AMEF PROCESS (ST 1200 COMMUTA (empty)

Armature to handling system

Force and distance control
Function
Load/gripp armature from pallet
Place armature on pallet
Press commutator
(empty)
Total Result
AMEF PROCESS (ST 1200 COMMUTATOR PRESSING)
Preventive
Function Failure mode Cause RPN
action

Setup Wrong handling

56
Load/gripp Shaft Operator setup
armature from Fixture design deformed/bend
pallet ed/warped Shaft
Operator deformed/bend 56
ed/warped

PN from
Commutator 28
Setup work another model
height out of
instruction
spec. Setup Evaluation/chec
28
Operator k wrong
Commutator
Setup work
operation out of
instruction
spec.

Commutator Armature
Fixture design orientation out indexing out of 42
of spec. Operator specification

Press Work Missing part

Missing part 56
commutator instruction (commutator)
Work
Commutator Oily shaft 24
instruction
loose on the Material
Supplier Audit shaft ID out of spec. 24

Equipment Broken/cracked Shaft

secured against /damaged deformed/bend 24
adjustment commutator Equipment ed/warped
-Commutator
pressing Hard stop
Hardened hard Shaft round end weared
56
stop BS damaged (commutator
orientation)

Product failure Wrong

Force and Setup work
detection not Setup operator machine/equip 56
distance control instruction
guaranteed ment setup

Fixture design Part damaged 42

No process
release without Amature
sensor bearing areas n.o.k. part
detection/ damaged loaded to o.k. 28
Sensor parts
detection on
n.o.k. box
Armature to
handling Operator
system
 sensor bearing areas n.o.k. part
detection/ damaged loaded to o.k. 28
Sensor parts
detection on
n.o.k. box
Armature to
handling Operator
system Fixture design Part damaged 42

No process
release without Shaft
sensor deformed/bend
detection/ ed/warped
Sensor
detection on
n.o.k. box

Shaft Shaft
Fixture design deformed/bend deformed/bend 56
Place armature ed/warped ed/warped
Operator
on pallet
Incorrectly Wrong
Work
oriented armature 18
instruction
runners orientation
 RPN
60

50

40

30

20

10

0
N
AMEF PROCESS (ST 1000 PRESS SHAFT INTO LAMINATION STACK)
Preventive
Function Failure Mode Cause RPN
Action

Tool geometry
designed for Equipment /
42
shaft geometry / tool weared
Hard tool Equipment
Shaft
Single parts deformed/bend
Fixation / tool
according to ed/warped 70
contaminated
drawing
Shaft guidance
Design of press
not
tool (shaft Equipment 42
perpendicular to
guidance)
stack
Operator self
control
Setup PN from
(supplier) / 56
Operator another model
Setup work
instruction Stack not fixed
on the shaft
Requirements
defined in
Operator Stack damaged 42
drawing / Setup
work instruction

Stack pressing Setup work

Wrong machine
instruction / Setup
/ equipment 48
Data saved in Operator
setup
program
Position out of
Tool geometry spec
designed for Equipment /
Equipment 36
shaft geometry / tool weared
Hard tool

Setup work
Wrong machine
instruction / Setup
/ equipment 56
Data saved in Operator
setup
program

Tool geometry
designed for Axial run out Equipment /
42
shaft geometry / (shaft) too high tool weared
Hard tool
Equipment

Shaft guidance
Design of press
not
tool (shaft 42
perpendicular to
guidance)
stack
Setup work
Wrong machine
instruction / Setup
/ equipment 56
Data saved in Armature Operator
bearing areas setup
program
damaged
Fixture design Operator Part damaged 56
Armature to
handling
system
 Armature
bearing areas
damaged
Fixture design Operator Part damaged 56
Armature to Setup work
handling Wrong machine
instruction / Setup
system / equipment 56
Data saved in Operator
setup
program Shaft
Operator deformed/bend Shaft wrong
ed/warped 28
training orientated
Operator
Fixture design Part damaged 56

Tool design
Evaluation /
according to Equipment 24
check wrong
specification

No process
Shaft height release without
control sensor n.o.k. part
detection / Operator loaded to o.k. 12
Sensor parts
detection on Product failure
n.o.k. box detection not
guaranteed
Setup work
Wrong machine
instruction / Setup
/ equipment 48
Data saved in Operator
setup
Force and program
distance control
Tool design Product failure
according to Equipment detection not 24
specification guaranteed

Operator self
control
Stack height out
Stack feeding (supplier) / 48
of spec
Setup work
instruction PN from
Setup Operator
Operator self another model
control Use of shaft
Shaft feeding (supplier) / from another 56
Setup work model
instruction
Shaft
deformed/bend
ed/warped

Stack not fixed

on the shaft

Position out of
spec

Axial run out

(shaft) too high

Armature
bearing areas
damaged
Armature
bearing areas
damaged

Shaft
deformed/bend
ed/warped

Product failure
detection not
guaranteed

Stack height out

of spec

Use of shaft
from another
model
ST 1000
Shaft deformed/bended/warped
Stack not fixed on the shaft
Position out of spec
Axial run out (shaft) too high
Armature bearing areas damaged
Shaft deformed/bended/warped
Product failure detection not guaranteed
Stack height out of spec
Use of shaft from another model

Shaft deformed/bended/warped
Position out of Specification
Armature bearing areas damaged
Product failure detection not guaranteed
Missing part
Damaged part
ST 1100
Shaft deformed/bended/warped
Assembly not according to spec (end insulator)
Missing part (end insulator)
Armature indexing out of spec
Armature bearing areas damaged
Shaft deformed/bended/warped
Damaged worm
ST 1200
Shaft deformed/bended/warped
Commutator height out of spec.
Commutator operation out of spec.
Missing part
Commutator loose on the shaft
Broken/cracked/damaged commutator
Shaft round end BS damaged
Product failure detection not guaranteed
Amature bearing areas damaged
Incorrectly oriented runners

7 Damaged part; 10%

5
Missing part; 10%
3 Sha
2
2
Product failure detection not guaranteed; 10%
2

Armature bearing areas damaged; 14%

Position out of Specification

 Damaged part; 10%

art; 10%
Shaft deformed/bended/warped; 33%

; 10%

ed; 14%

Position out of Specification; 24%