Sie sind auf Seite 1von 50

7/25/2013

BURKERT INTRODUCTION

Founded in 1946 by Christian Brkert


Product range: valves, sensors, controllers,
actuators, automated systems and
applications

SEGMENTS

7/25/2013
BRAND VALUES

7/25/2013
PRODUCT PORTFOLIO

7/25/2013
PROCESS / CONTROL VALVE [ ELEMENT ]

Angle Seat Valve Globe Valve with Diaphragm Valve


Globe Valve with
with Positioner Positioner Process with Positioner
Positioner
Process Controller Controller Process Controller

Positioner Basic Positioner Basic Positioner Process Controller

Type 8696 ( 50) Type 8694 ( 70) Type 8692 ( 70) Type 8693 ( 70)

7/25/2013
PROCESS / CONTROL VALVE [ POSITION CONTROL LOOP ]

7/25/2013
PROCESS / CONTROL VALVE [ PROCESS CONTROL LOOP ]

7/25/2013
PROCESS / CONTROL VALVE [ PROCESS CONTROL LOOP ]

Process control loop

Cost reduction in case of small plants (package unit),


e.g. without SPS/PLC
Setpoint manually
Reduced data traffic load
Decentralized control loops are faster
Reduced wiring
Process-tune

7/25/2013
POSITIONER / PROCESS CONTROLLER

Objective

n Large scale integration (smart process valve)


n Modular devided program - fit for purpose (cost/value)
n BASIC positioner for simple / low cost applications
n Improved operation / software handling (graphic display, keypad )
n Keep the proofed software funtionality and refine it
n Smaller orifices smaller actuators more compact process valve systems
n Simple and safe design, robust assembly
n Contactless analog position sensor (wearout free)
n Diagnosis capabilities
n PC software tool for parametrization

7/25/2013
POSITIONER / PROCESS CONTROLLER

Main menu

Supplementary
menu

7/25/2013
POSITIONER / PROCESS CONTROLLER

Supplementary
menu

7/25/2013
POSITIONER / PROCESS CONTROLLER

Supplementary
menu

7/25/2013
POSITIONER / PROCESS CONTROLLER

NEW Auto Tune and


Manual Tune
(8630/8635 only)

7/25/2013
POSITIONER / PROCESS CONTROLLER

Auto Tune and Manual


Tune (8630/8635 only)

SideControl 8635: TopControl 8630:


Adjustment of Opening time may be
opening and closing adapted to closing time by
time by throttle hange of supply pressure
crew (~12sec)

7/25/2013
POSITIONER / PROCESS CONTROLLER

TopControl
Type 8630
DeviceNet
TM

SideControl
Type 1067

SideControl
Type 8635

7/25/2013
POSITIONER / PROCESS CONTROLLER
TopControl Type 8630

7/25/2013
POSITIONER / PROCESS CONTROLLER
TopControl Type 8630

Standard program

Positioner
Controller
Single-acting
Double-acting
Cable gland connection
Multipole connection
Standard signal (0/4...20mA; 0/5...10VDC)
Profibus DP (DPV1)
DeviceNet
Analog feedback
Analog feedback + 2 binary outputs
Proximity switches 0...2
Micro switches 0...2
Binary input
II 3G/D EEx T4
7/25/2013
POSITIONER / PROCESS CONTROLLER
TopControl Type 8630

New Profibus DPV1

Available now

EDD/GSD files on manual CD or homepage

Acyclic parametrization (like Profibus PA)

It.-No. do not change

8630-C-D-IX-E-F-MP-GV-T-00-0-0-P KC85

8630-C-D-IX-E-F-MP-GV-T-00-0-0-Y KC85 PROCESS FIELD BUS

7/25/2013
POSITIONER / PROCESS CONTROLLER
SideControl Type 8635

7/25/2013
POSITIONER / PROCESS CONTROLLER
SideControl Type 8635

Standard program

Type 8635 S (4...20mA)


Type 8635 PA (communication and power supply via PROFIBUS PA)
Type 8635 HART (phase out HART-version until end of 2006)
Positioner
Process controller (8635 S)
Single acting
Position feedback (0...2 proximity switches)
Analog feedback 2 binary Outputs
Attachment to Brkert Types 27xx
Attachment NAMUR (linear/rotary)
Remote version
II (1) 2G EEx ia IIC T4T6
II (1) 2D EEx ia IIC T6
II (1) 3G/D EEx ia IIC T4T6
FM Approval
Pressure gauges SS

7/25/2013
POSITIONER / PROCESS CONTROLLER
SideControl Type 8635

External position sensor /


Remote version

Standard cable Linear actuator


length ~ 0.3m
(Brkert
assembly)

Rotary actuator
(standard
assembly)
Max. cable length 2m nSensor not jet
n It.-No on request
standard (on request)
7/25/2013
SIDE CONTOL ( BURKERT TYPE 8791 , 8792 , 8793

Side Control Type 8792

Also available as a remote


version for external
displacement sensors

Process Controller Type 8793

Also available as a remote


version for external
displacement sensor Displacement sensors

Side Control Type 8791 Basic

Also available as a remote


version for external
displacement sensors

7/25/2013
POSITIONER / PROCESS CONTROLLER

7/25/2013
POSITIONER / PROCESS CONTROLLER

Features SideControl 8791 BASIC

Easy to operate digital positioner with manageable functional range


digital electropneumatic positioner (set point 0/420mA)
3-/4-wire technology for robust pilto valve system
LED-Display and operation via DIP switch and keypad ( integrated in housing)
mechanical positon indicator
robust and highly dynamic pilot valve system, single and double acting ( 95150lN/min) without
internal compressed air consumption
pressure range 1,47 bar
fail-safe functionality in case of electrical or pneumatical auxiliary power failure
system resultion 1%
universal adaption possibilities

7/25/2013
POSITIONER / PROCESS CONTROLLER

Brkert
3rd party actuators CLASSIC ELEMENT

8630
direce mounting

8791/92/93 8692/93
8694

8635 8696

Remote sensor
remote mounting

8791/91/93 8798 Remote sensor


Remote
8798
8791/91/93
Remote

Remote
sensor

7/25/2013
POSITIONER / PROCESS CONTROLLER

in preparation

Positioner 8792
Process
Controller 8793

Positioner 8791
BASIC

(Dec. 2010)

7/25/2013
POSITIONER / CONTROL VALVE [ ELEMENT ]

Standard Program
pilot valves feedback actuator fl. connection el. connection el. I/O comm. ATEX

single act. 0.6 binary input


mm 23xx 70130 push-in Profibus DPV1
cable gland
connectors Zone 2/22
single act. 2.5 Initiator 3- analog feedback
mm wire
Positioner/ P-Controller threaded port M12 connector SS DeviceNet
Type 8692/93 70
dou6le act. 0.5 G1/8 SS
2 binary outputs
mm

single act. 0.6 23xx 70130 push-in binary input


mm connectors cable gland Zone 2/22
no ASI

single act. 2.5 27xx 80225 threaded port M12 connector SS analog feedback
Postioner BASIC mm G1/8 VA
Type 8694 70

push-in
23xx 50 connectors M12 connector SS analog feedback Zone 2/22
single act. 0.6 no no
mm
threaded port
Positioner BASIC
G1/8 VA
Type 8696 50

7/25/2013
POSITIONER [ ELEMENT ]

Type 8692 / 8693 Graphic display (128x64 COG) with


backlight, 4 softkeys

Modular housing concept


ELEMENT design

Hygienic Design: Stainless steal design cover


flat surfaces
external seals
resistant against cleaning media
Push-in-connectors or
IP65/67/NEMA4X, CSA
Threaded port
washdown suitability
connections SS G1/8

Cable gland or multipin


connector M12 SS

Pressure relieve valve:


exhausting the air
self draining
water jet protected

Air supply filter


(easy to service) 2 x screw M4 Integrated air routing to
reliable fixation on the actuator the actuator

7/25/2013
POSITIONER [ ELEMENT ]

Type 8692 / 8693

PC board:
Display / key
binary input
module
flashable
partly moulded

Contactless analog position


Pilot valve system: sensor
single acting
double acting
single acting high flow Sensor puck
rate

Initiator (option)

El. connection:
Actuator
cable gland with screw terminal
attachment kit
multipin connectors M12

7/25/2013
POSITIONER [ ELEMENT ]

Type 8692 / 8693

Features Benefits

n compact design, smooth surface outline including the n minimum space consumption in the plant piping
sealings n easy to clean and highly resistant choice of material especially fo
n IP65/67, NEMA4x, CSA * wash down applications

n modular program of positioners / process n fit for purpose automation solution


controllers (86932, 8693, 8694, 8696)
n best value solution for the application requirements

n Field-tested features and a simple and safe design (anlaog n Maximum plant availability given by failsafe
position sensor contact-free, integrated control air performance, simple and safe design
routing, air supply filter)
n Internal control air routing sources the actuator spring n Reliability guaranteed by simple start up, operation and
chamber with clean control air to avoid water and dust clear status display
inside the actuator

*: NEMA4x, CSA in preparation


: Certified according to
C22.2 No. 139 (CSA) and UL 429
7/25/2013
POSITIONER [ ELEMENT ]

Type 8692 / 8693

Features Benefits

n Large backlit graphic display (128x64 COG), n Convenient operation and programming by graphic
intvertable contrast display, keypad and clear software structure
n 4 softkeys, selfexplaining functionality

n positioner / process controller with automatic Tune- n Simple installation and quick start up
functions for position and process control loop
n Approved powerful range of additional software functions
just appears if needed

n Fieldbus interfaces PROFIBUS DPV1 or DeviceNet n Minimized efford for engineering, installation and
maintenance
n Maximized status transparency locally but also via the PLC
system

7/25/2013
POSITIONER [ ELEMENT ]

Type 8692 / 8693 Display

7/25/2013
POSITIONER [ ELEMENT ]

Display module

n Large graphic display 128x64 COG


n Backlight / invertible contrast
n Clear operation and software handling
n Graphical display of curve progressions (SP, PV, process
charcteristics)
n Bargraph display of values
n Show units
n Choice of different languages (English, German)
n Self explanatory 4-key-system

Type 8630, 8635, 1067

7/25/2013
POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Modular housing concept Signal LEDs, keys, DIP switches


ELEMENT design

Hygienic Design: Stainless steal design cover


flat surfaces
external seals
resistant against cleaning media
Pressure relieve valve:
IP65/67/NEMA4X, CSA
exhausting the air
washdown suitability
self draining
water jet protected

Air supply filter


(easy to service)
(8694) 8694 BASIC:
M12 SS connector
cable gland

Push-in-connectors or 8696 BASIC:


Threaded port M12 SS connector
connections SS G1/8 2 x screw M4
reliable fixation on the actuator

7/25/2013
POSITIONER [ ELEMENT ]

Type 8694 BASIC

PC board:
Signal LEDs, keys, DIP binary input
switches flashable
analog feedback (option)

Pilot valve system 8694: Contactless analog position


single acting sensor
single acting high air flow rate

Sensor puck

Integrated air routing (ELEMENT)


or
El. connection: external routing (27xx)
cable gland with screw terminal
multipin connectors M12

7/25/2013
POSITIONER [ ELEMENT ]

Type 8696

PC board:
Signal LEDs, keys, DIP binary input
switches flashable
analog position feedback (option)

Pilot valve system 8696: Contactless analog position


single acting sensor

Sensor puck

Integrated air routing to


the actuator
El. connection:
multipin connector M12 SS

7/25/2013
POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Software features
Binary input
Automatic tune for positioner
Close tight function
Choice of linear or customized operation characteristics
Sense of action setpoint / position
Shifting manual and automatic operation
Integrated air routing to the actuator
PC software tool for parametrization (2009)

Options
Analog position feedback
Push-in-connectors or threaded SS connection
Cable gland or M12 SS connector
High air flow rate pilot valve (8694 single acting; Jan.
2009)
AS-Interface (8694) (Jan. 2009)

7/25/2013
POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Features Benefits

n Compact design, smooth surface outline including the n Minimum space consumption in the plant piping
sealings (acc. to EHEDG guidelines)
n Easy to clean and highly resistant choice of material especially fo
n IP65/67, NEMA4x, CSA * wash down applications

n Modular program of positioners / process n Fit for purpose automation solution


controllers (86932, 8693, 8694, 8696)
n Best value solution for the application requirements

n Field-tested features and a simple and safe design (anlaog n Maximum plant availability given by failsafe
position sensor contact-free, integrated control air performance, simple and safe design
routing, air supply filter)

n Internal control air routing sources the actuator spring


chamber with clean control air to avoid water and dust
inside the actuator *: NEMA4x, CSA in preparation
: Certified according to
C22.2 No. 139 (CSA) and UL 429
7/25/2013
POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Features Benefits

n Colored status LEDs, 2 push buttons and 4 DIP n Reliability guaranteed by a simple installation, operation
switches; software / flash interface (software in and quick start up
preparation)
n Cost saving and simple to use by just the basic and
necessary software functionality
n Positioner with automatic Tune-function

n 8694 BASIC: Fieldbus AS-interface (in preparation for Dec. n Minimized efford for engineering, installation and
2008) maintenance
n Status transparency locally but also via the PLC system

7/25/2013
POSITIONER [ ELEMENT ]

Type 8694 BASIC ( 70 mm)

Basic positioner as supplement to type 8692 ELEMENT


minimum functionality solution
excellent value for money (no display, no PID )

n Supplement to type 8630 (adaption 27xx)

n Adaption to 3rd party actuators

Positioner Basic
n AS-Interface (Jan. 2009) Type 8694 70

7/25/2013
POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Push buttons:
Manual operation
Start tune

Two-coloured LEDs:
Dip-switches:
Open / closed
Close tight function
Closing / opening
Sense of action setpoint
Constant control deviation
Status maual / automatic Characteristics linear or customized
Manual / automatic operation
Error display

Software / Flash interface

7/25/2013
CONTROL VALVES & POSITIONERS 3RD PARTY

ELEMENT for 3rd-Party


Combinations

7/25/2013
APPLICATION & INSTALLATION PICTURE

Type 8692 Display

Type 8693 Display

7/25/2013
BURKERT CONTROL HEAD WITH THIRD PARTY VALVES

7/25/2013
BURKERT CONTROL HEAD WITH THIRD PARTY VALVES

7/25/2013
APPLICATION & INSTALLATION PICTURE

INSTALLATION @

7/25/2013
APPLICATION & INSTALLATION PICTURE

7/25/2013
APPLICATION & INSTALLATION PICTURE

7/25/2013
CONTACT US : BURKERT CONTROMATIC PVT LTD ,
NO M6 , VSI ESTATE , TYPE II , THIRUVANMIYUR ,
CHENNAI 600 041 , TAMILNADU , INDIA.
EMAIL : sales.in@burkert.com
Website : www.burkert.in
Tel : 044 24540100 ; Fax : 044 - 24540099

Thank you
We make ideas flow.

7/25/2013

Das könnte Ihnen auch gefallen