional Lithium Battery : Voltage Rate Input Range AC100~480V, 0.5W/50~60Hz AC Adaptor (100~220V ) DC-DC Convertor (12~24V )
-40C~60C (-40F~140F)
Voltage Rate Output Range Signal ( Open collector type ) 5.0V, 2A
Dispensing Periods
60ml : 1, 2, 310, 11, 12 month Power ON Indicator Red LED
125ml/250ml : 1, 2, 3, 6, 12 month & H (15 days)
500ml : 1, 2, 4, 6, 12, 18, 24 month & H (15 days) Relay Box Dimensions 85mm (D)49mm (W)32mm (H)
Pouch
Housing Spring
Pouch
Plate
Grease
Pouch
LCD
Main Pump
Body
Worm
Cable Gear
* Please refer to
Service Pack (on page 15) for
replacement information. Connecting Thread
3/8 BSPT
Product Dimension
MS60, MS125(MSP60, MSP125) : 91mm(3.60") x 181mm (7.13") (H)
Features & Benefits MS250( MSP250) : 91mm(3.60") x 210mm(8.27") (H)
MS500( MSP500) : 92mm(3.62") x 260mm(10.23") (H)
Synchronized Dispenses a preset amount of lubricant only when equipment is in operation
which prevents over lubrication
Applications
Max 80kgf/cm Up to 8 lube points for multi-point / Max. 10m (30ft) for single point
LCD Easy to program with built-in LCD and simple button controls
Service Pack Substantial savings with the use of replaceable grease pouches and SEMI ROBOTS MACHINE CLEAN LINEAR
battery packs (Service Pack) CONDUCTOR TOOLS ROOMS GUIDES
Specifications Specifications
Grease Pouch Capacity Remote Installation Grease Pouch Capacity Remote Installation
60ml/125ml(replaceable) Max. 10m (30ft) with 60ml/120ml/240ml/480ml Max. 10m (30ft) with
O.D. 6mm tube (replaceable) O.D. 6mm tube
Power Supply
DC 4.5V Battery Pack Multi-Point Installation Power Supply Multi-Point Installation
Max. 6m (20ft) with External Power Supply Max. 6m (20ft) with
Operating Pressure O.D. 6mm tube O.D. 6mm tube
Max. 30kgf/cm (425psi) Operating Pressure (Max. 8 lube points)
Vibration Detector 30~60kgf/cm (425~850psi)
Operating Temperature Piezoelectric Cantilever-type 1 Per Stroke(@20C)
Standard Alkaline Battery : Film Sensor Operating Temperature MONTH type :
-15C~60C ( 5F~140F) Adjustable Sensitivity Range -20C~60C ( -4F~140F) 0.34ml / Stroke
Optional Lithium Battery : Connection Wire Length : 1.2m INTERVAL type :
-40C~60C (-40F~140F) Dispensing Periods 0.34ml x Mode selected
MONTH type :
Dispensing Periods 1, 2, 310,11,12 month Certifications
1, 2, 310,11,12 month INTERVAL type : CE
Mode 1,2,36
Cross Section
Cross Section
Pouch
Housing Spring Pouch
Housing Spring
Pouch
Plate Pouch
Vibration Detector Plate
Grease
Pouch LCD Grease
Pouch
LCD
Main
Body
Main
Body
Connecting
Cable
* Please refer to Service Pack (on page 15) for replacement information. Connecting Thread * Please refer to Service Pack (on page 15) for replacement information.
* Before installing, please refer to the user manual and technical information on the website. 3/8 BSPT * Before installing, please refer to the user manual and technical information on the website. Connecting Thread
3/8 BSPT
Service Pack Substantial savings with the use of replaceable grease pouches and Convenient Both NPN and PNP connections are available
battery packs (Service Pack)
2 Types
MON type dispenses at predetermined intervals and rates depending on the monthly setting selected.
Simple & Precise Simple to operate & dispenses precise amounts of lubricant reliably HVAC CONVEYORS ESCALATORS ELECTRIC BALL AUTOMOTIVE ROBOTS CLEAN LINEAR
SYSTEMS MOTORS BEARINGS INT type dispenses on command when a signal is received from the PLC, at the rate selected by the user. ROOMS GUIDES
Compatible with a Wide Range of Oil Viscosity Small & Economical Gas Type Oiler
Pulsarlube OL500 Pulsarlube EO
The Pulsarlube OL500 is our latest innovation in oil lubrication with an average operating pressure The Pulsarlube EO is a gas type oiler with an NRV (non return valve) which offers superior
of 10kgf/cm2. The OL500 is also easily refillable. advantages in cost competitiveness, easy installation and user friendliness.
Specifications Specifications
Oil Volume Capacity Remote Installation Oil Volume Capacity Remote Installation
500ml (refillable) Max. 6m (20ft) with O.D. 4mm tube 60ml/120ml/240ml Max. 3m (10ft) with O.D. 4mm tube
(disposable)
Power Supply Multi-Point Installation Multi-Point Installation
DC 4.5V Battery Pack Max. 3m (10ft) with O.D. 4mm tube Operating Method Not Applicable
(up to 4 lube points) Electrochemical reaction
Operating Pressure (Nitrogen gas) Oil Viscosity Range
10kgf/cm Oil Viscosity Range 100~10,000 cSt@40C
(depends on oil viscosity) 100~10,000 cSt@40C Operating Pressure
Max. 5kgf/cm (70psi) * Special instructions available
Operating Temperature * Special instructions available for 10~ 100 cSt@40C.
Standard Alkaline Battery : for 10~ 100 cSt@40C. Operating Temperature
-15C~60C ( 5F~140F) -20 C~55C ( -4F~131F)
Dispensing Periods Dispensing Periods
1, 2, 4, 6, 12, 18, 24 month & H (15 days) 1, 3, 6, 9, 12 month
Cross Section
Cross Section
Hand Knob
Oil
Reservoir Lid Housing
Cap Battery
Cover
Mode Battery
Selector
PCB
Oil Valve
Piston
Oil Lubricant
Absorber N2 Gas
Reservoir Generation
LCD Cell
Main Pump
Body
Base
Worm
Gear 1/4 NPT/BSPT
Compatible Thread NRV
* Before installing, please refer to the user Connecting Thread * Before installing, please refer to the user
manual and technical information on the 3/8 BSPT manual and technical information on the Protector
website. website.
Product Dimension
OL500:94mm(3.70") x 229mm(9.02") (H) Product Dimension
EO60 : 77mm (3.03") x 91mm ( 3.58")(H)
Features & Benefits Features & Benefits EO120 : 77mm ( 3.03") x 111mm ( 4.37")(H)
EO240 : 77mm ( 3.03") x 156mm ( 6.14")(H)
10kgf/cm High operating pressure with a wide range of acceptable oil viscosity NRV NRV (Non-return valve) minimizes oil leak due to gravity
Applications
Accessory Kit Up to 4 lube points for multi-point / Max. 6m (20ft) for single point Compact Design Compact 60ml design is convenient for use in confined spaces Applications
LCD Easy to program with built-in LCD and simple button controls Durability Specially designed to endure high vibration
Specifications
Cross Section
Control
Knob Grease Nipple
Slide Valve
Lubricant
Chamber
Spring
1/4 NPT/BSPT
Compatible Thread
Piston
Clamp
Protector
Product Dimension
S100 : 67mm (2.64") x 129mm (5.08")(H)
Features & Benefits
Design The upward piston movement reduces oil separation and the possibility of
grease hardening
Applications
Control Knob Grease dispensing rate can be easily controlled by using the control knob
For
availability, 1250MD-4 HU-4RS, Grease Type, 4 Ports
45 Elbow
please see
Accessories 1250MD-5 HU-5RS, Grease Type, 5 Ports
list.
90 Elbow
HU Type Divider Block
1250MD-6 HU-6RS, Grease Type, 6 Ports
A005 Reducer, 1/4F x 1/8 M Adaptor (Brass) A002 Reducer, 3/8F x 1/8M Adaptor (Brass)
B057 Washer
Single Point Installation for Oilers Accesories for Single Point Remote Installation ( 1250RO-1 kit ) Multi-Point Installation for Oilers Accessories for Multi-Point Installation ( RO kits )
B057 Washer
Oil Brush Kits
Oil Brush,
C002
1 Round Nylon, NPT1/8M C005 Plug, M8 x 1P
Oil Brush,
C013
2 Flat Stainless Steel, NPT1/8M
* Oil brush not included in the 1250RO kits. * A complete list of accessories can be found on our website in Accessories section.
Pulsarlube Grease Selection Chart Pulsarlube Installation Chart Recommended To be decided after inspection
Grease Code Region Application Base Oil Temperature NLGI Thickner Color Lubricator Type
PL1 Multi Purpose Mineral -20C~150C 1.5 Lithium Complex Yellow Installation Installation Conditions
Spring Electrochemical Electromechanical Advanced Features Oiler
Types & Checkpoints
PL2
Heavy Duty Mineral
-15C~170C 1 Aluminum Complex Black
-20C~160C 2 Lithium Complex Grey S F E V M EX MS/MSP Mi PLC OL500 EO
PL3 High Speed Mineral -30C~130C 1.5 Lithium Complex Yellowish Brown
PL4
H1 Food Grade Mineral
-40C~120C 1
Aluminum Complex White Before
Select a proper location convenient for
operation / replacement
-25C~170C 2 Installation
PL5
High Temperature
Mineral -15C~160C 1 Polyurea Beige Check the thread size (1/4", 3/8")
of the grease inlet
Fully Synthetic -40C~180C 2 Lithium Complex Red
PL6 Multi Purpose with MoS2 Fully Synthetic -40C~170C 1 Lithium Complex Grey
Heavy dust or particle contamination
PL7 Low Temperature Fully Synthetic -40C~170C 1 Lithium Complex Gold Low backpressure
PL8 Biodegradable performances Synthetic -35C~120C 2 Lithium Calcium Beige High vibration
Direct
( A dampener should be applied for high vibration conditions)
PL10 Motor Bearing Mineral+Synthetic -25C~150C 2 Polyurea Beige
Installation
Pulsarlube USA (North and South America) Pulsarlube GmbH (Europe) Pulsarlube Asia Pacific (Asia, Oceania, Africa) Worldwide
Moisture and water
( Check the IP rating on each model)
Pulsarlube Thickener Compatibility Chart
High backpressure
Aluminum Barium Calcium Calcium Calcium Calcium Clay Lithium Lithium Lithium Polyurea Polyurea
Confined areas
Complex Complex Stearate 12Hydroxy Complex Sulfonate Non-soap Stearate 12 Hydroxy Complex Conventional Shear Stable High temperature areas
( Maximum ambient temperatures of 55C or under )
Aluminum
Complex
x x x x x x x Remote
High vibration
Installation
Confined areas
Barium x x x x x x x x
Complex Long distance from lube point (over 1m)
Calcium
Stearate
x x x x Multi-Point
Short distance from lube point
Installation
Multiple lube points gathered in limited spaces
Calcium
12 Hydroxy x Lubrication must be applied whenever
machine operates
Calcium
Complex
x x x x x x x Machine
Synchronized
Machine operates with extended
downtimes
Calcium
Sulfonate x x x
Application HVAC & other machines that may be
controlled by temperature changes
Machine is a fire risk hazard due to
overheating/over-lubrication
Clay
Non-soap
x x x x x x x x
Please check compatibility between the grease previously used and the grease contained in the Pulsarlube lubricator.
Lithium The tubing and/or fittings should be filled with the same or a compatible grease as is contained in the lubricator.
Stearate
x x x x x Please check that fitting connections are tight and that the bearing passageway is clear before installation.
Units installed with 45 & 90 elbow adapters in confined areas should be handled and replaced with care.
Lithium
12 Hydroxy
x x x x x Do not install units in areas where they may fall and cause injuries.
Check Take into consideration tube length, tube ID, and backpressure on the lube point for remote installation.
Lithium Points For the optimal results in multi-point installation, please consider the following:
Complex x x x Backpressure from tube Backpressure from divider block Backpressure from bearing
Polyurea Operating pressure ( + + ) NLGI#1 grease is recommended Maximum 8 points
Conventional
x x x x x x x x x Regular check-ups required for dispensing conditions if using a divider block or oil distributor
Before installing products with advanced features (MS, MSP, Mi, PLC),
Polyurea
Shear Stable please refer to the user manuals and follow the instructions carefully.
Recommendations Instructions
Below are some general guidelines for bearing lubrication requirements. Testing is recommended for specific applications. Please Please follow the steps below when ordering Pulsarlube products. Please contact regional sales office for customized grease filling
contact your local distributor should you need any assistance in setting proper dispensing rates. and product availability. Certain items might not be available in some regions.
1/2 N/A - 1 hours 24 30 minutes 48 15 minutes 96 Product Grease Additional Grease Type
Capacity Features
3 12 hours 2 6 hours 4 3 hours 8 N/A - 1 Spring Electrochemical Electromechanical Advanced Features Oiler
PLC 60/120/240/480ml
231mm ~ 330mm - - - - - - 0.5 Month 33.34 Step 3 Select the grease type.
Step Step
171mm ~ 230mm - - 0.5 Month 16.67 1 Month 16.67 3 PL1 PL2 PL3 PL4 PL5 PL6 PL7 PL10 3
101mm ~ 170mm - - 0.5 Month 8.33 1 Month 8.33 2 Month 8.33 Multi Heavy High H1 Food High Multi Purpose Low Motor
Purpose Duty Speed Grade Temperature with MoS2 Temperature Bearing
91mm ~ 100mm - - 1 Month 4.17 2 Month 4.17 4 Month 4.17
76mm ~ 90mm 1 ~ 2 Month 1.00 ~ 2.00 2 Month 2.78 3 Month 2.78 6 Month 2.78 Additional Features
66mm ~ 75mm 3 ~ 5 Month 0.40 ~ 0.67 3 Month 1.39 6 Month 1.39 18 Month 0.90 MSP Power Supply
VAC (AC-DC Adapter) VDC (DC-DC Converter)
51mm ~ 65mm 6 ~ 8 Month 0.25 ~ 0.33 6 Month 0.70 12 Month 0.70 24 Month 0.70