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| DEGREES OF FREEDOM |
by Jamie J. Gooch
T HE FIRST ELECTRONIC MESSAGE trans- been pressed into service as a collaboration platform and
mitted from one computer to another over an task management tool. Attached files are not a single source
inter-connected network was sent more than 40 of truth. Judging by how many times I have to resend an
years ago. Ray Tomlinson, one of the engineers email just to make sure the recipient has the latest file,
working on the Advanced Research Projects Agency Net- its easy to lose emailed files or get confused about which
work (ARPANET)a pre-cursor to the internetsent a version is which. And I cant count how many times I have
test message from one computer via the network to an- searched through my inbox to forward a message on to
other computer sitting beside it in 1971. When asked someone who is lost on a project because they were inad-
about it later, he couldnt remember what it said. vertently not copied on an email.
There are plenty of social collaboration tools available.
Im old enough to have worked in an office that did not From general-purpose tools like Google Drive, Slack and
have email. Times have certainly changed. As of this writing, Facebooks new Workplace app to engineering-specific appli-
I have 7, 113 messages in my inbox. Im not ashamed. Most cations that offer various forms of collaboration and product
of them have been read. Reading and responding to email is data management. All of them compete with, or complement
the first thing I do every workday morning and often the last (depending on your point of view), different overarching
thing I do each evening. My email client is always there on PLM approaches.
my laptop screen and just
Email is a a tap away on my phone. The Status Quo
communication platform, Its the original killer app. There is no question that working in an application designed
but it has been Its hard for me to imag-
ine working without it.
specifically for collaboration is more productive. So why do
so many people continue to use email to collaborate? Habit,
pressed into service as a But there are people ubiquity and costs have a lot to do with it. Everyone is used
collaboration platform and with bigger imaginations to email, everyone they want to work with has email, and its
task management tool. than mine who envision
a workplace that does not
costs generally dont come out of their budget.
Making the move to something better requires a coordi-
revolve around email. They say email saps our productivity nated effort across an entire company, not only to invest in
by distracting us from our real work and is an inefficient way the software, but to take the time to train employees on its
to collaborate. I just stopped writing this column to make proper use, suggest efficient workflows and follow up to en-
sure no one had emailed me since I began writing it, so they sure its being used. Like many technological shifts, cultural
may have a point. norms are bigger barriers than the availability or functional-
ity of the technology itself.
Communication vs. Collaboration The good news is, social collaboration software is be-
Were focusing on collaboration in this issue and email is get- coming as accepted today as email was 20 years ago. Most
ting a bad rap. On page 8, Chad Jackson asks: What is the students I know work on and turn in their assignments via
most widely proliferated technology used to enable collabo- the cloud as a matter of course. My daughters roll their eyes
ration? He answers his own question: Yes. I did hear you when I ask them if they read an email I sent them. No one
groan. And yes, you are correct. The answer is email. On uses email anymore dad, they say without looking up from
page 22 Randall Newton writes: Even with a PLM (product their Snapchat app. DE
lifecycle management) system in place, most of the dialog takes
place in email. Jamie Gooch is editorial director of Digital Engineering. You
I get it. Email is a communication platform, but it has can contact him, via email of course, at de-editors@digitaleng.news.
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TECHNOLOGY
FOR OPTIMAL
ENGINEERING
12 Too Hot to
Handle, Too
Bright to Watch
DESIGN Thermal simulation of
wearables must tackle tight
INSIDE
corners, personal preferences
and interdisciplinary
communication issues.
By Kenneth Wong
FEATURES
|| EDUCATION
26 Out of Classroom
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Student competitions prepare up-and-
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39
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By Beth Stackpole
Affordable
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|| SIMULATION ThinkPad P50s mobile
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workstation features incredible
Understanding Load Paths battery life.
Diagram to help determine
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By Tony Abbey
Mar/2017
Large-Format Printing
digitaleng.news
35
Industry providers are finding new
New Lenovo ThinkStation ways to help businesses integrate
P410 Offers Xeon Processors the technology into their
Mainstream engineering workflow.
performance at By Jess Lulka
an entry-level
price.
By David Cohn
ON THE COVER:
Image courtesy of
Mentor Graphics
PUBLISHER ADVERTISING SALES ADVERTISING, BUSINESS, Kenneth Moyes | President and CEO,
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Digital Engineering (ISSN 1085-0422) is published monthly by Peerless Media, LLC, a division of EH Media 111 Speen St., Suite 200 Framingham, MA 01701. Periodicals postage
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PRODUCTIVITY
productivity increase of 20% to
34% 25% among high-skill knowledge
26% workers.
McKinsey Global Institute,
The social economy: unlocking
value and productivity through
social technologies, July 2012
Small Large Importance of
Rooms Rooms Collaboration
About a third (34%) of large meeting rooms and 26% of smaller rooms are
equipped with collaboration tools, but 79% of workers say it is important for
them to work collaboratively with others in person.
A commissioned study conducted by Forrester Consulting on behalf of Microsoft, June 2016
$76 Billion
The majority of workers cite collaboration
The global PLM market is anticipated to solutions that integrate with the applications
reach $76 billion by 2022. they use for work as important (62%), as are
Global Product Lifecycle Management (PLM) collaboration tools dedicated to work (60%).
Market Analysis & Opportunity Outlook 2021, A commissioned study conducted by
Research Nester, January 2017 Forrester Consulting on behalf of Microsoft, June 2016
A
Bassi. This is why were introducing to- zation to manufacturingspeeds along
FEW MINUTES into his
pology optimization in SOLIDWORKS, product development dramatically.
keynote at SOLIDWORKS
in collaboration with our world-class The new approach also asks engineers
World 2017 last month in Los
engineers from SIMULIA [the companys to put their trust in the softwares optimi-
Angeles, SOLIDWORKS
simulation software] The era of design zation algorithms. For many traditional-
CEO Gian Paolo Bassi faced a deadly and
and validate is about to end. Were enter- ists, it may feel like putting their reputation
dangerous question. It came from not the
ing the era of optimize and manufacture. and career on the line. Experts suggest its
press but the illusionist Justin Flom, part
not exactly blind faith, because you can
of the conferences opening act.
The Era of Optimization use various means to double-check the
Heres the question of the day, Flom According to Kishore Boyalakuntla, software-proposed geometrys integrity.
said, as he shepherded Bassi toward a me- SOLIDWORKS senior director of
chanical contraption with a giant buzzsaw. product portfolio management, the Cloud Test, Cloud Tease
Would you trust your life to something optimization technology embedded in On the second days keynote, Suchit Jain,
made with SOLIDWORKS? SOLIDWORKS desktop version is devel- SOLIDWORKS VP of strategy and com-
Bassi predictably said, Yes. Soon, he oped internally. The company has not yet munity, announced that the software can
found himself kneeling in front of the determined its pricing. A similar function be trialed in the cloud, without download-
moving saw, with his head locked in its dubbed design guidance will be available ing the gigabyte-sized installation file. The
path. Thankfully, the magic act worked; so in SOLIDWORKS Xdesign, the browser- online SOLIDWORKS trial is offered
did the machine. Bassi walked away with based design software under development. through the My SOLIDWORKS portal.
his head intact to continue his speech. Boyalakuntla said there are some cus- Currently, SOLIDWORKS doesnt
The CAD software industry is now tomers test-driving Xdesign now, but esti- offer its flagship mechanical package as
embracing a new kind of magic-like mated it wouldnt be more widely available SaaS (software as a service). Those who
process: optimization. The question that for trial until the third quarter of 2017. want to run it in the cloud may work with
SOLIDWORKS usersand the CAD Traditionally, engineers conceive what partners like EpiGrid or Fra.me to run the
community at largemust soon confront they believe to be the best shape for a product from virtual machines, hosted in
is: Do you trust your project to something product, then use simulation technologies private or public cloud infrastructures. But
designed by optimization algorithms? to validate their ideadesign and validate, things may change in the future.
Theres no reason why [cloud hosting]
cannot be a commercial offering, Boyal-
akuntla said. When the cost is right and
the structure is right, you might see it
The fact that were now offering the soft-
ware for evaluation in the cloud tells you
that were confident of its performance.
Newcomers like Onshape, founded by
former SOLIDWORKS employees, have
proven that browser-based CAD is tech-
nically and economically feasible. It puts
pressure on desktop CAD software devel-
opers to offer browser-based alternatives.
SOLIDWORKS CEO Gian Paolo puts his faith in the software at MORE digitaleng.news/virtual_
SOLIDWORKS World 2017. Image courtesy of SOLIDWORKS. desktop/?p=12638
Hexagon to Acquire
MSC Softwarex Autodesk CEO Carl Bass Has Stepped Down
Hexagon AB, a provider of information
technology, has stated it is in an agreement to T he companys board has instituted a CEO search to consider
candidates inside and outside Autodesk, and has formed an
Interim Office of the Chief Executive to oversee the companys day-
acquire MSC Software for $834 million. The
transaction is expected to be finalized this spring. to-day operations. The Interim Office of the Chief Executive will be
According to an MSC press release, headed by Amar Hanspal, senior VP and chief product officer, and
the company will continue to run as an Andrew Anagnost, senior VP and chief marketing officer as interim
independent business unit within Hexagons co-chief executive officers. Bass will remain on staff as a special
Manufacturing Intelligence (MI) division. adviser to the company in support of the transition to a new CEO.
MIs main businesses are in the automotive, In a blog post, Bass wrote that he had been in discussion with the board about stepping down
aerospace, machinery, consumer electronics as CEO for years, and felt the time was now right. Bass has been with the company 24 years.
and other discrete manufacturing markets, and The company came to a new agreement with activist investors Sachem Head Capital
is increasingly focused on offering end-to-end Management LP that calls for two of Sachem Heads 2016 director nominees, Scott Ferguson and
solutions in these workflows. Jeff Clarke, to resign from the board of directors. When Sachem Head began acquiring Autodesk
According to Hexagon, the acquisition stock in late 2015, Bass and the board put discussions regarding a permanent successor on hold,
strengthens the companys ability to connect determining that stable leadership was important to help Autodesk navigate investor negotiations
the traditionally separate stages of design while advancing its transition to cloud-based technologies and a subscription-only business model.
and production. MORE digitaleng.news/de/?p=34767
MORE digitaleng.news/de/?p=34691
STAR-CCM+: Discover
better designs, faster.
Improved Product Performance Through
Multidisciplinary Design Exploration.
siemens.com/mdx
Too HOT
to Handle, Too
BRIGHT to Watch
Thermal simulation of wearables must tackle tight corners, personal
preferences and interdisciplinary communication issues.
BY KENNETH WONG
I
N THE SECOND QUARTER OF 2016, shipments of wearable devices into the root cause. The company is ex-
reached 22.5 million, according to International Data Corporation (IDC). The pected to take a $5.2 billion loss. According
overall market for wearable devices grew 26.1% year over year as new use cases to a Reuters report, the fault rests with the
are slowly starting to emerge, according to the firm. battery (Samsung Electronics probe finds
battery was main cause of Note 7 fires, Se
While the market grows, the devices ing mechanisms that activate at the right Young Lee, Jan. 2017). The whole incident
themselves are shrinking. The miniatur- moment. The solution usually belongs in revealed the delicate balance between bat-
ization adds a new layer of complexity the thermal engineers territory. However, tery life and product performance in con-
to the design. With wearables, the elec- the fixes may affect the electrical layout and nected devices.
tronics are working hard to generate and mechanical components. Experts believe One of the issues with small IoT
collect all the data, so theyre generating its time to address the shortage of efficient (Internet of Things) devices is the battery
too much heat, says Akhil Docca, Future interdisciplinary communication tools. life, says Wilson. Consumers want an
Facilities corporate marketing & product Thermal concerns can affect the extended battery life, but they also want
strategy manager. Future Facilities devel- electrical and mechanical performance of more performance. More performance
ops engineering simulation software to the electronic device as well, says Steve means more heat. One strategy for manu-
quantify and qualify business decisions. Pytel, lead electronics product manager facturers is to insulate the heat-generat-
Now theyre not only smaller, but also at ANSYS. You can have PCBs (printed ing device or component, to isolate them
closer to the human body than before. circuit boards) delaminate or warp, caus- from the surrounding parts. Air is prob-
That affects human comfort. ing the device to fail, and a thermal fix ably the best insulator, because its free,
Its all based on surface areas. To dis- can also have an adverse effect on the and its pretty difficult to beat air when it
sipate heat, the device needs to distribute electrical design. It is a completely inter- comes to low thermal conductivity.
it onto a surface area, says John Wilson, related design problem. As another alternative, the designer
Mentor Graphics technical marketing may use molding to strategically spread
engineer. In the case of a smartwatch, A Difficult Balance the heat. A mold makes a hot compo-
that surface area is not only small but also Last September, Samsung recalled 2.5 mil- nent cooler. It homogenizes the tem-
right next to the skin. Its important to get lion units of its Galaxy Note 7 after numer- perature because it spreads the heat out.
it right. Otherwise, people might think ous reports of it catching fire. When some Even a low-conductivity mold could
the device is too hot to wear and theyll replacement units were also reported to have significant impact on the tempera-
return it. Or they might get hurt. suffer from the same hazard, the smart- ture, adds Wilson.
Getting it right means implementing phone maker was forced to terminate sales The components layouts and fine-
thermal management strategies and cool- of the model and launch an investigation tuning are usually done with the help
HPC-Powered Simulation
You can use FloTHERMs automated method to calibrate simulation With thermal simulation, the complexity of
models to match transient thermal measurements recorded with the the scenario involved may increase the size
Mentor Graphics T3Ster hardware. Image courtesy of Mentor Graphics. of the job to the extent where it becomes
no longer feasible to process it on a single
tronics. Because connected devices have Manufacturers should get the ther- workstation. In such cases, software writ-
a tendency to churn out large volumes of mal engineers involved very early on, ten to take advantage of high-performance
data, Future Facilities feels the impact of suggests Docca. They can run quick computing (HPC) clusters gives the user
IoT on both ends of its businesses. feasibility studies. At that point, there may the option to employ additional computing
Service providers like Apple or Fitbit be very little data available [for the new cores, either from a company-owned clus-
have to store all that data somewhere, product], but theres enough historical ter or on-demand cloud service providers.
usually in large data centers Docca data to work with [from older generation If you have own hardware, you can
points out. That means some customers products]. Its very important to get that scale anywhere from four to 32 cores in
are using Future Facilities software not early layout right. Otherwise, you may our software fairly easily, says Docca.
just to design and simulate their con- need to move the heatsink or replace it We also partner with Rescale so users
nected devices but also to manage the later. Thermal engineers can help you re- who dont have hardware can solve the
heating and cooling of their data centers. duce those costs or mitigate those risks. model in Rescales clusters.
Rescale provides on-demand HPC for thermal problems. Moreover, modern The key to solving this dilemma may
simulation. Its part of a growing segment microprocessors can demand peak cur- rest with better communication among
that caters to simulation users who need rents of 100 amperes or more. These high the different engineering disciplines
additional computing power, but arent currents cause significant heat dissipation involved. Thermal engineers need to
prepared to acquire the necessary hard- in the ICs and significant Joule or Ohmic work more closely with the electrical en-
ware. With on-demand HPC services, heating in the connected power planes gineers to understand the devices power
companies with fluctuating, irregular and traces. dissipation, suggests Wilson. How
simulation workloads can complete their Even a small change in temperature long can a device stream video before
jobs in a timely fashion without the need can affect a devices performance due to it has to throttle or dim the display to
to purchase additional hardware. the inverse relationship between electrical prevent overheating? To decide that, you
and thermal conductivities. This bending have to have a much better understand-
Multidisciplinary Design can cause solder joints to crack or even ing of the materials involvedand be-
Thermal, electrical and mechanical engi- result in delamination of the board or yond that, also the connection between
neers often use different software pack- traces on the PCB, Pytel says. With the the materials.
agesand that still remains a cause of ANSYS design flow, you can perform DC Most thermal packages focus on al-
communication hiccups. Many software analysis, calculate Joule heating, then pro- lowing the thermal engineer to get all the
packages now offer a free mobile or duce temperature profiles and associated data they need so they can build a good
lightweight viewer for others to view the mechanical deformation and stress. model and solve it, says Docca. But the
results. This approach partially addresses industry hasnt been addressing the need
the problem. Mass Market for a centralized way to communicate
ANSYS tackles the interdisciplinary with Personal Appeal among everybody. That challenge is quite
communication issues with its ANSYS One of the challenges in thermal simula- immense. Its ongoing, a learning process,
Icepak software. It performs heat transfer tion is to come up with a set of values that and we are slowly moving in the right
and fluid flow simulation, enabling engi- are valid for most people. The wearables direction to address the larger communi-
neers to analyze transient- and steady-state are fundamentally mass-market consumer cation problems. DE
thermal conditions and develop effective items. Yet, they also demand an unprece-
cooling strategies. Unique to ANSYS dented level of personalization. Whats too Kenneth Wong is DEs resident blogger
is that we provide a comprehensive, in- bright for some is still too dim for others. and senior editor. Email him at de-editors@
tegrated electrical-thermal-mechanical Whats too hot for comfort for some may digitaleng.news or share your thoughts on this
simulation solution, says Pytel. be tolerable for others. For the thermal article at digitaleng.news/facebook.
As he explains it, PCB power distribu- engineer who must set a threshold, the ac- /////////////////////////////////////
tion problems include signal integrity, ceptable range is difficult guesswork.
INFO ANSYS: ANSYS.com
crosstalk and electromagnetic interfer- About 10 or 15 years ago, it was com-
ence. Current flow in a PCB and through mon to design something to withstand Future Facilities: FutureFacilities.com
the electronic components causes power the maximum thermal load, explains IDC: IDC.com
losses across the board and leads to power Wilson. Now were trying to design not
dissipation in the components, mainly the just a device that works the same way in
Mentor Graphics: Mentor.com
ICs. Power losses in conductors within every environmentwe need to design it Rescale: Rescale.com
the board and heat generated by ICs so it works differently at cooler ambients, For more information on this topic, visit
increase their temperatures, leading to in warmer operations and so on. digitaleng.news
N
EW AND NOVEL WAYS OF HARNESSING THE POWER of sensors have begun to redefine the form and
function of the latest generation of electronic products, changing the way people interact with and use these
devices. Design teams now use terms like natural, interactive and hands-free to describe the man-machine
interfaces of sensor-enabled mobile, wearable and Internet of Things (IoT) devices.
A look behind the scenes reveals significant growth in hanced memory and communication protocols.
the number, sophistication and variety of the components To get an idea of the scale of this trend, consider Samsungs
that allow developers to take full advantage of the informa- Galaxy smartphones. Launched in 2015, the S6 contains three
tion gathered by sensors. Next-generation systems sport a times more sensors than the 2010 Galaxy S. In the same time-
growing variety of specialized processors, large caches, en- frame, the number of processor cores has grown from 1 to 8.
The rise of always-on sensing has opened the door for speech-based interfaces, dramatically changing the way
consumers interact with everything from sports watches to automotive control systems. The challenge is: How
do you design these systems in such a way that they dont drain the batteries that power their operation too
quickly? Image courtesy of InvenSense.
MEET
STMicroelctronics LSM6DSM iNEMO inertial module incorporates embedded functions, using hardware blocks
to enable such functions as motion detection, tilt detection and step recording. These embedded functions
reduce energy consumption by offloading feature computations from the sensor node to the discrete sensor.
Image courtesy of STMicroelctronics.
target the most appropriate areas for optimization. Complex applications can require a series of proces-
Duty cycling also plays an important role. In the case of sors, with each successive processor handling increasingly
the node, this technique can be challenging because of the difficult functions. For example, a voice-based interface
array of subsystems involved and the complexity of their in- may require a digital signal processor (DSP) tailored for
teractions. Even so, the rewards are significant. low-power voice detection. Downstream, more powerful
These are a few general practices. Other optimization processors run advanced voice-recognition algorithms for
techniques seek to improve node architectures by specifi- high-end functions.
cally focusing on processor and data buffer resources that Selecting an appropriate processor, however, may be
handle sensor data. easier said than done. The sheer variety of processing re-
quirements for always-on applications precludes the adop-
Processor Dexterity tion of a one-size-fits-all approach. There are, though, a
One such approach builds on the principle that the designer few rules of thumb that can help with the selection process.
cannot afford to run low-power, always-on applications on Look for processors with efficient floating-point options for
power-hungry, general-purpose processors running complex, sensor data processing, scalable performance over a range
high-level operating systems. This technique advocates de- of functionality, and an efficient instruction set with a low
veloping architectures built on the use of small, low-power, cycle count.
specialized processors that can offload low-level cognitive
functions from the general-purpose processor, providing ap- A Layered Approach
propriate performance within a sustainable power budget. Another optimization technique called cognitive layering
When sensor devices are applied with general- harnesses the power of parallel processing. In a white paper
purpose MCUs (microcontroller units), the MCUs often titled Keeping Always-On Systems On for Low-Energy In-
carry significant overhead, says Forget. Instead, we ternet-of-Things Applications (https://goo.gl/H7WbbT),
[Bosch Sensortec] develop dedicated signal processors for Gerard Andrews and Larry Przywara, of Cadence Design
sensor data fusion and sensor algorithms, optimized for Systems, describe a technique of offloading tasks from the
the task with respect to instruction set, peripherals and general-purpose processor to low-power, always-on DSPs.
performance. This way, we can achieve a perfectly opti- The idea is to have different layers of a software program
mized power budget. run on specialized processors. The lower layers of the soft-
A Work in Progress
Growing demand for devices that deliver always-on func-
tionality to support voice- and gesture-based interfaces
places great pressure on design engineers to achieve opti- TORMACH.COM
mum energy efficiency in sensor-enabled devices. While duty
F
ROM THE EARLY DAYS of computer-aided design until today, Airbus has been intentional about pushing the
possibilities of engineering technology. First there were electronic drawings; later digital mockups. In 1999 Airbus
moved to concurrent engineering, creating methods, processes and tools to serve all functional design disciplines.
Today Airbus is implementing collaborative engineering, which it defines as the integration of functional and in-
dustrial design teams to produce a single deliverable, an industrial digital mockup (iDMU).
Researchers at Madrid Polytechnic There is strong temptation to add nies the answer is no. Even with a PLM
University recently studied the Airbus social media tools and methods to existing system in place, most of the dialog takes
approach to collaborative engineering. engineering software and workflow. But place in email. Such practices are part of
They found management chose to break there are significant drawbacks to borrow- what Aras Software calls The PLM Under-
down the wall between functional de- ing consumer or enterprise software for ground. Do you have any Excel spread-
sign and industrial design and to perform engineering. Dropbox may make it easier sheets with 40 tabs and hundreds of mac-
the design process with a unique team. to send a 3D model, but what happens to ros? Thats your PLM system, claims Peter
The researchers found five elements that document control? Is it OK to use Skype Schroer, Aras CEO. Look at the network
defined each transitional stage as Airbus or Facebook Messenger as a communica- bandwidth between your site and Drop-
moved from traditional to concurrent to tions channel in product design? When it box. The PLM Underground is sending
collaborative methods. comes to collaborative engineering, there your corporate IP (intellectual protocol)
Airbus is large enough to take a leader- is a bit of the proverbial blind men de- via email, FTP and Dropbox to suppliers.
ship role in creating a collaborative engi- scribing an elephant feeling, but advances Aras, which develops the Aras Innova-
neering environment; most companies de- are being made around the themes of tor PLM system, identifies three problem
pend on their software vendors to provide improving workflows, improving access areas for engineering collaboration, ac-
the new tools required to advance from to data and protecting engineering from cording to product marketing director
traditional and concurrent engineering. time-wasting practices or technologies. Doug McDonald.
Thanks to consumer-class social media 1. Security: Email and other forms of
and the use of concurrent engineering The PLM Underground direct communications are potentially
practices in software development, the Significant conversations take place in insecure ... it is important to keep these
pressure is on product design and manu- product design, but do they always take communications secure, even within the
facturing companies to adopt collaborative place within the frame of product lifecycle organization.
engineering procedures. management (PLM)? For most compa- 2. Context: If an engineer has a ques-
CHARACTERISTIC TRADITIONAL CONCURRENT COLLABORATIVE
Timeframes Sequential Overlapping Shared
digitaleng.news/de/sensordata
Sponsored By
Chad Jackson
President of Lifecycle Insights
EDUCATION ||| Student Competitions
A
NDREW HUSTER, A SECOND YEAR ELECTRICAL ENGINEERING graduate student, cant wait to
step into his first professional gig at General Motors working on active safety features and integration. Yet
before coming on board this August, The Ohio State University (OSU) student has already begun building out
an impressive resume that includes internships at dSPACE, Ford and GM, along with carefully honed skills in
hardware-in-the-loop testing and other advanced competencies.
How was Huster able to amass such marketable skills and in student competitions like EcoCAR, Formula SAE and the
hands-on experience while still knee deep in his studies? He Solar Car Challenge. Beyond the automotive space, there are
spent five years on the OSU team competing in the EcoCAR competitions targeting a range of industries, including civil
challenge. Participation in the student competition helped for- engineering (the AISC Steel Bridge Competition, for example),
tify his technical acumen while building invaluable leadership, robotics, and even next-generation transportation like Space
project management and collaboration skills that Huster con- Xs Hyperloop Competition. While typically not a formal part
tends is just not possible through traditional classroom learning. of most university-level engineering programs, extracurricular
The engineering curriculum was a lot of theory and not a student competitions are increasingly playing an important role
lot of practice or application, he says. EcoCAR taught me a in preparing up and coming engineers to apply what theyve
lot of technical skills and how to apply them along with how to learned to better handle the complexities and unknowns of real-
work with and manage groups of people. I dont think I would world design problems.
have gotten this far without that experience. If you put students in a classroom and throw equations at
Huster and many other university-level students are getting them all day, they dont necessarily understand, says Patrick Cur-
a significant jumpstart on their careers through participation rier Ph.D., an associate professor in the Mechanical Engineering
ENJOY
three weeks optimizing a part doesnt mean thats the most effi-
cient use of time or the best possible design strategy. Its the kind
of stuff you dont really get through the classroom unless you have
SAVINGS
a chance to work on one of these projects, he explains.
Hands-on Learning
Along with university professors, the leading design
tool vendors are also playing a key role in promot-
ing and supporting student competitions. In addition
to providing student teams competing in challenges
with training and its modeFRONTIER optimization
University of Maryland students participating in
software, ESTECO Academy is partnering with Aprilia Rac-
SpaceXs Hyperloop competition are leverag-
ing to expose students to multidisciplinary tools and practices,
ing Siemens simulation software to model their
notes Enrico Nobile, a co-founder of ESTECO, a professor of
dynamic test rig. Image Courtesy of University
mechanical engineering at the University of Trieste, and the sci-
of Maryland.
entific adviser for the team. As part of the competition, students
design a four-stroke single cylinder engine
for a motorcycle using multidisciplinary
optimizationa discipline that isnt readily
covered in most engineering curriculum,
Nobile says.
The design competitions help students
think outside the box and learn how to
apply a true multidisciplinary approach un-
like standard coursework, which considers
them mostly separate, he explains.
Siemens PLM Software also takes an
active role in supporting a range of student
teams, including EcoCAR, PACE, Green-
power, Formula Student, and more recently,
the Hyperloop competition along with
FIRST Robotics and a number of other
programs aimed at the K-12 level. The
PLM provider delivers software, training
and sometimes financial backing for the
teams, according to Dora Smith, Siemens
global director of its academic program. She
says competitions are an instrumental com-
A team of international students present their
ponent of preparing students for real-world
Reconfigurable Shared-Use Mobility System in a
engineering challenges.
future mobility competition at the PACE Annual
One example is early exposure to the
Forum. Image Courtesy of Siemens PLM Software.
tools used on the job, which can deliver a leg up, Smith says.
When you have a single course, you might be introduced to
cause they cant crank out a spreadsheet or do analysisthey get CAD or simulation, but youre not applying it in an actual proj-
fired because they flunk Sandbox 101 and dont play well with ect, she explains. This is about bringing it all together.
others, he explains. On competitions, students have to learn MathWorks has been involved the Advanced Vehicle Tech-
how to intellectually disagree with each other and still remain nology Competitions (ATVC) series, sponsored by the De-
friends and be respectful. partment of Energy, for more than 15 years, according to Paul
As part of UofMs Multidisciplinary Design Program, Bell Smith, director of consulting services, MathWorks. Its sponsor-
says that students are encouraged to participate in any number ship has changed from software donations and small contribu-
of student competitions for which they can receive course credit. tions to mentoring and training for the student teams. We
Understanding
Load Paths
Diagram to help determine the nature of the load.
BY TONY ABBEY
Editors Note: Tony Abbey teaches live NAFEMS FEA classes in the U.S., Europe and Asia. He also teaches
NAFEMS e-learning classes globally. Contact tony.abbey@nafems.org for details.
H
OW DOES LOAD GET INTO a component and how does it get OUT? Knowing the answer to these
questions will help in setting up a good finite element analysis (FEA) simulation. Free body diagrams are
one of the most useful tools in understanding load paths.
A free body diagram is a picture 3. summation of forces in z (Fz); fundamental nature of the load path
that shows all the external balanc- 4. balance of moment about x at some through the component. Figure 1 ex-
ing loads acting on a component. It convenient point (Mx); plains this idea.
includes the set of applied forces and 5. balance of moment about y at some In Figure 1, condition (a), upper
reaction forces and is used to check convenient point (My); and diagram, shows a conrod with an
that all forces are in balance. For a 6. balance of moment about z at some applied force at the right end (con-
2D representation in an xy plane, convenient point (Mz) nected to the crank) and a reaction
there are three balancing equations The general definition of what is a force at the left end (connected to the
developed: reaction force and what is an applied piston). The crank force is transmit-
1. Summation of forces in x (Fx); force is debatable. In an FEA model ted from the crank. The piston reac-
2. summation of forces in y (Fy); and definition it is clearer, in a sense, as tion is transmitted through the piston.
3. balance of moment about z at some reactions are defined by constrained The force and reaction vectors are
convenient point (Mz). degrees of freedom and applied forces drawn in a natural sense here, follow-
For a 3D representation in xyz space, are defined through loading actions. ing their intuitive directions. Many
there are six equations developed: So why the confusion? Well, the free industries also indicate a reaction by
1. Summation of forces in x (Fx); body diagram is a more philosophi- an oblique line through the arrow.
2. summation of forces in y (Fy); cal approach that tries to define the The FEA model is shown in the lower
diagram and uses the same boundary
conditions.
Condition (b) shows a different
interpretation of the same physical
situation. The load is now applied at
the left and reacted at the right. Both
the free body diagram (upper) and
the FEA load and boundary condi-
tion sketch (lower) shows this action.
From a free body diagram point of
view, it doesnt matter which way
we setup the action and reaction.
However, from the point of view of
a finite element analysis, it will make
FIGURE 1: Alternative free body diagrams and FEA model sketches. a big difference. Local stresses in the
Sign Conventions
There are two main alternative con-
ventions for loading on a free body
diagram. Figure 4 used the natural FIGURE 6: Load and force sign conventions.
orientations of the loads. This im-
plies that we can predict the orienta-
tion and sense of the loading, and
the sense of the vectors follows this.
Consider the conrod under horizontal
balance in Figure 6 (a). We can draw
an applied load due to gas pressure
coming into the small end and a force
reacted at the crank through the big
end. This puts the conrod into com-
pression and we can write an equation
where F1 equals F2.
Another approach is to take a fixed
sign convention where we ignore
any preconceived ideas about load-
ing direction. This is useful when we
are unsure of the loading or reaction
sense. It avoids a situation where
weve assumed a compressive reaction
that turns out to be tensile load and
we can end up with a double negative
in the diagram! Figure 6 (b) shows F1
and F2 in a positive sense to the right.
We then sum F1 plus F2 to zero: bal-
ance in the horizontal direction. F1
will equal minus F2.
Reference
FIGURE 9: Von Mises stress distribution in bracket. 1 Mechanics Part II: Dynamics.
J.L.Meriam 7th. Ed. Wiley 2012. ISBN-
The equilibrium equations: three in in Figure 7 (b), then we must use en- 13: 978-0470614815
2D problems six in 3D problems are ergy methods to solve. Adding a mo-
not enough to solve the structures, ment restraint in Figure 7 (c) means Tony Abbey works as training manager
so we use energy methods, such as there are two redundanciesand for NAFEMS, responsible for developing
FEA. Figure 7 (a) shows a cantilever more tedious work to do. and implementing training classes, includ-
beam, which is determinate and can For a typical component, we are ing a wide range of e-learning classes.
be solved by hand. However, if we not attempting to do the stressing Check out the range of courses available:
introduce one redundancy as shown by handwe use FEA. Now the free nafems.org/e-learning.
L
ENOVO FINISHED OUT THE YEAR much the way it began, with the release of yet another new workstation.
The latest system to arrive at our lab is the ThinkStation P410, an entirely new entry in the companys P-series
workstation lineup. Built for businesses involved in engineering, architecture, finance and media & entertainment,
the P410 also caters to individuals involved in rendering, simulation, game development, animation and 3D CAD
modeling. The new ThinkStation P410 offers mainstream power at what had formerly been an entry-level price.
Numbers in blue indicate best recorded results. Numbers in red indicate worst recorded results.
Portable &Affordable
The lightweight 15.6-in. Lenovo ThinkPad P50s mobile
workstation features incredible battery life.
DAVID COHN
I
T HAS BEEN A BIG YEAR FOR LENOVO, with updated workstations across its entire product line. No sooner had we
finished reviewing the beautiful ThinkPad P40 Yoga (digitaleng.news/de/convertible-computer-for-cad) then yet another
Lenovo mobile workstation arrived in our office. The ThinkPad P50s is an all-new system aimed at content creators
looking to balance workstation-class power with extensive battery life in a compact form factor. With its 15.6-in. screen, the
P50s is similar to the ThinkPad P50 we recently reviewed (digitaleng.news/de/sibling-rivalry-lenovo-thinkpad-p50), but thinner
and lighter, with prices starting at $769.
Numbers in blue indicate best recorded results. Numbers in red indicate worst recorded results. * results provided by MSI
Ample Options
Like the other new ThinkPad P-series mobile workstations
we have recently received, the P50s is built around one of
Intels latest 6th generation Skylake processors, although
in the P50s, the choices are all dual-core. The base configu-
ration uses the 2.4GHz Core i5-6300U, while our evalua-
tion unit came with a 2.6GHz Intel Core i7-6600U, adding
$140 to the price. That CPU has a 4MB Smart Cache, a
frugal 25-watt thermal design power (TDP) rating and a
maximum turbo frequency of 3.4GHz.
Although the CPU includes integrated Intel HD Graph-
ics 520, all versions of the ThinkPad P50s also incorporate
an NVIDIA Quadro M500M discrete graphics card with its
own 2GB of GDDR3 memory. This 30-watt mobile GPU
offers 384 CUDA cores, a 64-bit interface and a bandwidth
of 14.4 GB per second.
While the CPU and GPU in our evaluation unit were
the same as those in the ThinkPad P40 Yoga we recently
reviewed, the P50s includes two memory sockets and can
therefore accommodate up to 32GB of RAM. The base
P50s comes with 4GB of memory. Our system included
16GB of 1600MHz DDR3L memory installed using a
single SODIMM and adding $200 to the cost.
Our evaluation unit also came with a 512GB SATA3 solid
state drive (SSD), a $360 upgrade from the 500GB 7200rpm
SATA3 hard drive provided in the base model. A 1TB
7200rpm drive as well as several OPAL2.0-compatible SSD
drives are also available, but as was true for the P40 Yoga, a
Large-Format
Printing Gets an Upgrade
Industry providers are finding new ways to help businesses
integrate the technology into their engineering workflow.
BY JESS LULKA
Y
OU MIGHT BE SURPRISED to find a connection between Crosby, Stills & Nash with large-format printing, but
in fact, one member of the folk rock supergroup helped advance the technology. Graham Nashs work with the Iris
Graphics 3047 inkjet printer for reproducing some of his photographs in the 1990s served as an early indicator of
market demand and a springboard for technology improvement and quality. Ultimately, Nashs work with inkjet printing
helped to launch a new market for large- and wide-format printing hardware in partnership with companies such as Epson.
Though applications have expanded far beyond art ease of use and offer connectivity beyond the device itself.
imaging for large-format systems, companies continue to This is setting up small- to mid-sized businesses (SMBs)
create systems that are more affordable, have increased for a new workflow that efficiently combines digital files
Epsons SureColor T-Series printers are available in both single- and dual-roll configurations.
Image courtesy of Epson America.
To Outsource or DIY?
In the past, companies would often outsource for large
technical prints or specialized documents because of the
expertise required for media selection, available hardware
or specific printing applications. Outsourcing is still a vi-
Canons Oc ColorWave 500 can print with bond, able option when requiring specific media or expertise for
film, waterfast Tyvek, recycled paper and other media a print. Often printshops will not only have more flexibility
options. Image courtesy of Canon Solutions America. in changing media options, but will be able to advise on
the best fit for the type of project. For projects that require
and traditional hard copies. specific finishing options such as binding, laminating and
We see more and more customers looking to maxi- mounting, firms can save time by working with outside ex-
mize their investment by moving beyond a single-purpose perts instead of learning the techniques themselves.
printer [CAD only] to something that is more versatile Both Vecci and Kochanowski note that SMBs should
in its application capacity, says Andrew Vecci, director of evaluate how much printing is done within the office before
Marketing at Canon Solutions America. To that end, not purchasing a large-format system.
only has the convergence of color in the CAD workflow One of the common starting points for a lot of organi-
driven adoption of color printers, but also to have the zations is: How much do I print? says Vecci. And fortu-
in-house ability to print high-quality renderings, posters, nately with a lot of devices today, theres a lot of flexibility
event signage [and more] on the same device and across a when answering that question.
wide variety of media. Kochanowski adds that users should also determine how
Large-format providers have been able to fine-tune wide they will need to print and if its necessary to invest in
the technology to not only be more affordable, but more either a single- or dual-roll system.
scalable. Being able to select from a variety of sizes and Its also wise for SMBs to decide if their needs are suited
add on additional hardware as the workflow expands for black-and-white or color printing, if they need printers
makes them easier to fit into an office environment, says at multiple locations, what types of media they are expect-
Matt Kochanowski, product manager for Professional ing to work with, noise and emissions, and if theres a pos-
Imaging at Epson America. sibility of rightsizing in the future. Ultimately, Vecci says,
printer providers want to ensure that the systems set up
Bringing Printing In-House within businesses will help garner the right amount of util-
SMBs have historically paid a high upfront cost for a large- ityinstead of being overworked or underutilized.
format system or outsourced their technical documents to
a specialty shop. But with the need-it-yesterday nature of User Experience
product design, this can present some challenges for cost, One of the larger adoption hurdles with large-format print-
time and quality control. Its also these factors that might ing and scanning is centered on learning the technology
encourage organizations to consider investing in an in- itself. As these systems become more capable, companies are
house system, notes Kochanowski. working to streamline the introduction of new features and
One motivator for bringing large-format printing in maintenance functions.
house is print accessibility, he adds. By having a wide-for- The most desired characteristic from our view is ease
mat printer locally in an office, youre able to print and have of use. Even though we make printers and are in the print-
that file right away without any delay of printing, shipping ing business, most users of printers dont really care about
and any transport cost, he says. This can be particularly printing so the more we can design our systems so they
A
Ideas teams too. In fact, every winning
IRBUS sponsors the Fly team to date has mixed nationalities, gen-
Your Ideas global der, profiles and disciplines.
competition that challenges DE: What becomes of the innova-
students to innovate with Team Multifun from Delft University
tions that are presented?
Airbus for the future of aviation. of Technology, winners of Airbus
Dirks: The purpose of the competi-
Fly Your Ideas 2015. (From left:
The company launched Fly Your tion is not to find commercially applica-
Dhamotharan Veerasamy; Ajith
Ideas in 2008 with the aim of engaging ble ideas for Airbus, but over the four edi-
Moses; Sathiskumar Anusuya
universities and students around world tions to date, we have shared many ideas
Ponnusami; Dineshkumar
and from all backgrounds. In 2012 it with specialists throughout our business.
Harursampath, academic mentor
received patronage from the United Na- We collaborate with teams and their uni-
Indian Institute of Science; Shashank
tions Educational Scientific and Cultural versities to develop some of the proposals.
Agrawal; and Mohit Gupta.
Organization (UNESCO) and achieved Let me give you a few examples.
full partnership in 2014. We worked with 2011 finalists Team design students from the University of
Gregor Achim Dirks is a Corporate Msia on Mars from the Universiti Kuala So Paulo in Brazil who won the second
Innovator for Airbus. We spoke with him Lumpur Malaysian Institute of Aviation prize at the 2015 final, have witnessed
to gain insight Fly Your Ideas. Technology to further explore their idea their idea become reality. The Retrolley
Digital Engineering: Can you pro- for biodegradable materials from Kapok is a new cabin service trolley that enables
vide an overview of the program? tree fibers for aircraft thermal and acoustic the recycling of cabin waste. It is expected
Dirks: We want to inspire students to insulation blankets used for aircraft cabins. that the Retrolley can be delivered in the
be creative and develop their skills with a Team Stanford ADG from Stanford short term to airlines. DE
leading global company on real-life chal- University were finalists in 2009 with
lenges. The competition is an opportunity their idea on inverted V-formation flight, Jim Romeo is a freelance writer based in
for students to build valuable employment which hoped to reduce aircraft energy Chesapeake, VA. Send e-mail about this ar-
skills like innovation, teamwork, project consumption based on the model of mi- ticle to de-editors@digitaleng.news.
management and presentation skills. grating birds. This led to a partnership
Teams get the chance to apply their class- and a collaborative research project into //////////////////////////////////////
room learning to real-world challenges, extended aircraft formations. INFO Fly Your Ideas website:
as voted for by Airbus employees. So they Finally, Team Retrolley, a team of five airbus-fyi.com
are genuinely tackling the same issues, and
working with Airbus people who are im- AD INDEX
mersed in the same areas.
Since Fly Your Ideas launched in 2008, ANSYS .............................................................................................................................C2
over 20,000 students have registered to Canon Solutions America ................................................................................................. 27
participate from over 650 universities and COMSOL ..........................................................................................................................C4
over 100 countries. Teams of three to five csimsoft............................................................................................................................. 3
students advance through three progres- DE Upcoming Editorial Webcast ....................................................................................... 25
sively challenging rounds, and uniquely, Epson ................................................................................................................................ 1
get significant input from Airbus employ- ESTECO SpA .................................................................................................................... 17
ees to help them realize their projects. IMAGINiT ......................................................................................................................... 19
A record 5,499 students from around Okino Computer Graphics Inc........................................................................................... 41
the world registered for this years edi- Proto Labs Inc..................................................................................................................C3
tionwe had ideas submitted by 356 Siemens PLM Software .................................................................................................... 11
teams in 89 countries. Tormach .......................................................................................................................... 21
Supercomputer Envy
M OST DIGITAL ENGINEERS are familiar with battling memory limits or processor speed on their workstations
to get a simulation done. The desired simulation gets squashed down to fit what the computer can do in a
reasonable time. Even if you have access to a high-performance computing (HPC) cluster, its easy to be jealous of
the simulations that could be done with the worlds most powerful supercomputers, such as the Chinese Sunway
TaihuLight supercomputer with over 10 million processor cores, or the U.S. Titan supercomputer with 18,000 GPUs (graphic
processing units). However, most engineers must get the best out of much smaller scale HPCthats their reality.
Despite repeated hype that one academic institution or vendor tion, possible collaborations, etc. It takes time and effort to be
collaboration after another is leading the way and has enabled in- effective at this, but remains one of the best ways of ensuring
dustry to access HPC for the first time or opened industrys eyes continued business value from HPC.
to the opportunities of supercomputing, it turns out that industry Or, second, the manager can call in the expertsspecialists
has been using HPC for many years. While supercomputers in in HPC strategy and delivery who can assess how the com-
industry are big too (aerospace, automotive, and oil and gas com- panys HPC program stacks up against the best, can identify
panies are home to a few supercomputers with more than 100,000 opportunities to improve performance and operational ef-
cores), most industry HPC installations are much smallerper- fectiveness, and help demonstrate value for money to stake-
haps a few hundred to a few thousand cores. holders. Finding such a specialistespecially those who have
experience in industry and not just academia, and understands
Delivering More than Speed both business and technologycould be invaluable in demon-
Though, some of those small industry HPC services are way strating that your HPC facilities are cost-effectively helping
ahead of most academic or national lab counterparts in one as- engineers deliver the best benefits to the business.
pect. Industry HPC users have become better at ensuring HPC
facilities are properly measured by what they deliver to the com- Value in HPC
pany and how efficiently they do that against the budget and When I undertake independent reviews of how companies get the
resources they consume. best value from their HPC investment, I see that the best HPC
They may be small compared with the worlds fastest su- managers pursue both approaches. They engage with the HPC
percomputers, but successful HPC systems are big within that community themselves, but they also bring in external expertise to
companys R&D agenda. The cost of every potential HPC confirm and challenge their own judgement, and provide an inde-
technology or service innovation is assessed against the impact pendent voice to their stakeholders. Some of these dual-approach
it will deliver to the R&D program and to the companys bot- managers have themselves become among the most informed, vi-
tom line. Industry HPC services can only survive if they can sionary and practical voices in the wider HPC community.
prove that they are having a positive effect on the company In short, the strongest way to ensure that engineers get the
goals, are value for the money, and are used as optimally as best advantages from HPC is not the size of the machine, but
possible. Forget the flimsy metric of return on investment having an overall focus on ensuring impact, and getting the right
(ROI). Industrial HPC has a much more brutal metric: deliver balance of external and in-house expertise. You may not be burn-
critical capability to the company R&D goals or fail. ing the megawatts like TaihuLight or Titan, but if your engineer-
Demonstrating to senior management, users and stakehold- ing and HPC choices are on point, then your engineers use of
ers that their companys provision and use of HPC compares HPC can deliver the killer competitive edge to your companys
well with the bestin their sector or globallyis one of the R&Dand that is what really matters. DE
key actions of successful HPC service managers. There are two
ways to do this. Andrew Jones has 20 years of experience in scientific computing and
One: The HPC manager can take part in the external HPC HPC. He is responsible for NAGs (nag.com) HPC Services & Consult-
community and discover ideas for improvement or cost reduc- ing business. Contact him via de-editors@digitaleng.news.
Copyright 20162017 COMSOL. COMSOL, the COMSOL logo, COMSOL Multiphysics, Capture the Concept, COMSOL Desktop, COMSOL Server, LiveLink, and Simulation for Everyone are
either registered trademarks or trademarks of COMSOL AB. All other trademarks are the property of their respective owners, and COMSOL AB and its subsidiaries and products are not aliated with,
endorsed by, sponsored by, or supported by those trademark owners. For a list of such trademark owners, see www.comsol.com/trademarks.