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Ground state atomic oxygen in high-power impulse magnetron sputtering: a quantitative study
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Plasma diagnostics for understanding the plasmasurface interaction in HiPIMS discharges: a review
Nikolay Britun, Tiberiu Minea, Stephanos Konstantinidis et al.
Atomic oxygen TALIF measurements in an atmospheric-pressure microwave plasma jet with in situ xenon
calibration
A F H van Gessel, S C van Grootel and P J Bruggeman
Determination of titanium atom and ion densities in sputter deposition plasmas by optical emission
spectroscopy
P Vaina, M Fekete, J Hnilica et al.
Influence of nitrogen admixture to argon on the ion energy distribution in reactive high power
pulsed magnetron sputtering of chromium
W Breilmann, C Maszl, A Hecimovic et al.
E-mail: nikolay.britun@umons.ac.be
Abstract
The ground state density of oxygen atoms in reactive high-power impulse magnetron
sputtering discharges has been studied quantitatively. Both time-resolved and space-resolved
measurements were conducted. The measurements were performed using two-photon
absorption laser-induced fluorescence (TALIF), and calibrated by optical emission actinometry
with multiple Ar emission lines. The results clarify the dynamics of the O ground state atoms
in the discharge afterglow significantly, including their propagation and fast decay after the
plasma pulse, as well as the influence of gas pressure, O2 admixture, etc.
Keywords: HiPIMS, reactive sputtering, atomic oxygen, number density, density calibration,
TALIF, optical emission spectroscopy
1.Introduction discharges in the early 1990s [6, 7]. These belong to the so-
called ionized physical vapor deposition (IEPVD) discharges
As a result of the evolution of sputtering discharges, magne [8, 9] and represent a further step [6] of DCMS evolution as
tron sputtering (MS) brought essential advantages to thin film a result of the time redistribution of the applied power by
science and technology during the 1960s [1, 2]. In MS dis squeezing the plasma pulse and significantly elevating the
charges, sputtering from a solid cathode is greatly enhanced pulse power while maintaining the time-averaged applied
(compared to cathode sputtering) by placing constant magnets power at a level that is comparable to that in the DCMS case
under the cathode, which allows electrons to be trapped, thus [7]. The pulse repetition frequency in HiPIMS ranges roughly
improving the sputtering rate significantly. Reactive magne from 0.05 to several kHz, whereas the pulse duration stays
tron sputtering (RMS) represents a further step in the evo within the few s to few hundred s range. At the same time,
lution of magnetron discharges. It involves sputtering with a the duty ratio does not exceed a few per cent. As a result, the
reactive gas (such as O2, N2, etc) as an admixture to the main ionization degree in HiPIMS is significantly elevated during
working gas (typically Ar), and thus covers a wide number of the plasma on-time, compared to DCMS [9]. The HiPIMS pro
applications related to composite thin films [3, 4]. cess is now widely recognized for industrial applications due
The numerous benefits of pulsed magnetron sputtering to the unique coating properties that can be obtained, such as
(often referred to as pulsed direct current magnetron sput high film density, controllable phase constitution, etc [10, 11].
tering, or pulsed DCMS) [5] led to the appearance of Reactive HiPIMS (R-HiPIMS) discharges, like reactive DCMS
so-called high-power impulse magnetron sputtering (HiPIMS) ones, use O2, N2, etc admixtures to the working gas for the
Figure 1. Top (a) and side (b) views of the HiPIMS reactor with the optical diagnostic alignment used in this work.
synthesis of oxide, nitride, etc coatings, which are currently Thus, an easy-to-implement calibration method would be
being investigated intensively [10, 1214]. beneficial for reactive gas atom number density determina
The problem of quantification of the atomic density of tion in magnetron discharges. Regarding this, the aim of this
reactive gas, as well as its flux, in sputtering plasmas is work was to quantify the density of the ground state O in the
important. Knowing the number density of the O, N, etc HiPIMS case in both time and space using the methods of
atoms produced in the plasma bulk and trapped by a growing visible-infrared spectroscopy. In order to keep the discharge
film surface would clarify our understanding of the film unperturbed, non-intrusive spectral diagnostic techniques,
structure significantly, in respect of its surface chemistry, combining laser-based spectroscopy and optical emission
surface morphology and other properties [11]. It might also spectroscopy, were chosen. This paper is organized as fol
be helpful for modeling plasma and film growth. Detailed lows. After a short description of the experimental setup, the
knowledge of the flux of O (N, etc) atoms to the surface theoretical background of the proposed calibration methods is
would also be extremely useful for controlling film stoi given, followed by the results obtained under various HiPIMS
chiometry, since the methods for determining the particle discharge conditions. Finally, brief conclusions summarize
velocity in magnetron discharges are rather well-developed the work.
in both the DCMS [15, 16] and HiPIMS [17] cases. In addi
tion, providing the fluxes of the reactive atomic species to
2. Experimental part
the film surface are known, the mentioned atomic reac
tive species can be delivered artificially to the film surface,
2.1. The HiPIMS reactor
with them being produced in a separate plasma source [18].
This type of atom delivery should enhance film stoichiom The measurement and calibration of the O atom density in
etry control significantly, while at the same time potentially HiPIMS plasma were both performed in a stainless steel
decreasing target poisoning. vacuum chamber with a magnetron source with a circular
To date, apart from experimental and modeling studies on planar cathode (target), 10cm in diameter and 5mm thick,
the O metastable atoms in R-HiPIMS [19], there has been a as described elsewhere [17]. The HiPIMS discharge operated
significant lack of experimental data for the ground state O in an ArO2 gas mixture in a pressure range of 320 mTorr
density. The main reason for this is the difficulty of meas at a total gas flow ranging between 10 and 80 (typically 44)
uring the O ground state density directly by optical absorption standard cubic centimeters per minute (sccm) with a repeti
spectroscopy, which is a straightforward non-intrusive tech tion frequency of 100 Hz and a pulse duration of 50 s. Side
nique used for this purpose [20]. In the case of ground state O, and top views of the described vacuum reactor with the pur
this technique requires a deep ultraviolet (UV) region, which pose of O atom detection and calibration are given in figure1.
involves expensive vacuum UV (VUV) spectrometers [21]. The relevant discharge parameters are summarized in table1.
The calibration of the O density using Xe gas in combination The typical current (I) and voltage (V) waveforms for metallic
with the two-photon absorption laser-induced fluorescence and poisoned discharge modes for the studied metallic targets
(TALIF) technique [22] represents another expensive alterna (Ti, W, Cu, Ag) are given in figure2. The observed differences
tive, with its own disadvantages related to the gas rarefaction in the current and voltage waveforms are the result of changes
in HiPIMS discharges [9, 17, 23]. Indeed, using Xe gas alone related to metal ion (in the metallic mode) versus Ar ion (in
(i.e. without plasma), the local character of the calibration will the poisoned mode) dominated sputtering, as well as changes
be lost due to the gas rarefication in the presence of HiPIMS in the ion-induced secondary electron emission (ISEE) coef
discharges, which should be taken into account separately in ficients in these modes, as analyzed in [24]. The discharge
this case.
pulse energy EP (defined as EP = V (t )I (t )dt, where V (t )
0
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The effects of O2 admixture, gas pressure and applied REFORGAS GreenWin project (grant no. 7267). AB thanks
power on O atom number density are studied, and generally the University of West Bohemia in Plze for support under
show good agreement between the OES and TALIF data. The the projects SGS-2016-056 and INTER-16. TS was partially
O number density in the discharge afterglow ranges between supported by the Portuguese FCT, under the projects UID/
~1012 cm3 and ~5 1014 cm3, depending on the time delay FIS/50010/2013 and PTDC/FIS-PLA/1420/2014.
in the afterglow and the distance to the target. The O atom
density is found to be weakly sensitive to the applied power.
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