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Projectile Weaving Machine

The P7300HP high-performance projectile weaving machine:


increase your competitive advantage

The P7300HP is a high-performance, all-purpose projectile weaving machine. Compared to the proven P7300, its perform-
ance is up to twenty per cent higher. Optimized motion sequences and direct projectile acceleration with thrust shoe result
in a maximum weft insertion rate of 1570 m/min.

With the Sulzer Textil P7300HP you can fulfil your customers
varying requirements precisely and individually.
The mature projectile weft insertion technology is suitable for
any weft material: spun yarns made of natural and manmade
fibres, filaments, or tapes. Whether weaving them to simple
standard fabrics, fashion materials or wide, heavy technical
textiles, the P7300HP is in its element.
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For decades, projectile weaving machines have been used to produce


countless technical textiles, from the finest filter fabrics to densely woven
and tear-resistant special fabrics for balloons and even ultra heavy coating
fabrics all in outstanding quality.
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Denim fabrics are produced worldwide and with great success on projectile
weaving machines.

In the production of fabrics from polypropylene tapes, for Big Bags, geotex-
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tiles or agrotextiles, the projectile weaving machine excels with unparalleled


economy and quality.

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Cost-efficient and geared to your needs

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The perfect interaction of a technologically mature design and cutting-edge computer technology puts the P7300HP in a
class of its own. Its versatility and fast adaptability make it your companys new success factor.

The P7300HP combines top productivity thanks to quick


style changing, easy programming and high speed with out-
standing reliability.

On models with large working widths, its efficiency is further


increased by its ability to weave several fabric runs of the same
or different widths simultaneously. As a result, the maximum
weft insertion rate is attained at low machine rpm. That re-
duces machine wear and building stresses, lowers space re-
quirements and helps save electricity. You can only gain from
the multi-facetted benefits of the P7300HP:

Lowest specific power consumption of all weaving sy-


stems
Tucked selvedges without costly raw material wastage
Quick warp and style changing
Low spare parts consumption and low maintenance opera-
tion
Super-easy operation combined with high reliability
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Oil bath immersed, practically maintenance-free subunits.


Curtains and drapes in large widths can be woven best
and most easily on the P7300HP.

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Projectile weft insertion:
reliable and controlled

The weft is guided in a controlled manner in every phase of weft insertion: from weft transfer to the projectile, through inser-
tion into the shed, to beat-up.

Worldwide, there are millions of projectiles in opera-


tion, 24 hours a day

The projectiles grip reliably a wide variety of threads, tapes or


monofilaments and insert them into the shed. Reflecting the
varying requirements for different weft yarns, projectile grip-
pers with various clamping forces and surface areas are avail-
able. One outstanding feature of projectile technology is that
the weft is inserted without central transfer, i.e. without ad-
ditional acceleration and braking. With this unique insertion
technology, the P7300HP inserts all weft yarns in a controlled
manner and with low yarn strain, thus helping to ensure max-
imum reliability in the production of quality fabrics.

Unique weaving widths up to 655 cm

2004-0103
The P7300HP is available in eight working widths,from 280 Optionally, the P7300HP projectile weaving machine can be equipped with
cm to 655 cm. It is the only weaving machine for which 655 a control system for two, four or six weft colours.
cm is a standard width. This has crucial advantages in the
production of technical textiles. For instance, it enables agro-
and geotextiles to be produced in large widths so that fewer
seams are required.

Minimizing yarn wastageevery selvedge the way you


need it

In both single- and multi-panel weaving, every selvedge can


be tucked by standard or intermediate tucking units. The
width of the tucked selvedges can be set from 18 to 25 mm
and as an option to 35 mm. Accurate weft length measure-
ment ensures that there is no yarn wastage. Instead of tuck-
ing units, the P7300HP can be equipped with devices for
producing leno or melted selvedges. In the case of leno sel-
vedges the Selvedge Saver eliminates auxiliary selvedges,
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thus economizing warp and weft yarn a saving that trans-


lates into hard cash.
The electronic warp let-off control guarantees constant warp tension from
beginning to end of the warp.

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No compromises on fabric quality

In developing the P7300HP, top fabric quality was our paramount goal. We achieved it with a new shed geometry and an
optimized sley movement.

Premium fabrics, flawless quality Warp let-off and cloth take-up are electronically controlled.
With wide weaving machines or when using two half warp
The interplay of shed formation and warp and weft run is cru- beams the machine is equipped with two warp let-off devices.
cial for a flawless appearance of the cloth. In the P7300HP The warp tension of each warp let-off is controlled by sep-
this principle has been consistently applied. By entering just arate sensor systems. A variety of back rest roller and cloth
a few data at the terminal, the cloth take-up, shed levelling take-up systems are available to suit the density and type of
and warp let-off are optimally coordinated. In this way start- the fabric being woven. The weft density is adjustable in steps
ing marks are reliably and effectively avoided, even with deli of 0.1 pick per cm.
cate fabrics.
No limits to fabric patterning

A tappet motion with up to 14 heald shafts or an electronically


controlled dobby for a maximum of 18 heald shafts can be fit-
ted for shed formation. In combination with the colour selec-
tor, which can handle up to 6 weft colours, there are practi-
cally no restrictions on the designers imagination.
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A cloth take-up with a take-up and press roller is standard equipment on the
P7300HP. The floating take-up roller (photo) ensures reliable take-up even
of heavy fabrics.
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Perfect control of warp tension is achieved with the new force sensors
The picking lever with the thrust shoe for direct acceleration plays a key role
in the warp tensioner, the decisive point for fabric quality.
in achieving the high weft insertion rate.

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Projectile technology for top results

Geared to the future, with mature mechanical systems and the latest computer technology, the P7300HP fulfils the require-
ments of todays and tomorrows weaving rooms.

The P7300HP helps ensure high productivity, user-friendly operation and high fabric quality. The machines modular design
means that it can be adapted to meet future needs at any time. So even in the long term it remains a sound investment.
2007-0204

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The Sulzer Textil P7300HP produces fabrics in supreme quality, from all raw
materials and for all applications With a weft insertion rate of up to 1570 m/
min it is outstandingly cost-efficient.

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The weaving machine for tomorrows needs

The versatility of the P7300HP is clear in its equipment and in the many optional extras available. With accessories tailored
to the application it can be customized to meet your exact needs.

With the P7300HP you are investing in a future-oriented, up-


gradable weaving system. Thanks to its modular design, the
machine can be adapted at low cost to meet new require-
ments. Thus it is a machine that can grow with your needs.
Expanding the colour selector from two to four or even six
weft colours is just as simple as switching from tappet mo-
tion to dobby for shed formation.

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Whether equipped with a dobby for up to 18 shafts or a tappet mo-
tion for up to 14 shafts, setting of the shed is quick and easy.
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Slimmed-down design and disengaged gears while the machine is in opera- With the new machine-coupled pick finding function, op-
tion, the new low-speed transmission consumes far less energy. eration of the weaving machine has been substantially im-
proved.

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Maintenance costs minimized:
benefit maximized

In servicing and maintenance, the P7300HP sets new stan-


dards. Substantially longer servicing and oil change intervals
reflect the machines outstanding reliability and cost-effec-
tive. The reduced number of different lubricants saves costs
through simplified logistics. All joints in the shaft drive have
permanently lubricated ball bearings.
The lifting levers are lubricated with grease. The new casing
prevents accumulation of dust and is easy to clean. Practical
mechanical and electronic safety components provide maxi-
mum protection for operating personnel.
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The P7300HP fulfils the highest quality standards in the production of high-
quality Jacquard fabrics.

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Low maintenance shaft drives with permanently lubricated ball bearings bring The newly developed main drive of the P7300HP requires considerably less
an additional benefit high flexibility for quick and easy style changes. servicing and maintenance thanks to the automatic resetting of the cou-
pling.

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Integration in networks to optimize the weaving process

Corporate integration in local and global networks is also a major challenge in the textile industry.
ITEMAs answer: state-of-the-art control systems architecture in its weaving machines.

Reacting and supplying fast while maintaining high fabric qual-


ity are the essential preconditions for gaining advantages in
the marketplace. In order to satisfy these demanding criteria
the new projectile weaving machine has been equipped with
a groundbreaking weaving machine control system.
In the P7300HP, latest generation microprocessors control,
monitor and regulate all major machine functions, thus ensur-
ing consistently high quality in the weaving process.
A touchscreen terminal is the clear, user-friendly man ma-
chine interface.
This user interface is based on Internet browser technology: the
P7300HP thus anticipates the future of the textile industry.
Besides machine parameters and pattern data which can
be programmed at the terminal or transferred via production
management systems and memory cards, statistical, help and
diagnostic functions are available to simplify operation.

They include:
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Automatic adjustment of the weft detector


Optimal adjustment of the projectile brake Maximum user-friendliness and pioneering browser technology,
two characteristic features of the terminal on the new projectile
Semi-automatic warp pull-through with synchronized drives weaving machine.
Extended statistical functions
Simple, accurate diagnostic
Additional help functions.
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Thanks to ergonomically arranged keys with clear, easy-to-understand sym- The optionally available large colour terminal is new on the
bols, operation of the P7300HP is simplicity in itself. P7300HP.

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World-class weaving machines:
worldwide after sales service tailored to your needs

Based on close customer contacts, ITEMA ensures that support for its partners and customers continues after they purchase
their weaving machines. ITEMA service is not limited to merely commissioning the machines. It also ensures that they remain
fully functional and available throughout their service lives, to give the user complete satisfaction.

Project consulting
If desired, our experts will draw up plans for optimal position-
ing of your weaving machines, and advise you on the mod
ernization of an existing production facility or the planning of
a new one.

Production economics
Our broad-based knowledge of weaving processes is a safe
foundation for investment and profitability analysis on any
scale. The results are a dependable guide for rational invest-
ment decisions reflecting a genuine need.

Weaving trials
Our Textile Centres in Switzerland, Japan and the USA make
the large body of weaving knowledge obtained from research,
development and processing available to you. At ITEMA, you
can test any yarn on any machine you want. The results will
guide you to the most suitable weaving system.

Training
Correct training is crucial for optimal utilization of our weav-
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ing systems. We train your operating personnel either on the
spot at your facility, in special courses at ITEMA, or at one of
the training centres we operate around the world. Besides the
basic courses on offer, we can collaborate with you to develop Part Catalogue via Internet) and EDOSnet (Electronic Di-
training concepts to suit your organization or to meet other rect Ordering System via Internet), our spare parts logistics
specific requirements. are continuously adapted to customers and market require-
ments, thus ensuring fast and comprehensive availability and
Textile Technical Consulting supply.
In order to enhance fabric quality, increase productivity, opti-
mize processes and operating results, we offer comprehen- Upgrading
sive plant analyses. Our specialists analyze your plants organ- Thanks to modular design, our weaving machines can be up
ization, the weaving process, upstream and/or down-stream graded at any time to meet changing market requirements.
production stages, logistics, air-conditioning and cleaning in Our specialists will be glad to advise you.
order to optimize your operation.

Customer Support Service


Supplying you quickly and reliably with spare parts, compo-
nents and accessories is one of the most important services
offered by ITEMA. With the ELSPACEnet (Electronic Spare

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P7300HP V8 B 390 N 2 EP D12 RSP
Additional
Weft Insertion System equipment
R
Type Series RSP
R3

Raw Materials Projectile cycle


B Cotton D12 Standard
S Synthetics
P Polypropylene
Shedding
Nominal Weaving Width (WNB)cm EP tappet motion positive
280 360 430 540 SP dobb positive
J Jacquard machine
330 390 460 655
L Leno device PowerLeno

Design
Weft Colours
N low build
2 weft colours
4 weft colours
6 weft colours

ITEMA Weaving is a Business unites globally leading brands Specifications subject to


Unit within the ITEMA group. in the textile machinery busi- change without notice.
It comprises of companies in ness, such as Sulzer Textil,
Italy, Switzerland and China. Somet, Vamatex and Fimtextile
We are developing and manu- (weaving machines and acces-
facturing state of the art weav- sories), Steiger (flatbed knitting
ing machines and accessories. machines, Savio (winding and
All products are being sold and spinning machines) and Eutron
serviced world wide. The ITEMA (electronics) in an internationally
Group (International Technology operating corporation.
and Machinery Group) unites

Promatech SpA
Via Cav. G. Radici 4
24020 Colzate (BG), Italy
Phone +39 035 7282111
Fax +39 035 740505

ITEMA (Switzerland) Ltd.


Binzackerstrasse 41
8620 Wetzikon ZH
Switzerland
Phone +41 (0)43 488 21 21
Telefax +41 (0)43 488 21 01

ITEMA Weaving Machinery (China) Co., Ltd.


98, Dong Xing Road
Printed in Switzerland e/35.73.09 Doh

Song Jiang Industrial Zone


Shanghai 201613 - P. R. China
Phone +86 (0)21 67742618
Telefax +86 (0)21 67742608

www.itemagroup.com

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