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Heat exchanger is a device that built for efficient heat transfer from one medium to
another. There are two type of flow in double pipe heat exchanger that is counter-flow and
co-current flow. Both hot and cold fluids enter the heat exchanger at the same end and
move in the same direction in parallel flow (co-current). On the other hand, the hot and
cold fluids enter the heat exchanger at opposite ends and flow in opposite directions in
counter flow. The heat exchanger also affected by hot water temperature inlet and the flow
rate variation. Hot water taken from the pump are discharge while the cold water is taken
from the pipe. Both hot and cold water passes through along the concentric tube and the
experiment of counter and co-current was carried out. On the panel, the stabilized
temperatures that appear were taken.
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TABLE OF CONTENTS.
Abstract 1
Table of content 2
1.0 Introduction 3
2.0 Objectives 5
3.0 Theory 6
4.0 Diagram and Description of Apparatus 9
5.0 Experimental Procedures 11
6.0 Result and Discussions 13
7.0 Sample Calculation 18
8.0 Conclusions and Recommendations 21
9.0 References 23
10.0 Appendices 24
1.0 INTRODUCTION.
Heat exchanger is an equipment built for efficient heat transfer from one medium to
another. Different applications of heat exchanger require different types of hardware and
configurations of heat transfer equipment. There are several types of heat exchanger such
as double pipe heat exchanger, compact heat exchanger, shell-and-tube heat exchanger
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and plate and frame heat exchanger. In this experiment, double pipe heat exchanger was
Heat exchangers are a device that exchanges the heat between two fluids of different
temperatures that are separated by a solid wall. The temperature gradient or the
differences in temperature facilitate this transfer of heat. Transfer of heat happens by three
principle means: radiation, conduction and convection. In the use of heat exchangers
radiation does take place. However, in comparison to conduction and convection, radiation
does not play a major role. Conduction occurs as the heat from the higher temperature
fluid passes through the solid wall. To maximize the heat transfer, the wall should be thin
and made of a very conductive material. The biggest contribution to heat transfer in a heat
Double-pipe heat exchanger is the simplest type of heat exchanger consists of two
concentric pipes of different diameter. One fluid in a double-pipe heat exchanger flows
through the smaller pipe while the other fluid flows through the annular space between the
two pipes. Two types of flow arrangement are possible in a double-pipe heat exchanger is
in parallel flow ( co-current ) or counter flow. In parallel flow (co-current), both hot and cold
fluids enter the heat exchanger at the same end and move in the same direction. In
counter flow, on the other hand, the hot and cold fluids enter the heat exchanger at
additional resistance to heat exchanger and cause the rate of heat transfer in a heat
exchanger to decrease. The net effect of these accumulations on heat transfer is represent
by a fouling factor Rf, which is a measure of the thermal resistance introduced by fouling.
3
The most common type of fouling is the precipitation of solid deposits in a fluid on the heat
transfer surfaces. This type of fouling can be notice by a layer of calcium-based deposits
on the surfaces at which boiling occurs. This is especially the case in areas where the
water is hard. The scales of such deposits come off by scratching, and the surfaces can be
cleaned of such deposits by chemical treatment. Another form of fouling, which is common
in the chemical process industry, is corrosion and other chemical fouling. This form of
fouling can be avoided by coating metal pipes with glass or using plastics pipes instead of
metal ones. Heat exchanger may also be fouled by the growth of algae in warm fluids. This
type of fouling is called biological fouling and can be prevented by chemical treatment. The
fouling factor depends on the operating temperature and the velocity of the fluids, as well
as the length of service. Fouling increases with increasing temperature and decreasing
velocity. They are widely used in space heating, refrigeration, air conditioning, power
plants, chemical plants, petrochemical plants, petroleum refineries, natural gas processing,
2.0 OBJECTIVES.
working principles of a concentric tube heat exchanger operating under co-current and
counter current flow conditions. Then, the objectives in the experiment C is demonstrate
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the effect of hot water temperature variation on the performance characteristics of a
concentric tube heat exchanger and experiment D is to demonstrate the effect of flow rate
3.0 THEORY.
Incorporeal and Dewitt (1996). Also in this same textbook is the derivation of how transient
The simplest type of heat exchanger is a double-pipe heat exchanger consists of two
concentric pipes of different diameter. In a double-pipe heat exchanger, one fluid flows
through the smaller pipe while the other fluid flows through the annular space between the
two pipes. There was two types of flow arrangement are possible in a double-pipe heat
exchanger is in parallel flow (co-current) or counter flow. Both hot and cold fluids enter the
heat exchanger at the same end and move in the same direction in parallel flow (co-
current). On the other hand, the hot and cold fluids enter the heat exchanger at opposite
5
The counter current design is the most efficient, because it can transfer the most heat
from the heat transfer medium due to the fact that the average temperature difference
along any unit length is greater. In a co-current flow heat exchanger, the fluids travel
Before calculating the overall heat-transfer coefficient U, power emitted and power
absorbed must be calculated first to determine the value of power lost by using formula:
power absorbed
100
Efficiency = power emitted
determine the heat transferred from the inner pipe to the outer pipe. This coefficient takes
into account all of the conductive and convective resistances (k and h, respectively)
between fluids separated by the inner pipe. For a double-pipe heat exchanger the overall
power absorbed
Overall heat transfer coefficient U = tm area
Where,
6
= ( 3.142 x 0.015 x 1.36 ) m2
= 0.0641 m2
temperature difference to use in heat transfer calculations. The equation for the log-mean
t 1 t 2
Log mean temperature difference tm = t1
ln
t2
The only part of the overall heat-transfer coefficient that needs to be determined is
the convective heat-transfer coefficients. Correlations are used to relate the Reynolds
vd
Reynold number, Re =
and if reynold number greater than 4000 it will be considered to be turbulent flow. Then
entry lengths must to calculate to determine whether it fully develops or developing region,
but in this experiment we assume the flow in tubes is turbulent and fully developing region.
7
This gives a Nusselt number that can then be use to find h value.
Last but not least, percentage error must be calculating to found out how much error
in this experiment. Before we calculated the percentage error, we must calculated first the
theoretical heat coefficient because to calculate the error, the theoretical heat coefficient
must be subtract the experimental heat coefficient and then divide by theoretical heat
coefficient. The formula used to calculate the theoretical heat coefficients is:
Theoretical heat coefficient, 1/ UAt = 1/ hAc [cold side] + 1/ hAh [hot side]
Where,
= density
= dynamic viscosity
Cp = specific heat
K = thermal conductivity
D = diameter of pipe
8
10
00
1
1 9
2
12
11
13
7
8
6
1. Flowrate indicator
2. Temperature indicator
3. Temperature controller
4. Main switch
5. Concentric tube
6. Selector valve
7. Flowmeter
8. Control valve
9. Control valve
10. Flowmeter
11. Cold water inlet
12. Cold water outlet
13. Hot water inlet
9
17
14
16 15
Before started the experiment make sure all valve is closed. After that, opened the water
supplies and main switch and then opened the water pump.
1. Set cold water flow direction control valve for co-current flow. Opened the valve V1
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4. Recorded the hot water and cold water temperature at inlet, midpoint and outlet once
1. Set cold water flow direction control valve for counter flow. Closed the valve V1 and
1. Set cold water flow direction control valve for counter flow. Closed the valve V1 and
stabilized for a range of hot water inlet temperature as set on the controller.
1. Set cold water flow direction control valve for counter flow. Closed the valve V1 and
stabilized for a range of hot water flow rates whilst maintained a constant cold water flow
rate.
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6.0 RESULT AND DISCUSSION.
RESULT.
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EXPERIMENT B: COUNTER-CURRENT FLOW ARRANEMENT.
Readings
13
Readings
Temp TT1 TT2 TT3 TT4 TT5 TT6
Set (tHin) (tHmid) (tHout) (tCout) (tCmid) (TcIn)
o o o o 0 o o
C C C C C C C
14
4.0 60.4 57.7 54.6 42.4 37.6 30.6
Discussion.
In the experiment A, the test are conducted under co-current flow and in the
experiment B the test are conducted under counter current flow. The value of power lost in
experiment A is 123.86W is much greater than experiment B that is 9.26W but value of
experiment A (co-current). The counter current design is the most efficient, because it can
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transfer the most heat from the heat transfer medium due to the fact that the average
temperature difference along any unit length is greater. In a co-current flow heat
exchanger, the fluids travel roughly perpendicular to one another through the exchanger.
The higher the value of reynold number, Re the higher the value of surface heat
transfer coefficient, h.
In the experiment A and B, the value of the experimental U is higher than value of
theoretical U. The water could affect the efficiency of water by composition in the water.
The water supplies could contain contaminant such as sand, dust, microorganism and
others that can be affect the result and heat exchanger cannot work with efficiently. There
are several common problems that always happen in the heat exchanger such as fouling,
But there are several problems when conducting this experiment such as, the value
of power absorbed is much greater than power emitted. This happen because, something
in the heat exchanger makes the cooling water heating more than it supplies, so the value
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2.0 L 984.71kg 4.180 KJ 1m
3
1 min
60 s
= 1015.30 W
305.2)k
= 891.44 W
= 123.86 W
power a bsorbed
100
Efficiency ( % ) = power emitted
891.44
= 1015.30 x 100 = 87.80%
T 1T 2 28.212.2
TM ( C ) = T 1 = 28.2 = 19.1oC
ln ( ) ln( )
T 2 12.2
W Power absorbed
U( m . c ) =
2
Tm area
891.44 W
= 19.1 X 0.0641 m
2
728.12 w
= 2
m
17
Hot water.
vd
Reynold number, Re =
kg m
983.30 0.189 0.015 m
m 3
s
= kg
0.467 103
m. s
= 5969.28 (turbulent)
Prandtl number, Pr = . Cp / K
3 kg kJ
0.467 10 4.179
m.s kg . k
= W
0.654
m. k
= 2.984
= 34.61
W
34.61 0.654
= m.K
0.015 m
18
W
= 1509 m2 . K
Cold water.
vd
Reynold number, Re =
kg m
994.90 0.141 0.015 m
m
3
s
= kg
0.7637 103
m. s
= 2755.79 (transient)
Prandtl number, Pr = . Cp / K
kg kJ
0.7637 103 4.174
m.s kg . k
= W
0.619
m. k
= 5.15
= 22.32
W
22.32 0.619
= m. K
0.015 m
W
= 921.07 m2 . K
19
Area of hot water = surface area of contact
= 0.0556 m2
= 0.0855 m2
Theoretical heat coefficient, 1/ UAt = 1/ hAc [cold side] + 1/ hAh [hot side]
1
U (0.0641 m2 ) =
1 1
+
W W
921.07 2
(0.0855 m2 ) 1509 2 (0.0556 m 2)
m .k m .k
W
U = 634.17 m2 . k
728.12634.17
Percentage error = x 100%
= 12.90%
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CONCLUSION.
most efficient, because it can transfer the most heat from the heat transfer medium due to
the fact that the average temperature difference along any unit length is greater. In a co-
current flow heat exchanger, the fluids travel roughly perpendicular to one another through
the exchanger. This can be shown at experiment A and B and the efficiency for counter
current is 99.12% while the co-current is 87.80%. The counter-current flow has three
significant advantages over the co-current flow design. First, it has more uniform
temperature difference between hot fluid and cold fluid and it minimize the thermal stress
throughout the exchanger. Second, the outlet temperature of the cold fluid can approach
the highest temperature of the hot fluid. Third, more uniform temperature difference
RECOMMENDATION.
There are a few problems regarding the result while the experiments are conducted. The
result may vary as the surrounding temperature may affect the heat transfer.
Confusion.
When experiment is conducted, the value of power absorbed is much greater than
power emitted. So the value of power lost is negative and we cannot calculate the
efficiency (%). This happen because, something in the heat exchanger make the
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cooling water heating more than it supplies. When we conducted this experiment,
group before us already make this experiment. This heat exchanger is not fully cooled
to the room temperature, and the remaining heat in the apparatus is transfer to the
cooling water. That is the reason why the power absorbed is much greater than power
emitted.
Usage of materials
As a replacement for of using water, it will be more proper if we use other materials or
chemicals such as hydrocarbon or refrigerant .It may expose student to experiment fluid
9.0 REFERENCES.
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10.0 APPENDICES.
o
C Cp Density, p
kJ/kg.K Kg/m3
21.11 4.179 997.40
26.67 4.179 995.80
30.00 4.176 995.26
31.00 4.175 995.10
32.00 4.174 994.94
32.22 4.174 994.90
34.00 4.174 994.23
34.30 4.174 994.14
34.65 4.174 993.99
35.15 4.174 993.83
35.65 4.174 993.61
35.90 4.174 993.53
36.20 4.174 993.38
36.40 4.174 993.35
37.25 4.174 993.02
47.20 4.174 989.42
48.89 4.174 988.80
50.00 4.175 998.18
51.50 4.176 987.36
54.44 4.179 985.70
54.65 4.179 985.61
55.00 4.179 985.46
55.05 4.179 985.42
55.50 4.179 985.22
56.50 4.180 984.71
57.00 4.180 984.48
57.25 4.180 984.41
59.70 4.181 983.16
60.00 4.179 983.30
65.00 4.183 980.60
65.55 4.183 980.30
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