Operation Manual

ITC-SQC2-3

Ningbo ITC Specialized Equipment Technology Co., Ltd.

TEL+86-574-63077646/+86-13777004313
QQ 827971807 wechat: guxingwujiang
Emailtradeningbo@foxmail.com
FAX+86-574-63077648
WEBwww.yidexi.cn
A
EUROPEAN INDUSTRIAL PARK, FIRST SEASHORE ROAD, HANGZHOU BAY NEW
ZONE, NINGBO CITY, ZHEJIANG PROVINCE

SCOPE

INSTALLMENT

MACHINE COMPONENTS NAME AND

FUNCTION

MACHINE OPERATION AND PARAMETER

USAGE

PARAMETER SET AND MODIFY

REMARK AND MAINTENANCE

TOUBLESHOOTING

GARANTEE

ACCESSORIES OF DIAGRAM, PARAMETER AND

REMARK

SCOPE





This equipment is mainly used for faucets of sanitary products air-tightness test, which
takes the form of a smart air-tightness test to judge the quality of the product, test
parameters can be easily read. The device test can avoid wrong analysis of visual
observation of test with water. The device can also use a different preparation of the
corresponding fixture and program parameters used in other industries product testing,
such as air tightness testing of pneumatic and hydraulic parts manufacturing industry parts,
auto parts testing.

INSTALLMENT
1 220V 50Hz
Power supply is 220V 50Hz, equipment must be securely grounded!

20.70.05Mpa
There must be clean (0.7 0.05) Mpa gas supply source through the air filter after
treatment.
 MACHINE COMPONENTS NAME

AND FUNCTION

Front cylinder
connector 2

Back cylinder
connector 1 Orientation hole
2-14

Red windpipe to
connect hot water Blue windpipe
cavity 4 hole to connect cold
water cavity 4

Black single pipe 6

Front cylinder Jig installation
connector 4 hole hole

Blackor greenair Connect to yellow

back hole 4 hole air pipe 6 water
Prepare for double outlet connector
function cylinder, it is
useless for single
Back cylinder
function cylinder. For
connector3 put in
QCJ-03-4, connect to
front
diverter
 Lifting adjusting A voltage
column: adjust the stabilizing filter:
pressing cylinder regulation of
height total pressure

1# test pressure Air source:

gauge: show gas entrance access
path test pressure air source
value
Touch screen
1# of gas test path
power supply
voltage regulating
start button
valve: test pressure
adjustment of gas
Touch screen
path
power supply
stop button
1#2# alarm device

1# 2# emergency Power line:

stop 220V 50Hz must
pay attention to
Clamp base: install be grounded
clamp
2#test start
button, should
1#test start button,
press these two
should press these
at the same time
two at the same time

2# test pressure
2
Touch screen: to gauge: show gas test
change parameters pressure value

1#The main pressing 2# test path voltage

cylinder regulating valve:
pressure adjustment
1# the main press of test path
head: press faucet,
open the valve core 2# main pressing
cylinder
1# side pressing
cylinder 2# the main press
head: press faucet,
open the valve core
1# side pressure
head: pinch faucet 2# side pressing
cylinder

2# vice head:
pressing
3
 MACHINE OPERATION AND

PARAMETER USAGE
1
Check the power supply, see if connect perfectly
2 2(0.70.05)Mpa 2
(0.60.01)Mpa,(0.40.01)Mpa
Check the filter regulator (Figure 2) total pressure (recommended transferred (0.7
0.05) Mpa; check the test pressure gauge (Fig. 2) (recommended hyperbaric transferred
(0.6 0.01) Mpa, low pressure transferred (0.4 0.01) Mpa);
3 1
M6 2
2 3 2


The faucet fixture to be tested on a jig fitted to the base (Figure 1 Bottom to Bottom
alignment, seals good positioned, cant falling), and then locking by M6. Loosen the lock
cylinder main and traversing beam (Figure 2) screws, adjust compression cylinder (Figure
2) level, move the seat clamp release lever (Fig. 3), adjust the compression cylinder (Fig. 2)
so that the front and rear position align compression faucet head. Adjust the position of the
fixture and faucet, so the plug match the center of cold chamber, hot chamber, the outlet
chamber alignment, the contact surface does not leak;
4 2NO
press the "Touch Screen Power start button" (Figure 2) green button to enter the main menu
5

Click "Manual adjusting" to enter debug fixture interface; function of this interface is to
triple the tightness of the new fixture for adjusting (that is, to see which parts of the new
fixture leak (seal is not good), and then modify the fixture leak site ).

Y5 Y6 Y1 Y2 Y8 Y3

basin fixture adjusting:

click: cylinder downward Manifold Cold chamber hot chamber outlet
chamber (click on the red light to make it twinkling), press the reset button after
completing adjusting.

Y5 Y7 Y1 Y2 Y8
Y3 Y6
bath tub fixture adjusting:
click: cylinder downward stock outlet chamber cold chamber hot chamber
spool outlet chamber Manifold (click on the red light to make it twinkling), press
the reset button after completing adjusting.
 6
click the top left button "Main Menu" to enter the main menu, then click the "parameter
set" to enter the following interface;
1# slow move up keys

1# quick move up keys

1# quick return key

Enter "1#" in 2#
basin, bathtub "," 2# 1# quick move down
"bathtub" keys
parameter values set
switch key 1# slow move down
keys

1# show the parameter

name box

7 1#2#
1#1#2#
2#
According to the characteristics of test faucet click above "next page" on 1# 2# interface to make
parameters setting value choice. Such as 1# basin (without water divider all belong to basin faucet,
1#bathtub (with the water divider all belong to bathtub faucet), 2# basin (without water divider all
belong to basin faucet, 2#bathtub (with the water divider all belong to bathtub faucet). Enter
parameter set screen after choose.

1#
1#Parameter save as

1#
1# 1#Parameter delete
1#Parameter save

1#
1#Parameter
1#
1#Open default download
parameter setting

8 1#2#
1#2#
and then click the "default parameter values key to open the 1#, 2# "basin and bathtub"
corresponding default parameter, enter parameter setting interface, the parameters were set. For
 example 1# basin, 2# basin as follows:

91#1#
1#
, 2# 2#
2#2#1#2#


After set "1# basin" parameters, click the "1# parameter save" then click the button of parameter
download, then click "1# test" button to enter the test interface. Then in the test interface click on the
"main menu" into the "parameter setting interface".After set "1# basin" parameters, click the "1#
parameter save" then click the button of parameter download, then click "1# test" button to enter
the following test interface. 1#, 2# the water outlet cavity has high voltage test and click on "with
high voltage test, when with low voltage test click "without high voltage". Then click the
"automatic" or "semi-automatic" test. The following diagram
 101# 2
2 0.5S 2#
2 2 0.5S
1#2#
1#2#

After the above set up, both hands first press the "1# basin test start button" (Figure 2) at the same
time, clamping and positioning, and then both hands while pressing the "start of test" button (Figure 2)
0.5S delay, and then both hands pressing the "2# basin test start button" (Figure 2) at the same time,
clamping and positioning, and then both hands press the test start button"at the same time (Figure 2)
0.5S delay. Test machine will be tested according to the parameters of 1#, 2# set, after testing will
display the test results "pass" or "fail" (display unqualified also shows which cavity leak). Method for
setting 1# bathtub, bathtub and operation mode of 2# basin is similar.

11
2

After finish one test and before test another one, you need first adjust clamp according to
faucet and then two hands press test button at the same time to start test. Pls turn off power
and air supply when finish all test. Pls take off clamp if you will not use it for a long time.

PARAMETER SET AND MODIFY

 1
The first time to set parameters or make changes should according to the following steps.
2 6
1# 1# 2# 2#
1#2#ABCD
Before entering the "operation and parameters to call" the sixth step interface, according
to the type of test faucet, Click to select 1# basin , 1# bathtub or 2# basin, 2# bathtub parameter
type into the following interface; now to set the 1# basin, 2# face basin parameters parameter
named "ABCD" as an example

1#slow move up

1#quick move up
Enter 1#bathtub 2#
basin, 2#bathtub
1#quick return
parameter values
set key
1#quick move down

1#slow move down

1#display parameter
name box

3 1#2#
1#1#2#
2#
According to the characteristics of test faucet click above "next page" on 1# 2# interface to make
parameters setting value choice. Such as 1# basin (without water divider all belong to basin faucet,
1#bathtub (with the water divider all belong to bathtub faucet), 2# basin (without water divider all
belong to basin faucet, 2#bathtub (with the water divider all belong to bathtub faucet). Enter
parameter set screen after choose.

1#
1#Parameter save as
1#
1#Parameter delete
1#
1#Parameter save

1#
1#Parameter
1#
1#Open default download
parameter setting
 4 1#2#
1#2#
and then click the "default parameter values key to open the 1#, 2# "basin and bathtub"
corresponding default parameter, enter parameter setting interface, the parameters were set. For
example 1# basin, 2# basin as follows:

51#2#

Click the click above "1# basin", "2# basin" digital value box to do parameters setting and change, can
see the following interface.
 61#2#

Respectively set the "1# basin ", 2# basin" each parameter value, and then click "parameter save as"
to enter the parameter setting interface.

Please click here for

"1# basin" name
parameter settings

71#2#DATA-1
ABCD
Click the above "1# basin ", 2# basin" dialog "Name:" DATA-1 enter the parameter name change
interface, and then click in the alphabet District, A, B, C, D key to appear the following interface.
 81#2#
Then click assure key of 1#basin, 2#basin of picture above to enter next interface.

91#2#ABCD


Then click on the above respectively "1# basin", "2# basin "dialog parameter name" key of
assure under A B C D, then click the parameter save as button, the parameter download
button and "test" button to enter the following interface.

101#2#

If "1# basin", "2# basin" water outlet cavity has high pressure test and then click on "with high
pressure, and low pressure test should click on "without pressure". Then click the "auto" or
"semi-automatic" test. The following diagram
 111# 2#1# 2#
:
settings of 1#bathtub, 2#bathtub and 1#basin and 2#bathtub test and the operating mode is
similar to basin. The following diagram:

REMARK AND MAINTENANCE

110%
the working voltage range allowed for the rated should be voltage of 10%.
2
must be grounded.
3
avoid dust and copper scrap go into the test holes, test holes need be prevented
4
the air source access into device for test must be filtered clean air (no oil, water, small
particles and other impurities).
5
The vacuum filter on the air path needs to check once each quarter year, replaced
accordingly.
6
After every day work, equipment should be made relief and release the gas inside the
remnants of compressed air.

COMMON TROUBLESHOOTING
CODE TROUBLE REASON SOLUTION
Rubber pad damage Replace rubber pad
Connector loose Cut one part and connect again
Connector damaged Change connector
1 AIR LEAKAGE
Faucet not place well Replace it
Make sure the air pressure between0.8
Low inlet air pressure
0.05Mpa
Copper dust enter the air pipe blocked
2 AIR STOCK Change filter
filter
Parameter mixed restart
3 Cannot start
Start bottom broken Change start bottom
Hot and cold
water chamber
mix and when
Spool switch not closed
4 faucet was off, Close spool switch
water inlet and
outlet chamber
mix

1# Washbasin

Max cold leakage pressure

1 , 10 mbar
difference when close mixer
Max hot leakage pressure
2 , 10mbar
difference when close mixer
Max cold&hot interconnect leakage
3 10 mbar
pressure difference
Max leakage pressure difference
4 10mbar
when open mixer
Cold cavity air input time when
5 40(4s)
close mixer
Hot cavity air input time when
6 50(5s)
close mixer
7 Lowest work pressure 1500 mbar

8 Air input time when open mixer 505S

9 Test time when close mixer 20(25s)

10 Test time when open mixer 20(2s)

Pressure steady time when close
11 40(4s)
mixer
Pressure steady time when open
12 40(4s)
mixer

13 Air exhaust time 20(2s)

 Test time when cold and hot
14 20(2s)
interconnect
The water outlet cavity air input
15 60(6s)
time when close mixer

The water outlet cavity pressure

16 40(4s)
steady time when close mixer

The water outlet cavity pressure

17 20(2s)
test time when close mixer

Max leakage pressure difference

18 the water outlet cavity when close 20(2s)
mixer

1# Bathtub

Max cold leakage pressure

1 , 10 mbar
difference when close mixer
Max hot leakage pressure
2 , 10 mbar
difference when close mixer
Max leakage pressure difference
3 10 mbar
when open mixer
Max cold&hot interconnect leakage
4 10 mbar
pressure difference
5 Lowest work pressure 1500 mbar
Cold cavity air input time when
6 40(4s)
close mixer
Hot cavity air input time when
7 50(5s)
close mixer

8 Air input time when open mixer 40(4s)

Cold cavity pressure steady time
9 40(4s)
when close mixer
Hot cavity pressure steady time
10 4O(4s)
when close mixer
Pressure steady time when open
11 40(4s)
mixer
Cold cavity test time when close
12 20(2s)
mixer
Hot cavity test time when close
13 20(2s)
mixer
14 Test time when open mixer 20(2s)
Max leakage pressure difference
15 10mbar
after diverter pulling
Max leakage pressure difference
16 after diverter pulling to the 10mbar
outlet cavity leakage pressure
 Air input time after diverter
17 40(4s)
pulling
Pressure steady time after
18 40(4s)
diverter pulling

19 Test time after diverter pulling 20(2S)

20 Diverter cleaning times 1

21 Air exhaust time 20(2s)

Test time when cold and hot

22 20(2S)
interconnect

The water outlet cavity air input

23 60(6s)
time when close mixer

The water outlet cavity pressure

24 40(4s)
steady time when close mixer

The water outlet cavity pressure

26 20(2s)
test time when close mixer

Max leakage pressure difference

26 the water outlet cavity when close 20(2s)
mixer

2# Washbasin

Max cold leakage pressure

1 , 10 mbar
difference when close mixer
Max hot leakage pressure
2 , 10mbar
difference when close mixer
Max cold&hot interconnect leakage
3 10 mbar
pressure difference
Max leakage pressure difference
4 10mbar
when open mixer
Cold cavity air input time when
5 40(4s)
close mixer
Hot cavity air input time when
6 50(5s)
close mixer

7 Lowest work pressure 1500 mbar

8 Air input time when open mixer 505S

9 Test time when close mixer 20(25s)

10 Test time when open mixer 20(2s)
Pressure steady time when close
11 40(4s)
mixer
Pressure steady time when open
12 40(4s)
mixer

13 Air exhaust time 20(2s)

Test time when cold and hot
14 20(2s)
interconnect
The water outlet cavity air input
15 60(6s)
time when close mixer

The water outlet cavity pressure

16 40(4s)
steady time when close mixer

The water outlet cavity pressure

17 20(2s)
test time when close mixer

Max leakage pressure difference

18 the water outlet cavity when close 20(2s)
mixer

2# Bathtub

Max cold leakage pressure

1 , 10 mbar
difference when close mixer
Max hot leakage pressure
2 , 10 mbar
difference when close mixer
Max leakage pressure difference
3 10 mbar
when open mixer
Max cold&hot interconnect leakage
4 10 mbar
pressure difference
5 Lowest work pressure 1500 mbar
Cold cavity air input time when
6 40(4s)
close mixer
Hot cavity air input time when
7 50(5s)
close mixer

8 Air input time when open mixer 40(4s)

Cold cavity pressure steady time
9 40(4s)
when close mixer
Hot cavity pressure steady time
10 4O(4s)
when close mixer
Pressure steady time when open
11 40(4s)
mixer
Cold cavity test time when close
12 20(2s)
mixer
13 Hot cavity test time when close 20(2s)
 mixer

14 Test time when open mixer 20(2s)

Max leakage pressure difference
15 10mbar
after diverter pulling
Max leakage pressure difference
after diverter pulling to the
16 10mbar
outlet cavity leakage pressure

Air input time after diverter

17 40(4s)
pulling
Pressure steady time after
18 40(4s)
diverter pulling

19 Test time after diverter pulling 20(2S)

20 Diverter cleaning times 1

21 Air exhaust time 20(2s)

Test time when cold and hot

22 20(2S)
interconnect

The water outlet cavity air input

23 60(6s)
time when close mixer

The water outlet cavity pressure

24 40(4s)
steady time when close mixer

The water outlet cavity pressure

25 20(2s)
test time when close mixer

Max leakage pressure difference

26 the water outlet cavity when close 20(2s)
mixer

REMARKS:
This machine is mainly applied to first high pressure test then low pressure test of four inlet
chamber faucets. (Such as "cold, hot chamber, water outlet chamber, manifold") if you want
to test more than four inlet cavity and complex taps need to re-development process. Also for
the "water outlet chamber" within more than 8 second only 1mbar less faucets test result is
qualified.

The 1,2,3 basin and 1,2,3 bathtub parameters set for the user is just a reference value, the
reference value for all the case of test pressure under 0.4MPa-0.6MPa of the usual size of tap .
when users need to test larger and smaller taps, they need to determine each parameter value
and the cavity leak pressure and test time according to the size of faucet.
. "Cold, hot chamber, water outlet chamber, manifold" four cavity size of the leakage
pressure value setting: general vanities pressure value can be set as 8-20mbar. Bathtub
pressure value can be set as 10-20mbar. Its "cold, hot wall leakage pressure value" can be set
as 8-20mbar.
. "inlet time" (such as hot and cold chamber, the water outlet chamber, manifold) for large
cavity, the length of time need longer. Conversely, a small cavity can be short intake time
point. In short, let the cavity filled with air. Chamber inlet time setting is calculated
according to the size of the cavity into the air: 0.33cm3 / s.
. "Detection time" means the value of the pressure sensor to extract the air pressure within
a period. General from start to finish is about 1-3S.
. "keeping time" refers to the time of each chamber inlet air and then keeping air for a
period, if there is a leak of its cavity, "pressure sensor" detected pressure value will be lower
than the inlet pressure. The longer keeping time take, the higher accurate regulator detection
will be. The keeping time of the "cold and hot chamber" is generally about 1-3S. "Water
outlet chamber" keeping time generally at least 4 second (keeping time also depends on the
relevant test pressure), the lower test pressure is ( 1500mbar) the longer keeping time
should be.
. "relief time" refers to during test or after test the air relief time. Generally is 1-3S.
. "Wall leak detection time" generally is 1-3S.
. "Minimum working pressure" means pressure not less than 1500mbar. Otherwise, the
test machine does not work or display pressure is too low.
. "Manifold wash times" means when test manifold, the number of up-top water separator.
This is set to 1 second.