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Conley Valves

Conley Valves
2795 East 91st St. Tulsa, Oklahoma 74137
(918)-299-5051 1-94
CONTENTS
Conley Quality Assurance
Procedures are designed and dedi-
cated to provide our customers
with a premium quality, defect
free product that excels in perfor-
mance and reliability.

We begin the Conley High


Performance Valve manufacturing
process with the finest raw mate-
rials available. Resins are rigor-
ously tested before and during
use, at bulk and individual batch
level. With over 12% of our work
force dedicated to Quality
Assurance, all levels of laminate
construction are carefully moni-
tored. Corrosion barriers are elec-
tronically measured for thickness
(60 mil standard). The Conley
Valve must undergo 15 separate
tests from inception to completion,
including Barcol, reactivity, lami-
nate depth, oven cure, heat shock
(from 250 degree fahrenheit to 32
degree fahrenheit), and hydrostat-
ic pressure testing of the Valve at
150% of the rated pressure.
Testing for 100% seal at 150 psi
for the Conley Diaphragm Valve is
included in the performance eval-
uation of ALL assembled valves.
Our straight socket joining system
has been tested to 1500 psi ten-
sile shear by an independent cer-
tified testing laboratory.

Final inspection completed, and


with the QC stamp in place,
Conley Valves are certified to com-
ply with Factory Specifications.
More importantly, we at Conley
feel confident our State of the
Art FRP Valves will meet or
exceed YOUR Valve perfor-
mance expectations.

CONTENTS
Factory Tested Replacement Parts Conley Corporation Valve History
To simplify the valve ordering process, the Conley Valve Division has developed a valve The roots of Conley sion barrier is preferred, maceutical industry.
and parts numbering code that will facilitate order processing and help us expedite our Fiberglass Reinforced Conley offers a wide variety of Conley Valves develop their
Valve Products to You. The numbering code is as follows: Thermosetting Resin Valves resin options, using premium renowned strength with the fil-
EXAMPLE began with co-invention of quality raw materials from ament wound Epoxy cage, and
the FRP Industry by Ed Dow and Ashland Chemical are unique in offering a 15
If you need : a 2Swing Check Valve with a Dow Derakane 441-400 Corrosion Barrier,
Conley. Conley Corporation Companies, including year guarantee against UV
THEN YOU ORDER: SC2F441-1 WHICH IS:
manufactured the first light degradation with the
SC=SWING CHECK 2=SIZE F=FLANGED 441-400=RESIN TYPE 1=PART CODE # Fiberglass Reinforced Fittings Fiber-Forged exterior corrosion
in the world, and held the barrier.
YOU WILL RECEIVE: A complete Valve, tagged SC2F441-1-999 ( The last numbers original world patents. Looking forward to the 21st
are the serial numbers, placed on complete valves and valve bodies only) Recognizing the need for Century, the Conley Valve
valves that would perform Division again led the
VALVE PARTS DESIGNATION CODE within the same parameters
as the newly developed fit-
Fiberglass Reinforced Piping
Industry with innovative engi-
VALVE TYPES FURAN ..................................FN Compressor ..............................10. tings, the Conley Valve was neering and design, and
Swing Check ..........................SC ABRASION ............................AB Valve Hardware ........................11. introduced in 1953 and was proudly introduced Conley
Diaphragm (WEIR)................DW Diaphragm (Hypalon) ............12. manufactured with the same Dual Containment Valves in
SWING CHECK PARTS Containment Lid ......................13.
Basket Strainer ......................BS exacting standards as Conley 1993. In 1994, Conley Valves
DESIGNATION Cap ..........................................14.
VALVE SIZE DESIGNATION filament wound fittings. offered Fiberglass Reinforced
Complete Valve..........................1 Disc Hanger..............................15. With these products,
STANDARD VALVES Basket Strainers. These stan-
Cap ............................................2 Disc Assembly (Viton) ............16. Conley established the high
1/2 ..........................................5 dard dimension products
O-Ring (Viton) .........................3 O-Ring (Viton)........................17. standards of Quality that have
1 1/2 ..................................1.5 remove problem areas in
Disc Hanger ..............................4 been the benchmark of our
2..............................................2 Indicates standard product. system design, and offer end
Disc Assembly (Viton) ............5 Corrosion Piping Systems for
3..............................................3 users a congruous corrosion
Disc Pin ....................................6 See list for other options. over 40 years. Continuing Ed Conley - Founder
4..............................................4 this legacy into the 1980s, barrier with reliable perfor-
6..............................................6 DIAPHRAGM (WEIR) PARTS # FACTORY TESTED Conley introduced the first mance backed by four decades
Complete Valve..........................1 REPLACEMENT PARTS Fiberglass Swing Check Valve, Derakane Epoxy Vinyl of successful history serving
DUAL CONTAINMENT VALVES Body ........................................2 Should service be required, the winning the TOP HONORS Esters* 8084, 411, 441-400, the needs of the fluid process-
2/4 ..........................................24 Indicating Pin ..........................3 Conley Valve Division has a full recognition of the Chemical 470 and the 510 series. ing industry. The Conley
2/6 ..........................................26 Hand Wheel ..............................4 range of replacement parts ready Processing Industry in 1986 With Furan resin, Conley Commitment to Excellence
3/6 ..........................................36 Seals ........................................5 to install with a minimum of sys- with the Chemical Corporation expands valve per- pledges to YOU, not only
3/8 ..........................................38 Bonnet ......................................6 tem down time. All parts undergo Processing VAALER AWARD, formance into chlorinated sol- Quality in Product, Sales, and
Induction Assembly ..................7 the same rigorous testing judged as a major contribu- vent service, replacing stainless Service, but in Research and
4/6 ..........................................46
program as the complete Conley
tion toward more efficient and steel, particularly in the phar- Development as well.
4/8 ..........................................48 Compressor ..............................8
effective operation of plants in
6/8 ..........................................68 External Hardware ....................9 Valves. (Conley does recommend
the Chemical Processing
6/10 ......................................610 Diaphragm (Hypalon) ............10 routine testing after replacement). Industry.
VALVE BODY STYLE Indicates standard product To expedite ordering replacement Conley Valves are available
DESIGNATION see list for other options parts, the Conley Valve Division with a broad selection of
Flanged ....................................F uses part number designations optional corrosion barrier sys-
DUAL CONTAINMENT tems, beginning with our aro-
Socket (cement) ........................S that are compatible with the Valve
PARTS DESIGNATION # matic amine cured Epoxy cor-
Dual Containment ..................DC traceability code.
Complete Valve Assembly ........1 rosion barrier. This system
VALVE CORROSION Body And Annulus ..................2 Each Conley Valve type has a has very high chemical resis-
BARRIER RESIN INNER LINER Indicating Stem ........................3 parts schematic in the appropriate tance, develops a heat deflec-
Epoxy ......................................E Wheel Handle ..........................4 section of the Conley Valve tion temperature (HDT) in
Wheel Handle Seals ..................5 Brochure to assist you when excess of 300 degrees F., and
VINYL ESTERS
Wheel Handle Extension Shaft ......6 ordering factory tested replace- has over 40 years of success-
8084 ......................................80
Wheel Handle Coupler ..............7 ment parts. ful performance in corrosive
411/ 922 ..............................922
Bonnet ......................................8 environments.
441- 400 ..............................441
Induction Assembly ..................9 When a Vinyl Ester corro-
470 ......................................470

CONTENTS
FOR ASSISTANCE IN VALVE SELECTION CALL 800-331- 5502 * Trademark of The Dow Chemical Company. ** Registered Trademark of Ashland Oil Inc.
Conleys Weir Style Diaphragm Valve State of the Art Corrosion Resistant
Developed originally in 1953 as abrasive fluid service when compared to FRP Valves where stainless steel has CONLEY DUAL CONTAINMENT AVAILABLE WITH FIRE
the worlds FIRST Fiberglass the standard Bis-A 411 resin. Derakane been the only previous option. VALVES FEATURE: RETARDANT RESINS
Reinforced Thermosetting Resin 411 has outstanding corrosion resis- The renowned strength of Conley
Valve, the Conley Weir Type tance to 210 F., and as temperatures Valves is due to the FILAMENT WOUND NEXUS REINFORCED
CAGE, manufactured with aromatic CORROSION BARRIER ABRASION RESISTANT
Diaphragm Valve is available in a move above the 210-220 F. range,
wide range of optional resin systems. Derakane 441-400 offers HDTs of 245 amine cured Epoxy resin for superior SYSTEMS AVAILABLE
The Conley Epoxy corrosion barrier is and 250F. Derakane 470 is a novalac HDT performance. The Valve is encap- FILAMENT WOUND CAGE
aromatic amine cured, has a HDT resin which performs well in high tem- sulated in our Trademarked Fiber- CUSTOM COLORS
FIBER-FORGED EXTERIOR
over 300 degrees F., and over 40 perature service. The Brominated resins, Forged EXTERIOR CORROSION BARRI-
CORROSION RESISTANT / AVAILABLE FOR LINE
years of successful use in corrosive the 510 series, offer fire retardant prop- ER, providing increased impact resis- IMPACT RESISTANT / UV CODE DESIGNATION
environments. Conley only uses pre- erties, and research has shown improved tance and UV light resistance as well. LIGHT RESISTANT
mium Epoxy resins from Shell, Dow, chemical resistance to Sodium Oven post curing insures optimum
and Ciba-Geigy. Hypochlorite due to the presence of the performance of all resin systems. LIGHT WEIGHT
For chemical service that requires Bromine. Standard Conley corrosion CONLEY WEIR TYPE DIAPHRAGM
Vinyl Ester, Conley offers corrosion barriers are 60 mils, and are manufac- VALVES have the following outstanding FULL PRESSURE RATED DUAL CONTAINMENT DIAPHRAGM VALVE
barriers with Derakane Epoxy Vinyl tured with a double Nexus veil to STANDARD features: CARRIER AND CONTAINMENT MATERIAL SPECIFICATIONS AND PART NUMBERS FOR
Esters 8084, 411, 441-400, 470, and increase corrosion and abrasion resis- FLANGED OR CEMENT SOCKET DUAL CONTAINMENT WEIR VALVES
the 510 series. Derakane 8084, with tance. JOINING SYSTEM. VISIBLE EXTERNAL
high tensile elongation(10-12%) pro- Conley is unique in offering a Furan
INDICATION NUMBERS PART DESCRIPTION
vides elasticity and toughness, and corrosion barrier for use with chlorinated SERVICEABLE THROUGH
has shown improved resistance in solvents and organic acids, providing 1 Comp. Valve Assembly
TOP FLANGE - VALVE IN LINE
3 Epoxy, Vinyl Ester, Furan
2 Body & Annulus Resin Corrosion Barrier
EXTERNAL ACTUATION -
MANUAL / ELECTRONIC / 4 3 Indicating Stem Poly Pro
DIAPHRAGM PNEUMATIC / HYDRAULIC
MATERIAL SPECIFICATIONS AND PART NUMBERS FOR 4 Wheel Handle Fiber-Forged
OSHA APPROVED LOCK- 7
WEIR VALVES ING DEVICE AVAILABLE 5 Wheel Handle Seals Teflon and Viton
UPON REQUEST 5
NUMBERS PART DESCRIPTION 6 Wheel Handle Ext. Shaft 316 Stainless Steel
VITON AND TEFLON 6
1 Comp. Valve Assembly DOUBLE O-RINGS AND 7 Wheel Handle Coupler Fiber-Forged
2 Body
Epoxy,Vinyl Ester,Furan Resin
Inner liner, axial oriented cloth
C SEALS FOR GREATER
RELIABILITY AND 8 Bonnet Fiber-Forged
and E-glass strand filament CHEMICAL RESISTANCE
wound cage, encapsulated in
8 9 Induction Assembly Steel-Navel Brass
Fiber-Forged High Performance
100% SEAL ON VALVE AND 9
Composite exterior. 10 Compressor Fiber-Forged
CONTAINMENT
3 Indicating Stem Poly Pro 11 Valve Hardware 316 Stainless Steel
316 STAINLESS STEEL 10
Hand Wheel
Fiber-Forged High Performance HARDWARE 12 Diaphragm Hypalon
4 Composite.

5 Seals Teflon and Viton WIDE RANGE OF SEAT 13 Containment Lid Fiber-Forged
AND DIAPHRAGM 1
Fiber-Forged High Performance MATERIALS - TEFLON / Diaphragm Available in R2 Teflon, EPDM, Viton, Black Butyl,
6 Bonnet Composite.
VITON / HYPALON / White Butyl, Neoprene National Rubber and Buna-N.
7 Induction Assembly Steel-Naval Brass EPDM / BUNA-N
Single and Dual Containment Parts for Swing Check Valves
Fiber-Forged High Performance
8 Compressor Composite.
AVAILABLE IN ALL OPTION- are identical, with the following three exceptions:
AL CONLEY PIPING RESIN
9 External Hardware 316 Stainless Steel SYSTEMS: EPOXY - Swing Check Valves Exceptions:
VINYL ESTER -
10H Diaphragm Hypalon DERAKANE 8084,411,441, NUMBER PART DESCRIPTION
2
470 AND 510 SERIES -
Diaphragm Available in R2 Teflon, EPDM, Viton, Black Butyl, 1 Comp. Valve Assembly
FURAN - QUACORR
White Butyl, Neoprene, Natural Rubber, and Buna-N.
2 Valve Body & Annulus
Fiber-Forged is a High Performance Conley Composite
Reg. Trade Mark of E.I.DuPont de Nemours 14 Containment Lid Fiber-Forged

CONTENTS FOR ASSISTANCE IN VALVE SELECTION CALL 800-331-5502


Conley F.R.P. Double Containment Valves Corrosion Resistant Factory Tested
Once again Conley renowned reliability is 60 MILS NEXUS REINFORCED - INDUCTION ASSEMBLY BUSHING
Corporation leads the achieved through uniform CORROSION BARRIER AVAILABLE NAVAL BRASS TO REDUCE
WITH OPTIONAL RESIN SYSTEMS - CORROSION AND ELIMINATE
Fiberglass Reinforced design of the corrosion EPOXY / VINYL ESTER / FURAN BONNET GREASE FITTINGS
Piping Industry with inno- barrier, providing a fully AROMATIC AMINE CURED EPOXY VERTICAL OR HORIZONTAL
vative engineering and integrated component FILAMENT WOUND CAGE MOUNTING
FIBER-FORGED EXTERIOR CORRO- IN-LINE SERVICEABILITY WITH-
design by introducing a within the Carrier and
SION / IMPACT / UV LIGHT OUT REMOVAL FROM SYSTEM
full line of Dual Containment Piping. With RESISTANT FLANGE DIMENSIONS SAME AS
Containment Valves. Using increasing requirements for CUSTOM COLORS AVAILABLE METAL VALVES - SIMPLIFIED
over 40 years of valve and dual containment piping in FOR LINE CODE DESIGNATION REPLACEMENT
DIAPHRAGM - HYPALON STAN- ACTUATION - MANUAL / ELEC-
piping technology, Conley most of the applications in DARD / OPTIONAL - R2 TEFLON / TRIC / PNEUMATIC / HYDRAULIC
designed these Dual the CPI, valving has EPDM / VITON / BUNA- N (AND CONLEY VALVES ARE LIGHT-
Containment Valves to valve and containment have become a problem area OTHER COMMON ELASTOMERS) WEIGHT### - METAL COUNTER-
ALL EXTERNAL HARDWARE 316 PARTS ARE GENERALLY 2 TO 3
solve your fluid processing a filament wound CAGE, and from design, through
STAINLESS TIMES HEAVIER AND REQUIRE
needs now, and right into an external corrosion barrier installation and mainte- ADDITIONAL SUPPORTS
the 21st Century. Meeting with high impact resistance nance. The Conley Dual
RCRA, EPA, and OSHA as well as a 15 year guaran- Containment Valves, with WEIR VALVE DIMENSIONS
requirements for the han- tee against UV light degra- uniform dimensions, allow 3
SIZE A SCKT DPTH C WEIGHTS
dling and transporting of dation. Conley Dual Contain- valve usage in fluid pro-
1.5 6 1/2 15/16 7 3/8 6LBS
hazardous fluids, Conley's ment Valves are engineered cessing to be standardized, 4
"State of the Art" Dual enabling valves to be 2 7 1/2 1 1/2 7 5/8 8LBS
to simplify process design,
Containment Valves are installation, and mainte- installed wherever 7 3 10 2 10 3/16 19LBS
manufactured with the nance. Routine service required, instead of 4 12 1/2 2 5/8 11 7/8 29LBS
5
same "Commitment to access through the lid with wherever they can be 6 16 3 1/2 17 11/16 65LBS
Excellence" that has made 6
the Valve in place reduces conveniently located. All weights standard shipping weights and may vary slightly
our Single Containment system down time. Conley's
Valves industry leaders for
C
over 4 decades. Our Dual 8
Containment Valves are 9
3 WEIR VALVE CV RATING
manufactured with stan-
dard Conley components, 4
%OPEN 1.5 2 3 4 6
so YOU as the end user can 6 10
10 5.3 10 42 60 103
be assured these products 13
20 14.9 22 70 120 270
are backed by years of suc- 1
5 30 25 36 99.5 165 395
cessful service in corrosive
40 30 51 120.5 215 497
environments.
7 50 36.5 65.5 140 245 583
Conley Dual Containment
9 60 38 69 150 270 630
Valves offer a standard
dimension lightweight 70 40 70 168 280 669
8
product that is manufac- 80 41 70 170 285 678
tured with a broad spec- 90 40 68 177 290 685
11 2
trum of optional corrosion 100 39 67 176 285 690
10 CV Ratings apply to both Flanged and Cement Valves.
barrier resin systems,
CV Ratings
from Epoxy, and Vinyl 12 A Valve Coefficient of flow represents the flow of water in
gallons per minute with 1 PSI drop through the valve
Esters, to Furan. Both 2

CONTENTS FOR ASSISTANCE IN VALVE SELECTION CALL 800-331-5502


Conleys F.R.P. Swing Check Valve Corrosion Resistant-Lightweight-Durable
Developed in the early SWING GATE FIBER-FORGED REDUCED SYSTEM DOWN
TIME FOR ROUTINE MAINTE- SWING CHECK VALVE DIMENSIONS
1980's our Vaaler Award NANCE
winning Swing Check HORIZONTAL OR VERTICAL SIZE A B C WEIGHTS
MOUNT WITH LIGHTWEIGHT - METAL
Valve is available in a UNRESTRICTED FLOW
COUNTER PARTS ARE 2 8 1 1/2 4 6LBS
broad spectrum of corro- GENERALLY 2 TO 3 TIMES
HEAVIER, AND REQUIRE 3 9 1/2 2 5 1/4 13LBS
sion resistant thermoset- FULL SERVICEABILITY ADDITIONAL SUP PORTS.
THROUGH LID / VALVE IN 4 11 1/2 2 5/8 6 24LBS
ting resins, from the PLACE
6 14 3 1/2 8 5/8 53LBS
Derakane Epoxy Vinyl
All weights standard shipping weights and may vary slightly
Esters 8084, 411, 441-
400, 470, and the 510
series, to QuaCorr Furan. 2
Of course, Conley
Corporation's renowned 3
aromatic amine cured
Epoxy resin system, with
a 40 year history in the
piping industry, is also 4
available. Featuring our
STANDARD DOUBLE 6
NEXUS veil reinforced
CORROSION BARRIER, 5
FILAMENT WOUND
CAGE, and Trademark
"FIBER-FORGED" EXTERI-
OR CORROSION BARRIER,
Conley's Swing Check B
Valve has, in addition, the
following Standard
Features:
A
FLANGE AND CEMENT MATERIAL SPECIFICATIONS & PART NUMBERS
SOCKET JOINING SYSTEM
60 MIL NEXUS REINFORCED
NUMBER PART DESCRIPTION
CORROSION BARRIER
/AVAILABLE IN ALL
1 Complete Valve Asmbly.
OPTIONAL RESIN SYTEMS-
EPOXY/VINYL ESTER/FURAN 2 Cap Fiber-Forged

AROMATIC AMINE CURED 3V O-Ring Viton


EPOXY FILAMENT WOUND C
CAGE 4 Disc Hanger Fiber-Forged
FIBER-FORGED EXTERIOR 5V Disc Asmbly Std.Seat Fiber-Forged Viton
CORROSION RESISTANT /
IMPACT RESISTANT / UV 6 Disc Pin Teflon
LIGHT RESISTANT
O-Ring and Seat Material available in EPDM, Hypalon, Black Butyl,
CUSTOM COLOR AVAILABLE Neoprene, Natural Rubber, Buna N and Teflon.
FOR LINE CODE DESIGNTION

CONTENTS FOR ASSISTANCE IN VALVE SELECTION CALL 800-331-5502


Conleys F.R.P. Swing Check Valve Corrosion Resistant-Lightweight-Durable
Developed in the early SWING GATE FIBER-FORGED REDUCED SYSTEM DOWN
TIME FOR ROUTINE MAINTE- SWING CHECK VALVE DIMENSIONS
1980's our Vaaler Award NANCE
winning Swing Check HORIZONTAL OR VERTICAL SIZE A B C WEIGHTS
MOUNT WITH LIGHTWEIGHT - METAL
Valve is available in a UNRESTRICTED FLOW
COUNTER PARTS ARE 2 8 1 1/2 4 6LBS
broad spectrum of corro- GENERALLY 2 TO 3 TIMES
HEAVIER, AND REQUIRE 3 9 1/2 2 5 1/4 13LBS
sion resistant thermoset- FULL SERVICEABILITY ADDITIONAL SUP PORTS.
THROUGH LID / VALVE IN 4 11 1/2 2 5/8 6 24LBS
ting resins, from the PLACE
6 14 3 1/2 8 5/8 53LBS
Derakane Epoxy Vinyl
All weights standard shipping weights and may vary slightly
Esters 8084, 411, 441-
400, 470, and the 510
series, including Ashland's 2
Hetron 922 and 980, to
QuaCorr Furan. 3
Of course, Conley
Corporation's renowned
aromatic amine cured
Epoxy resin system, with 4
a 40 year history in the
piping industry, is also 6
available. Featuring our
STANDARD DOUBLE 5
NEXUS veil reinforced
CORROSION BARRIER,
FILAMENT WOUND
CAGE, and Trademark
"FIBER-FORGED" EXTERI- B
OR CORROSION BARRIER,
Conley's Swing Check
Valve has, in addition, the
following Standard A
Features: MATERIAL SPECIFICATIONS & PART NUMBERS
FLANGE AND CEMENT
SOCKET JOINING SYSTEM
NUMBER PART DESCRIPTION

60 MIL NEXUS REINFORCED 1 Complete Valve Asmbly.


CORROSION BARRIER
/AVAILABLE IN ALL 2 Cap Fiber-Forged
OPTIONAL RESIN SYTEMS-
EPOXY/VINYL ESTER/FURAN 3V O-Ring Viton
C
AROMATIC AMINE CURED 4 Disc Hanger Fiber-Forged
EPOXY FILAMENT WOUND
CAGE 5V Disc Asmbly Std.Seat Fiber-Forged Viton
FIBER-FORGED EXTERIOR 6 Disc Pin Teflon
CORROSION RESISTANT /
IMPACT RESISTANT / UV O-Ring and Seat Material available in EPDM, Hypalon, Black Butyl,
LIGHT RESISTANT Neoprene, Natural Rubber, Buna N and Teflon.
CUSTOM COLOR AVAILABLE
FOR LINE CODE DESIGNTION

CONTENTS FOR ASSISTANCE IN VALVE SELECTION CALL 800-331-5502


Conley F.R.P. Double Containment Valves Corrosion Resistant Factory Tested
Once again Conley renowned reliability is 60 MILS NEXUS REINFORCED - INDUCTION ASSEMBLY BUSHING
Corporation leads the achieved through uniform CORROSION BARRIER AVAILABLE NAVAL BRASS TO REDUCE
WITH OPTIONAL RESIN SYSTEMS - CORROSION AND ELIMINATE
Fiberglass Reinforced design of the corrosion EPOXY / VINYL ESTER / FURAN BONNET GREASE FITTINGS
Piping Industry with inno- barrier, providing a fully AROMATIC AMINE CURED EPOXY VERTICAL OR HORIZONTAL
vative engineering and integrated component FILAMENT WOUND CAGE MOUNTING
FIBER-FORGED EXTERIOR CORRO- IN-LINE SERVICEABILITY WITH-
design by introducing a within the Carrier and
SION / IMPACT / UV LIGHT OUT REMOVAL FROM SYSTEM
full line of Dual Containment Piping. With RESISTANT FLANGE DIMENSIONS SAME AS
Containment Valves. Using increasing requirements for CUSTOM COLORS AVAILABLE METAL VALVES - SIMPLIFIED
over 40 years of valve and dual containment piping in FOR LINE CODE DESIGNATION REPLACEMENT
DIAPHRAGM - HYPALON STAN- ACTUATION - MANUAL / ELEC-
piping technology, Conley most of the applications in DARD / OPTIONAL - R2 TEFLON / TRIC / PNEUMATIC / HYDRAULIC
designed these Dual the CPI, valving has EPDM / VITON / BUNA- N (AND CONLEY VALVES ARE LIGHT-
Containment Valves to valve and containment have become a problem area OTHER COMMON ELASTOMERS) WEIGHT### - METAL COUNTER-
ALL EXTERNAL HARDWARE 316 PARTS ARE GENERALLY 2 TO 3
solve your fluid processing a filament wound CAGE, and from design, through
STAINLESS TIMES HEAVIER AND REQUIRE
needs now, and right into an external corrosion barrier installation and mainte- ADDITIONAL SUPPORTS
the 21st Century. Meeting with high impact resistance nance. The Conley Dual
RCRA, EPA, and OSHA as well as a 15 year guaran- Containment Valves, with WEIR VALVE DIMENSIONS
requirements for the han- tee against UV light degra- uniform dimensions, allow 3
SIZE A SCKT DPTH C WEIGHTS
dling and transporting of dation. Conley Dual Contain- valve usage in fluid pro-
1.5 6 1/2 15/16 7 3/8 6LBS
hazardous fluids, Conley's ment Valves are engineered cessing to be standardized, 4
"State of the Art" Dual enabling valves to be 2 7 1/2 1 1/2 7 5/8 8LBS
to simplify process design,
Containment Valves are installation, and mainte- installed wherever 7 3 10 2 10 3/16 19LBS
manufactured with the nance. Routine service required, instead of 4 12 1/2 2 5/8 11 7/8 29LBS
5
same "Commitment to access through the lid with wherever they can be 6 16 3 1/2 17 11/16 65LBS
Excellence" that has made 6
the Valve in place reduces conveniently located. All weights standard shipping weights and may vary slightly
our Single Containment system down time. Conley's
Valves industry leaders for
over 4 decades. Our Dual 8
Containment Valves are 9
3 WEIR VALVE CV RATING
manufactured with stan-
dard Conley components, 4
%OPEN 1.5 2 3 4 6
so YOU as the end user can 6 10
10 5.3 10 42 60 103
be assured these products 13
20 14.9 22 70 120 270
are backed by years of suc- 1
5 30 25 36 99.5 165 395
cessful service in corrosive
40 30 51 120.5 215 497
environments.
7 50 36.5 65.5 140 245 583
Conley Dual Containment
9 60 38 69 150 270 630
Valves offer a standard
dimension lightweight 70 40 70 168 280 669
8
product that is manufac- 80 41 70 170 285 678
tured with a broad spec- 90 40 68 177 290 685
11 2
trum of optional corrosion 100 39 67 176 285 690
10 CV Ratings apply to both Flanged and Cement Valves.
barrier resin systems,
CV Ratings
from Epoxy, and Vinyl 12 A Valve Coefficient of flow represents the flow of water in
gallons per minute with 1 PSI drop through the valve
Esters, to Furan. Both 2

CONTENTS FOR ASSISTANCE IN VALVE SELECTION CALL 800-331-5502


Conleys Weir Style Diaphragm Valve State of the Art Corrosion Resistant
Developed originally in 1953 as toughness, and has shown improved corrosion barrier for use with chlorinat- CONLEY DUAL CONTAINMENT AVAILABLE WITH FIRE
the worlds FIRST Fiberglass resistance in abrasive fluid service when ed solvents and organic acids, providing VALVES FEATURE: RETARDANT RESINS
Reinforced Thermosetting Resin compared to the standard Bis-A 411 FRP Valves where stainless steel has
Valve, the Conley Weir Type resin. Derakane 411 and Hetron 922 been the only previous option. NEXUS REINFORCED
The renowned strength of Conley CORROSION BARRIER ABRASION RESISTANT
Diaphragm Valve is available in a have outstanding corrosion resistance to
wide range of optional resin systems. 210 F., and as temperatures move above Valves is due to the FILAMENT WOUND SYSTEMS AVAILABLE
The Conley Epoxy corrosion barrier is the 210-220 F. range, Derakane 441- CAGE, manufactured with aromatic FILAMENT WOUND CAGE
aromatic amine cured, has a HDT 400 and Hetron 980 offer HDTs of 245 amine cured Epoxy resin for superior CUSTOM COLORS
FIBER-FORGED EXTERIOR
over 300 degrees F., and over 40 and 250F. Derakane 470 is a novalac HDT performance. The Valve is encap-
CORROSION RESISTANT / AVAILABLE FOR LINE
years of successful use in corrosive resin which performs well in high tem- sulated in our Trademarked Fiber- IMPACT RESISTANT / UV CODE DESIGNATION
environments. Conley only uses pre- perature service. The Brominated resins, Forged EXTERIOR CORROSION BARRI- LIGHT RESISTANT
mium Epoxy resins from Shell, Dow, the 510 series, offer fire retardant prop- ER, providing increased impact resis-
and Ciba-Geigy. erties, and research has shown improved tance and UV light resistance as well. LIGHT WEIGHT
For chemical service that requires chemical resistance to Sodium Oven post curing insures optimum
Vinyl Ester, Conley offers corrosion Hypochlorite due to the presence of the performance of all resin systems. FULL PRESSURE RATED DUAL CONTAINMENT DIAPHRAGM VALVE
barriers with Derakane Epoxy Vinyl Bromine. Standard Conley corrosion CONLEY WEIR TYPE DIAPHRAGM CARRIER AND CONTAINMENT MATERIAL SPECIFICATIONS AND PART NUMBERS FOR
Esters 8084, 411, 441-400, 470, and barriers are 60 mils, and are manufac- VALVES have the following outstanding DUAL CONTAINMENT WEIR VALVES
the 510 series, as well as Ashland tured with a double Nexus veil to STANDARD features: VISIBLE EXTERNAL
Hetron 922 and 980. Derakane increase corrosion and abrasion resis- FLANGED OR CEMENT SOCKET
INDICATION NUMBERS PART DESCRIPTION
8084, with high tensile elonga- tance. JOINING SYSTEM.
SERVICEABLE THROUGH 1 Comp. Valve Assembly
tion(10-12%) provides elasticity and Conley is unique in offering a Furan TOP FLANGE - VALVE IN LINE
2 Body & Annulus Epoxy, Vinyl Ester, Furan
EXTERNAL ACTUATION - Resin Corrosion Barrier
MANUAL / ELECTRONIC / 3 Indicating Stem Poly Pro
DIAPHRAGM PNEUMATIC / HYDRAULIC
MATERIAL SPECIFICATIONS AND PART NUMBERS FOR 4 Wheel Handle Fiber-Forged
OSHA APPROVED LOCK-
WEIR VALVES ING DEVICE AVAILABLE 5 Wheel Handle Seals Teflon and Viton
UPON REQUEST
NUMBERS PART DESCRIPTION 6 Wheel Handle Ext. Shaft 316 Stainless Steel
VITON AND TEFLON
1 Comp. Valve Assembly DOUBLE O-RINGS AND 7 Wheel Handle Coupler Fiber-Forged
2 Body
Epoxy,Vinyl Ester,Furan Resin
Inner liner, axial oriented cloth
C SEALS FOR GREATER
RELIABILITY AND 8 Bonnet Fiber-Forged
and E-glass strand filament CHEMICAL RESISTANCE
wound cage, encapsulated in 9 Induction Assembly Steel-Navel Brass
Fiber-Forged High Performance
100% SEAL ON VALVE AND
Composite exterior. 10 Compressor Fiber-Forged
CONTAINMENT
3 Indicating Stem Poly Pro 11 Valve Hardware 316 Stainless Steel
316 STAINLESS STEEL
Hand Wheel
Fiber-Forged High Performance HARDWARE 12 Diaphragm Hypalon
4 Composite.

5 Seals Teflon and Viton WIDE RANGE OF SEAT 13 Containment Lid Fiber-Forged
AND DIAPHRAGM
Fiber-Forged High Performance MATERIALS - TEFLON / Diaphragm Available in R2 Teflon, EPDM, Viton, Black Butyl,
6 Bonnet Composite.
VITON / HYPALON / White Butyl, Neoprene National Rubber and Buna-N.
7 Induction Assembly Steel-Naval Brass EPDM / BUNA-N
Single and Dual Containment Parts for Swing Check Valves
Fiber-Forged High Performance
8 Compressor Composite.
AVAILABLE IN ALL OPTION- are identical, with the following three exceptions:
AL CONLEY PIPING RESIN
9 External Hardware 316 Stainless Steel SYSTEMS: EPOXY - Swing Check Valves Exceptions:
VINYL ESTER -
10H Diaphragm Hypalon DERAKANE 8084,411,441, NUMBER PART DESCRIPTION
470 AND 510 SERIES -
Diaphragm Available in R2 Teflon, EPDM, Viton, Black Butyl, 1 Comp. Valve Assembly
FURAN - QUACORR
White Butyl, Neoprene, Natural Rubber, and Buna-N.
2 Valve Body & Annulus
Fiber-Forged is a High Performance Conley Composite
Reg. Trade Mark of E.I.DuPont de Nemours 14 Containment Lid Fiber-Forged

CONTENTS FOR ASSISTANCE IN VALVE SELECTION CALL 800-331-5502


Factory Tested Replacement Parts Conley Corporation Valve History
To simplify the valve ordering process, the Conley Valve Division has developed a valve The roots of Conley sion barrier is preferred, maceutical industry.
and parts numbering code that will facilitate order processing and help us expedite our Fiberglass Reinforced Conley offers a wide variety of Conley Valves develop their
Valve Products to You. The numbering code is as follows: Thermosetting Resin Valves resin options, using premium renowned strength with the fil-
EXAMPLE began with co-invention of quality raw materials from ament wound Epoxy cage, and
the FRP Industry by Ed Dow and Ashland Chemical are unique in offering a 15
If you need : a 2Swing Check Valve with a Dow Derakane 441-400 Corrosion Barrier,
Conley. Conley Corporation Companies, including year guarantee against UV
THEN YOU ORDER: SC2F441-1 WHICH IS:
manufactured the first light degradation with the
SC=SWING CHECK 2=SIZE F=FLANGED 441-400=RESIN TYPE 1=PART CODE # Fiberglass Reinforced Fittings Fiber-Forged exterior corrosion
in the world, and held the barrier.
YOU WILL RECEIVE: A complete Valve, tagged SC2F441-1-999 ( The last numbers original world patents. Looking forward to the 21st
are the serial numbers, placed on complete valves and valve bodies only) Recognizing the need for Century, the Conley Valve
valves that would perform Division again led the
VALVE PARTS DESIGNATION CODE within the same parameters
as the newly developed fit-
Fiberglass Reinforced Piping
Industry with innovative engi-
VALVE TYPES FURAN ..................................FN Compressor ..............................10. tings, the Conley Valve was neering and design, and
Swing Check ..........................SC ABRASION ............................AB Valve Hardware ........................11. introduced in 1953 and was proudly introduced Conley
Diaphragm (WEIR)................DW Diaphragm (Hypalon) ............12. manufactured with the same Dual Containment Valves in
SWING CHECK PARTS Containment Lid ......................13.
Basket Strainer ......................BS exacting standards as Conley 1993. In 1994, Conley Valves
DESIGNATION Cap ..........................................14.
VALVE SIZE DESIGNATION filament wound fittings. offered Fiberglass Reinforced
Complete Valve..........................1 Disc Hanger..............................15. With these products,
STANDARD VALVES Basket Strainers. These stan-
Cap ............................................2 Disc Assembly (Viton) ............16. Conley established the high
1/2 ..........................................5 dard dimension products
O-Ring (Viton) .........................3 O-Ring (Viton)........................17. standards of Quality that have
1 1/2 ..................................1.5 remove problem areas in
Disc Hanger ..............................4 been the benchmark of our
2..............................................2 Indicates standard product. system design, and offer end
Disc Assembly (Viton) ............5 Corrosion Piping Systems for
3..............................................3 users a congruous corrosion
Disc Pin ....................................6 See list for other options. over 40 years. Continuing Ed Conley - Founder
4..............................................4 this legacy into the 1980s, barrier with reliable perfor-
6..............................................6 DIAPHRAGM (WEIR) PARTS # FACTORY TESTED Conley introduced the first Derakane Epoxy Vinyl mance backed by four decades
Complete Valve..........................1 REPLACEMENT PARTS Fiberglass Swing Check Valve, Esters* 8084, 411, 441-400, of successful history serving
DUAL CONTAINMENT VALVES Body ........................................2 Should service be required, the winning the TOP HONORS 470 and the 510 series as well the needs of the fluid process-
2/4 ..........................................24 Indicating Pin ..........................3 Conley Valve Division has a full recognition of the Chemical as Hetron ** 922 and 980. ing industry. The Conley
2/6 ..........................................26 Hand Wheel ..............................4 range of replacement parts ready Processing Industry in 1986 With Furan resin, Conley Commitment to Excellence
3/6 ..........................................36 Seals ........................................5 to install with a minimum of sys- with the Chemical Corporation expands valve per- pledges to YOU, not only
3/8 ..........................................38 Bonnet ......................................6 tem down time. All parts undergo Processing VAALER AWARD, formance into chlorinated sol- Quality in Product, Sales, and
Induction Assembly ..................7 the same rigorous testing judged as a major contribu- vent service, replacing stainless Service, but in Research and
4/6 ..........................................46
program as the complete Conley
tion toward more efficient and steel, particularly in the phar- Development as well.
4/8 ..........................................48 Compressor ..............................8
effective operation of plants in
6/8 ..........................................68 External Hardware ....................9 Valves. (Conley does recommend
the Chemical Processing
6/10 ......................................610 Diaphragm (Hypalon) ............10 routine testing after replacement). Industry.
VALVE BODY STYLE Indicates standard product To expedite ordering replacement Conley Valves are available
DESIGNATION see list for other options parts, the Conley Valve Division with a broad selection of
Flanged ....................................F uses part number designations optional corrosion barrier sys-
DUAL CONTAINMENT tems, beginning with our aro-
Socket (cement) ........................S that are compatible with the Valve
PARTS DESIGNATION # matic amine cured Epoxy cor-
Dual Containment ..................DC traceability code.
Complete Valve Assembly ........1 rosion barrier. This system
VALVE CORROSION Body And Annulus ..................2 Each Conley Valve type has a has very high chemical resis-
BARRIER RESIN INNER LINER Indicating Stem ........................3 parts schematic in the appropriate tance, develops a heat deflec-
Epoxy ......................................E Wheel Handle ..........................4 section of the Conley Valve tion temperature (HDT) in
Wheel Handle Seals ..................5 Brochure to assist you when excess of 300 degrees F., and
VINYL ESTERS
Wheel Handle Extension Shaft ......6 ordering factory tested replace- has over 40 years of success-
8084 ......................................80
Wheel Handle Coupler ..............7 ment parts. ful performance in corrosive
411/ 922 ..............................922
Bonnet ......................................8 environments.
441- 400 ..............................441
Induction Assembly ..................9 When a Vinyl Ester corro-
470 ......................................470

CONTENTS FOR ASSISTANCE IN VALVE SELECTION CALL 800-331- 5502 * Trademark of The Dow Chemical Company. ** Registered Trademark of Ashland Oil Inc.
Conley Valves

Conley Valves
2795 East 91st St. Tulsa, Oklahoma 74137
(918)-299-5051 1-94
CONTENTS