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Canadian Insulated Glass Ltd.

Quick Fit Windows and Doors

ALUMINUM EXTRUSION CUTTING

Worksite: Quick Fit Windows - Plant


PPE Required: CSA approved boots, glasses and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from chop saw or aluminum, debris in eyes, eye strain, noise exposure

SAFE JOB PROCEDURE

1. Ensure cutting area is clean and tidy.


2. Remove any obstacles in the path to the cutting area.
3. Retrieve metal from the storage racks.
4. Change and adjust the saw as necessary.
5. Make sure safety shield is on the cutting saw.
6. Place metal on the saws and hold firm before cutting.
7. After cutting is complete, ensure any cutting ends are discarded under the cutting bench.
8. Return any leftover metal to the proper storage rack.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

ARGON
Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
exposure to chemical, injury from glass, slip/trips over hose

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Check the area for any hazards.


2. Read the order and confirm that the unit to be filled with argon. For triple units check for one or
two fills.
3. Locate the hole where the needle of the hose will go. Ensure that this hole is facing upwards.
4. Turn on the argon machine and insert the hose.
5. The machine will beep informing you that the filling process has begun.
6. The machine will beep once the unit is filled with the correct pressure of gas. Remove the hose.
7. Seal the hole with the foil tape. Ensure that the tape is secure and in good condition so no argon
gas can escape.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

ARTICULATED BOOM CRANE


Worksite: Canadian Insulated Glass Plant/Off Site
PPE Required: CSA approved boots, glasses, reflective safety vest and hard hat
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from sling, pinch points, swing of load, fall from pit or truck bed, failure of crane or
slings, failure of truck

SAFE JOB PROCEDURE

This SJP is used when loading and offloading the two picker units. No employee is authorized to use the
articulated boom crane unless deemed competent by the employer.

1. Park on reasonably level ground.


2. Inspect the truck and articulated boom crane prior to use. The articulated boom crane is not be
used if there is a major defect on the unit.
3. Place the outrigger pads on the ground.
4. Move the outriggers out into position.
5. Adjust pad if required.
6. Lower outrigger completely into position. Do adjustments to ensure the unit is reasonably level
and unit does not tip.
7. Unfold the arm of the articulated boom crane completely to move the oil from the base to the tip.
8. Follow the SJP for rigging and secure the load.
9. Do a test lift 1 off the bed or ground. If secure complete the move.
10. Lower the frame onto the bed or ground. Ensure that all body parts are out of the line of fire when
lowering.
11. Remove rigging.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

ASSEMBLY OF GRILLS
Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, hearing protection and gloves
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
exposure to chemicals, injury from grill corners/cutouts, noise level, debris from saw,
slip/trips, pinch points

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Read over the order carefully. Pre-plan what materials you will need for the order.
2. Cut and file the muntin bars to size. If needed use the table saw or metal punch.
3. On the workshop table place the height of the grill facing up on the table. Continue building the
grill from here always working from the height.
4. Join the grills together. Square grills are joined using connector clips and ladder grills are joined
using split end prongs. Larger grills might need LOCTITE GLUE to stay together.
5. Clean the grills using METHANOL and a merfin towel.
6. Attach the grills to the spacer. For square grills use nupro clips and ladder use long tang clips.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

ASSEMBLY OF SEALED UNITS


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from glass, exposure to chemical, debris in eyes

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Roll glass from the caster table onto the light table (support the overhang if required).
2. Clean the glass with ACETONE.
3. Check size, overall and tag.
4. If grills are required insert into the partial unit.
5. Blow out any debris with the air hose. Never point direct at yourself.
6. Load the partial unit onto the Edgetech table.
7. Apply the sheet of glass to form a full unit.
8. Apply cork pads to the unit.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

AXIS WATER JET


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, gloves, wrist protectors and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
fall from height (on table), crush injury, injury from glass, slip/trip

SAFE JOB PROCEDURE

1. Check your surroundings; make sure that the area is free of debris, glass, dirt, etc. Sweep water to
drain to avoid slip/trip hazards.
2. Inspect your machine; make sure the guards are in place before use and all electrical cords are
covered and in good condition. Do not use if the machine is damaged or in poor condition.
3. Load the glass onto the table. This can be done with two people for smaller/lighter pieces of glass.
Larger pieces will require two loaders to be standing on the machine. Prior to getting on the
machine, the operator will isolate the power.
4. Align the glass with the blocks along the edge of the machine.
5. Place stoppers to avoid glass shifting while on the table.
6. Complete blow out (water, pressure, abrasive, abrasive, pressure, water).
7. Using the computer tell the computer to go to homing mode. Ensure calibration of home.
8. Load the CNC file.
9. Wait until the machine stops completely before approaching the glass. Check that the cuts are all
in the right area and the right size before offloading.
10. Use the same method as step number 3 to offload the glass.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

BAND SAW
Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from blade, debris in eyes, noise level

SAFE JOB PROCEDURE

1. Adjust the safety guard to just allow the material being cut to pass through. This can be done by
releasing/tightening the adjustment knob on the side of the guard.
2. Lift the piece of material being cut and place on the saw table. Ensure that there is adequate
clearance on either side of the table of the saw to allow for safe cutting of the material.
3. Turn on the machine using the control panel and allow the saw to reach operational speed.
4. Place the piece of material on the table of the saw in the desired position for making the cut to the
material.
5. With both hands firmly on the material and at least 6 from either side of the point of contact with
the saw blade, begin to slowly push the material through the saw blade.
6. Once the piece of material has been cut, turn off the machine using the control panel and remove
the cut portions of material.
7. Begin the process again with each individual piece of material that requires cutting.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

CHANGING BELT ON ARRIS MACHINE


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
accidental machine start up, pinch points

SAFE JOB PROCEDURE

1. Make sure the machine is turned off.


2. Release the lever on the side of the machine, this will release pressure on the belt.
3. Remove the old belt.
4. Wrap the new belt on the top and bottom pulley. Arrows on the back of the belt should be pointing
down.
5. Pull the lever to increase the pressure on the belt again.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

CHANGING ELEMENTS ON MAPPI MACHINE


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, CSA approved safety glasses, NIOSH approved N95 mask (nuisance
only), gloves and coveralls for bottom worker
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
accidental machine start up, pinch points, injury (laceration, foreign body, abrasion,
contusion), debris in eye, dust/allergens

SAFE JOB PROCEDURE

This SJP will require at least two competent workers to complete. No worker that has not been deemed
competent by the supervisor will engage in this SJP.

One worker will be required to be on the bottom, underneath the machine and another worker will be
required to be on the top of the machine. The worker on top of the machine will never be laying or
stepping on the insulation. If the worker is in the middle of the machine they will place two, 2X6 pieces
of wood securely between the tempering machine and the automated belt rollers.

1. Lock out and tag out the machine.


2. Pull out the element drawer. Cool off elements so they are no longer hot to the touch (3 hours).
3. Remove the black bar that is used for convection.
4. Bottom remove the plastic cover, covering the copper bar and wire. Unscrew and remove the
metal bracket holding the connector wire to the copper bar, straighten wire or snip off if required.
Top unscrew black bracket securing the broken element (do not remove, just loosen).
5. Bottom place wrench on the nut holding the screw into place.
Top unscrew the screw holding the element in place (repeat 4 times, for 4 screws).
6. Once screws are unscrewed and removed:
Top lift broken element up and place somewhere out of the way.
Bottom move out of the way to prevent exposure on insulation.
***Caution there are two ceramic tubes that will release, hold them to prevent them from falling
and breaking.
7. Once removed:
Top grab a new element and proceed to place in oven. Make sure the two steel wires are straight
and go into the ceramic tubing.
Bottom hold the ceramic tubing in place.
***Caution watch the wires as they are extremely long and could cause injury.
8. Top place the screws into the holes.
Bottom place the nuts on screws and install.
9. Top unscrew the screw holding the element in place (repeat 4 times, for 4 screws).
Bottom snip the appropriate length of the wires and bend them towards the copper bar and
proceed to place both brackets on. Wires should be about " past the copper bar.
10. Bottom place the plastic cover on the copper bar.
Top secure the black bracket in place to secure the element.
11. Place the black bar back on the row of elements and secure.
12. Check with an ohmmeter to make sure that the elements are connected.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

CHANGING POLYSULFIDE DRUMS


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
pinch points, body in the line of fire, chemical exposure

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Inspect the drums, machines, and area before changing the sealant. Make sure that the area is clear
so that you are able to roll to bring the drum of polysulfide to the machine. Damaged drums are
not be used.
2. Using a forklift bring the drum on a pallet close to the pump.
3. On the Graco Pump turn I dial to the up position' this will allow air to enter the drum. As soon as
the air begins to enter the pump you may raise the pump out of the drum using the buttons.
4. When the pump is fully raised remove empty drum.
5. Carefully roll the new drum of polysulfide (Part A) to pump with partner assistance.
6. Remove lid using the small pry bar. Pull the plastic cover over the sides of the drum then apply
tape around the top of the drum to secure plastic.
7. Slide the drum under the pump with partner assistance.
8. Turn the dial to down position pressing the button above dial to let air out of the drum when being
lowered.
9. With a screwdriver remove lid on the pail of catalyst (Part B).
10. Stir the contents of the pail.
11. Lift pump out of empty catalyst pail (Part B) and lower to the new pail.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

CHANGING TONER (PRINTER)


Worksite: Canadian Insulated Glass Plant, Quick Fit Windows and Doors - Plant
PPE Required: Latex or nitrile gloves
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
pinch points, chemical exposure

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Identify what color must be changed.


2. Open the compartment and slide out the old cartridge. Place on a piece of plastic.
3. Gently shake the new toner distributing the ink within the cartridge.
4. Remove the tab or sticker (different depending on the printer).
5. Slide the new toner into place. Secure.
6. Place the old toner cartridge in the plastic and box that the new toner arrived in.
7. Note: USED on the box and return to reception for recycling.
8. Test the cartridge by printing a test page.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

CHOP SAW
Worksite: Canadian Insulated Glass Plant, Quick Fit Windows and Doors - Plant
PPE Required: CSA approved boots, glasses and hearing protection (NO GLOVES)
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from chop saw, lash from materials, debris in eyes, noise exposure

SAFE JOB PROCEDURE

1. Before work with the Chop Saw begins worker must familiarize themselves with the
manufacturer's operators manual and be deemed competent in its functions and uses.
2. Inspect Chop Saw and ensure that all guards are properly in place and that all components are in
good working order, also check the saws power cord for any cracks or breaks in the casing and
that it is free from any fraying.
3. Ensure cutting area is clean and tidy.
4. Remove any obstacles in the path to the cutting area.
5. Retrieve any material that is to be cut, have it easily accessible and stored and stacked in an area
that is out of the way to avoid clutter or a slip/trip hazard.
6. Place material on the saw and ensure that it is held firmly and securely in place to avoid any
binding or buckling while the material is being cut.
7. When saw is no longer in use, the worker must ensure that the blade and handle are locked into
place with the locking pin and that the saw is unplugged from its power source.
8. After cutting is complete, ensure any cutting ends are discarded into the appropriate garbage bins
onsite.
9. Ensure that any extra material is returned to the shop after work has been completed and that it is
properly stored and stacked when it returns to the shop.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

CLOSER ASSEMBLY REPLACEMENT


Worksite: Quick Fit Windows and Doors Off Site
PPE Required: Jobsite and FLHA determined
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
slip/trips, unknown hazards at job site

SAFE JOB PROCEDURE

1. Ensure work area around the door is clear of any obstacles.


2. Prevent anyone from using the door while it is being worked on if possible.
3. Remove old closer.
4. Install new closer, occasionally anchoring holes will be required if a different type of closer is
being installed.
5. Make necessary adjustments to ensure proper operation of the closer.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

CRATING
Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from glass, wood dust, slivers, vibration, noise exposure, pneumatic tools

SAFE JOB PROCEDURE

1. Inspect the area and equipment before beginning work.


2. Measure length, height and width of the glass that will be inserted into the crate. Add an extra 2
3 inches to your measurements for the width, this will allow you to have extra room to insert your
hands when loading the glass.
3. Using the chop saw cut the frame out of 2 x 6 planks and secure with the nail gun.
4. Cut the 1 x 4 vertical planks and secure with the staple gun.
5. Manually flip the crate over (use partner assistance if required).
6. Insert soft pads around the frame and staple to secure.
7. Place the crate on the wagon (use partner assistance if required).
8. Cut cardboard to size and place in the crate. Place 2 cardboard along the edge of the crate to
prevent glass from shifting.
9. Manually load the glass into the crate, ensure that there are corks on glass.
10. Place cardboard over the front of the glass.
11. Repeat step 4 securing the entire crate.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

CUTTING GLASS
Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, chaps, cut rated shirt, approved gloves and hearing
protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from raw glass, crush injury, flying debris, chemical exposure, compressed air,
slip/trip, robotics

SAFE JOB PROCEDURE

Note that when cutting glass several hazards a present. Make sure that you are fully aware of your
surroundings. Training is mandatory for all employees working in the cutting department.

Refer to the SDS for more information on the chemicals listed on this page.

1. Inspect all the equipment. Ensure that the machines are clean from glass and dust. Check that the
air pressure is working. Make sure the area is free of slip and trip hazards.
2. Put on all PPE for this task. Make sure that chaps, jackets and wrist protection are in good
condition.
3. Clean off the air float tables with a broom first then use an air wand to blow off the rest. Ensure
that no workers are present in the area.
4. Fill the machine with VANISHING OIL.
5. Read the order (batch) and see what type of glass needs to be cut. Locate the glass is the Bromer
racks.
6. *Manual Loader Recut Partner carries the glass onto the air float table holding the glass in the
center and placing on the air float table simultaneously.
7. *Manual Bromer Loading (Yellow) - Pull the rack out of storage all the way. Push the air float 6-
1 from the Bromer rack. This should be completed by one worker to ensure control. Ensure the
cutting area is clear and do a quick check with your partner to make sure the equipment is on and
the air table is working. Gently with your hand flip one sheet of glass off the rack and onto the air
float table. Coated glass is to be placed so that the coated size is facing upwards. One employee
will push the Bromer rack and air float table back into place while the other employee enters the
sizes into the machine on the computer.
8. *Automated Bromer Loading (Blue) Select the required glass on the computer. The Bromer rack
will automatically pull out the drawer and bring it forward to the flip station. The second
employee will hit the flip button. Robotics will grab the glass and manually flip it onto the table.
The drawer will move back into place. NO ONE is to be in the line of fire when the machine is
operating.
9. The machine will begin moving quickly over the sheet of the glass leaving the cut glass. NO NOT
attempt to place any body part in the line of fire.
10. The machine arm will move back to the start position, once it has stopped; break the glass along
the score lines and discard trims placing them into the disposal bin. Lites will be lifted off the table
using the manual lift methods and loaded onto harp carts or A frames.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

MANUAL GLASS CUTTING

Note: Refer to SAFE JOB PROCEDURE- Handling Glass for PPE required and hazards present.

1. Make sure your work area is clear of debris.


2. Once the glass is on the table, measure for cutting and watch for waste.
3. Always allow 1/16" (inch) for the glass cutter on your size when you cut the glass.
4. Using your handheld glass cutter, start from the furthest point away from you; hold your L-square,
speed square or straight edge straight and score your glass.

Annealed
1. Once the glass is scored, put your gloves on and gently pull the glass up while bending to break
glass apart.
2. Load glass on wagon.
3. Dispose of scrap glass.

Lami 015
1. Once you have scored the glass, use your hands, with your gloves on, and snap the glass on the
edge of the table.
2. Apply methanol along bend.
3. Flip the lite over and repeat step 1-2.
4. Lite will separate.
5. Load glass on wagon.
6. Dispose of scrap glass.

Lami 030
1. Once you have scored the glass, use your hands, with your gloves on, and snap the glass on the
edge of the table.
2. Along bend apply methanol and light the methanol on fire using a lighter. Ensure that the
methanol is only on the glass. If methanol is anywhere else (hands, gloves, clothes, table felt) this
could ignite. Use caution.
3. Flip the lite over and repeat steps 1-2.
4. Lite will separate.
5. Load glass on wagon.
6. Dispose of scrap glass.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

DOOR PIVOT REPLACEMENT


Worksite: Quick Fit Windows and Doors Off Site
PPE Required: Jobsite and FLHA determined
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from other people opening door while employee is working

SAFE JOB PROCEDURE

1. Flag off work area off and isolate from traffic.


2. Unhook the door closer.
3. Remove the door.
4. Remove broken pivot by removing all screws.
5. Install the new pivot and replace all screws.
6. Re-install the door and adjust pivot if necessary and re-attach the closer.
7. Rack the door if necessary.
8. Clean up the area before leaving.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

DRILL
Worksite: Canadian Insulated Glass Plant, Quick Fit Windows and Doors Plant/Off Site
PPE Required: CSA approved boots, glasses and hearing protection (NO GLOVES)
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from drill, lash from materials, debris in eyes, noise exposure

SAFE JOB PROCEDURE

1. Before use check drill to ensure all parts are free from damage such as cracks or breaks and that
none of the electronic components are exposed.
2. Ensure the chuck on the drill spins freely and does not bind or work excessively to spin.
3. Check all drill bits to ensure they are free from any damage and that they are securely locked into
the chuck of the drill.
4. When using drill do not put un-needed pressure on the drill, let the drill do most of the work for
you, applying only enough pressure to sink the screw into the material.
5. Ensure spare batteries are charged and easily accessible in the area that the work is being done.
6. At all times when hand drills are being used ensure that hands and fingers are in a safe area that
will ensure the drill bit or tip does not slip and injure either hands or fingers.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

FIRE EXTINGUISHER
Worksite: Canadian Insulated Glass Plant/Off Site, Quick Fit Windows and Doors - Plant/Off Site
Hazards Present: Musculoskeletal injury, burns from fire, reaction to substance in extinguisher (carbon
dioxide), property damage

SAFE JOB PROCEDURE

1. Check to ensure extinguisher is fully charged and has not previously been used to extinguish a fire
at an earlier date.
2. Only employees that are trained in the use of a fire extinguisher and have been deemed competent
in its use will perform emergency fire suppression.
3. Depending on the work being done, ensure that the appropriate size and type of fire extinguisher is
on hand and readily available.
4. If fire suppression is needed, ensure that you are an adequate distance from the flames and that
you use the side to side technique to extinguish the flames.
5. If the fire is too extreme for use of a fire extinguisher, activate the fire alarm in the area of work
and then immediately evacuate the area and congregate at the nearest muster station. Also, ensure
that the appropriate emergency services are contacted to come extinguish the fire.
6. Provide any necessary information pertaining to the fire emergency to the appropriate personnel,
so they have adequate information to suppress the fire.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

FIXED SANDING BELT


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, N95 mask (nuisance only) (preference), gloves and hearing
protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
exposure to nuisance dust, contact with rotating belt, noise exposure, injury from handling
glass

SAFE JOB PROCEDURE

1. Only trained and experienced workers shall be allowed to operate a Fixed Sanding Belt. Workers
who are not yet competent will be supervised by a competent worker until deemed competent.
2. Inspect the fixed sanding belt to ensure that all guards are in place and that the unit is in good
working order.
3. Turn on the sander using the control panel and allow the sanding belt to achieve operational speed.
4. With both hands firmly placed on the material for support, line the material up with the belt sander
so that the surface of the material that is being sanded.
5. Slowly lower the piece of material onto the surface of the sanding belt and continue to hold the
material in a firm manner until the desired sanding is complete.
6. Once the desired sanding of the material is complete, shut off the belt sander using the control
panel.
7. Clean off any debris and/or excess material that may have accumulated on the belt sander.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

FORKLIFT OPERATOR
Worksite: Canadian Insulated Glass Plant, Quick Fit Windows and Doors - Plant
PPE Required: CSA approved boots, glasses and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
crush injury, roll/tip of forklift, damage to property

SAFE JOB PROCEDURE

Only trained and experienced workers shall be allowed to operate a forklift. All employees are to be
deemed competent by the employer before operation of the forklift.

1. Before turning on the forklift, the operator must do a walk around and inspect all parts of the
forklift to ensure they are free from any damage. This must be documented on the weekly
inspection checklist.
2. Check gas lines to ensure there are no cracks or breaks in the gas line that could allow for the
propane to leak out.
3. Inspect the front forks and ensure that they are securely locked into place and will not come loose
when picking up and moving a load.
4. Turn on forklift and make certain that the forklift is in neutral and all lights and alarms are fully
functional and in good working condition and are not in need of replacement.
5. Before moving forklift, check the area surrounding to make sure it is free from any material that
could be blocking the path, as well as any pedestrian traffic that could be in the area.
6. Before lifting any material, the operator must ensure that the forklift can handle the weight of the
load without causing a tip-over.
7. When the lift is not in use, the operator must ensure that it is parked in a safe location and that all
propane lines are turned off and that any parking brakes are fully engaged.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

GLASS EDGING MACHINE (ENKONG)


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
slip/trips, injury from glass

SAFE JOB PROCEDURE

1. Navigate the wagon close to the machine.


2. Position the cups to fit the size of the glass.
3. Manually load the glass onto the machine. Watch the step up onto the platform.
4. Insert the right wheel for the task.
5. Turn the machine on.
6. Tighten the roller bar to place tension on the glass.
7. Align the height of the arising when with the edge of the glass.
8. Push the wheel in line with the glass.
9. Turn on the water and align it on the wheel.
10. Set the speed of the machine, larger pieces of glass need to be done at a slower speed.
11. Rotate the glass arising the edges.
12. Inspect for any broken glass and remove.
13. Turn the water off and then the machine.
14. Remove all glass away from the machine and keep the area clean.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

GLASS HANDLING & MOVING


Worksite: Canadian Insulated Glass Plant/Off Site, Quick Fit Windows Plant/Off Site
PPE Required: CSA approved boots, glasses, gloves and hearing protection, wrist protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from handling glass, slip/trips

SAFE JOB PROCEDURE

1. Acquire an appropriate number of personnel to handle glass safely and to prevent additional strain
on handlers.
2. Make sure pathway from the storage area to the destination is free and clear of debris or obstacles.
Avoid long durations of lifting and carrying glass by moving wagons and carts closer to the
destination.
3. Confirm destination is clear to accept glass.
4. Before lifting the glass, inspect edges to make sure glass edges are free of damage that may cause
the sheet to split when being lifted.
5. Lift glass from storage area using proper lifting techniques and proceed to the destination at a slow
and cautious pace.
6. Lay glass down into position while making sure both ends are being laid down at the same time so
as to avoid breakage from bending or twisting. Tempered glass needs to be placed down carefully
and at the same time to avoid shatter of glass if the corners are hit this can cause breakage.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

GLASS LOADING ONTO TRUCK


Worksite: Canadian Insulated Glass Plant/Off Site, Quick Fit Windows Plant/Off Site
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from glass

SAFE JOB PROCEDURE

Note: See SAFE JOB PROCEDURE for handling lites of glass.

1. Park truck on the level surface to ensure glass will have the proper lean while loading.
2. Remove stays from glass rack and set aside.
3. Clean bottom of the rack.
4. Lift glass onto rack ensuring the flat face is touching the glass rack completely from top to bottom.
5. Always load the largest glass first.
6. Install one stay to secure glass while another piece is being loaded.
7. Make sure all subsequent pieces of glass are loaded so the smaller lite is completely supported for
its entire surface by the larger lite behind it. No overlap should occur if possible. If an overlap
does occur, support it accordingly.
8. Re-install all stays ensuring proper setting of all brackets and shoes.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

GLASS REPLACEMENT (DOOR LITE)


Worksite: Quick Fit Windows and Doors Plant/Off Site
PPE Required: Jobsite and FLHA determined. CSA approved safety boots, safety glasses, hearing
protection and gloves
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
slip/trip, injury from hand and power tools, injury from glass, chemical exposure

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Determine the safest method and path for transporting the glass.
2. Remove the plugs with a hammer or punch.
3. Use a cordless drill to remove the screws securing the old door lite.
4. Use a utility knife to cut the paint away from the frame and cut away the glazing tape.
5. Remove the frame from the outside and pop out the glass. Place in a safe area.
6. With a helper push in the new piece of glass.
7. Install the new screws and place in new plugs.
8. Complete a final clean with ACETONE.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

GLASS REPLACEMENT (UNIT)


Worksite: Quick Fit Windows and Doors Plant/Off Site
PPE Required: Jobsite and FLHA determined. CSA approved safety boots, safety glasses, and gloves
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
slip/trip, injury from glass,

SAFE JOB PROCEDURE

1. Determine the safest method and path for transporting the glass.
2. Depending on the location of the glass; scaffolding or a ladder may be required.
3. Remember that we replace units from other organizations. There are different styles of frames.
Some use a gasket seal and some use glazing tape. You will be able to see from the inside of the
frame they style used.
4. Remove the glazing stops.
5. Apply manual suction cups to the unit. If the unit is sealed with a gasket, the glass is ready to
remove.
6. If the glass was sealed with glazing tape, you will need to cut the tape with a utility knife outside
of the house.
7. Remove the unit using the suction cups.
8. Before installing the new unit, apply glazing tape to the frame.
9. Use the suction cups to install the new unit.
10. Clean your work area before leaving the premise.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

GLASS REPLACEMENT (SIDE LITE)


Worksite: Quick Fit Windows and Doors Plant/Off Site
PPE Required: Jobsite and FLHA determined. CSA approved safety boots, safety glasses, and gloves
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
slip/trip, injury from glass, chemical

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Determine the safest method and path for transporting the glass.
2. Depending on the location of the glass; scaffolding or a ladder may be required.
3. There are different styles of frames. Some use a gasket seal and some use glazing tape. You will
be able to see from the inside of the frame they style used.
4. If required cut the silicone with a utility knife and pull away from the frame.
5. Remove the wooden glazing stops from the interior of the house.
6. Remove the staples from the glazing stops.
7. Apply glazing tape to the interior of the frame if required.
8. Have the compressor and staple gun ready to go.
9. Install the side lite
10. Put the stoppers back in place. Staple.
11. Clean the interior of the house.
12. Apply silicone on the outside of the house.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

OFFLOADING STOCK SHEETS / BLOCKS


Worksite: Canadian Insulated Glass Plant
PPE Required: CSA approved boots, glasses, gloves, cut rated shirt, CSA hard hat, and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
failure of overhead crane or components, injury from working around glass, congested
environment, pinch points, slips/trips/falls

SAFE JOB PROCEDURE

1. Inspect crane, slings, and glass before use. Document inspection.


2. Inspect the truck, walkway, glass and stock sheet storage.
a. The truck should be in the center of the shipping pit to avoid tipping of glass.
Communicate with the driver the location of the safe zone when unloading.
b. Lay down the wood ramp, inspect for structural integrity and defects.
c. Remove the cover on the truck and inspect the glass for any defects and obvious breakage.
Remove all debris, cardboard, tools off the bed of the truck.
d. Complete a check of the storage area. Ensure there are no hazards (debris on the ground,
other workers, full racks, etc.) that could cause issues when offloading.
3. Secure glass slings to crane in the appropriate notch. This will be determined by the size of the
glass.
4. Direct the crane to the required stock sheets.
5. Remove cargo securement and cardboard on the face of the stock sheet.
6. Lower the vertical slings and secure underneath the stock sheets. Watch for pinch points.
7. Complete a test lift. Lift the stock sheets 1 off the frame and check securement.
8. If secure lift the stock all the way off the frame and navigate to the appropriate stock rack. No
tagline will be used as the full control of the stock is required.
9. Lower the stock onto the rack, before reducing slack on the slings, check that the stock is in the
right position and secure on the rack. Lower the slings and remove from the stock.
10. Alternate sides when offloading to avoid excessive weight and tipping of the stock sheets.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

OFFICE SAFETY
Worksite: Canadian Insulated Glass Plant, Quick Fit Windows and Doors Plant
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
stress, slip/trips, chemical exposure, electrical hazards

SAFE JOB PROCEDURE

1. Ensure that all office and hallway lights are on. If a bulb is burnt out submit a request for
replacement to the maintenance department.
2. Ensure that all hallways and walkways are free from any hazards.
3. Before using any electronic devices check to make sure power cords are free from frays. If the
device is not working correctly, have the manufacturer send a qualified technician to repair the
machine as necessary.
4. Before leaving the office, ensure that all machinery is either turned off, all lights are turned off and
any garbage or unneeded material is disposed of in the appropriate areas or bins.
5. Ensure you are familiar with the emergency evacuation and muster points.
6. Ensure that your desk area is kept clean and adjusted to the correct height.
7. Ensure proper fire extinguishers are in place and inspected monthly.
8. Ensure the office is inspected once per month.
9. Ensure rugs are kept in good condition and placed correctly for people not to slip/trip.
10. Ensure that chairs are kept in good condition.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

LOADING BROMER RACK


Worksite: Canadian Insulated Glass Plant
PPE Required: CSA approved boots, glasses, gloves, cut rated shirt and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
failure of overhead crane or components, injury from working around glass, congested
environment, pinch points, slips/trips/falls

SAFE JOB PROCEDURE

1. Inspect crane, slings, and glass before use.


2. Direct the crane to the required stock sheets.
3. Remove cardboard on the face of the stock sheet.
4. Lower the vertical slings and secure underneath the stock sheets.
5. Complete a test lift. Lift the stock sheets 1 off the frame and check securement.
6. If secure lift the stock all the way off the frame and navigate to the Bromer rack.
7. *Yellow Bromer Rack operator will pull the rack out; slowly navigate the stock onto the rack.
Lower the stock onto the rack, before reducing slack on the slings, check that the stock is in the
right position and secure on the Bromer rack. Lower the slings and remove from the stock.
8. *Blue Bromer Rack operator will activate loading mode. The rack will move forward to the
table then move back. DO NOT LOAD UNTIL THE RACK HAS STOPPED. Once the rack has
stopped navigate the stock to the rack. Lower the stock onto the rack, before reducing slack on the
slings, check that the stock is in the right position and secure on the Bromer rack. Lower the slings
and remove from the stock.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

MOFFETT
Worksite: Canadian Insulated Glass Plant / Jobsite
PPE Required: CSA approved boots, glasses, gloves and any other PPE determined by the FLHA
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
failure of components, working in hot/cold conditions, slips/trips, unknown hazards at the
job site

SAFE JOB PROCEDURE

1. Inspect Moffett and components before use. Do not use if damaged in any way.
2. Set up a lowering zone. Ensure the area is clear of debris, on level ground and hazards (traffic,
other workers, overhead powerlines, etc.) are controlled.
3. Remove the chains.
4. Climb into the Moffett and secure seatbelt.
5. Lower the Moffett to the ground.
6. Reference the load chart for weights and restrictions.
7. Lift the required load, remember, that the Moffett is different from a counterbalanced forklift.
a. The tires reduce the room that is available to lift the load and place loads.
b. The extra room is required to maneuver around job sites.
c. A stable ground is required for the stabilizers.
d. Wide loads need to be brought in above the wheels and retracted inwards while
transporting. Offloading is completed the same way.
8. Piggyback the Moffett on the rear of the trailer the same way that it was removed. Watch for any
pinch points.

***This SWP is to be used in conjunction with the SWP and SJP for Forklift Use***

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

PAINTING (ICD)
Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, nitrile gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
chemical exposure, noise exposure, injury from glass, slip/trips

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

Employees required to work in this department will be tested for allergies prior to use.

1. Put on all PPE needed for this task.


2. Visually inspect all equipment and paint (it can only be used 6 months after receipt). It is VERY
important to match the specified color of paint on the order to the paint chip samples. If they do
not match, DO NOT begin painting.
3. Mix the paint with the drill mixer, this will ensure equal color throughout.
4. Remove any labels or corks on the lite or unit.
5. Move the cut glass onto the painting table in the painting booth using the manual or partner
method.
6. Remove POLYSULFIDE with a razor blade, clean the glass with METHANOL and wipe clean
with SPRAYWAY.
7. Check the order for edge delete. If so apply the yellow deletion tape around the corners of the
glass.
8. Clean all required paint materials with water. Ensure that no paint residue remains.
9. Using paint gun spray even coats of paint onto the glass approximately 3 coats (do not exceed
8mm thick).
10. Check glass with the tester.
11. Repeat step 9 if required.
12. Move the glass from the paint booth to the drying racks and let dry.
13. Wash any paint off skin after with soap and water.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

POLYSUFIDE APPLICATION (FENZI/MOMMENTIVE)


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses and hearing protection (possibly nitrile gloves, mommentive)
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
chemical exposure, burns, injury from glass

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Inspect all the equipment that will be used. Make sure that it is in good working condition.
2. The unit will arrive on the roller tables ready to be sealed. Roll the unit so that it is square with the
table.
3. Place the nozzle of the gun on the corner of the table at the corner of the unit. Gently squeeze the
trigger for the polysulfide.
4. While squeezing the trigger move the sprayer around the unit or move the unit around the sprayer.
Put the sprayer away safely when done.
5. Use the cards to remove the excess polysulfide from the unit.
6. Manual, partner or suction cup lift the unit onto the wagon.
7. Use a merfin towel to wipe the unit clean ensuring that no polysulfide is allowed to dry on the
glass.
8. Visually check the unit.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

PRINTER PAPER
Worksite: Canadian Insulated Glass Plant, Quick Fit Windows and Doors Plant
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
slip/trips

SAFE JOB PROCEDURE

1. Carrying a full box of photocopy paper poses a high risk for injury because it is heavy. Do not
carry full boxes of photocopy paper. When accepting delivery of photocopy paper, ask the courier
bring the boxes to the photocopier.
2. Cut the binding on the box with scissors and remove the lid of the box.
3. Remove bundles of paper individually. Keep the bundles close to your body, bend your knees and
hips when reaching down and try to keep your back in a neutral position.
4. If you walk with bundles of paper to transport them, do not carry more than 3 or 4 bundles at a
time.
5. Pull open the tray to the printer.
6. The load required paper into the printer. Avoid overloading tray as this causes paper jambs.
7. Close the printer tray.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

UTILITY KNIFE
Worksite: Canadian Insulated Glass Plant, Quick Fit Windows and Doors Plant
PPE Required: CSA approves boots, safety glasses, and gloves
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from knife blade, debris in eyes

SAFE JOB PROCEDURE

1. Before use, the employee must familiarize themselves with the tool, and also have a strong
working knowledge of the tool and its uses.
2. Before work begins with the utility knife ensure that all guards are in place and are fully
functional, this includes the locking mechanism for the knife blade.
3. Check all knife blades for any cracks, as well as dullness of the blade to ensure its ability to cut
through the material.
4. If you need to remove a section of the blade - push blade up so it is in line with the tip of the
utility knife, using a pair of pliers; break away the dull or damaged blade. Bend the blade with the
pliers away from the body.
5. Before use, put on all the appropriate PPE needed to be working with the utility knife, including
but not limited to safety glasses, glass gloves or work gloves, and steel toe boots. Some material
may need the employee to take extra precautions when cutting (i.e. full face shield).
6. Before cutting, ensure that the work area is free from any debris or other material that may cause
the knife blade to bend or break while cutting.
7. When cutting any material the employee must make sure that the knife is held securely in place
and is only used in a manner that is deemed safe by the manufacturer and their specifications.
8. When finished working with the utility knife ensure that blade is not exposed and that the locking
mechanism is securely engaged to prevent the blade from becoming exposed and causing injury.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

REPLACEMENT GLASS MEASURING


Worksite: Quick Fit Windows and Doors Off Site
PPE Required: Jobsite and FLHA determined
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,

SAFE JOB PROCEDURE

1. If required, see safe work practice for use of portable ladders.


2. Remove glazing stops according to manufacturers instructions; make sure glass is secure when
doing so.
3. Fold a sheet of paper so it is 2 wide.
4. Stick the folded paper between the window and the unit. Mark the distance down on the paper. For
the complete thickness of the unit you will need to subtract 2mm from the paper.
5. Use a lighter to determine the coating and if the unit has argon.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

REPLACING DOOR CLADDING (SINGLE DOOR)


Worksite: Quick Fit Windows and Doors Off Site
PPE Required: Jobsite and FLHA determined
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from utility knife, chemical exposure

SAFE JOB PROCEDURE

1. Start by removing the weather stripping on all 3 sides.


2. Remove the staples that are on the inside of the jam, underneath the weather stripping. Doors with
a side lite and full cladding; the glass from the side lite will need to be removed to get access to
the staples. Reference the Safe Job Procedure for Glass Replacement Install.
3. Cut the gasket on the outside with a utility knife on all 3 sides.
4. Score the cladding several times along the top and sides.
5. Starting with either side, fold the cladding over from the inside of the door jamb pulling it towards
the outside. You will have to bend the cladding a few times along the score line to break it off. The
raw metal will be sharp.
6. Repeat these steps for the other side, and lastly the top.
7. The new cladding will have to have the lip scored and cut off.
8. During manufacturing the cladding is put on first with the brick mold screwed on top of it. This is
the reason we have to cut the lip off.
9. Once the cladding is cut to fit, run a bead of silicone along the exposed door jam.
10. Gently place the cladding on the jam starting with the top.
11. Replace the weather stripping.
12. Run a small bead of silicone along the cladding and the brick mold to replace the gasket we cut off
(black only).
13. Clean up your mess, and you are done.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

REPLACING PATIO DOOR SASHES


Worksite: Quick Fit Windows and Doors Off Site
PPE Required: Jobsite and FLHA determined
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from working with tool

SAFE JOB PROCEDURE

1. Complete your FLRA, and put on all PPE.


2. Set a drop cloth on the floor to protect it.
3. Open the sash. Locate the adjusting screws at the bottom corners of the sash.
4. With a robertson screwdriver, turn the counter-clockwise to lower the sash, or raise up the wheels.
5. With 2 pry bars, 1 under each wheel, pry the sash up and onto the bars and slide it out. This will
protect the bottom of the frame from scratching.
6. Install the new sash in the reverse order.
7. On a fixed sash, remove the slider the same way noted above.
8. Locate and remove the retainer clip from the frame (there should be 3 clips).
9. Remove the snap cover from the side of the sash.
10. Slide the sash over and lift it up and out.
11. Install the new sash in the reverse order.
12. Clean work your work area.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

RETRIEVING FRAMES FROM BEHIND THE BUILDING


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
crush by forklift/train, property damage, noise level, weather, equipment failure

SAFE JOB PROCEDURE

1. Walk behind the building to ensure that there is no train or obstructions. Ensure that the weather
and ground are in stable condition before commencing work.
2. Inspect the forklift and the propane level of the authorized forklift.
3. The spotter will commence communication between the forklift operator either by walkie-talkie or
cell phone (speaker).
4. The spotter will then open the gate and spot for oncoming trains.
5. The forklift operator will drive through the gate and around the building staying as close to the
building as possible.
6. The forklift operator will pick up the frames and reverse out safely.
7. *If a train leaves the station the spotter will notify the forklift operator via communication and
notify the train by the air horn.
8. *The forklift operator will leave the frames and park the forklift on the side of the building.
9. *The forklift operator will not operate the forklift until the train is back at the station.
10. Lock the gate.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

RIGGING
Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, hard hat, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from sling, pinch points, swing of load, fall from pit or truck bed, failure of crane or
slings

SAFE JOB PROCEDURE

This SJP is used when loading and offloading a truck or trailer. Rigging and use of the crane are often
done with a swamper, however, can sometimes be done by the driver. No employee is authorized to use
the crane unless deemed competent by the employer.

1. Designate one member of the crew to act as a signaler if required. Instruct the equipment operator
to recognize signals from that person only. Identify signaler to the crew.
2. Inspect all lifting devices and rigging for damage before hooking up. Frayed slings must not be
used and should be removed from service.
3. Use slings of proper length. Never shorten slings by twisting, knotting, or by using nuts and bolts
on chain slings.
4. Place slings so the load is balanced. Hoist or crane hook should be directly over the balance point.
5. Once the chokers or slings have been positioned, get clear of the load before giving the all ready
signal.
6. If the slings must be held in position, ensure all hands are clear of pinch points before giving the
all ready signal. Hold slings in position only until the tension is enough to keep them in place,
then get clear of the load before hoisting.
7. Remove any unnecessary blocks or objects in the area where the load is to be set down. Place
blocking so the slings can be easily removed.
8. Keep your feet and other body parts out from under the load when lowering or setting down.
9. Lower the load slowly to control the load when placing.
10. Remove the slings from the load when placing.
11. Remove the slings from the load after the tension has been removed from the lines.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

SAW OPERATOR (WEGOMA/STURTZ)


Worksite: Quick Fit Windows Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
slip/trip, eye strain, injury from PVC, pinch points

SAFE JOB PROCEDURE

1. Pull slider sash, casement or picture from the storage rack and load onto the machine.
2. If required put on weather stripping.
3. Enter measurements into the computer.
4. Apply clamp and cut button. The machine will automatically clamp and cut the PVC.
5. Pull the PVC out and load onto the cart.
6. Push any excess debris out with the push stick. NEVER place hands inside the clamp.
7. Write the job order and line number with a sharpie.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

SCREEN REPLACEMENT
Worksite: Quick Fit Windows and Doors Off Site
PPE Required: Jobsite and FLHA determined
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from utility knife

SAFE JOB PROCEDURE

1. Always make sure work area is clean from any debris that may damage screen material.
2. Begin by removing old spline and screen materials. Inspect spline to determine if it should be re-
used or replaced with new spline material. Replace spline material if old spline is cracked or
stretched.
3. Cut a piece of screen material allowing an extra 2 for material in the frame groove.
4. Use the convex wheel of the screen spline roller to install the screen and around the frame.
5. Use the concave wheel of the screen spline roller for inserting the spline one side at a time. Make
sure it isnt too tight as it will bow the frame; be sure it isnt too loose as it will pop out easily.
6. With your knife, cut off the access screen and spline material left around the frame.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

SPARTEC OPERATOR
Worksite: Quick fit Windows and Doors - Plant
PPE Required: CSA approved boots, glasses and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from PVC, contact with cutter, debris in eyes, noise level of machine, compressed
air

SAFE JOB PROCEDURE

1. Ensure the power is off on the machine.


2. Use the wrench to remove the guard and cutter.
3. Blow out all components with the pneumatic air gun (never point at yourself).
4. Install the correct cutter and replace the guard on the Spartec machine.
5. Load the material into the machine.
6. Lower the lock to secure material.
7. Turn on the machine; wait until the cutter reaches full speed.
8. Using the handle push the material in and pull out at a uniform speed.
9. Unlock the material and place in cart.
10. Power off machine.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

SUCTION CUP USE


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from glass, injury from cups losing suction

SAFE JOB PROCEDURE

1. Move the glass as close as possible to the machine.


2. Activate the suction cups and check the battery or pneumatic airline and confirm PSI. If the
battery is low or pressure is not stable DO NOT USE.
3. The suction cups used on the light rail crane must not lift glass exceeding:
a. Anver 500 lbs.
b. Wood Power Grip 700 lbs.
4. Align the suction cups and press firmly against the lite of glass.
5. Raise the suction cups with the lite attached 1 off the cart, testing the connection.
6. If the connection is stable raise the lite completely off the wagon and manually move the lite to the
desired location. Ensure that no bystanders are in the vicinity during the move.
7. Once in line with the desired location lower the suction cups.
8. Place the lite, lightly and evenly in the desired location.
9. Disengage the cups with one hand holding the lite in place.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

SUPERSPACER APPLICATION (EDGETECH)


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from glass

SAFE JOB PROCEDURE

1. Set reels of Edgetech Superspacer on the dispenser.


2. Insert the Superspacer into the taping gun and pull excess out of the reel.
3. Manually lift the lite of glass from the Billco washer to the sidebar.
4. Pull the glass from the sidebar onto the Manual Edgetech Table.
5. Position the taping gun on the corner of the lite and begin taping.
6. Turn the glass as you are taping, applying Superspacer to all four edges of the glass.
7. Once complete push the completed lite down the caster tables.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

TEMPERING MACHINE (MAPPI)


Worksite: Canadian Insulated Glass Plant
PPE Required: CSA approved boots, glasses, gloves (cut rated and nitrile) and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
noise exposure, injury from glass, dust particles, heat stress (summer)

SAFE JOB PROCEDURE

Refer to the SDS for more information on the chemicals listed on this page.

1. Remove the tarp from the machine and visually check the machine for damage and hazards.
2. Remove any corks on the glass and wash the glass using METHANOL if required.
3. You will load the glass from the Billco washer or the wagon using the manual or partner method.
4. Inspect the glass for not arrised edges. This will cause the glass to break in the oven. Arris any
missed edges with the belt sander.
5. Set the recipe on the machine adjusting the time, heat and glass. Hit the start button. (Wear hearing
protection at all times).
6. The glass will move through the machine and come out the opposite end tempered. Two assistant
workers will await the glass at the opposite end and offload following the same steps as step 3.
7. The two assistant workers will separate the glass on the racks using the cut rolls of paper so that
the units do not touch. Cork pads can be used for awkward shapes and positions of glass.
8. The workers will then label and sort the glass using dry erase markers or taping the batch numbers
onto the wagon

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

WELDER & CORNER CLEANER (STURTZ)


Worksite: Quick Fit Windows Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
slip/trip, eye strain, injury from PVC, damage to property, burns from touching hot welder,
robotics

SAFE JOB PROCEDURE

1. Read the order to determine what needs to be placed in the welder.


2. Program the welder for the order.
3. Load the top and bottom pieces into the welder, push okay.
4. Load the side pieces, push okay.
5. The machine will automatically weld the PVC together and clean the melted PVC.
6. Grab the frame with the stick and pull to the station.
7. Clean off the excess PVC with a chisel.
8. Apply glazing tape.
9. Offload.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

WRAPPING A SHIPMENT
Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses, gloves and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,

SAFE JOB PROCEDURE

1. Ensure the frame is in good condition before loading on the glass, if needed place some precut soft
pads on the bottom of the frame to protect the glass.
2. Place cardboard on the frame covering metal where the glass will rest.

The glass should never be directly on the


frame. This can cause breakage.

3. Load the glass onto the frame using the manual or partner method. It is important to remember to
separate the glass using cork pads or cardboard in high-stress areas.
4. Once all glass is loaded you will need to strap the shipment together using the white plastic
strapping and the wire shipping buckles. Wrap the shipment until secure. Place a cork or piece of
cardboard behind the wire shipping buckle and pull the straps tight.
5. Starting at the top of the shipment tie some stretch wrap off on the top of the frame and begin
wrapping the shipment working from the top to the bottom; completing 3 complete cycles.
6. Tape vertically down the complete shipment to secure the stretch wrap for shipping.
7. Ensure that the shipment has a label on it identifying where it is going.

Complete your final check:

Ensure that the shipment is secure.


Make sure that all tape is in place
will stay intact while the truck is
moving (up to 100 km per hour).
Spandrel units must be covered
with poly to ensure that the weather
does not affect the paint.
Make sure the shipment is labeled
and will be shipped to the correct
customer.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.
Canadian Insulated Glass Ltd.
Quick Fit Windows and Doors

VERTICAL ARRIS (BAVONE)


Worksite: Canadian Insulated Glass - Plant
PPE Required: CSA approved boots, glasses and hearing protection
Hazards Present: Refer to the Formal Hazard Assessment for a list of all hazards. Musculoskeletal injury,
injury from glass, glass tipping or falling off (due to large size), pinch points

SAFE JOB PROCEDURE

1. Visually check machine for damage and hazards.


2. Read the sales order and locate the glass that needs to be arrised.
3. Push the glass cart close to the machine so that you can move the glass from the cart onto the
machine by using the manual, partner or suction cup method.
4. Load the glass onto the machine using the method selected in step 3.
5. The machines conveyor will pull the glass through the polisher.
6. Watch the overhang of the glass both vertically and horizontally. Hit the emergency stop button if
you notice any hazards.
7. The machine will automatically arris the edges and leave the glass prepped. Remember that just
because the edges have been smoothed does not mean the glass will not be sharp.
8. Offload following step 3.
9. Depending on the number of edges that are required to be arrised, complete steps 4-7.
10. Label and sort the glass using dry erase markers or batch numbers.

Created: December 1, 2015 Revision #4: April 28, 2017


This safety information in this manual does not take precedence over applicable government legislation, which all employees should be familiar.

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