EXPERT

REMANUFACTURED WIND TURBINE

Repowering Solutions is a division of Jeraneas Group of
companies.

Our core business is the remanufacturing of wind turbines of

different sizes; a work that we have been doing with good
success for the past years. We have several references in Europe
and Latin America. As an example, we have been the first
installation approved by Enel in Italy, using remanufactured
turbines (a Nordtank 300 derated to 200kw). Our final product
has the same lifespan than a new turbine, comes with 5 years of
guarantee.

We currently have different solutions for different projects

specially in the range where you work: 60 to 2000kw. As a
matter of fact, we sold 10 units of remanufactured turbine last
year for the Italian, Spain, Nicaragua and UK market

We can adapt our scope to the different projects, from being a

simple supplier of turbines, to a full EPC contractor. This
flexibility will be very positive when collaborating with your
company, since we can create good synergies.

.
 IDENTIFY AND PURCHASE OF WIND
TURBINES
FIELD INSPECTION SEARCH CLIENTS
ASSESSMENT OF WIND TURBINES
WIND TURBINE SELECTION Sales & purchase of PURCHASE AND SALE AGREEMENT
WTG

BLADE CHECKING AND REPAIR LIST (wind farms)

CHECKING OF TOWERS AND REPAIR LIST (wind farms)
INSPECTION &
QUALITY

CERTIFICATES
WARRANTIES PROJECT MONITORING
INSURANCE WORKERS
DISMANTLING CRANE, TRUCKS

REPAIR ORDER INSTALLATION

REPAIR CERTIFICATE WIND TURBINES

Mechanical overhaul LOGISTICS ENGINEERING &

COMMISIONING
RECICLING CENTER Center CONSTRUCTION
WIND TURBINES

OPERATION &
TURNKEY PROJECTS MAINTENANCE
SPECIAL PROJECTS: HYBRIDIZATION
TOXIC PARTS RECYCLING SMALL PROJECTS FOR INDUSTRIAL
VARIOUS MATERIALS RECYCLING CUSTOMERS
RECYCLING SPARE PARTS Electrical overhaul OTHER PROJECTS WIND TURBINE
Center MAINTENANCE
MAINTENANCE OF OTHER
CORRECTIVE SERVICES

LIST OF CHECKING AND

REPAIRING NACELLE TRANSPORT ASSET MANAGE
OVERHAUL SUPPLY CHAIN MANAGEMENT
RETROFIT CERTIFICATE MANAGE WAREHOUSE
PORT MANAGEMENT TRANSPORT COMPANY

FULL POWER CONVERTER OUTSOURCING COMPANY

GENERATOR
CONTROL PANEL REPOWERING SOLUTIONS
SOFTWARE
SCADA ABB
STANDARD REMANUFACTURING PROCESS
All components are removed for cleaning and inspection.
Any component not meeting OEM manufacturer
specifications is repaired or replaced.
The nacelle frame is inspected for cracks and overall
structural integrity. Any deficiencies are repaired and tested.
The machine base and frame are stripped of all paint, cleaned
of dirt and lubricant, and repainted.
All critical rotating components (cylinders, rollers, etc.) are
inspected for run-out. Any component not meeting OEM
manufacturer specifications are repaired or replaced.
All bearings (roller or plain) are repaired or replaced with
new.
All belting is repaired or replaced with new.
All rubber hydraulic lines are repaired or replaced with new.
All polymer couplings are repaired or replaced with new.
All hardware is repaired or replaced with new.
All gear boxes are cleaned, inspected, and new seals installed.
Gears are inspected and repaired or replaced if needed.
All generators are cleaned, inspected, and 100% rewound.
Brake calipers are rebuilt, including new brake rotor and brake
pads.
Bull (Yaw) gear is repaired or replaced with new having a
wider face than the OEM gearing.
VESTAS 150kW TO 400kW
Pinion gear is repaired or replaced with new having a wider
face than the OEM gearing.
All Oil on wear blocks are replaced with new.
All blades are inspected for defects, including wear, cracks, and
blemishes.
All blades are protected with a new covering of gel coat.
All blades are weighed, balanced, and matched.
Blade over-speed mechanisms are inspected. Any component
not meeting OEM manufacturer specifications are repaired or
replaced.
All electrical wiring and components are new and upgraded
above and beyond original manufacture specification.
The main control system is repaired or replaced for new.
Wind vane and anemometer are repaired or replaced with new.
ABB full power converter
LAGERWAY 60 TO 80kW NORDTANK 150kW TO 300kW
 ADVANTAGES REMANUFACTURED WIND TURBINES

Cheaper to transport, quicker to install Low Balance of Plant (BOP)

The light weight of the refurbished Wind Turbines minimizes
construction and transportation costs.
The refurbished Wind Turbines features a compact style of blade
transportation which allows the safe transportation of three blades
at one time using existing trucks and cranes. This makes installation
quicker and minimizes transportation costs
Lowering maintenance costs for greater profitability
Maintenance and repairs can now be performed faster and cheaper
up-tower, and with greater technical ease, thanks to our updated
ergonomic nacelle design with increased access and working
environment.
With a ABB full scale converter, the complies with even the most
challenging grid requirements of the modern energy market.
Installation and transportation costs refurbished Wind Turbines just
like is designed to be transported easily (by rail, truck or ship) to
virtually any site around the world. In terms
of weight, height and width, all of its components comply with local
and international limits for standard transportation.
Specifically, not one of its components weighs more than 30 tones.
Your foundation costs are also lowered with the refurbished Wind
Turbines due to its improved load control. The innovative power
system provides excellent grid support and is highly adaptable for
future technical requirements.
It also enables substations to be simpler and therefore more cost-
effective.

Grid requeriments

The refurbished Wind Turbines are designed for optimum

compliance with grid standards worldwide. The Full Power Converter
of ABB advanced grid compliance system provides active and
reactive power regulation, fast response to changes in frequency and
fault ride-through capabilities to support grid levels and stability in
the event of grid fluctuations.
Investing in a refurbished Wind Turbines means investing in turbines
that can adapt to even the most challenging grid codes.
LAGERWAY 60kW 80kW

TECHNICAL DATA
POWER
Grid power 60kW 80kW
Rotor diameter 18 m
Hub Height 30 40 m

ROTOR
Number of blades 2
Position Upwind

GENERATOR
Asynchronous squirrel cage rotor, designer fo VSD
Voltage 400, 690V
Manufacturer ABB

CONVERTER
Full Power Concept 4Q Operation
IGBT Power Rack Module
Grid Voltage 400, 480V 50/60hz
Control System DTC Direct Torque Control
Manufacturer ABB
LAGERWAY 60kW 80kW
LAGERWAY 60kW 80kW
NORDTANK 150kW to 300kW

TECHNICAL DATA
POWER
Grid power 150kW - 300kW
Rotor diameter 28 m
Hub Height 30 m

ROTOR
Number of blades 3
Position Upwind

GENERATOR
Asynchronous squirrel cage rotor, designer fo VSD
Voltage 400, 690V
Manufacturer ABB

CONVERTER
Full Power Concept 4Q Operation
IGBT Power Rack Module
Grid Voltage 400, 480, 690V, 50/60hz
Control System DTC Direct Torque Control
Manufacturer ABB

NEW GENERATOR 200KW FULL POWER CONVERTER GEARBOX HANSEN NACELLE NORDTANK
NORDTANK 150kW to 300kW

V power
m/s KW Power Curve NTK200
4 3,68
5 6,49 250
6 18,34
7 46,87
8 83,48 200
9 119,54
10 161,78

Power output (kW)

11 191 150
12 199
13 200
14 200
100
15 200
16 200
17 200
18 196 50
19 190,07
20 190
21 189 0
22 187 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
23 187 Wind Speed (m/s)
24 187
25 187
NORDTANK 150kW to 300kW

V power
m/s KW
Power Curve NTK250
4 6,5 300
5 8,1125
6 22,925
250
7 58,5875
8 104,35
9 149,3625 200

Power output (kW)

10 202,225
11 238,75
12 248,75 150
13 250
14 250
100
15 250
16 250
17 250 50
18 245
19 237,5875
20 237,5 0
21 236,25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
22 233,75 Wind Speed (m/s)
23 233,75
24 233,75
25 233,75
NORDTANK 150kW to 300kW
NORDTANK 150kW to 300kW
VESTAS 150kW to 400kW

TECHNICAL DATA
POWER
Grid power 150kW 400kW
Rotor diameter 34 m
Hub Height 30 m

ROTOR
Number of blades 3
Position Upwind

GENERATOR
Asynchronous squirrel cage rotor, designer fo VSD
Voltage 400, 690V
Manufacturer ABB

CONVERTER
Full Power Concept 4Q Operation
IGBT Power Rack Module
Grid Voltage 400, 480, 690V, 50/60hz
Control System DTC Direct Torque Control
Manufacturer ABB

VESTAS NACELLE GEARBOX HANSEN FULL POWER CONVERTER

VESTAS 150kW to 400kW

V power
m/s KW
4 5
5 16,8
6 44,4
7 82,7
8 129
9 185,8
10 200
11 200
12 200
13 200
14 200
15 200
16 200
17 200
18 200
19 200
20 200
VESTAS 150kW to 400kW

V power
m/s KW
4 5
5 16,8
6 44,4
7 81,7
8 127
9 189
10 250
11 250
12 250
13 250
14 250
15 250
16 250
17 250
18 250
19 250
20 250
VESTAS 150kW to 400kW
VESTAS 150kW to 400kW
VESTAS 600kW

TECHNICAL DATA
POWER
Grid power 600 KW
Rotor diameter 44 m
Hub Height 45 m

ROTOR
Number of blades 3
Position Upwind

GENERATOR
Asynchronous squirrel cage rotor, designer fo VSD
Voltage 400, 690V
Manufacturer ABB

CONVERTER
Full Power Concept 4Q Operation
IGBT Power Rack Module
Grid Voltage 400, 480, 690V, 50/60hz
Control System DTC Direct Torque Control
Manufacturer ABB
VESTAS 600kW
VESTAS 600kW
Ronda de Atocha, 37
28012 Madrid - Espaa
T internacional (+34) 911 610 336
T Spain (+34) 902 103771
M (+34) 697 921 445

www.jeraneas.com
www.repoweringsolutions.com

Italia Wind Project

Carlo Marini
Carlo.marini@repoweringsolutions.com
M (+34) 626661882