Sie sind auf Seite 1von 5

MATINDOK GAS DEVELOPMENT PROJECT

(MGDP)

CHECK LIST SYSTEM CONDENSATE

No Check List Condensate /x Remarks


Preparation
1 Mechanical Completion for Condensate System (Condensate
Coalescer Package , Condensate Coalescer 380-Y-1002, Condensate
Pre-Heater 380-E-1001, Condensate Cooler 380-E-1002 A/B, Re-
boiled Condensate Drum 380-D-1001, Condensate Stabilizer 380-T-
1001, Condensate Drum Electric Heater 380-E-1003 A/B,
Condensate Tank A/B/C 380-TK-1001 A/B/C, Condensate Transfer
Pumps 380-P-1001 A/B, Condensate Unloading Pump 380-P-1002
A/B, H2S Scavenger Injection Package 378-V-1002) has been
achieved.
2 Ensure utilities for Condensate System (power, IA PA, nitrogen) are
available.
3 Ensure fire water, foam system, foam maker, deluge valve, water
spray, water hydrant, LP Vent System include CO2 and N2 bottle are
ready to use.
4 Ensure H2S Scavenger Injection Tank (378-V-1002/ TK-11) has been
filled with chemical.
5 PSSR for Condensate System has been achieved.
6 Ensure FGS is ready.
7 For Condensate Tank A 380-TK-1001 A:
Ensure 380-PCV-1001A has been set at 0.2 psig, 380-PCV-1002A
has been set at 0.4 psig and 380-BRV-1001A has been set at 0.5
psig & -20 mmH2O.

For Condensate Tank B 380-TK-1001 B:


Ensure 380-PCV-1001B has been set at 0.2 psig, 380-PCV-1002B
has been set at 0.4 psig and 380-BRV-1001B has been set at 0.5
psig & -20 mmH2O.

For Condensate Tank C 380-TK-1001 C:


Ensure 380-PCV-1001C has been set at 0.2 psig, 380-PCV-1002C
has been set at 0.4 psig and 380-BRV-1001C has been set at 0.5
psig & -20 mmH2O.

Execution Condensate System-Cold Circulation


1 Flow of condensate on the cold circulation will be:
LP Separator (320-D-1004) Condensate Coalescer Pre-Filter
(380-Y-1001) Condensate Coalescer (380-Y-1002) Condensate
Preheater (380-E-1001) Condensate Cooler 380-E-1002A
Condensate Stabilizer (380-T-1001) Re-boiled Condensate Drum
(380-D-1001) Condensate Drum Electric Heater (380-E-1003

Page 1 of 5
MATINDOK GAS DEVELOPMENT PROJECT
(MGDP)

CHECK LIST SYSTEM CONDENSATE

A/B) Condensate Tank A or B or C.


Cold circulation without running the Condensate Cooler (380-E-
1002 A/B) and Condensate Drum Electric Heater (380-E-1003 A/B).
Important Note:
In case of Condensate off-spec, inject H2S Scavenger to the
condensate system.
2 Reset all SDV on Condensate System:
380-SDV-1001 (MTDF-PR-380-PID-1001)
380-SDV-1007 (MTDF -PR-380-PID-1001)
380-SDV-1002 (MTDF -PR-380-PID-1003)
380-SDV-1006 (MTDF -PR-380-PID-1003)
380-SDV-1003A (MTDF -PR-380-PID-1004)
380-SDV-1004A (MTDF -PR-380-PID-1004)
380-SDV-1003B (MTDF -PR-380-PID-1005)
380-SDV-1004B (MTDF -PR-380-PID-1005)
380-SDV-1003C (MTDF -PR-380-PID-1006)
380-SDV-1004C (MTDF -PR-380-PID-1006)
380-SDV-1005 (MTDF -PR-380-PID-1007)
3 Open these valves for Condensate Tank Nitrogen blanketing:
Condensate Tank A:
380-GAT-2596 (MTDF-PR-380-PID-1004)
380-GAT-2598 (MTDF-PR-380-PID-1004)
380-PCV-1001A (MTDF-PR-380-PID-1004)
380-GAT-2602 (MTDF-PR-380-PID-1004)
380-PCV-1002A (MTDF-PR-380-PID-1004)
380-GAT-2604 (MTDF-PR-380-PID-1004)

Condensate Tank B:
380-GAT-2616 (MTDF-PR-380-PID-1005)
380-GAT-2618 (MTDF-PR-380-PID-1005)
380-PCV-1001B (MTDF-PR-380-PID-1005)
380-GAT-2620 (MTDF-PR-380-PID-1005)
380-PCV-1002B (MTDF-PR-380-PID-1005)
380-GAT-2622 (MTDF-PR-380-PID-1005)

Condensate Tank C:
380-GAT-2634 (MTDF-PR-380-PID-1006)
380-GAT-2636 (MTDF-PR-380-PID-1006)
380-PCV-1001C (MTDF-PR-380-PID-1006)
380-GAT-2638 (MTDF-PR-380-PID-1006)
380-PCV-1002C (MTDF-PR-380-PID-1006)
380-GAT-2640 (MTDF-PR-380-PID-1006)

4 Check the flow indication of the nitrogen by sight glass located at

Page 2 of 5
MATINDOK GAS DEVELOPMENT PROJECT
(MGDP)

CHECK LIST SYSTEM CONDENSATE

downstream of the PCV and monitor the pressure of the tank by


pressure gauge indicate at top of the tank.
380-PI-1006A for Condensate Tank A
380-PI-1006B for Condensate Tank B
380-PI-1006C for Condensate Tank C
5 Condensate flow from LP Separator to Condensate Coalescer Pre-
filter:
During Gas In activity, with monitoring the level on the LP
Separator 320-LG-1007, open these valves:
380-DBB-1006 (DNGF-PR-380-PID-1001)
380-DBB-1020 (DNGF-PR-380-PID-1001)
6 Condensate Coalescer Pre-Filter to Condensate Coalescer:
Open these valves:
380-DBB-1568 (MTDF-PR-380-PID-1001)
380-DBB-1570 (MTDF-PR-380-PID-1001)
380-DBB-1569 (MTDF-PR-380-PID-1001)
380-GAT-3034 (MTDF-PR-380-PID-1001)
380-LV-1002 (MTDF-PR-380-PID-1001) will be set on auto mode
Monitor the level on 380-LG-1002 and flow of condensate to
Condensate Pre-heater on 380-FQ-1001.
7 Condensate Coalescer to Condensate Preheater
Open these valves:
380-GAT-2550 (MTDF-PR-380-PID-1001)
380-SDV-1001 (MTDF-PR-380-PID-1001)
380-GAT-2553 (MTDF-PR-380-PID-1002)
380-GAT-2556 (MTDF-PR-380-PID-1002)
380-LV-1007A (MTDF-PR-380-PID-1002) will be set on auto mode
380-GAT-2557 (MTDF-PR-380-PID-1002)
8 Condensate Preheater to Condensate Cooler :
380-GAT-2567 (MTDF-PR-380-PID-1003)
380-GAT-2570 (MTDF-PR-380-PID-1003)
380-GAT-2571 (MTDF-PR-380-PID-1003)
380-GAT-2573 (MTDF-PR-380-PID-1003)
380-GAT-2574 (MTDF-PR-380-PID-1003)

To Condensate Stabilizer and Re-boiler Condensate Drum (380-D-


1001) :
380-GAT-2561 (MTDF-PR-380-PID-1002)

Monitor the level of condensate on Re-boiled Condensate Drum


(380-D-1001) by 380-LG-1004, 380-LG-1006 (MTDF-PR-380-PID-
1003).
9 Re-boiled Condensate Drum to Stabilized Condensate (380-E-

Page 3 of 5
MATINDOK GAS DEVELOPMENT PROJECT
(MGDP)

CHECK LIST SYSTEM CONDENSATE

1001)
Open these valves:
380-GAT-2553 (MTDF-PR-380-PID-1002)
380-GAT-2665 (MTDF-PR-380-PID-1002)
380-GAT- 2557(MTDF-PR-380-PID-1002)
10 Condensate Preheater to Condensate Cooler
380-GAT-2567 (MTDF-PR-380-PID-1003)
380-GAT-2570 (MTDF-PR-380-PID-1003)
380-GAT-2571 (MTDF-PR-380-PID-1003)
380-GAT-2573 (MTDF-PR-380-PID-1003)
380-GAT-2574 (MTDF-PR-380-PID-1003)
11 Condensate Cooler to Condensate Tank
380-GAT-2595 and 380-SDV-1003A (MTDF-PR-380-PID-1004) for
Condensate Tank A
or
380-GAT-2649 and 380-SDV-1003B (MTDF-PR-380-PID-1005) for
Condensate Tank B
or
380-GAT-2648 and 380-SDV-1003C (MTDF-PR-380-PID-1006) for
Condensate Tank C
Fill the condensate to high liquid level (7400 mm)
12 Sampling the condensate by Sampling Connection (SC) located ate
outlet of the tank or SC located at outlet of Condensate Cooler
380-SC-1013 .

Circulation by Condensate Transfer Pumps:


Open valve circulation back to Condensate Coalescer Package (
380-V-1001 ) :
380-GAT-2656 ( discharge 380-P-1001A )
380-GAT-2668 ( discharge 380-P-1001B )

Start Condensate Transfer Pump A or B by local push button.


Monitor the discharge pressure by 380-PI-1007C and 380-PI-
1007D.
13 This circulation will effect on accumulation of condensate on
Condensate Tank, keep monitor the level of the Condensate Tank.
If the first Condensate Tank has reached high liquid level (7600
mm)
14 Monitor the pressure different of:
Condensate Coalescer Pre-filter 380-PDI-1010
Condensate Coalescer 380-PDIT-1002
Condensate Stabilizer 380-PDT-1001
Preparation Condensate System Hot Circulation
1 Ensure the level on the Re-boiled Condensate Drum is around at

Page 4 of 5
MATINDOK GAS DEVELOPMENT PROJECT
(MGDP)

CHECK LIST SYSTEM CONDENSATE

813 mm by monitoring 380-LG-1004.


Execution Condensate System Hot Circulation
1 Start Condensate Drum Electric Heater A & B by local push button.
2 Monitor the temperature on 380-TT-1003A, 1003B, 1002
3 Monitor temperature inlet and oulet of Condensate Preheater by
380-TI-1012 and 380-TI-1003.
Monitor also the temperature of cold condensate inlet and outlet
of Condensate Preheater by 380-TI-1008 and 380-TI-1001.
4 Start Condensate Cooler A and B by local push button.
5 Monitor the temperature outlet of Condensate Cooler by 380-TI-
1010.
6 Sampling condensate outlet of Condensate Cooler (380-SC-1013)
Preparation Transfer Condensate To Senoro Condensate Tank
1 Ensure all parameter of Sales Condensate have been achieved by
sampling condensate at outlet of Condensate Tank (380-SC-
1001,1002, 1003, 1004, 1005, 1006, 1007, 1008, 1009, 1010, 1011,
1012).
2 Open valve Suction and Discharge 380-P-1001A/B
380-GAT-2652
380-GAT-2664
380-GAT-2668
380-GAT-3656
3 Start pump 380-P-1001A/B
4 Ensure that Condensate Tank on Senoro are ready for receiving
condensate.
Execution Receiver Condensate From Truck
1 Open valve at suction and discharge pump 380-P-1002 A/B of the
on spec Condensate From Truck
380-GAT-2673
380-GAT-2678
380-GAT-2669
380-GAT-2674
2 Connect the flexible hose to the unloading truck connection.
3 Monitor the discharge pressure by 380-PI-1009A/B.
4 Monitor the flow rate of condensate loading by 380-FT-1005.

Page 5 of 5

Das könnte Ihnen auch gefallen