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Screening
Screening
Objective
To remove large objects such as rags, paper, plastics,
metals, and the like. These objects, if not removed, may
damage the pumping and sludge removal equipment,
hang-over weirs, and block valves, nozzles, channels,
pipelines, and appurtenances
First unit operation used at wastewater treatment plants.
Type of screens
Coarse screens: used primarily as protective devices,
e.g., bar racks (or screens), coarse woven-wire screens,
and comminutors
Fine screens: openings of < 2.3~6 mm (< 0.1~0.25 inch);
used to provide pretreatment or primary treatment
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Coarse Screens
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Coarse Screens
Coarse Screen
Coarse Screens
Coarse Screen
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Coarse Screens
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Screenings
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Screen
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Screen
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0
Coarse Screens
Type Location Description
Bar racks or Ahead of pumps and May be manually or mechanically
bar screens grit removal facilities cleaned.
Coarse Behind racks or ahead These are flat-, basket-, cage, or
woven wire of trickling filters disk-type screens used to remove
media screens relatively smaller particles. Cleaned
by removing from the channel.
Openings vary from 3 to 20 mm.
Comminutor Used in conjunction Grinders that cut up the materials
retained over screens. Provisions
to bypass the comminutor is always
made.
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Screw Pumps
To pump the raw sewage from wet wells to the head of the
wastewater treatment plant for gravity flow during the
treatment.
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Fine Screens
Fixed or moving screens
20~35% SS and BOD5 removal; grease removal,
increased DO
Moving Screens
Type Description
Band screens Consist of an endless perforated band which passes over
upper and lower rollers. A brush may be installed to
remove the material retained over the screen. Water jet is
also used to flush the debris.
Wing or shovel Consist of circular perforated radial vans that slowly rotate
screens on a horizontal axis. The vans scoop through the channel.
Strainers or Consist of a rotating cylinder that has screen covering the
Drum screens circumferential area of the drum. Openings vary from
0.02 to 3 mm.
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Screening
A device with openings of uniform size to retain coarse
solids found in wastewater
Consists of parallel bars, rods/wires, grating, wire mesh, or
perforated plate with circular or rectangular shape
Bar racks/screens: used to protect pumps, valves, pipelines,
and other appurtenances from damage or clogging
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Typical Screening Devices
Inclined
fixed screen
Rotary drum
screen
Centrifugal
screen
Rotary disk
screen
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Bar Screens
Width: 2 to 14 ft
Channel depths: >100 ft
Bar Screens
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Climber Screen
Removes solids from the bar
screen by means of a precision
gear-driven cleaning rake
running in guide rails.
Designed to eliminate moving
parts below the water line - low
maintenance time and expense
Width: 18" to over 30
Lift: 2' to over 125',
Bar spacing: 1/4" to 6
Equipped with overload
protection device
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1
Step Screen
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2
Step
Screen
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Wash Press
Designed for
effective washing of
organic material
from screenings
Vacuum Conveyor
Designed for long transport
distances, i.e. up to 15
meters (50 feet) vertically
and/or up to 50 meters (165
feet) horizontally
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Design guidelines
Manually Mechanically
Design factor
cleaned cleaned
Velocity through screen/rack (m/sec) 0.3~0.6 0.6~1
Bar size (mm)
Width 4~8 8~10
Depth 25~50 50~75
Clear spacing between bars (mm)25~75 10~50
Slope from horizontal () 45~60 75~85
Allowable headloss, clogged (mm)150 150
Max. headloss, clogged (mm) 800 800
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0 Settling of grit and organic particulates
Screen
Arrangement
Most common
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1
Design Example
= 50 = 0.72
3. Compute the actual depth of flow and velocity
in the rack chamber at Qpeak
a. Energy equation
v12
v 22 v12 v 22
Z1 d1 Z2 d 2 hL h L K e
2g 2g 2g 2g
b. The chamber floor is horizontal; Z2 = 0; the
invert of the incoming conduit = 8 cm above the reference
datum; Ke = 0.3
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Design Example - continued
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5
Design Example - continued
2
1.321 m 3 /sec
0.08 m 1.18 m
0.88 m/sec
2
0 m d2 1.74 m d 2 m
2 9.81 m/sec 2 9.81 m/sec
1.321 m /sec 3
2
0.88 m/sec 1.74 m d 2 m
2
0.3
2 9.81 m/sec 2 9.81 m/sec
v = Net areaFlow
at the rack
1.321 m3/sec = 0.83 m/sec < 0.9 m/sec
= 1.25 m
May redesign with 48 or 49 clear openings. The width of the
chamber will be reduced and higher velocity through the screen will be
encountered.
5. Compute headloss through the bar rack
1 V2 v2 1 0.832 0.59 2
h L 2
0.025 m
C 2g 0.7 2 9.81 m/sec
4/3 4/3
W 49 10 mm (0.83 m/sec) 2
h L h v sin 2.42 sin75 0.024 m
50 25 mm 2 9.81 m/sec 2
b
6. Compute the flow depth and velocity in the rack chamber below the
rack
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Headloss Calculation
1 V2 v2
h L
C 2g
1.28 m
0.59 2
d3
1.321 m /sec 1.74 m d 3 m
3 2
0.025 m
2 9.81 m/sec 2
2 9.81 m/sec 2
1.25 m
(0.61 m/sec)2
2
2 9.81 m/sec 2
2 9.81 m/sec 2
2
1 2.114 d 2 m/sec 0.759 d 2 m/sec
' ' 2
0.7 2 9.81 m/sec 2
4
1
Design Example - continued
B. Effluent structure
Previous calculations of flow depth and velocity were based on
normal flow conditions. Due to a free fall into the wet well, the
actual depth into the channel will be significantly smaller than the
normal depths calculated earlier. Furthermore, the velocities
through the screen will also be significantly larger.
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3
Design Example - continued
A proportional weir or Parshall flume is
specially beneficial as a control section if a free
fall is available on the downstream side.
Proportional weir is ideal because:
No converging or diverging sections are needed
(compared to Parshall flume)
Raising of the floor may not be necessary (it prevents
deposition of solid during low flows)
The velocity in the channel will remain fairly uniform
even at lower flows
The head over can be calibrated for flow
measurement
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Design Example - continued
The flow through a proportional weir is given by:
3
Q 1.57C d 2g LH 2
where:
Q= flow through the proportional weir, m/s
H= head over weir, m
Cd= coefficient of discharge (0.6~0.9), typically 0.6
L=length of the weir opening at a height H above the
weir crest, m
g= acceleration due to gravity, 9.81 m/s
Substituting the values, the previous equation is
transformed into
Q 4.173 LH 2 H
1
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Design Example - continued
To maintain a nearly uniform velocity under variable-flow
condition, the depth of flow in the chamber must be
proportional to the flow through the chamber or the head
over the weir (H). This is achieved by keeping the factor
[LH] in previous equation constant.
To keep the bearings lubricated, the weir crest will be set
15 cm above the channel floor. The max. depth in the
channel (d3) is 1.25 m. Therefore, the max. head over the
proportional weir at peak design flow is 1.10 m (1.25-0.15
m).
The length of the weir opening (L) at the max. head over
the weir is calculated by:
Q 1.321 m / s
L 3
32
0.27 m
4.173H 2 4.173(1.10)
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Design Example - continued
Compute the geometric profile of the
proportional weir
The factor [LH] at different sections is kept
constant: 1
2
LH 0.27 1.10 0.283
Flow (m/s) Head over Weir length Flow depth Flow velocity
weir (m) (m) (m) (m)
Peak=1.321 1.10 0.27 1.25 0.61
Max=0.916 0.78 0.32 0.93 0.57
Ave= 0.441 0.37 0.47 0.52 0.49
0.220 0.19 0.67 0.34 0.37
0.152 0.13 0.79 0.28 0.31
0.050 0.05
Q
1.27
0.283
0.20 0.14Q
H L d H 0.15 v
4.173 0.283 H 12
1.74 d
4
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Design Example - continued
Design details of the
proportional weir
Design Details
of the Bar
Rack
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1
Common Operating Problems
Obnoxious odors, flies, and other insects around the bar rack
Increase frequency and removal and disposal of screenings
Excessive screen clogging
Caused by unusual amount of debris, low velocity through the
rack, or slow removal of debris
Identify the source causing excessive discharge of debris and
stop it; provide a coarser rack, or reset the timer cycle or
install level controller override
Excessive grit accumulation in the chamber
Caused by low velocity in the channel
Clean bottom regularly, reslope the bottom, rake the channel,
or flush regularly with a hose
A jammed raking mechanism
Remove the obstruction immediately
A broken chain or cable
A defective remote control circuit or motor
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2
Maintenance
Daily inspection: raking chain, sprocket, teeth, and
other moving parts
Lubricate and adjust all moving parts
Perform routine maintenance
After dewatered, check for painting, cable, chain, or
teeth, remove obstructions, and straighten bend bars
Screenings: odorous and attract flies and insects
The bar screen area should be thoroughly hosed off
daily with chemical solution (chlorine or hydrogen
peroxide)
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3
Information Required for
Bar Racks
Width and water depth in the channel
Clear spacing between bars
Velocity through screens
Type of cleaning equipment
Front-cleaned
Back-cleaned: does not jam easily due to
obstruction at the base of the screen
Operation intermittent by a timer or preset
differential headloss across screen