Mack Reducing Valves

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1
THE FUNCTION OF A REDUCING VALVE
IS TO REDUCE THE INLET PRESSURE
Reducing
Valve
TO A DESIRED LOWER OUTLET
PRESSURE.
MACK REDUCING VALVES OFFER:
Section
Cost effective, reliable valves
Longevity & Reliability
Express delivery with many common
styles and sizes ex-stock
ISO 9001 Certified Quality Control
Custom engineering for tough
applications in a wide range of
materials
APPLICATIONS INCLUDE:
Water
Steam
Air & Gases
Chemicals
Oils
SIZES:
Range from 8mm to 300mm
INLET PRESSURE RATING:

Pressures up to 4960 kPa (depending on
model)
SET PRESSURES:
From 70-3000 kPa pressures (depending
on model) 7938 SERIES
(15-25MM)
MATERIALS:
Cast & Ductile Iron
Bronze
Steel
Stainless Steel
Special Alloys to Order
OPERATING STYLES:
Direct Acting
Pilot Operated
Diaphragm Operated
Piston Operated
Hard & Soft seated designs
END CONNECTIONS:
Threaded or Flanged to your
requirements
7938 SERIES
(32-50MM)
MANUFACTURED IN ACCORDANCE
WITH AS1271
REDUCING VALVES
C
G.M. Gun Metal C.I. Cast Iron
S.S. Stainless Steel C.S. Cast Steel
M.B. Manganese Bronze
2 INDEX OF ILLUSTRATED VALVES & EQUIVALENTS IN VARIOUS MATERIALS
Rating
End Connections
Body & Cover

Working
Diaphragm
REDUCING VALVE Max. Inlet Max
pressure at
Seat
Disc
Pressure Temp
GAS, WATER & max temp.
LIQUIDS kPa O
C kPa
psi O
F psi
Neoprene
Neoprene
Integral
Screwed See 93 See
7838 - GUN METAL GM
B.S.P.T Table 200 Table
Neoprene
Neoprene
Integral
7898 - STAINLESS Screwed See 93 See

GM
STEEL B.S.P.T Table 200 Table
SIZE (MM) Direct Acting diaphragm operated pressure

8 15 20 25 32 40 50 reducing valve, integral seat, renewable soft
DIMENSIONS (MM) seated valve disc, screwed ends.
A 55 121 95 100 127 127 152
B 70 156 215 235 345 345 370
PRESSURE REDUCING VALVES DISCHARGE
C 25 60 50 58 63 63 86 CAPACITY - WATER
D 50 108 135 160 190 190 215
Max. Set Pressure kPa 520 2000 1600 1600 1035 1035 1000
Max. Inlet Pressure kPa 1600 2400 2100 1035
HEAVY LINE SHOWN ON 210

KPA (30PSI) IS MAXIMUM
CONTINUOUS FLOW RATE FOR
EACH SIZE VALVE ON WATER
SERVICE.
PARTS LIST.
1. Body
2. Cover
3. Cap
4. Spindle
5. Disc Holder
Pressure Drop through Valve - kPa
6. Diaphragm Clamp
7. Diaphragm Pad
8. Spring Pad 14. Spring
9. Adjusting Screw 15. Locknut
10. Disc 16. Bolt
11. Diaphragm 17. Screw
12. U-Ring 19. Nut
13. Spring 23. Washer
Mack Valves Head Office Mack Valves NSW Office Mack Valves SA Office
30 Burgess Road Unit 9/9-11 Abel Street 204 Prospect Road
BAYSWATER, VIC 3153 Penrith NSW 2750 Prospect SA 5082
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
Email: enquiries@mackvalves.com.au Email: enquiries.nsw@mackvalves.com.au Email: enquiries.sa@mackvalves.com.au
REDUCING VALVES
C
INDEX OF ILLUSTRATED VALVES & EQUIVALENTS IN VARIOUS MATERIALS 3

Rating
End Connections
Body & Cover

Working
Diaphragm
pressure at
Seat
pressure Temp
Disc
LIQUIDS
kPa O
C kPa
psi O
F psi
B.S.T. 2400 93 2400

7842 - GUN METAL GM GM Neoprene Neoprene
H 348 200 348
B.S.T. 2100 93 2100

7861 - CAST IRON CI GM Neoprene Neoprene
F 304 200 304
ANSI 1551 93 1551

7861A - CAST IRON CI GM Neoprene Neoprene
150 224 200 224
7842 SIZE (MM) Externally pilot operated, single port, bolted cover,
80 100 125 150 200 250 300 renewable seat and trim, neoprene valve disc and
65
DIMENSIONS (MM) cup washer fitted with externally mounted bronze
A 229 254 324 410 483 584 660 711 pilot valve, flanged ends.
B 375 397 425 457 476 498 552 581
Max Set Pressure kPa 2000 2000
PRESSURE REDUCING VALVES DISCHARGE
CAPACITY - WATER
7861 SIZE (MM)
65 80 100 125 150 200 250 300
DIMENSIONS (MM)
A 280 280 324 410 483 584 660 711
B 387 378 425 457 476 498 552 581
PARTS LIST.
1. Piston Relay Valve
2. Reducing valve
3. Flow Adjuster
4. Y Strainer
5. Barrel Union
6. Elbow Pressure Drop through Valve - kPa
7. Tube Fitting
8. Tube HEAVY LINE SHOWN ON 210
9. Elbow KPA (30PSI) IS MAXIMUM CON-
10. T-Fitting
TINUOUS FLOW RATE FOR EACH
SIZE VALVE.
11. Nipple NOTE: 2400 KPA MAX
12. Elbow INLET UNLESS FLANGE RATING
LOWER
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
REDUCING VALVES
C S.S. Stainless Steel

C.S. Cast Steel
Rating
End Connections
Integral Springs
Body & Bonnet
Seat Material
Bronze Liner
Diaphragm
Working
Piston ring
Max. Inlet Max
REDUCING VALVE pressure at
Disc
pressure Temp
max temp.
STEAM SERVICE
kPa O
C kPa
psi O
F psi
Screwed Nickel 3450 190 3180

7938 GUN METAL B.S.P.T
GM SS SS PTFE
Silver
SS
500 374 461
7998 STAINLESS Screwed Nickel 4960 190 3620

SS SS SS PTFE SS
STEEL B.S.P.T Silver 720 374 525
Reducing Valve, Pilot operated,

SIZE (MM)
15 20 25 32 40 50 bolted cover, renewable stainless
DIMENSIONS (MM) steel pilot valve, disc, seat and
A 102 102 102 152 152 197 spring, nickel silver diaphragm,
renewable stainless steel main
B 245 245 248 295 295 318 valve and seat, disc and steel
C 60 60 60 71 71 76 control spring. Ends screwed
B.S.P.T Female.
PARTS LIST.
1. Body 16. Spring Pad
2. Bonnet 17. Diaphragm Pad
3. Valve 19. Gasket
4. Seat 20. Spring
5. Spring Cover 21. Spring
6. Cap 22. Spring
7. Piston 23. Bolt
8. Piston Ring 24. Nut
10. Screw 26. Nameplate
11. Cap 27. Guide
12. Pilot Valve 28. Drive Pin
13. Diaphragm 29. Plug
14. Asjusting Screw
15. Locknut
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
REDUCING VALVES
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INDEX OF ILLUSTRATED VALVES & EQUIVALENTS IN VARIOUS MATERIALS 5

Rating
End Connections
Body & Cover

Working
Diaphragm
pressure at
Seat
Disc
pressure Temp
LIQUIDS kPa O
C kPa
psi O
F psi
ANSI Nickel 1551 190 1429

7931A - GUN METAL GM SS SS
150 Silver 224 374 207
Up to 80mm
B.S.T. Nickel 190 3225
7932 GUN METAL GM SS SS 3500
H Silver 374 468
507
B.S.T. Nickel 1400 190 1320

7990 STAINLESS STEEL SS SS SS
E Silver 203 374 191
B.S.T. Nickel 3500 190 3340

7992 STAINLESS STEEL SS SS SS
H Silver 507 374 484

7993A STAINLESS STEEL SS SS SS
300 Silver 720 374 525
Pilot operated, bolted cover,

SIZE (MM)
15 20 25 32 40 50 65 80 100 125 150 renewable pilot valve, seat and
DIMENSIONS (MM) spring, nickel silver diaphragm,
A 152 152 152 191 191 222 298 298 390 444 444 bronze piston fitted with PTFE
ring, renewable valve and seat,
B 245 245 248 295 295 295 416 416 445 560 560 steel control spring. Flanged ends.
Max Set Pressure kPa 2413 3100 2000 1200
PARTS LIST.
1. Body 16. Spring Pad
2. Bonnet 17. Diaphragm Pad
3. Valve 19. Gasket
4. Seat 20. Spring
6. Cap 22. Spring
7. Piston 23. Bolt
8. Piston Ring 24. Nut
9. Grommet 25. Washer
10. Screw 26. Nameplate
11. Cap 27. Guide
12. Pilot Valve 28. Drive Pin
13. Diaphragm 29. Plug
14. Asjusting Screw
15. Locknut
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
REDUCING VALVES
C
Rating
End Connections
Body & Cover

Working
Diaphragm
REDUCING VALVE Max Inlet Max
pressure at
Valve
pressure Temp
Seat
LIQUIDS
kPa O
C kPa
psi O
F psi
B.S.T. Nickel 2100 190 1400

7951 CAST IRON GM SS SS
F Silver 304 374 203
B.S.T. Nickel 3500 190 3500

7972 CAST STEEL CS SS SS
H Silver 507 374 507

7973A CAST STEEL CS SS SS
300 Silver 740 374 741
Pilot operated, bolted cover,

SIZE (MM)
15 20 25 32 40 50 65 80 100 125 150 renewable pilot valve, seat and
DIMENSIONS (MM) spring, nickel silver diaphragm,
A 152 152 152 191 191 222 298 298 390 444 444 bronze piston fitted with PTFE
ring, renewable main valve and
B 245 245 248 295 295 295 416 416 445 560 560 seat, steel control spring.
Max Set Pressure kPa 2413 3100 2000 1200 Flanged ends.
PARTS LIST.
1. Body 17. Diaphragm
2. Cover 18. Spring
3. Bottom Cap 19. Gasket
4. Liner 20. Gasket
5. Valve 27. Cap
6. Seat 28. Plug
7. Piston 29. Locknut
8. Pilot Valve Seat 30. Spring
9. Pilot Valve 31. Piston Ring
11. Diaphragm Pad 33. Plug
12.Spring Pad 34. Stud
13. Adjusting Screw 35. Nut
14. Ferrule
15. Cap
16. Screen
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
REDUCING VALVES
79 SERIES PRESSURE REDUCING VALVES
STEAM CAPACITY IN KILOGRAMS PER HOUR.
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Capacities are based on the valve being installed with inlet and outlet pipes sized correctly for the steam flow.
The above chart lists capacities down to 50% of the inlet pressure, the flow rate does not increase for lower set pressures.
Maximum pressure reduction ratio is 10:1, e.g. 1000 to 100 kPa.
For greater reductions two valves in series should be considered, please consult Mack Valves.
Maximum Turndown Ratio is 10:1 e.g. 4000 kg/hr maximum flow and 400 kg/hr minimum flow.
For larger variations two valves in parallel should be considered, please consult Mack Valves.
If operating parameters fall outside these guidelines please contact Mack Valves for assistance.
Inlet pressures up to 1750 kPa are available, please consult Mack Valves.
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
REDUCING VALVES
C SIZING PRESSURE REDUCING VALVES
8
For Pressure Reducing valves to operate effectively and reliably they need to be sized correctly in
conjunction with their associated pipework. Too large a valve will cause pressure fluctuations (known as
hunting) and the valve will wear out very quickly. Too small a valve will starve the process and cause
excessive pressure drop off as flow increases.
To properly size a Pressure Reducing valve the following details are required.
Inlet Pressure
Outlet Pressure
Fluid (e.g. Steam, Water, Air or Gas type)
Maximum Flow Rate
Minimum Flow Rate
Inlet Pipe Size
Outlet Pipe Size
For Steam, Air & Gas valves it is important to ensure both the inlet & outlet pipework are properly sized
to carry the desired flow rates at the required pressures. If either pipe is undersized the capacity of the
system will be reduced and the valve is likely to suffer poor control and premature wear. In instances
where the piping is undersized, the best valve performance will be achieved when the valve is sized to
match the piping flows and not the desired system capacity.
For Water & Liquid valves, it is important to maintain sensible velocities within the valve body itself.
This improves set pressure accuracy and reduces the potential for excessive wear. When sizing pressure
reducing valves make sure to respect the maximum pressure drop line on the sizing graphs. This line
is not the maximum pressure drop the valve can handle in operation, it is the maximum only for sizing
purposes and ensures sensible flow velocities within the valve body. If the true operating pressure drop
is below the maximum line on the sizing chart, then use the true figure for selecting the valve size.
MINIMUM SET PRESSURES & PRESSURE DROPS

The minimum available set pressure is 70 kPa unless noted otherwise.
The minimum pressure drop required to fully open a valve is 70 kPa.
The lowest allowable set pressure is 10% of the inlet pressure (eg 1200 to 120 kPa). Where greater
reductions are required two valves in series with correctly sized intermediary pipework needs to be
considered. Please consult with your Mack representative.
TURNDOWN RATIO
The relationship between the maximum and minimum required flowrates is known as the turndown ratio.
The maximum turndown ratio is normally 10% eg a maximum flow of 1800 kg/s and a minimum of
180 kg/s. If the variance between minimum and maximum flows is more than 90%, then consideration
needs to be given to using two valves in parallel. Two valves in parallel allows the larger valve to handle
the high flows and the smaller valve to handle the low flow condition.
INSTALLATION
To ensure effective operation and longevity it is recommended that a suitable line strainer is placed
before any Pressured Reducing valve. Isolation valves sized to match the inlet and outlet pipe sizes,
along with inlet & outlet Pressure Gauges should also be installed to ensure ease of maintenance and
setting. Consideration should also be given to fitting a Pressure Relief of Safety Relief valves downstream
of the Pressure Reducing valve to protect downstream equipment from over pressure.
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
REDUCING VALVES
C
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Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
REDUCING VALVES
LOW PRESSURE STEAM INSTALLATIONS
C The design and construction of a system using low-pressure steam must comply with the requirements
10 of the relevant local authorites.
STOP VALVES:
Stop valve should be fitted on the inlet and outlet of the reducing valve to allow for maintenance. Either
Ball or Globe type isolation valves are commonly used.
STRAINER:
It is good practice to protect the pressure reducing valve from pipe scale and dirt by installing a Y
strainer on the inlet side.
SAFETY VALVE:
The low-pressure system must be protected by a safety valve. The safety valve should be sized to
handle the maximum capacity of the pressure reducing valve and set to the design pressure limit of the
downstream piping or equipment.
OTHER FITTINGS:
Inlet & Outlet pressure gauges make valve setting much easier. A by-pass valve can be used in critical
applications to ensure steam supply. Line steam traps or separators should be considered to ensure the
steam is dry.
RECOMMENDED REDUCING VALVE ARRANGEMENT
Regulating Globe Valve

Valve Fig. No. 1132
Relief Valve
Fig. No. 7242 Pressure
Bypass Gauge
Pressure Gauge
Expander
Strainer
Ball Valve Fig. No. 6742
Fig. No. 5742 Ball Valve
Pressure Reducing Fig. No. 5742
Valve Fig. No. 7932
No. 7932 & No. 7938
Pilot operated, single port,

bronze body and bolted cover.
Renewable stainless steel pilot
valve, seat and spring. Nickel
silver diaphragm, bronze
piston fitted with P.T.F.E. ring.
Renewable stainless steel main
valve, disc and spring.
No. 7938 32-50mm

Screwed B.S.P. Female
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934
HOW TO ORDER
M.B. Manganese Bronze C
REDUCING VALVES
11
1st
Digit 2nd Digit 3rd Digit 4th Digit
Type of Description Body material End connection
Product Style and or function Style
1 G.M.Gas 1 Table F
7 Diaphragm
2 G.M.Water, Light weight
3 G.M.Water, Self acting D

1A
1A
ANSI 125
ANSI 150
Operated 4 G.M.Water, Pilot Operated 1W
8
Buttweld Sch 10
External
Operated 6 C.I. Water, Pilot Operated 1AR ANSI 150 R/F brz only
Reducing Valves
8 C.S. Water 2 Table H
9 S.S Water 3A ANSI 300
0 S.S Gas 8 Screwed BSPT
3 G.M.Steam Pilot Operated 8A Screwed NPT

4 G.M.Air, Pilot Oper. (Soft Seat) 8W Socket Weld
Pilot Operated 5 C.I. Steam Pilot Operated 0 Table C, D or E
9 Metal
Diaphragm
Reducing Valves
7 C.S. Steam Pilot Operated Additional Index No
8 C.S. Pilot Operated (PTFE Seat) CR Cryogenic
9 S.S Steam Pilot Operated B Design change
0 S.S Pilot Operated (PTFE Seat) V Viton
Tel: (03) 9737 5200 Tel: (02) 4722 6033 Tel: (08) 8269 6477
Fax: (03) 9720 1344 Fax: (02) 4722 6144 Fax: (08) 8344 5934

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C

MACK REDUCING VALVES OFFER:

INLET PRESSURE RATING:

Body & Cover

7898 - STAINLESS Screwed See 93 See

SIZE (MM) Direct Acting diaphragm operated pressure

HEAVY LINE SHOWN ON 210

INDEX OF ILLUSTRATED VALVES & EQUIVALENTS IN VARIOUS MATERIALS 3

Body & Cover

B.S.T. 2400 93 2400

B.S.T. 2100 93 2100

ANSI 1551 93 1551

C S.S. Stainless Steel

4 INDEX OF ILLUSTRATED VALVES & EQUIVALENTS IN VARIOUS MATERIALS

Screwed Nickel 3450 190 3180

7998 STAINLESS Screwed Nickel 4960 190 3620

Reducing Valve, Pilot operated,

INDEX OF ILLUSTRATED VALVES & EQUIVALENTS IN VARIOUS MATERIALS 5

Body & Cover

ANSI Nickel 1551 190 1429

B.S.T. Nickel 1400 190 1320

B.S.T. Nickel 3500 190 3340

ANSI Nickel 4960 190 3620

Pilot operated, bolted cover,

Body & Cover

B.S.T. Nickel 2100 190 1400

B.S.T. Nickel 3500 190 3500

ANSI Nickel 5110 190 5110

Pilot operated, bolted cover,

MINIMUM SET PRESSURES & PRESSURE DROPS

10 of the relevant local authorites.

RECOMMENDED REDUCING VALVE ARRANGEMENT

Regulating Globe Valve

No. 7932 & No. 7938

Pilot operated, single port,

No. 7938 32-50mm

3 G.M.Water, Self acting D

9 S.S Water 3A ANSI 300

0 S.S Gas 8 Screwed BSPT

3 G.M.Steam Pilot Operated 8A Screwed NPT

Pilot Operated 5 C.I. Steam Pilot Operated 0 Table C, D or E

9 S.S Steam Pilot Operated B Design change

0 S.S Pilot Operated (PTFE Seat) V Viton

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