SECTION 310-01: Fuel Tank and Lines 2010 Expedition, Navigator Workshop Manual

REMOVAL AND INSTALLATION Procedure revision date: 07/02/2009

Fuel Pump Module

Special Tool(s)
Wrench, Fuel Tank Sender Unit
310-123

106L (28 Gal) Fuel Tank

Part
Item Number Description
1 Fuel supply tube-to-Fuel Pump (FP) module quick
connect coupling (part of 9J337)
2 Fuel Tank Pressure (FTP) sensor and vapor tube
assembly-to- FP module quick connect coupling (part
of 9C015)
3 9C385 FP module locking ring
4 9H307 FP pump module
5 9417 FP module O-ring seal

127L (33.5 Gal) Fuel Tank

Part
Item Number Description
1 Fuel Tank Pressure (FTP) sensor and vapor tube
assembly-to-Fuel Pump (FP) module quick connect
coupling (part of 9C015)
2 Fuel supply tube-to- FP module quick connect coupling
(part of 9J337)
3 FP module cover nut (3 required)
4 9B007 FP module cover
5 9C385 FP module locking ring
6 9H307 FP pump module
7 9417 FP module O-ring seal

Removal and Installation

 WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type typ when
working on or near any fuel-related
related component. Highly flammable mixtures are always present
and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio
equipment of any type when working on or near any fuel
fuel-related
related component. Highly flammable
mixtures are always present and
nd may be ignited. Failure to follow these instructions may result in
serious personal injury.

All fuel tanks

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

127L (33.5 gal) fuel tank

2. Remove the 3 nuts and the Fuel Pump (FP) module cover.
To install, tighten to 9 Nm (80 lb
lb-in).

All fuel tanks

3. Disconnect the Fuel Tank Pressure (FTP) sensor and vapor tube assembly
assembly-to
to- FP module
quick connect coupling and the supply fu fuel tube-to- FP module quick connect coupling. For
additional information, refer to Section 310-00 .

4. Using the Fuel Tank Sender Unit Wrench, remove the FP lock ring.

5. NOTICE: Carefully remove the Fuel Pump ((FP)

FP) assembly to avoid damaging the fuel
level sensor.
 NOTE: If the FP does not clear the FP mounting flange on the fuel tank, the use of a
screwdriver may be necessary.

Remove the FP module assembly and FP O-ring seal.

If necessary, insert a screwdriver into the empty FP rod hole and slightly pull the
screwdriver inboard until the base of the FP clears the FP mounting flange.
Discard the FP O-ring seal.

6. To install, reverse the removal procedure.