Customer : IGO Manual : AMM

Type : A318/A319/A320/A321 Selected applicability : ALL

Rev. Date : Feb 01, 2017
36-11-53-720-802-A - Functional Test of the Overpressure
Valve with the Bleed Test Set P/N 98D36109001000

** ON A/C 301-350

TASK 36-11-53-720-802-A
Functional Test of the Overpressure Valve with the Bleed Test Set P/N 98D36109001000

WARNING: YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE EN-
GINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.

WARNING: YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10 MINUTES AND
GET MEDICAL AID.

WARNING: MAKE SURE THAT THE SAFETY DEVICES AND THE WARNING NOTICES ARE IN POSITION
BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND RELATED DOORS
- COMPONENTS THAT MOVE.
MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR DAM-
AGE TO EQUIPMENT.

WARNING: BEFORE YOU INSTALL/REMOVE THE GSE TOOL, READ THE MANUFACTURER'S INSTRUC-
TIONS, AND, WHILE YOU OPERATE THIS TOOL, CAREFULLY OBEY THEM. IF YOU DO NOT
DO THIS, INJURY TO PERSONS AND DAMAGE TO EQUIPMENT CAN OCCUR.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

CAUTION: BE CAREFUL WHEN YOU CONNECT/DISCONNECT THE TEST SET TO/FROM THE EQUIP-
MENT.
THE PRESSURE REGULATING VALVE AND THE PRESSURE GAGE ASSEMBLY OF THE
TEST SET ARE HEAVY AND CAN CAUSE DAMAGE TO THE ENGINE.

1. Reason for the Job

Refer to the MPD TASK: 361100-02
FUNCTIONAL CHECK OF OVERPRESSURE VALVE
2 Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE QTY DESIGNATION

No specific AR ACCESS PLATFORM 1M(3 FT)
No specific 1 AIR SOURCE - REGULATED, FILTERED, DRY
No specific AR SAFETY CLIP - CIRCUIT BREAKER
No specific AR WARNING NOTICE(S)
No specific Torque wrench: range
to between 0.4 and 0.5 m.daN (35.40 and 44.25 lbf.in)
(98D36109001000) 1 TEST SET-EBAS,BLEED

B. Consumable Materials

Print Date: April 26, 2017 Page 1 of 7

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : IGO Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
36-11-53-720-802-A - Functional Test of the Overpressure
Valve with the Bleed Test Set P/N 98D36109001000

REFERENCE DESIGNATION
(Material No. 14QFB1) Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -

C. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION

451 THRUST REVERSER
452 THRUST REVERSER
461 THRUST REVERSER
462 THRUST REVERSER
FOR 1000EM1
437AL, 438AR,
451AL, 452AR
FOR 1000EM2
447AL, 448AR,
461AL, 462AR

D. Referenced Information

REFERENCE
24-41-00-861-002-A
24-41-00-861-002-A-01
24-41-00-861-002-A-02
24-41-00-862-002-A
24-41-00-862-002-A-01
24-41-00-862-002-A-02
71-13-00-010-802-A
71-13-00-410-802-A
78-36-00-010-802-A
78-36-00-410-802-A
Functional Test of the Overpressure Valve with the Test Set P/N 98D36109001000 SHEET 1
DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power
Energize the Aircraft Electrical Circuits from the APU
Energize the Aircraft Electrical Circuits from Engine 1(2)
De-energize the Aircraft Electrical Circuits Supplied from the External
Power
De-energize the Aircraft Electrical Circuits Supplied from the APU
De-energize the Aircraft Electrical Circuits Supplied from the Engine
1(2)
Opening of the Fan Cowl Doors
Closing of the Fan Cowl Doors
Opening of the Thrust Reverser Cowl-Doors
Closing of the Thrust Reverser Cowl-Doors

Print Date: April 26, 2017 Page 2 of 7

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : IGO Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
36-11-53-720-802-A - Functional Test of the Overpressure
Valve with the Bleed Test Set P/N 98D36109001000

A B

DIGITAL
PRESSURE
A
GAGE

PURGE
VALVE
PRESSURE
REGULATOR
POSITION
VALVE
INDICATOR
SHUTOFF
VALVE TEST PORT

PRIMARY
REGULATOR
VALVE
(SEE NOTE)

TEST SET
SHUTOFF SHORT HOSE
VALVE
ADAPTOR ASSEMBLY

BLANKING PLUG
AIR B 7115HM
CYLINDER

N_MM_361153_5_AUM0_01_00

Figure 36-11-53-991-00900-21-A / SHEET 1/1 - Functional Test of

the Overpressure Valve with the Test Set P/N 98D36109001000
** ON A/C 301-350

Print Date: April 26, 2017 Page 3 of 7

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : IGO Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
36-11-53-720-802-A - Functional Test of the Overpressure
Valve with the Bleed Test Set P/N 98D36109001000

3. Job Set-up
Subtask 36-11-53-861-058-A
A. Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002) .
Subtask 36-11-53-941-059-A
B. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(2) On the AIR COND panel 30VU:
Make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on).
Make sure that the APU BLEED pushbutton switch is released (the ON legend is off).
Put a WARNING NOTICE(S) in position to tell persons not to operate the pneumatic system.
(3) On the ENG panel 115VU:
Put a WARNING NOTICE(S) in position to tell persons not to start the engine 1(2).
(4) On the HP ground connector:
Put a WARNING NOTICE(S) in position to tell persons not to pressurize the pneumatic system.
(5) On the ENG section of the maintenance panel 50VU:
Make sure that the ON legend of the ENG/FADEC GND PWR 1(2) pushbutton switch is off.
Put a WARNING NOTICE(S) in position to tell persons not to energize the FADEC 1(2).
Subtask 36-11-53-865-061-A
C. Open, safety and tag this(these) circuit breaker(s):

PANEL DESIGNATION FIN LOCATION

49VU AIR BLEED/APU BLEED VLV CTL/BMC1 11HV D14
OVRD
49VU AIR BLEED/X FEED/VALVE/BAT 2HV D13
49VU AIR BLEED/ENG 2/MONG 3HA2 D12
49VU AIR BLEED/ENG 1/CTL 2HA1 D11
122VU AIR BLEED/ENG 1/MONG 3HA1 Z23
122VU AIR BLEED/ENG 2/CTL 2HA2 Z22
122VU AIR BLEED/X FEED VALVE/NORM 1HV Z20
122VU AIR BLEED/APU BLEED VLV CTL/BMC2 12HV Z19
OVRD
Subtask 36-11-53-010-067-A
D. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802) :
(a) FOR 1000EM1
437AL, 438AR
(b) FOR 1000EM2
447AL, 448AR.
Subtask 36-11-53-010-068-A
E. Open the thrust reverser doors (Ref. AMM TASK 78-36-00-010-802) :
(1) FOR 1000EM1
451AL, 452AR
(2) FOR 1000EM2

Print Date: April 26, 2017 Page 4 of 7

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : IGO Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
36-11-53-720-802-A - Functional Test of the Overpressure
Valve with the Bleed Test Set P/N 98D36109001000

461AL, 462AR.
(3) Put the ACCESS PLATFORM 1M(3 FT) in position below the engine.
4. Procedure
(Ref. Fig. Functional Test of the Overpressure Valve with the Test Set P/N 98D36109001000 SHEET 1)
Subtask 36-11-53-480-056-A
A. Preparation for the Functional Test
(1) Removal of the lockwire.

WARNING: USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE
CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.

(a) Remove the lockwire from the blanking plug of the OPV.
(2) Remove the blanking plug from the test port.
(3) Connect manually the TEST SET-EBAS,BLEED (98D36109001000) to the test port of the OPV.
(4) Close the shutoff valve, the purge valve and the pressure regulator valve on the TEST SET-
EBAS,BLEED (98D36109001000) .

NOTE: If the air cylinder has a regulator valve, it is not necessary to install the primary regulator valve
supplied with the test set.

(5) Connect manually the AIR SOURCE - REGULATED, FILTERED, DRY to the TEST SET-
EBAS,BLEED (98D36109001000) .
(6) Set the digital pressure gage to zero.
Subtask 36-11-53-720-074-A
B. Functional Test of the OPV 5HA1 (5HA2) with the Test Set - Engine Bleed System
(1) Do this test:

ACTION RESULT
1.On the AIR SOURCE - REGULATED, On the AIR SOURCE - REGULATED, FILTERED,
FILTERED, DRY: DRY:
Open the shutoff valve. The cylinder pressure gage shows the pressure.
2.On the AIR SOURCE - REGULATED, On the AIR SOURCE - REGULATED, FILTERED,
FILTERED, DRY: DRY:
Use the primary regulator to pressurize to 100 The primary gage shows 100 psi (6.89 bar).
psi (6.89 bar).
3.On the TEST SET - ENGINE On OPV 5HA1 (5HA2):
BLEED (98D36109001000) : Make sure that the visual position shows that
Slowly pressurize the system to get a pressure OPV 5HA1 (5HA2) is closed.
value of 90 psi (6.21 bar).
4.On the TEST SET - ENGINE On the TEST SET - ENGINE
BLEED (98D36109001000) : BLEED (98D36109001000) , read the pressure
Slowly depressurize the system to open the gage:
overpressure valve. When the pressure is less than 43 psi (2.96 bar)
the visual position shows that OPV 5HA1 (5HA2)
open.
5.On the TEST SET - ENGINE On OPV 5HA1 (5HA2):
BLEED (98D36109001000) : The visual position shows that OPV 5HA1
Depressurize the system. (5HA2) is open.

Print Date: April 26, 2017 Page 5 of 7

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : IGO Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
36-11-53-720-802-A - Functional Test of the Overpressure
Valve with the Bleed Test Set P/N 98D36109001000

ACTION RESULT
6.Depressurize the AIR SOURCE - REGU-
LATED, FILTERED, DRY, and close the shutoff
valve.

5. Close-up
Subtask 36-11-53-080-054-A
A. Disconnection of the Test Set

WARNING: BEFORE YOU START TO REMOVE THE TOOLING, MAKE SURE THAT THERE IS NO
PRESSURIZED GAS LEFT INSIDE THE DUCTS. IT CAN CAUSE AN INJURY TO PER-
SONNEL AND/OR DAMAGE TO EQUIPMENT.

(1) Close the shutoff valve of the air cylinder.

(2) Slowly open the purge valve to depressurize the test set.
(3) Disconnection of the test set.
(4) Remove the TEST SET - ENGINE BLEED (98D36109001000) from the test port.
(5) Disconnect the air cylinder from the TEST SET - ENGINE BLEED (98D36109001000) .
(6) Installation of the blanking plug on the test port.
(a) Install the blanking plug on the test port of the Over Pressure Valve.
(b) TORQUE the blanking plug of the test port
to between 0.4 and 0.5 m.daN (35.40 and 44.25 lbf.in).
(7) Installation of the lockwire.

WARNING: USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU
CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE
CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.

(a) Safety the blanking plug with Wire-Locking Dia: 0.8 mm CRES Nickel Alloy
- (Material No. 14QFB1).
Subtask 36-11-53-410-062-A
B. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the access platform(s).
(3) Close the thrust reverser doors (Ref. AMM TASK 78-36-00-410-802) :
(a) FOR 1000EM1
451AL, 452AR
(b) FOR 1000EM2
461AL, 462AR.
Subtask 36-11-53-410-063-A
C. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802) :
(a) FOR 1000EM1
437AL, 438AR

Print Date: April 26, 2017 Page 6 of 7

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : IGO Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
36-11-53-720-802-A - Functional Test of the Overpressure
Valve with the Bleed Test Set P/N 98D36109001000

(b) FOR 1000EM2

447AL, 448AR.
(2) Remove the warning notice(s).
Subtask 36-11-53-865-062-A
D. Close this(these) circuit breaker(s):

PANEL DESIGNATION FIN LOCATION

49VU AIR BLEED/APU BLEED VLV CTL/BMC1 11HV D14
OVRD
49VU AIR BLEED/X FEED/VALVE/BAT 2HV D13
49VU AIR BLEED/ENG 2/MONG 3HA2 D12
49VU AIR BLEED/ENG 1/CTL 2HA1 D11
122VU AIR BLEED/ENG 1/MONG 3HA1 Z23
122VU AIR BLEED/ENG 2/CTL 2HA2 Z22
122VU AIR BLEED/X FEED VALVE/NORM 1HV Z20
122VU AIR BLEED/APU BLEED VLV CTL/BMC2 12HV Z19
OVRD
Subtask 36-11-53-862-056-A
E. De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002) .

End of document

Print Date: April 26, 2017 Page 7 of 7

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.