Beruflich Dokumente
Kultur Dokumente
PROJECT
INDEX LIST
Included
DOCUMENT REMARK
YES NO
ICAPS Form - Loop Test Report
Drawings:
- PID
- Loop Diagram
- Wiring Diagram
- Hook-up Drawing
- Vendor drawing
Data Sheets
Alarm & Trip List
Reports:
- Instrument Calibration Report
- Instrument Check List
- Cable Testing (single/multicore)
- Junction Box Check List
(only copy)
Punch List
Other Certificates/Reports
TEST RESULTS
(Record ICSS values for inputs and field values for outputs)
TAG:
Segment:
Device address:
Range & units:
I/O type:
0%/OFF:
25%:
50%:
75%:
TEST
100%/ON:
75%:
50%:
25%:
0%/OFF:
LL:
ALARMS/
TRIPS
L:
H:
HH:
Normal state versus faulty process conditions: OK NOT OK N/A
VALVE TEST AIR SUPPLY (bar) OPEN/CLOSE TIME (s) FAIL POSITION (O/C/H) DISCREPANCY TIMER**
** Adjust (when required) timer value for discrepancy alarm (case ON/OFF valves & MOV).
CONTRACTOR COMPANY
Signature
Name
Date
F19AN 2500#
TRIM : F19AN HD-EC-TF-BQDA-0018
3" NOTE 5
3/4"
3"X112" NOTES:
F19AN A59AN 1. NITROGEN PURGING CONNECTION/WATER FLUSHING CONNECTION.
2. QUICK OPENING END CLOSURE DOOR WILL BE EQUIPPED WITH A
SLOPE 1:500 PRESSURE LOCKING DEVICE TO PREVENT OPENING OF DOOR
NOTE 2 TO FLARE HEADER WHEN THE PIG TRAP IS PRESSURIZED. THE VALVES DESIGNATED
2"-FL-A59AN-5007 WITH THIS NOTE WILL BE PROVIDED WITH MECHANICAL KEY TYPE
HD-EC-TF-BQDA-0018
2"I.K I.K 2" NOTE 5 INTERLOCK. FOR ADDITIONAL INFORMATION ABOUT INTERLOCKING
SEQUENCE REFER TO OPERATION AND MAINTENANCE MANUAL DOC
NO. HD-EC-CM-BZ0M-0001.
RO
3"-P-F19AN-5081
3. VALVE INTERNAL DIAMETER TO BE IDENTICAL TO PIPELINE
2"-P-F19AN-5082
NOTE 1 5000
SLOPE 1:500 INTERNAL DIAMETER.
TO FLARE HEADER 4. ALL PIPE LINE VALVES WITH DNV-OS-F101 SPEC. TO BE TOP
ENTRY.
NC 2" HD-EC-TF-BQDA-0018 5. NO LOW POINT/NO POCKET.
2" 6. AVOID DEAD LEG.
7. PRESSURE INDICATOR TO BE VISIBLE FROM PIG LAUNCHER
600MM
MIN.
/RECEIVER DOOR SCALE OF PRESSURE INDICATOR FROM 0 TO
NOTE 2 2" 15 psig BUT PRESSURE RATED TO LINE PRESSURE.
PI 8. CORROSION COUPON, CORROSION PROBE WILL BE RETRACTABLE
5001A/B UNDER PRESSURE. THE ACCESS FITTINGS WILL BE LOCATED AT
2"-FL-A59AN-5006
LL 2" THE HORIZONTAL LINE AT 6 O'CLOCK POSITION.
2"-P-F19AN-5080 NOTE 7 9. VALVE TO BE PROVIDED WITH INCHING FACILITY & MECHANICAL
1oo2 1" STOP.
VOTING PG 10. INTRUSIVE TYPE PIG SIGNALER.
ESD 5002 11. CORROSION COUPON, CORROSION PROBE TO BE PROVIDED ON
2T 2" REMOVABLE SPOOL PIECE.
NOTES 10,24 NOTE 2 12. PAVED AREA WITH LOCAL PIT.
TSO
XI 13. FOR INITIAL PRESSURIZATION.
2" 14. LOW DIFFERENTIAL PRESSURE OPEN PERMISSIVE FOR MAIN SDV
BY PIG SIGNALER
5001 NOTE 10 2" 15. DELETED.
PT PT
DNV-OS-F101
RS
16. WARE HOUSE SPARE TO BE PROVIDED. TAG NAME PSV-5000SH.
2"-P-F19AN-5141
XI
2"-P-F19AN-5140
BY PIG SIGNALER
VENDOR
5001 17. PIPING SUPPORTS WILL BE DESIGNED FOR SLUG FLOW.
ESD
2H XS 2" 3/4" 3" 2" 2" ASME SEC. VIII DIV2 18. REFER OPERATING & CONTROL PHILOSOPHY (DOC. NO.
VENDOR
2T
3.1T 5010 N7 N6 N9 HD-EC-CM-BDBE-0006) AND OPERATION AND MAINTENANCE
7.1T NOTE 26 1500# 1500# 1500#
FB MANUAL DOC NO. HD-EC-CM-BZ0M-0001 FOR DETAILS OF
18" MULTIPHASE PIPELINE MOV MOV 2" LO 2" PIGGING SEQUENTIAL STEPS.
API 5L GR X65, 1500#
2" 2" FB 2" 5001 5002 2" 2" 2" V-5602-TF 19. TELL-TALE CONNECTION.
SDV LO N5 N10 N8
NOTE 28 A2 NOTE 2 20. LINE PROVIDED TO RECOVER OIL FROM OIL PIPELINE IN CASE OF
FROM OIL PIG LAUNCHER 5000 MIN. M MIN. M 1500# 1500# 1500#
(REF.DOC.3)
22" EMERGENCY.
(V-5600-HF) NOTES 21,27 1500# 21. OIL PIPELINE (18"), GAS INJECTION PIPELINE (6") AND GAS LIFT
HD-EC-HF-BQDA-0009
IJ
A1 1500#
1500# N2 N1 PIPELINE (8") INCLUDING HOT INDUCTION BENDS (EXCEPT FOR
U/G A/G API 5L GR X65 FC API 5L GR X65 18" 18" 18" 1:100
DNV-OS-F101 1500# FB,TSO FB,TSO,FL FB,TSO,FL 1500# 4" 8" 1500# BARRED TEES, PIPING FLANGES AND INSULATION JOINTS) ARE
TYPE 01 DNV-OS-F101 1500# N3 N4 CONSIDERED AS MATERIALS ORDERED BY ADOC (PRIOR TO EPC
F19AN TYPE 04 TYPE 04
ASME B31.3 F19AN
MIN 4" 4"
NOTES 3,4,14,25 ASME B31.3 NOTES 2,3,4 NOTES 2,3,4 ASME SEC. VIII DIV2 EXECUTION).
ASME B31.3 F19AN 22. DELETED.
2"-P-F19AN-5139
2"-DL-A59AN-5144
4" 4"-P-F19AN-5079 1" 1" TRAP DIMENSIONS AND 8598-TRAD-ADOC-LET-PM-131
NOTE 21
2" NOTE 2 TSO 4"-P-F19AN-5110
SDV NOTE 19 MODIFICATION TO PIG TRAP DIMENSIONS.
2" F19AN 4" F19AN A59AN 24. HAZOP RECOMMENDATION NO.15: RELOCATE PIG SIGNALLER
5001 2"-P-F19AN-5109 NOTE 2 8" NOTE 2 TSO XS-5010 DOWNSTREAM SDV-5000 TO FACILITATE MAINTENANCE.
A59AN TSO
600 MM
2" 1" 25. CLOSING OF SDV WILL GENERATE AN ALARM IN PCS.
MIN.
NOTE 26 26. VALVE TAG NUMBER ACCORDING TO LETTER HDS-EPC-L-T-070
TSO,FC CORRECTION OF INSTRUMENTATION TAG NO. OF MOV & SDV.
TYPE 01 MOV 4"-P-F19AN-5077 1"
5000 F19AN A59AN 27. PERSONNEL PROTECTION INSULATION ONLY FOR ONSHORE AG
600MM
NOTE 13
MIN.
PORTABLE BARREL PIPELINE IN HAIL (IN MUBARRAZ AG PIPELINE PERSONNEL
DNV-OS-F101 API 5L GR X65 1500# NOTE 2 4" F19AN 2" PROTECTION IS NOT REQUIRED, THE MAXIMUM OPERATIONAL
A59AN NOTE 12 CATCH BASIN TEMPERATURE IS 150F).
2" 2" ASME B31.3 M 18"
FL
F19AN CB-04 28. FOR DETAILED INFORMATION SEE REFERENCE DOCUMENT 3.
NOTE 9 TYPE 04
DPT
NOTE 2 8"
TSO NOTE 2 4" F19AN HOLDS:
5000 A59AN 1. DELETED.
2. DELETED.
3. DELETED.
NNF RECEIVER LINE 8" NOTE 6
4"-DC-A59AN-5062
2"-DC-A59AN-5158
ESD
7.1T
NOTE 14 REFERENCE DOCUMENTATION (REF.DOC.):
600 MM
0 26/04/16 ISSUED FOR CONSTRUCTION
MIN.
5000 L
F19AN A59AN TI C 18/03/16 ISSUED FOR DESIGN MPL VVD PSC
5000
B ISSUED FOR HAZOP MPL VVD PSC
4"-DC-A59AN-5062
1" 04/01/16
PT 2"
RO RO 5000
5010 I.K
I.K
I.K
I.K
5011 2" PG TT 2" A 30/11/15 ISSUED FOR REVIEW MPL VVD PSC
5000 5000 REV DATE DESCRIPTION DR`N CH'D AP`D
3" 2" F19AN
A59AN TG TE SP SCALE: LOCATION: MUBARRAZ PROJECT No.: 8598
5000 5000 001
TO SLUG CATCHER
2" 2" (V-5110-TF)
18"-P-F19AN-5076
HD-EC-TF-BQDA-0002
NOTE 20
NOTE 20
NOTE 17
TW TW
5000G 5000 CP CC
NNF 2"-DC-A59AN-5115
NOTES 8,11 TO PRODUCTION SEPARATOR
NNF 3"-P-F19AN-5105
(V-5120-TF) PROJECT HAIL SURFACE FACILITIES
HD-EC-TF-BQDA-0003 EPS PROJECT
SLOPE 1:300
DRG. TITLE: PIPING AND INSTRUMENT DIAGRAM
TO CLOSED DRAIN HEADER HAIL OIL PIG RECEIVER
SHT. SIZE: A1
4"-DC-A59AN-5062
HD-EC-TF-BQDA-0017
REV
DWG. NO. HD-EC-TF-BQDA-0001 SH.- 1 OF 1NO. 2
CAD FILE: HD-EC-TF-BQDA-0001.DWG
FIELD TECHNICAL ROOM
INSTRUMENT JUNCTION BOX / LOCAL PANEL MARSHALLING CABINET SYSTEM CABINET
TF-PAR-512 PCS-IFP-601
TAG: PT -5000 T F2
PT-5000T JBNPA-5004T PCS-IFP-601 PCS-SYS-103
TS TS JBNPA-5004T-C pos: 9 A1BA4D
P&ID. HD-EC-TF-BQDA-0001
P&ID Description HAIL OIL PIG RECEIVER
NOTES: DRAWING NO.
GENERAL
1 Tag No. PT -5000 T 7 Area Classification ZONE 1, IIB, T3
2 Service HAIL FLUID TO V-5110-TF 8 Ambient Temperature 40F to 185F
3 Line No. 18"-P-F19AN-5076 9
4 Line Size Line Schedule 18 in 160 10
5 Equipment No. 11
6 PID No. HD-EC-TF-BQDA-0001 12
TRANSMITTER BODY ELECTRONIC
13 Instrument Function Gauge Pressure 55 Mounting Yoke 2" Pipe
14 Element Type MFR Standard 56 Power Supply / From 24 VDC PCS
15 Element Material Hastelloy C276 57 Accuracy % Repeatibility 0.1% span
16 Body Material 316 SS 58 Output Signal 4-20 mA Hart
17 Material Detail 316 59 Electrical Protection Ex'd'
18 Body Rating 1500 lbs 60 IP Rating IP 66
19 Overrange Protection 150% of calibrated range 61 Zero Adjustment External
20 Vent Drain No Yes 62 Electrical Connections M20 x 2uds plugged
21 Fill Fluid Silicone oil 63 Span Adjustable External
22 Wetted O-Rings Material PTFE or equivalent 64 Calibrated Range psi 0 - 720
23 Bolts Material 316 SS 65 DCS Range psi 0 - 720
24 Housing Material 316L SS 66
25 Process Connection 1/2" NPTF 67
26 Instrum. Range Limits psi -14.5 - 7200 68
27 Static Pressure Rating 1500 lbs 69
28 70
29 71
DIAPHRAGM SEALS ACCESSORIES
30 Seal Type NA Without Seal 72 Indicator Digital Local Indicator
31 Flange Size / Rating NA NA 73 Integral Meter Scale Yes
32 Flange Facing / Finish NA NA 74 Mounting Bracket Yes
33 Capillary Type / Length NA NA 75 Integral Manifold Yes
34 Capillary Material NA 76 Manifold Type 2 Valve Block/Bleed
35 Fill Fluid NA 77 Manifold Material Incoloy 825
36 Flushing Connection NA 78 Manifold Process Connection 1/2" NPT(F)
37 Diaphragm Material - 79 Manifold Model 2050CDADAOAA
38 Model NA 80 Sunshade Yes
39 Process Connection NA 81
40 Upper Housing Material NA 82
41 Lower Housing Material NA 83
PROCESS DATA REQUIREMENTS AND TEST
42 Fluid Name CRUDE OIL/GAS 84 NACE Requirements Yes
43 Fluid Phase N/A or other 85 Material Certificate Yes
44 Operating Conditions Min Norm Max 86 Test Requirements Yes
45 Pressure (upstream) psig 130 130 300 87 Factory Configuration Yes
46 Temperature F 150 88 Factory Calibration Yes
47 Corrosive Agents Yes 89 SIL Requirement SIL - 2
48 Toxic Agents Yes 90
49 Design Press. Min / Max psig 3500 91
50 Design Temp. Min / Max F -2.2 260 92
51 93
52 94
53 95
54 96
PURCHASE DATA NOTES
97 Manufacturer YOKOGAWA 103 See notes
98 Model Number EJA530EJDS4N02DEL/KU22/D1/C2/T08/M15+QIC
99 Mtr. Requisition HD-EC-CM-YZIR-1041
100 Smart Plant Code KB1301
101 Order No. 0859810410
102 Item Number
INSTRUMENT SPECIFICATION
1 JGV 24/10/2016 ISSUED FOR DESIGN
0 CFT 17/05/2016 ISSUED FOR DESIGN Pressure Transmitter
A JGV 19/01/2016 ISSUE FOR REVIEW Sheet S-65.1 of 208
No. By Date Revision Spec: 203 Dwg. No.: HD-EC-CM-YZIH-0009 Rev.: 1
L-YC-I203-B, Rev 1 Print Date: 10/24/2016 Project Rev. 0
Tag Number : PT -5000 T
1. All the wetted part materials shall be in accordance with NACE requirement as per NACE MR0175/ISO15156 (latest edition).
2. Type 3.1 Certificate of Material Certification (Standard EN 10204:2004) shall be provided.
3. Positive Material Identification shall be provided.
4. Test inspection shall be performed and provided.
INSTRUMENT SPECIFICATION
ABU DHABI OIL CO., LTD (JAPAN) 1 09/08/2016 ISSUED FOR DESIGN MPL VVD PSC
NORMAL
ALARMS / TRIPS (SET POINT)
REV. INSTRUMENT TAG NO. SERVICE LOCATION OPERATING ACTION P&ID REMARKS
VALUE LL L H HH
18" MULTIPHASE
TOTAL PRODUCTION SHUTDOWN FOR EPS FACILITY AT
PT-5001A 18" MULTIPHASE PIPELINE PRESSURE PIPELINE 130 psig 95 psig - - - HD-EC-TF-BQDA-0001
MUBARRAZ
API 5L GR X65, 1500#
18" MULTIPHASE
TOTAL PRODUCTION SHUTDOWN FOR EPS FACILITY AT
PT-5001B 18" MULTIPHASE PIPELINE PRESSURE PIPELINE 130 psig 95 psig - - - HD-EC-TF-BQDA-0001
MUBARRAZ
API 5L GR X65, 1500#
18" MULTIPHASE PIPELINE OPERATING PRESSURE. PRESSURE DROP ACROSS SDV-5000 (BALL VALVE FB TYPE) AND ITS
130 psig LOW DIFFERENTIAL PRESSURE OPEN PERMISSIVE FOR SDV-
DPT-5000 DIFFERENTIAL PRESSURE IN SDV-5000/1 PIPELINE - - 100 psi - HD-EC-TF-BQDA-0001 BY-PASS VALVE SDV-5001 (FOR INITIAL PRESSURIZATION) IS MEASURED BY DPT-5000. NORMAL
(SEE REMARKS) 5000
API 5L GR X65, 1500# OPERATING DIFFERENTIAL PRESSURE WILL REMAIN BELOW HIGH PRESSURE ALARM SET POINT.
OIL SLUG CATCHER (V-5110-TF) INLET LINE
PT-5004 PRESSURE 18"-P-F19AN-5076 130 psig - - 150 psig 185 psig ALARM HD-EC-TF-BQDA-0002
(BEFORE CHOKE)
PT-5006A OIL SLUG CATCHER PRESSURE V-5110-TF 90 psig - - - 100 psig OIL SLUG CATCHER SHUTDOWN HD-EC-TF-BQDA-0002
PT-5006B OIL SLUG CATCHER PRESSURE V-5110-TF 90 psig - - - 100 psig OIL SLUG CATCHER SHUTDOWN HD-EC-TF-BQDA-0002
LEVEL CONTROLLER ACTING ON FCV-5002 HAZOP RECOMMENDATION NO. 31: REDUCE SET VALUE OF LAH-5002 TO PROVIDE MORE TIME FOR
LT-5002 OIL SLUG CATCHER LEVEL V-5110-TF 1000 mm - 450 mm 2600 mm - HD-EC-TF-BQDA-0002
TO CONTROL LIQUID LEVEL IN THE SLUG CATCHER OPERATOR RESPONSE
SLUG CATCHER (V-5110-TF) OIL OUTLET LINE FLOW CONTROLLER ACTING ON FCV-5002 TO STEADY THE
FT-5002
FLOW
14"-P-A59AN-5083 8201 ft3/h - - 9841 ft3/h -
FLOW AND AVOID OVERLOAD
HD-EC-TF-BQDA-0002
PT-5008A PRODUCTION SEPARATOR PRESSURE V-5120-TF 55 psig - - - 100 psig PRODUCTION SEPARATOR SHUTDOWN HD-EC-TF-BQDA-0003
PT-5008B PRODUCTION SEPARATOR PRESSURE V-5120-TF 55 psig - - - 100 psig PRODUCTION SEPARATOR SHUTDOWN HD-EC-TF-BQDA-0003
PRODUCTION SEPARATOR LEVEL P-5120A/B-TF SHUTDOWN SDV TAG NUMBER ACCORDING TO LETTER HDS-EPC-L-T-070 CORRECTION OF INSTRUMENTATION TAG
LT-5006A V-5120-TF 2500 mm 500 mm - - - HD-EC-TF-BQDA-0003
(OIL COMPARTMENT) CLOSE SDV-5009 NO. OF MOV & SDV. PREVIOUS SDV TAG NUMBER (IFD) WAS SDV-5011
PRODUCTION SEPARATOR LEVEL P-5120A/B-TF SHUTDOWN SDV TAG NUMBER ACCORDING TO LETTER HDS-EPC-L-T-070 CORRECTION OF INSTRUMENTATION TAG
LT-5006B V-5120-TF 2500 mm 500 mm - - - HD-EC-TF-BQDA-0003
(OIL COMPARTMENT) CLOSE SDV-5009 NO. OF MOV & SDV. PREVIOUS SDV TAG NUMBER (IFD) WAS SDV-5011
HD-EC-CM-BQIB-0001 Rev. 1
Sheet 1 of 7
Instrument Check List
*H10001626*
*H10001626*
ABU DHABI OIL CO., LTD (JAPAN)
HD-EC-CM-BPGB-0041 - Electrical instrument REV 0
Item : PT-5000T DWG/PID: HD-EC-TF-BQDA-0001
PRESSURE TRANSMITTER Task Location: MUBARRAZ User Group: TARGET
Sub-system : M-PR-001 - Oil Slug Catcher Sub-system
1 Check for mechanical damage.
2 Check installed equipment is suitable and conforms to specification.
3 Check installation conforms to P&ID and hook-up drawing.
4 Check tube fittings manufacturer is the one chosen for the plant.
5 Check piping connections provide required block & bleed facility.
6 Check insulation and heat-tracing.
7 Check identification (tag number, tag plates).
8 Check supporting and protection against vibrations.
9 Check the continuity of the I.E earth (since interconnection is achieved through junction boxes and instruments)
10 Check calibration certificate.
11 Check electrical connections.
12 Check cable conformity and identification at instrument side.
13 Check cable gland conformity and mounting.
14 Check earthing connections (cable armour and screen).
15 Check ATEX certificate.
16 Flush instrument pipework with dry air.
Signature
Name
Date
DATA
MODEL N : SERIAL N :
VENDOR CALIBRATION MANUAL N :
CALIBRATION/TEST PROCEDURE N :
DATA SHEET N : Rev :
TEST EQUIPMENT : SERIAL N :
TEST DETAILS
CALIBRATION FIGURES
INPUT RISING INPUT FALLING
SPAN ACTUAL UNITS ACTUAL %SPAN mA %ERROR SPAN ACTUAL UNITS ACTUAL %SPAN mA %ERROR
0% 100%
25% 75%
50% 50%
75% 25%
100% 0%
Remarks :
Signature
Name
Date
CONTINUITY INSULATION
TEST ALL CORES AND RECORD LOWEST VALUE
CORES CORE to EARTH
SCREEN CORE to CORE
EARTH CORE to SCREEN
ARMr CORE to ARMr
SCREEN to EARTH
TEST VOLTS
SCREEN to ARMr
TESTING INSTRUMENTS USED
TYPE / SERIAL N : Calibration date
Remarks :
Signature
Name
Date
Signature
Name
Date
CONTINUITY INSULATION
TEST ALL CORES AND RECORD LOWEST VALUE
CORES CORE to EARTH
SCREEN CORE to CORE
EARTH CORE to SCREEN
ARMr CORE to ARMr
SCREEN to EARTH
TEST VOLTS
SCREEN to ARMr
TESTING INSTRUMENTS USED
TYPE / SERIAL N : Calibration date
Remarks :
Signature
Name
Date
SUBSYSTEM:
Engineering Material Originator
Item Number Cat. Fault description Discipline Action required required Corrective action
YES / NO YES / NO CONTRACTOR COMPANY
DATE
NAME
SIGNATURE
HD-EC-CM-ZQGB-0014, Rev.3