Beruflich Dokumente
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INTRODUCTION
The main purpose of the module project JJ614 was to train school diploma
technology to meet the needs of users of the products of this project can increase the
level of safety, comfort, user-friendliness, friendly nature, and can give satisfaction
conditions laid down by the Polytechnic. The project must be generated from the
student's own idea of whether the design, research and development, laboratory
programming.
polytechnics and reams to produce a project quality, creative, innovative and better
can be marketed for industrial use at present which are being built.
with the format specified by the polytechnic. Any procedure for generating the
project should be clearly stated together with the diagrams to further strengthen the
report.
encountered when producing a project like writing a draft report, the proposed
improvements, the sketch project and so indirectly the students can learn how to
cooperation in completing the project on time has been set. All team members need
Here the leadership of chairman or deputy group is very important to divide the tasks
Thus, the final project last semester is important to train the students in preparation
for further studies at a higher level. Production of the projects require creative
INTRODUCTION
Chapter 1 contains only 3 parts only, the statement of the problem, objectives and
scope of the project. It will describe the problems faced by workers in the workshop
or students at school. Our objective in dealing with this problem are those of a
This project was implemented to facilitate workers in the workshop and the students
"Injector" is a component that will inject fuel into the internal combustion engine.
It is a component that plays an important role in the burning of the fuel system as it
will inject fuel into the cylinder by a predetermined value. Bursts of "injector" can be
continuous or discontinuous.
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the work of servicing the injector. The same applies to the students, they often
face the same problems to ensure "injector" that in normal circumstances. The
studies that have been carried out, I found a common problem faced by test
"injector" is as follows: -
1.1 OBJECTIVES
The project aims to help solve the problem often encountered in the
use.
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2. This tool can also be used as a teaching tool to help understand how
"injector" working.
3. Differentiate between "injector" that function normally or not.
The scope of this project is to facilitate the work in the workshop for servicing
the injector. This is because the cost to service the "injector" is high and takes
a long time. Students also encounter problems when subjet their learning
Chapter 2
LITERATURE RESEARCH
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2.1 INTRODUCTION
The results of the research will provide full details of the project, any weakness or
deficiency in the project will be addressed so that this product will be better. Benefits
of this product will be used so that it becomes a product that is able to provide
It is very important to ensure that the projects we undertake are relevant to our
objectives. Hence it can avoid the problems that will arise after the project is
completed.
implemented in conformity with the requirements. The design and use of equipment
is also studied in advance to provide convenience to the user in the way of learning
system. With this literature review, is expected to reduce the existing problems.
Among the methods of our research group is the SCARA also use the internet to get
the appropriate information. Using methods like this, a lot of advantages compared
Information on the internet together with more precise and important information
and images.
Review internet.
The carburetor is a word derived from the French word 'carbure' meaning
"carbide". Carburer also intends to join the carbon. In the fuel, there are chemicals
that increase the carbon content (and thus power) fuel by mixing it with volatile
hydrocarbons.
Carburetors work of Bernoulli's principle: the faster air movement, static pressure,
low air pressure, and the higher the dynamic pressure. Throttle (accelerator) chain
indirectly control the flow of liquid fuel. Instead, it moves the carburetor
mechanisms which meter the flow of air drawn into the engine. The flow speed, and
therefore pressure, determines the amount of fuel drawn into the airstream. This
movement occurs because there is a vacuum in the system to suck the fuel out
pressurized by the fuel pump in the car and he was able to open and close many
times per second. When the injector is supplied tenaga elektrik, elektromagnet
will move a pump which will open the valve, it allows the pressurized fuel to
squirt out through a tiny nozzle injectors. The nozzle is designed to atomize the
fuel to flare like the mist making as smooth as possible so that it is flammable
EFI mechanical parts starting with a high-pressure fuel pump, which is located inside
the fuel tank. Fuel is pumped from the tank through the fuel filter and injector
through the supply channel. Pressure on supply channels ensure pressure fuel injector
constant. When the fuel has been injected, the surplus is returned to the tank through
a pipe returm. This is because the pressure of the fuel injectors must be continued to
ensure that work consistently. Spray fuel directly into the intake manifold where it
mixes with air, and then drawn into the combustion chamber of the engine cylinder.
Electrical parts consisting of EFI ECU and sensor wiring. An injector wiring
connecting the ECU and the battery power source. ECU also has been connected
with various sensors located inside the engine air box. ECU will calculate the
condition of the engine and the vehicle speed in order to determine the right amount
Figure: 2.2.3
Figure: 2.3.1
This system serves to suck oil from the tank and fuel supplied to the injector
injectors (injectors)
Figure: 2.3.2
1. Fuel tank
A reservoir tank to store fuel in a container. It is a safe container to store fuel in it.
2. Fuel pump
The fuel pump are usually located inside the fuel tank. This pump will create
positive pressure in the fuel line, then it will push gasoline to the injectors for
engines in monasteries.
3. Fuel filter
Fuel filter is a filter in the fuel line that will filter out dirt and rust particles from the
4. Delivery pipe
Delivery pipe is a drain hose or pipe for transporting fuel to the system
5. Fuel rail
designed to have a place for each injector and the entry to the fuel supply.
1. Injector
Fuel injection is a system for the delivery of fuel to the internal combustion engine.
small nozzle under high pressure. Fuel injector works for puncturing into the
2. Pulsation damper
Electronic fuel control system (EFI) is a new method to replace karbuetor system.
The EFI system uses a sensor to detect an engine and overall condition of the
vehicle. This is because the sensor will use the information and data from sensors to
analyze the volume of fuel injection for vehicles according to the condition of the
vehicle.
Figure: 2.4.1
Electronic fuel system uses multiple sensors to detect the condition of the engine and
vehicle. ECU will use the data from these sensors to calculate the total volume of
Rajah : 2.6.1
The signal from the ECU will cause the current flowing into the solenoid coil that
will cause plunger interested and open for puncturing fuel valve. Due to the stroke of
the plunger is fixed, the amount of injected fuel is controlled by the amount of time
There are various ways of how fuel can be injected into the cylinder.
Indepentdent
Group
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Simultenous
Figure: 2.6.2
Independent (Sequential)
Puncturing the fuel injector separately in the order ditetnukan by ECU. Spraying
will take place according to a predetermined cylinder, it will follow the firing
Group
simultaneous
To all the puncturing fuel injectors simultaneously. The amount injected is half of
interfere with the injector working as it has been adopted by.oder namely 1, 3,
4, 2.
Injector is a component that will provide fuel to the combustion system. The
situation should be kept clean injectors of all impurities. If the injectors are dirty and
unclean, this condition can cause a spray that will take place will not be perfect and
not according to the ratio that has been fixed. This problem can occur because in
kokotoran on fuel. Although the fuel has been refined, fine dust sanggat will miss
and will tersanggkut the injector. Increasingly, it will be more and more and will
affect the value of the injector spray. Among other problems faced by the injectors
are:
Discharge 50/50
Easy clogged
jammed
Srort to ground
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test the injector. Therefore, they will deploy it to a service center injectors
injector. This problem occurs because the market price of an existing machine
is high. Normally this would menambil a long time to send, wait for service
and reinstall injector. Similarly, students in educational centers, they also face
the same problem. They also face the problem that the injector has been used.
With the engine injector tester, works in the workshop will be easier and it will be
faster and more orderly. The project is run workshops to help employees and
students to carry out their tasks. With a reasonable cost salty injector can be
developed and provide convenience to the user. In addition, this project will
reduce the cost manservis, the time spent to send and wait injector at a service
center. Students can also use this facility to enhance their knowledge during
Machine injector tester is designed to reduce costs and save time to be used pending
the injector is serviced at a service center. Therefore, this project developed with the
use of affordable and it can be advantageous to the owner of the shop. Students also
will learn facility such as this system more easily and it will benefit their learning
systems.
Among the advantages of this engine injector tester is that it is cheaper than the price
of the machine in the market. With a capital of around 344.70 a workshop afford to
have their own machinery injector tester. The project is also to facilitate the
workshop because their owners can test the injectors themselves in their workshop.
They no longer need to send proviacy service and also can reduce the cost of service.
The size of the medium can also save space and also allows it to be stored and used
project. It is to enable the students to understand how the system works in addition
injector to injector test vehicle used for their study sessions. Students can also learn
how the system timer can function in a timely manner and the movement of the fuel
system. Thus, their studies will not be interrupted due to the imperfect state of the
injector
Figure 2.10.1
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BAB 3
METHODOLOGY
3.1 INTRODUCTION
predetermined time. Several steps need to be followed in carrying out this task. The
first step you need to do is create a work order planning and transparency.
Careful planning should be taken into account. Results During the development
process of this project, various studies and methods have been dilakukanbagi
guarantee that the product will be produced to achieve the goals and requirements of
the market. Reference and research efforts is very important for the success of this
To obtain successes in this project is a priority in preparing the work plan and
monitoring should be considered from various aspects and evaluation. Where the
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assessment can be classified into several weekly activities and each work must be
done according to the schedule to ensure that project objectives are achieved.
In addition, the study also shows that knowledge of the product designer to products
that have been produced. Therefore, studies have been conducted to find important
Methods that have been done to ensure the success of this project is to carry out
research on the product, on the monitoring of related companies and the mass media.
The methodology is a survey method for defining the problem to ensure that the
In the wake of this project, various measures have been taken to ensure that the
project will be produced to function properly and smoothly. This is due to make a
product that will be produced can provide good results and quality, and provide
benefits to its users. The project is carried out in order to provide convenience to the
owner of the shop Seta students to do the work as well as their learning sessions.
This is because they no longer need to send an "injector" for service, even they are
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Find information :-
Looking for project information by finding the appropriate materials and equipment
to be hardware products. Information obtained from the Internet, reference books and
also from lecturers. In addition, information and advice is also available from the
service center "injector" that have been selected to carry out this project. Among the
materials needed in the construction of this project is the fuel pump, fuel tank,
Designing products: -
Before running the project, sketching the product must be done first. This is because
a rough description will be used to facilitate the implementation of the project. Some
sketches have been developed for product design. Thus, the picture will be selected
in advance to ensure the quality and design of products appropriate to the market and
Equipment and components must be identified in advance for the calculation of the
product cost. This is because the price of the components to be a priority in building
a project to avoid wastage costs. In addition, the use of equipment and components
of the project should be quality equipment to ensure efficient use of the product.
Thus, the ratio of price and quality components made in order to choose the right
After identifying the design and equipment to be used. The calculation of costs will
be run to determine the actual number of projects. Supervision and advice of faculty
indispensable in this process. This is to ensure that the project will be carried out will
Doing research on the components and the equipment to be used in implementing the
the requirements that have been adopted by. It is also a process to identify
lecturer at the very need. This is because it will help in efforts to develop the project.
Any advice and recommendations will be reviewed and taken into consideration first.
Thus the process of developing projects that will be implemented will be more
Figure 3.2.1: Review the methodology used to construct the "injector" tester
Gantt chart below shows the activities carried out within the project "Injector Tester
And Cleaner (Manual)" from the first week to the 14th week
Table 3.1 (Gantt chart)Figure 3.2.2: Flowchart for building "injector cleaner"
Minggu
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Tugas
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Taklimat projek.
Penyerahan
cadangan tajuk
projek.
Penyerahan
proposal.
Lakaran projek.
Pengumpulan bahan
& data.
Menyiapkan projek
& perbincangan.
Draf pertama
laporan projek.
Anggaran :
Sebenar :
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Before the project was implemented, various measures have been implemented to design the
project. The process of making the mechanical design has been carried out to produce a
design that allows to produce art and interior design consisting of a framework and it's
exterior design will cover the internal parts and components therein. All processes will be
assessed from the initial design until the project is generated.
This product will be evaluated and it will be modified in accordance with the current
requirements. Renovated according to the current state of the project was needed to avoid a
PEMOTONGAN
PENYAMBUNGAN
Alternatif 1:
Laluan:
Distributo
Battery Mechanica
12V l fuel
pump
Keterangan: Injector
The battery provides energy to the electric motor for shaking mechanical fuel
pump and fuel to "injector". Distributor serves to distribute the energy and movement
"injector" by firing.
Alternatif 2:
Laluan:
Control Electrical
Battery
Unit fuel pump
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Injector Distributor
Specification:
The battery provides power to the control unit for controlling the electrical fuel
pump. Electrical fuel pump fuel pump and subsequently sent to the delivery
pipe. Distributor serves to distribute power to expedite the "injector" by
firing.
Alternatif 3:
Laluan:
Electrical
Battery fuel pump
The battery provides electrical energy to control the fuel pump and timer. Electrical
fuel pump and fuel mengpam sent to the delivery pipe. Timer function to provide
Specification:
Each alternative has its own advantages and disadvantages. Thus each alternative
will be reviewed before the product will be produced. The designs will be
manufactured to suit the equipment and components to be used. If the product does
not meet the objectives set, it will be changed to achieve the desired target. Similarly,
the system will be used for the operation of the components. Equipment and systems
must be easy to use and learn, this is because students will use it for their learning
sessions.
BATTERY
FUEL PUMP
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DELIVERY PIPE
INJECTOR
Before the project started, planning must be done carefully. This is to ensure
continuity during the project. The list of equipment is also one of the factors to
have used for "injector tester" is. Here is a list of equipment that we use for our
projects.
JUMLAH 312.00
JUMLAH 25.00
.8.2 Electronic Materials
After calculating the total cost to build an "injector cleaner" This is RM 344.70. This
includes all costs have been calculated as above. Costs for materials of mechanical,
electronic materials and consumables.
TOTAL: 344.70
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4.1 INTRODUCTION
the project from the beginning of the testing process is conducted sehingalah this
project done. It also describes the process of designing the project, the process of the
components and wiring. In collaboration with members of the group, had been
To produce a project that works fine and helpful, some testing was conducted to
determine the quality and suitability of the project. Testing the project needs to be
Before doing any work in the production of a project, planning should be done
regularly to complete the project within the stipulated time. Steps must be taken
i. Reference materials.
ii. component
Installation of a switch
Install "injector"
Check wiring
i. Done manually.
i. Reviewed by a supervisor.
i. The last inspection of the operations of the project in the face of the expansion
project.
Each project must have made certain benefits to individuals and to the general
public, especially workshop employees.
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1. Designing a machine "injector tester" at a cost that is cheaper and easier to use.
2. This tool can also be used as a teaching tool to help understand how "injector"
working.
physical form of resistance, the ability of the project in terms of cost, compatibility
and so on. With regard to this project, related to the quality of well taken care of,
especially when running the 'rebates' be done carefully so that the project looks neat
Moreover, in terms of use cases should also be noted that the external form or
physical form of the project look more attractive. From the observations made
regarding this project have already said to conform to procedures for the flatness of
There are three methods of testing should be carried out to ensure the project was
functioning properly and according to specifications. Among the studies that have
been carried out on these products is functional testing of components and electronic
testing.
The test is divided into 3 parts that need to be carried out to ensure the effectiveness
of the project. The first test is to ensure the injection is done by the "injector" is in
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accordance with a preset specification. This is to ensure that the spray in accordance
Tests two is to measure the amount of fuel to be flat by a predetermined time. Fuel
The third test is to ensure "injector" melelih not leak or not the fuel pump when the
switch is turned on. "Injector" that will check if the fuel pump is turned on.
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DISCUSSION
5.1 INTRODUCTION
After generating the project "injector" this tester, we found that the
objective of the project was to achieve its objective which we have been
required system and in connection with this project. Overall this project
and others can work well when we run the testing process.
The aim of this project "injector tester" built or created is to study and
look at the shape of spray of fuel injection, discharge test and the number
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specifications set.
field.
There are a variety of problems during the completion of this project in which all
the group, our supervisors. In this project the main part of the
B) Mechanical Parts