SAKTHI

AUTOMOTIVE GM- SUPPLIER RESPONSE

GROUP USA

Supplier Response - Initial Response

PRR No :

Identify the Measurement method to assure Compliance :

Describe Containment Action, Material Identification Method and Action Dates.

Conforming Material Date

 SAKTHI
AUTOMOTIVE GM- SUPPLIER RESPONSE
GROUP USA

Supplier Response - Problem Identification and Actio

Describe the Root Cause that allowed the problem to occur and the method(s)
used to determine that the proper root cause has been identified

Root Cause-Prevent
(SELECT ANY ONE) Root Cause-Predict(SELECT ANY ONE)
LACK OF DISCIPLINE TO PROCESS CONTROL PLAN NOT APPLICABLE
LACK OF ERROR PROOFING FMEA DID NOT INCLUDE ALL STEPS IN PROCESS FLOW
NO ERROR PROFFING VALIDATION FAILURE MODE NOT INCLUDE ALL STEP IN PROCESS FLOW
IN SUFFICIENT ERROR PROOFING VALIDATION FMEA RPN VALUE TOO LOW
SET-UP ERROR-PROOFING FMEA CROSS FUNCTIONAL TEAM LACKS TRAINNING
INCAPABLE PRODUCTION PROCESS RELATIVE TO FMEA NOT DEVELOPED BY CFT

DESIGN NEEEDS FMEA NOT A LIVING DOCUMENT

FMEA NOT REVIEWED/UPDATED RELATIVE TO
POOR MACHINE / TOOL/ MAINTENANCE AND REPAIR PRODUCT/PROCESS
STANDARD WORK INSTRUCTION CAUSE OF FAILURE NOT IDENTIFIED IN FMEA
INADEQUATE MATERIAL HANDLING
OTHER PLEASE SPECIFY IN ROOT CAUSE
NOT APPLICABLE

Root Cause-Protect(SELECT ANY ONE)

NOT APPLICABLE
LACK OF DISCIPLINE TO PROCESS CONTROL PLAN
NON-COMPREHENSIVE PROCESS CONTROL PLAN
CONTROL PLAN CHECKS INADEQUATE
FREQUENCY OF CONTROL PLAN CHECK INSUFFICANT
INADEQUATE PRODUCTION LAYERED AUDIT CHECK
FAILURE TO CONTROL NON-CONFORMANCE PRODUCT

NO/INADEQUATE LOT CONTROL IN PLACE

INEFFECTIVE FUNCTIONAL TESTING OF COMPONENT
POOR Standard work / operator trainig
Operator inspection methods error
Other - please specify Details in Root Cause Memo Field
No Error proofing detection in place
Describe the Corrective Action alternatives available to correct the problem,
the action selected, and why this alternative was the best selection.
 SAKTHI
AUTOMOTIVE GM-SUPPLIER RESPONSE
GROUP USA

Supplier Response - Implementation

Describe all elements of the Implementation process for the alternative selected
above, along with Action Dates.

Describe the methods used to Evaluate corrective action effectiveness.

Describe how this solution is being Institutionalized at your facility.

DDW/Read Across Completed YES NO

DDW Comment
 SHEET NO: 1 of 3

sponse

Dates.
 SHEET NO: 2 of 3

n and Action Plan

hod(s)

SELECT ANY ONE)

EPS IN PROCESS FLOW

LL STEP IN PROCESS FLOW

M LACKS TRAINNING

RELATIVE TO

FIED IN FMEA

lem,
 SHEET NO: 3 of 3

mentation
selected