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SPE 102475

Successful Acid-Fracturing in Adverse Conditions: Lessons Learnt and Integrated


Evaluation in the Kharyaga Field
H. Poitrenaud, P. Ferrand, and P. Pouget, SPE, Total E&P, and J. Manire, SPE, Schlumberger

Copyright 2006, Society of Petroleum Engineers


In addition, as the data-set available for this acid-fracturing
This paper was prepared for presentation at the 2006 SPE Russian Oil and Gas Technical treatment is unusually comprehensive with image logs,
Conference and Exhibition held in Moscow, Russia, 36 October 2006.
production profiles, pre and post-frac thermal logs, bottom-
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
hole gauges and extended post-frac decline, an integrated
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to evaluation of the treatment will be proposed.
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
Introduction
for commercial purposes without the written consent of the Society of Petroleum Engineers is The Kharyaga field lies 60 km north of the polar circle (fig
prohibited. Permission to reproduce in print is restricted to an abstract of not more than
300 words; illustrations may not be copied. The abstract must contain conspicuous 1.1), in the Nenets Autonomous Territory. It was discovered
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
Box 833836, Richardson, TX 75083-3836 U.S.A., fax 01-972-952-9435.
by Ukhtaneftegaz-Geologia in 1970 and has been delineated
until 1982 by 58 wells. The field area covers 50 km by 15 km,
Abstract along a NW-SE axis. Six groups of reservoirs (Objects) can be
The Kharyaga field is located in Timan-Petchora region of found between 1250 m and 3700 m .The sweet oil bearing
Northern Russia, 60 km North of the Arctic Polar Circle. The sandstones reservoirs constituting Objects 1, 4, 5, 6 have been
field is producing principally from a Devonian age carbonate produced by Komitek since 1989.
reservoir, this limestone formation having an average porosity The Kharyaga field Objects 2 and 3 development is
of 8 to 12% and permeabilities ranging from 1 to 200 mD. covered by a Production Sharing Agreement (KPSA) which
The wells are completed as cased-hole, with a 7inch liner was signed in December 1995 between the Ministry of Fuel
through the reservoir section. The perforated intervals range and Energy of the Russian Federation and the Nenets
from 30 to 80 m in length and the wells were traditionally Autonomous Territory administration, representing the
matrix-acid stimulated following perforation. The wells Russian State, and the company Total Exploration Production
produced initially unassisted then later on, a work-over Russie (TEPR) as Investor and Operator. The KPSA became
campaign was launched in order to equip the well with effective in January 1999 and the production started in
electrical submersible pumps (ESP). October 1999. Effective January 1999, Norsk Hydro Sverige
Work-over operations were taken as an opportunity to re- A.B (40% of participating interests) and Nenets Oil Company
stimulate lower-performing wells of the field. Several options (10%) joined the project, becoming together with TEPR (50%)
were considered for this purpose from mechanically-diverted the Kharyaga PSA Investors.
acid squeeze to propped hydraulic-fracturing or acid-fracturing Objects 2 and 3 are Devonian and Permian complex
this later option being ultimately selected. However, the rather carbonate reservoir accumulations, occasionally fractured
adverse conditions existing both downhole and at surface and/or karstified, which contain paraffinic oil with H2S.
rendered such an operation quite challenging. In the first
place, the tectonically active nature of this region (West of Background
Ural) led to anticipate significantly high fracturing gradients A review of the productivity of the wells in the Kharyaga field
and difficulties to initiate a fracturing regime. Secondly, the had led to identify two under-performing wells. Although
weather conditions, with surface temperatures ranging from having been acidized after perforation, those two wells were
+20C in summer to -50C in winter and logistical issues clearly displaying lower than average Productivity Indices (PI)
necessitated adjustments to the fracturing fluids and job and/or unstable production. A plot showing a comparison of
design. Finally other factors such as a high tendency of the the performance of the wells in the field is given in fig 1. On
Khariaga crude to precipitate wax, the presence of H2S or the this plot, Production Indices have been normalized over the
flow-back through the ESP called for additional precautions. average PI of a selection of wells in the vicinity (with varying
k.h however). Also on fig 2, a plot gives the estimated skin
In this paper we will show that despite these rather adverse value, distinctly identifying Well A and Well C as potential
conditions successful acid-fracturing treatments can be candidates for treatments.
implemented in this region; we will discuss some of the key Three options were considered in order to improve the
parameters that helped base the choice of treatment type and productivity of Well A and C: Propped Hydraulic fracturing,
we will describe the lessons learnt during such treatments. Acid-fracturing or Matrix Squeeze treatment. Several
2 SPE 102475

parameters deriving from local field conditions had to be considering that the permafrost extends down to 200m below
accounted for in the choice of treatment. the surface). The well had been initially acid stimulated in
bullhead using HCl. In-situ Crosslinking Acid (ICA) and
Challenges soluble ball-sealers had been used in combination for
To be successful, the treatments would have to overcome the diversion purposes; pumping rates reaching 8 bpm.
combination of challenges given below: Put on production, the well showed to be very unstable,
Harsh surface weather conditions (well below zero dying almost every day hence requiring frequent swabbing to
temperatures) restart it. This behavior was thought derive from the low
High fracturing gradient expected (the area is under productivity. Well A was then worked-over in March 2003 in
tectonic influence of the nearby Ural mountains) order to equip the well with an ESP completion. However this
Paraffinic crude with high WAT (35C) well was still one of the lowest performers in the Kharyaga
Deviation: Well A is deviated at 30, Well C is field, with a PI estimated to 1 bopd/psi and a skin of +4.2.
deviated at 57 (at pay zone) Hence this well was considered for re-stimulation.
Flow-back through ESP. As discussed earlier, an acid fracturing treatment was
Re-stimulation (the well described had all been planned; Dipole Sonic logs coupled with core tests were used
previously acidized) to provide estimates of stress profiles and rock properties.
Some test values are given in table 1. A Leak-Off Test (LOT)
Long intervals: the wells have perforated length of
from a nearby well led to expect rather high fracturing
40m to 80 m.
gradients, estimated to ~0.93 psi/ft.
Presence of H2S
Lack of intervention equipment in area (no CT, no
The design of the acid-fracturing treatment was based on
straddling tools, no ball diverter launchers, no regular
alternations of cross-linked gel stages and 28% HCl stages.
flow-back equipment)
Due to nature of the crude, drastic emulsion and sludge
Delays before treatment flow-back. prevention had to be implemented for the HCl (see fig 3). A
pre-flush of aromatic solvent was to be pumped to help reduce
the paraffin risk1. In order to improve robustness of the
Initial design choices fracturing gel to acid, a low pH gel was selected. Such a
A productivity study was conducted indicating that system uses a Titanate crosslinker which render the
fracturing would potentially give the highest increase in crosslinked gel non-rehealing (once sheared it degrades and
productivity. Treatments in matrix mode could have also lead doesnt re-crosslink), hence a delay agent is added in an
to significant productivity improvement however, for such a attempt to initiate the crosslinking downhole, ideally just
re-stimulation to be efficient, selective placement and proper entering the fracture. Such a system proved quite complex to
wormholing are required. Unfortunately, the use of use in the Kharyaga weather conditions as the quality of the
mechanical diversion tools had to be excluded due to gel (hydration and crosslinking) showed to be very sensitive to
equipment sourcing difficulties; the wells being depleted temperature. The quality control test (Qa/Qc) showed that a
would have called for back-pressure valves to ensure critical minimum fluid temperature of +25C was required to
controlled placement (no U-tubing between settings and ensure good gel properties! All gelled fluids (~250m3) were
tripping of the tool). Fracturing treatments were therefore therefore heated up over 40C prior to the job to allow for
considered. some cooling. The mix water of the acid was also heated up to
The propped fracturing option was turned down based on a minimize paraffin deposition.
concern of damaging the ESP should proppant flow-back The treatment was pumped through a temporary 4 tubing
occur. Secondly no CT units were available for clean-up in string equipped with downhole gauges. A step rate test with
case of early screen-out, some natural fractures (opened or slick-water was performed, followed by a break-down test
not) had been seen on imaging log. Finally, due to relatively (minifrac with cross-linked gel) and then the main acid
large and segmented perforations interval it was estimated fracturing. Recordings of the surface rates and downhole
very difficult to succeed in placing a good propped fracture. pressure are shown in fig 4 for the step rate test, in fig 5 for the
Thus, the acid-fracturing treatment was selected. minifrac and in fig. 6 for the acid-fracturing treatment. The
step rate test didnt manage to reach a fracturation although
Treatment Well A. the BHP rose to 8300 psi. The minifrac was pumped with
Well A is an oil producer, producing from the Object-2 20m3 of crosslinked gel at 20 bpm; it managed in-extremis to
carbonate formation. The well was drilled in June 2003 and break to formation, the surface pressure being just 500 psi
completed with a 7 inch cemented liner and 4 tubing. Well below the maximum allowed limit.
A is perforated over 45 m (MD) at 30 degrees deviation in the The main acid-fracturing treatment was pumped according to
layers Gamma inf. and Gamma-sup (Devonian, TVD= the schedule given in table 2 pumping rates were increased
2700m), the two layers are just separated by a thin tight from an initial 20 bpm to 31 bpm. Here again, the surface
carbonate streak. The BHST is 62C. Formation is nearly 98% pressure rose to values close to the maximum allowed by the
Calcite and no fissures appear on imaging logs across the main tubulars. Following the treatment the pressure decline was
interval. The oil is sour (1% H2S), quite highly paraffinic recorded over an extended period of time (92 hrs). In addition
(26% by weight) and with a problematic high Wax post-fracturing thermal logging was performed. The flow-back
Appearance Temperature (WAT) of 35C (especially could only be started 19 days after the treatment and turned
SPE 102475 3

out to be quite delicate as gel residues were upsetting the total of 155m3). In addition, the deviation of the well is 30,
surface process and the flow-back of high density effluents the interpretation is therefore less straightforward.
(spent 28% HCl has a density of 1.33) was very demanding for The main thermal deflection on the early pass is located
the ESP. towards the top of the interval (3417 m) and can be interpreted
as the point where the fracture intercepted the well. The re-
Post-frac analysis heating at this depth is fast as the treatment fluid was driven
BHP, Pressure decline, BHT away from the wellbore (the deviated well is not in the
Analysis of the BHP recordings during the minifrac fracture plane, it just intercepts it locally, see paragraph of
indicated a closure pressure of 8335 psi i.e. an equivalent stress orientation on Well C). A second zone, located from
fracturing gradient of 0.93 psi/ft. The fracture extension 3437m to 3446m also displays a thermal inflection, the
pressure during the minifrac was around 8700 psi. During the deflection is smaller (less cooling) but the reheating is slower
main acid-fracturing treatment, the BHP rose to 8650 psi then than for the first zone; this can possibly be interpreted as an
sharply decreased as the acid reached the formation. The area where more radial invasion occurred, leaving cold fluid
alternation of gel and acid stages can be seen on the plot of the in the vicinity of the wellbore. The last fluid entry is seen at
BHP given in fig 6. The final BHP value was 5070 psi. The 3453m.
closure pressure (fig 7) during the acid fracturing was
estimated to 7874 psi (the difference with the minifrac comes Pressure Build-Up Skin, IP
from poroelasticity effects), this corresponds to 0.88 psi/ft, The post-treatment productivity of Well A can be
which is quite high for a depleted reservoir. The fracture estimated on several parameters. Firstly, the production rate
extension pressure was estimated to 8148 psi (0.91 psi/ft). The has increase by approximately 700 bopd (50% increase). The
lowermost BHT was 39C, implying that the heating of the well became more stable with an average time on line without
fluids had managed to prevent dropping below the wax interruption of 80 to 100 hrs (versus less than 24 hr prior to
appearance temperature. intervention).
A second order derivative analysis described in the pressure Secondly, PI estimations (derived from the ESP intake
decline interpretation2 provides consistent frac etched length pressure measurements) lead a post-frac value of 2 bopd/psi,
for three different time periods corresponding to potentially 3 this corresponds to a doubling of the productivity index.
different flow behaviors. It is also consistent with etched Finally, pre and post treatment pressure build-up were
length and width estimate obtained from mass balance and recorded which allowed for direct comparison of skin values.
ISIP drop due to the volume of rock dissolved. The inferred The superimposed pressure and derivatives are shown in fig-9.
etched half-length is in the order of 60 ft. Such a fracture The derivatives reach an equal stabilization (same k.h) and a
would lead a skin of -3 (an equivalent radius of 7.4 ft) at an remarkable improvement of the skin value is observed. The
Fcd of 0.8. pre-treatment skin value was estimated to +4.8 when the post-
treatment skin is equal to -3. The absence of downhole closure
The decline analysis also showed no indication of fissure-
for the build-up unfortunately doesnt allow deriving the
effects (i.e., CL / CR > 1) from the post-closure analyses of
fracture half-length value as the early time is dominated by
either the minifrac or acidfrac. The absence of a natural
wellbore storage.
fracture (or fissure) effect should be expected for the It is interesting to point out that the PI and skin evaluations
reservoirs relatively-large in situ effective stress (~ 5400 psi) were made roughly one year after the treatment which
as related in C.Fredd et al. experimental data3. indicates that the fracture, despite being submitted to high
Finally on the fall-off, since the well is depleted, the effect of stress and draw-down over that period has retained a fair
falling liquid level (when the surface pressure went to zero) conductivity.
enabled to estimate an injectivity index after the fracture was
closed. This injectivity index, established when the BHP was Post treatment Production Logs
equal to the hydrostatic head (3845 psi), was essentially the A production log was acquired after the treatment on Well-
same as the one estimated from the ISIP of the acid-frac (i.e. at A thanks to the presence of a Y-tool in the ESP set-up.
5072 psi). These similar values appear to demonstrate that the Although its interpretation was rendered difficult from the fact
etched conductivity is retained for a BHP as low as 3845 psi. that there is probably water recirculation (due to deviation), a
This value is approximately 13 times that of the minifrac when production profile was derived. It shows that the production
the surface pressure is lost. split is roughly 73% in the assumed fractured area (centred
over 3420m) and 27 % in area where the second cooling was
Thermal log seen. The production profile can be seen on fig 10.
A post-treatment thermal log was acquired with three
passes. The log is shown in fig 8, The first pass (in pink) was Conclusion from Well A
acquired only 6 hours after pumping (rig-down of frac head), The lessons learnt during the treatment of well A can be
the second (in yellow) 3 hours later and the third (in cyan) summarized as follow:
after 3 more hours. A pseudo-baseline (blue) had been Despite rather adverse factors in the field (high
acquired prior to running the temporary treatment string. The stresses, crude, weather) acid-fracturing could
term pseudo comes from the fact that, since this was a rig successfully be implemented in Kharyaga.
operation, well control had to be ensured by compensating
losses, hence regularly pumping water (1.5 m3/hr at 43C for a
4 SPE 102475

In terms of productivity, acid-fracturing treatment diversion was excluded based on the fact that number of
proved to be an efficient way to re-stimulate a low perforation holes was too high (over 650) to ensure efficiency
performer. of this type of diversion. In addition, the flow-back through
Although a successful operation, a lot could be the ESP would call for soluble balls sealers which in our
improved in terms of fluid reliability, workability and experience are less dependable than regular non-soluble ones.
flow-back. The use of a mechanical diversion tools, though probably the
best option in terms of diversion, again had to be excluded due
Treatment Well B. to equipment sourcing difficulties. Hence chemical diversion
Historically, well B has been treated between the two acid- was selected with a choice to make between a polymer-based
fracturing treatments on Well A and Well C. Although this In-situ Crosslinking Acid (ICA) or a viscoelastic-surfactant-
well has not been acid-fractured (scope of this article) but based self-diverting-acids (SDVA).
matrix-acidized the experience derived from its treatment is Several reasons favoured the selection of an SDVA
worth discussing here as it served as a base for some of the system. First, a drive to minimize any potential polymer
decisions that were made for the next acid-fracturing treatment damage to the formation led to select the non-polymeric
on Well C, in particular regarding treatment fluids and surface system, the issue of residual damage left by ICA systems has
equipment. been discussed extensively in the literature4,5,6,7,8,9 ,
furthermore, coreflood tests performed on low permeabilities
Background carbonates (<10mD) tend to show face-plugging by polymer,
Well B is an oil producer from Object 3, equipped with an refraining acid penetration and wormholing10. The concern
ESP and perforated over 40 m. The deviation at pay is around about residual polymer damage was enhanced by the fact that
40 degrees. The main reservoir of interest is composed of the treatment was expected to reside in the formation for an
nearly 95% of Carbonate (Calcite), some Illite clay (rarely extended period of time (over 10 days) before being flowed-
above 3%) with porosity ranging from 8 to 20%. back11. This resulted from the fact that the temporary
Permeabilities are in the 20 to 150 mD range. The remaining treatment string would have to be retrieved and the ESP
portion of the perforated zone is a much siltier and less completion ran back in hole.
permeable carbonate (0.1 to 10 mD) In addition, a drawback of ICA systems, inherent from the
The most relevant aspect to the discussion in terms of fact they are Iron-Crosslinked, is the difficulty to control Iron
treatment design is the oil characteristics. The oil produced is compound precipitation in particular in presence of H2S12,13
quite significantly paraffinic with 17% by weight of N- which is the case in Kharyaga object 2 and 3 crudes.
paraffins, moreover, the WAT is quite high at 29C for a Now, the risk in using an SDVA system for the treatment
BHST of 42C, meaning that paraffin can potentially be an was the paraffinic nature of the crude. Such crudes are known
issue with regards to both treatment-fluid/oil compatibility to be problematic with ViscoElastic Surfactant (VES) systems
(emulsion tendencies) and to wax-precipitation (by cooling as there is an increased tendency to form emulsions. Also,
during squeezes or production. This aspect has led to VES diverter systems, the viscosity of which is expected to
providing thermal insulation of the annular space by means break upon contact with hydrocarbons during the flow-back,
placement of gelled hydrocarbon as packer fluid. Density of are much harder to break with paraffinic crude simply because
the oil is 0.82 kg/m3 (40API), H2S content is 0.5% mol; longer hydrocarbons have a lower solubility in micelles which
viscosity is 1.7cp at bottom-hole temperature. is a requirement for breaking. Laboratory tests showed that the
Well B was a decent producer with an initial PI value emulsion tendency could be controlled with the right set of
estimated in 2004 to 2.8 bopd/psi and a skin value of -4. In additives but breaking was not achieved with Well B crude.
early 2005 a work-over operation had to be scheduled for ESP To provide the necessary breaking, aromatic solvent stages
upgrade purposes. In the process of the operation, during were included in the treatment sequence; this also served our
which the upper completion was pulled, it is believed that the goal of tackling organic and potential paraffins damage.
formation was possibly exposed to packer fluid leading to However, in order not to break immediately the SDVA during
severe formation damage (extremely stable gelled-oil/water placement (aromatic solvents are powerful breakers of VES
emulsion). Indeed, the post-work-over PI had dropped to a systems), the aromatic solvent was pumped under an acid-
value as low as 1.1 bpd/psi, skin value was up to -0.7 as shown solvent direct-emulsion form (HCl as the outside/continuous
on fig 11 and fig12. phase, solvent as the dispersed phase). HCl concentration in
A treatment was then planned, aiming at restoring the both fluids was 15%.
productivity of the well. The treatment was pumped in bull-head and squeeze rates
achieved were close to 7 bpm, no adverse reactions were
Treatment design noticed during from the pressure response. Well B was then
A matrix-squeeze type of treatment was recommended flowed-back upon installation of the ESP i.e. 12 days later, no
aiming at by-passing the damage by acid wormholing of the emulsion were noted.
carbonate formation and, due to the organic nature of the The post-treatment PI was later evaluated using the intake
damage plus the potential for paraffin precipitation, an pressure gauges of the ESP and its value was back from 1.1
aromatic solvent was to be included in the treatment. bpd/psi to a value of 2.0 bpd/psi. The treatment fluids had
In order to provide zonal coverage, diversion was hence achieved a significant restoration of the potential of
recommended and several options were evaluated. Ball-sealer Well B. Note that the pre-workover PI estimation of 2.8
bopd/psi was performed prior to water breakthrough which is
SPE 102475 5

observed in the field to induce PI decline, so prior to the work- solvent-HCl systems on Well C (although its an object-3 well,
over the PI was probably less than 2.8 blpd/psi. with higher (26%) paraffin content).
Moreover, the treatment had been performed in the winter, On a flow-back stand-point, being all reactive fluids (no
with a surface temperature of -25C and despite serious inert gel stages), another benefit was to have less fluid
hardship for the team, the fluids proved to be much easier to altogether for a same dissolution.
mix and to meet the Qa/Qc specifications than what we had A challenge was also to try to target the lower interval.
encountered during our experience on Well A. The flow-back Simulations had shown that, should the fracture initiate in the
was also found easier than on Well A probably because upper interval (which was a likely scenario), it would not grow
effluent were lighter (lower concentration of HCl), better enough (with reasonable volumes) towards the lower interval
broken (solvent) and possibly less problematic to leave in the (Gamma Inf.). Hence a discussion on how to try to initiate the
formation during the static period prior to flow-back than a fracture in the Gamma Inf. took place. Due to the liner
polymer fluid. configuration (a 4 hanged in the 7 inch casing), running a
positive isolation tool in between the two interval was deemed
Conclusions from Well B. very risky. With the upper interval located above the treating-
The matrix treatment on Well B served to demonstrate packer, the risk of being stuck after the treatment was high and
three main points: the annulus could get exposed to pressure. Therefore the
The Solvent-HCl and SDVA systems were performing packer had to be set above both perforated intervals. Hence, in
fluids despite the challenging nature of the crude. this attempt to preferentially target the lower interval, it was
These systems were much easier to implement in the decided to run a 2 7/8 tail pipe in the liner across perforations
adverse conditions of Kharyaga. down to the bottom of perforations, thereby forcing the fluid
The flow-back was improved in comparison to Well to go first across the lower interval before reaching the upper
A. one. With an outside diameter of 2.88 inch and 3.51 inch at
couplings in the 3.96 internal diameter of the liner, the
Treatment Well C. annulus in the liner was small enough (~0.23 to 1 inch) to
Well C was the second candidate for re-stimulation identified generate a pressure drop that would hopefully favour
during the productivity study. placement in the lower interval.
Well C is a side track from an abandoned horizontal drain.
This well is perforated in a 4 liner over the same formations Proximity of the drain Stress orientation.
as Well-A (Gamma Inf. and gamma Sup.). Since the deviation Yet another difficulty was the presence of the nearby
at pay-zone is 57 degrees, the perforated interval is now close horizontal drain that had been abandoned. This drain was
to 80m long. considered a risk for the fracturing operation should the
Well-C had been originally matrix-stimulated after fracture intercept the drain (definitely so if a propped frac had
perforation. The lower interval (40 m on gamma Inf.) had been been planned) as well as for production since the drain had
isolated with a treating-packer and stimulated selectively with never been cleaned and was still full of mud. The location of
15% HCl, diversion was done using In Situ Crosslinking Acid the drain is given in fig 13 (each small square represents 10
and soluble ball-sealers. Then the packer was moved up and a m). To evaluate this risk, an assessment of the fracture
second stimulation was performed during which the upper orientation was required: would the fracture go towards or
interval (untreated yet) was treated together with the lower away from the drain? Fortunately on this field, extensive
interval (already stimulated). The same type of fluids were imaging log acquisition had been perfomed on several wells
used, squeeze rates reached only 5 bpm. after drilling. The images from 9 wells were analyzed for
The well was then completed with an ESP and a 4 presence of break-outs14,15,16 . Thanks to the stress anisotropy,
tubing anchored in the 9 5/8 inch casing. many clear break-outs could be picked and since the wells
It was observed that this first stimulation had not been very paths covered a wide range of azimuths and deviations, a
efficient, the PI was one the lowest in the field, with value fairly accurate inversion of the break-outs could be done. The
between 0.5 and 0.9 bopd/psi and a positive skin of +1 was output from the analysis is shown on fig 14, and inferred an
estimated. orientation of the maximum horizontal stress at North-130.
Generally speaking, Well-C production was very unstable, Since Well-C has an azimuth of 330, this meant that we had a
the well quitting after 12hr of production and swabbing small but acceptable margin in terms of half-length before the
required to restart it. Finally, a production log was acquired fracture would intercept the drain.
that demonstrated that only the upper interval was contributing Another interesting point derived from the analysis was
to flow, the lower interval didnt produce. that the vertical stress was the intermediate one (v = 2)
The good results of Well-A and the fact that, despite two The ratio v over hmin was estimated to 1.2 which is in
matrix treatments, Well-C was sill not performing prompted to agreement with the closure pressure estimated on Well A of
consider acid-fracturing this well too to improve its 0.88 psi/ft and an overburden estimated between 0.99 and 1.04
productivity. psi/ft (the vertical stress value is close but with a reasonable
Capitalizing on the experience of Well B, with the easier margin to minimum horizontal stress).
handling at surface in cold weather conditions and easier flow- Finally, note that in the case of Well-A, with an azimuth of
back, and for the same reasons driving us to favour a polymer- 37, the (vertical) fracture plane would be nearly
free fluid, we were encouraged to attempt the SDVA and
6 SPE 102475

perpendicular to the vertical plane containing the well path Lessons learnt
(which seems in agreement with the thermal log and PLT). The learnings from these treatments are various and cover
both operational points and field knowledge aspects
Well-C operation Complex polymer-based fracturing fluids such as low-pH
The treatment was based on 3 alternations of the HCl- Titanate-cross-linked gel proved difficult to handle in the
Solvent and SDVA, each roughly 15m3 in volume. It was Kharyaga field (surface) conditions. Such system can be
pumped through the treatment string described earlier on. used, however efficient heating equipment and drastic
Unfortunately, no downhole recordings could be acquired. Qa/Qc are critical to the success of the treatment.
The surface operation, fluid mixing and meeting of Qa/Qc Systems such as VES viscosified acids proved easier to
specifications proved to be indeed much simpler than for the handle at surface to meet required Qa/Qc specifications in
acid-fracturing treatment of Well-A, even at the scale of an Kahryaga field conditions.
acid fracturing treatment the learnings from Well-B could be Evaluations based on ESP intake pressure measurement,
applied. show that one year after performing the acid-fracturing
The treatment was pumped without incidents and a maximum treatment, the PI of well A is about 2 to 2.5 times higher
rate of 22 bpm was achieved (against 5 bpm during the than the pre-treatment PI suggesting that the conductivity
previous stimulations). Note that at such rates with SDVA of the etched fracture has remained to decent level over
fluids, it was found more efficient (less risk to loose prime) to this period of observation and despite significantly high
use high a capacity centrifugal pump to feed the High Pressure stresses. This comforts the choice of an acid fracturing
pumps rather than classical a fracturing blender, the SDVA treatment rather than a propped one for our conditions.
being more viscous in its initial state than most linear gels VES treatment fluids have been satisfactorily used on two
usually sucked by blenders. wells (one in matrix mode the other in fracturing mode)
Following the main fracturing treatment, a volume of producing highly parafinic crudes.
approximately 10m3 of acid was pumped at low rate (below The stress field evaluation derived from the break-outs
fracture reopening pressure) in an attempt to enhance the analysis and openhole imaging logs, though more of a
wellbore-fracture connectivity as the well is very deviated. wellbore stability technique, was a useful decision tool for
In the case of such wells, the fracture plane will usually not fracturing Well B as it help evaluating the possibilities of
coincide with the well plane: the fracture and wellbore will the fracture to intercept a nearby abandoned horizontal
intersect at only one point. This means that the fluid flow drain. In addition it was complementary to pressure
inside the fracture converges close to the wellbore. So near decline analysis for our comprehension of the stresses in
wellbore, the conductivity needs to be high to prevent a Kharyaga.
detrimental pressure-loss inside the fracture. If acid is pumped
into the frac below frac pressure (and after facture closure), Conclusions
wormholes are generated along the frac face that create a lot of As we saw, a few valuable points were derived from the
conductivity. This conductivity will not be very stress- experience of the treatments in Kharyaga. In summary we can
dependent because it is created while the frac is already conclude that:
closed17,18. Despite adverse conditions, acid fracturing proved to be
As no downhole gauges were available, the interpretation an efficient type of treatment to improve the PI of two oil
of the pressure response is difficult; No pressure decline could producers in the Kharyaga field.
be interpreted since the well is depleted and surface pressure This type of treatment, succeeded in re-stimulating wells
rapidly went to zero. A step rate test, performed with water that had previously been treated (sometimes twice).
prior to the main job, gives us a reference at 9.8 bpm with a
Acid-fracturing type of treatments, which are usually less
surface pressure of 2960 psi; the corresponding ISIP was 725
scrutinized than propped-fracturing, had here a rather
psi. Under the same rate, the post treatment surface pressure
unusually comprehensive set of data. Results from
was now down to 800 psi and the corresponding ISIP was 125
different sources (such as stress information from pressure
psi indicating significant improvement to the injectivity.
decline versus break-out analysis, thermal log versus
The treatment string was retrieved without difficulties and the
fracture orientation or PBU-derived skins versus inferred
ESP completion installed. The well was then flowed-back (11 frac length) seem to be in decent agreement.
days after treatment) without indications of emulsions or
Further monitoring and treatments in the Kharyaga field will
paraffins. The ESP was able to lift treatment effluents more
hopefully bring even more insight to the interesting chapter of
easily (i.e. without over-load) than what had been observed on acid-fracturing above the polar circle!
Well A with the 28% HCl and polymer-gel treatment.
In terms of productivity, the well is still under evaluation at
Nomenclature
the time of writing however from the currently available BHST = Bottom Hole Static Temperature
intake pressure measurements of the ESP, an IP of 1.9
BHP = Bottom Hole Pressure
bopd/psi and a rate of 3000 bopd was recorded after 22hrs of
BHT = bottom Hole Temperature
production. This PI is really still only a transient one, thereby bpd = Barrel per day
an overestimation, however, it still offers a positive base for
blpb = barrels of liquid per day
comparison since this well was previously quitting after 12hr
bpm = barrels per minute
only of production. Monitoring is on-going. bopd = barrels of oil per day
SPE 102475 7

CT = Coiled Tubing 9. Safwat, M., Nasr-El-Din, H., Dosary K.,McClelland K.,


ESP = Electrical Submersible Pump Samuel M. Enhancement of Stimulation Treatment of
Fcd = Dimensionless Fracture Conductivity Water Injection Wells Using a New Polymer-Free
ICA = In-situ Crosslinking Acid Diversion System Paper SPE 78588 presented at the 10th
Abu Dhabi Petroleum Exhibition and Conference, 13*-15
ISIP = Instantaneous Shut-In Pressure October 2002.
Qa/Qc = Quality assurance/Quality control 10. Internal document. Raport sur les essais de self-diverting
PBU = Pressure Build-Up acids. Total CSTJF. Pau- France.
PI = Productivity index 11. Internal document: Long term formation damage from
PLT = Production Logging Tool fracturing fluid leak-off on core simple. Total E&P-CSTJF-
Psi = pounds per square inch Pau France.
SDVA = Self-Diverting Viscoelastic Acid 12. H.A. Nasr-El-Din, S.H. Al-Mutairi, M. Al-Jari, A.S.
VES = Visco-Elastic Surfactant Metcalf, W. Walters. Stimulation of a Deep Sour Gas
WAT = Wax Appearance Temperature Reservoir Using Gelled Acid SPE 75501 presented at the
SPE Gas Technology Symposium held in Calgary, Alberta,
v = Vertical stress (overburden) Canada, 30 April2 May 2002.
hmin = minimum horizontal stress 13. Al-Humaidan A., Nasr-El-Din H. Optimization of
Hydrogen Slfide Scavangers Used during Well
Stimulation. Paper SPE 50765 presented at the SPE
Acknowledgments International symposium on oilfield Chemistry, Houston,
The authors would like to express their appreciation to co- Texas, 16-19 February 1999
workers who contributed to the preparation of this publication: 14. Internal Document.Kharyaga fractures study report-1.
Claude Pernin. Total E&P. CSTJF. Pau-France.
Elena Golistyna for reservoir monitoring, Jean-Baptiste
15. A.Etchecopar: Log and Image for Stress Analysis.
Chevalier for fracturing design engineering,, Ken Nolte for his Schlumberger presentation.
in depth analysis of the pressure decline, Arnaud Etchecopar 16. A.Etchecopar. Kharyaga Borestress analysis. Internal
for the analysis of the stress field from Break-Outs, Claude document. TEPR.
Pernin for the imaging log interpretation and finally, Pascal 17. S.E. Fredrickson, Stimulating Carbonate Formations
Guitienne & Denis Triscos for onsite assistance on the rig. Using a Closed Fracture Acidizing Technique. Paper SPE
14654 presented at the East Texas Regional Meeting of the
References society of Petroleum Engineers held in Tyler, Texas,
1. Sutton, G.D., Roberts, L.D. Paraffin Precipitation During April21-22, 1966.
Fracture Stimulation. Paper SPE 4411. Presented at the 18. MS, Anderson, and S.E, Fredrickson, Dynamic Etching
SPE-AIME Rocky Mountain Regional Meeting, Casper Tests Aid Fracture Acidizing Treatment Design. Paper
Wyo, May 15-16 1973. SPE/DOE 16452. SPE/DOE Low Permeability Reservoirs
2. Internal report. Analysis of Injection Testing and Acid Symposium held in Denver, Colorado, May 18-19, 1987.
Fracture for Kharyaga Well-A Total E&P Russia.
3. Fredd C. et al. Experimental Study of Hydraulic fracture
Conductivity SPE 60326.
4. Lynn J. and Nasr-El-Din, H.:A core based comparison of
the reaction characteristics of emulsified and in-situ gelled
acids in low permeabilitiy, high temperature, gas bearing
carbonates paper SPE 65386 presented at the 2001
International symposium on oilfield Chemistry, Houston,
Texas, 13-16 February 2001.
5. Lungwitz B., Fredd C., Brady M., Miler M., Ali S.:
Diversion and Cleanup studies of viscoelastic surfactant-
based self-diverting acid. Paper SPE 65386 presented at
the International symposium on oilfield Chemistry,
Houston, Texas, 13-16 February 2001.
6. Taylor K., Nasr-El-Din H., Laboratory Evaluation of In-
Situ Gelled Acids for Carbonate Reservoirs, paper SPE
71694, presented at the 2001 SPE Annual Technical
Conference and Exhibition held in New Orlean, Louisiana,
30 sept-3 Oct 2001..
7. Mohamed S., Nasr-El-Din, H., Al-Fraidan, Y Acid
Stimulation of Power Water Injectors and Saltwater
Disposal Wells in a Carbonate Reservoir in Saudi Arabia:
Laboratory Testing and Field Results. Paper SPE 56533
prepared for presentation at the 1999 SPE Annual
Technical Conference and Exhibition held in Houston,
Texas, 36 October 1999.
8. Al-Mutawa, M. et al. Zero Damaging Stimulation and
Diversion Fluid: Field Cases from the Carbonate
Formations in North Kuwait. Paper SPE 80225.
8 SPE 102475

Table 1: Rock properties

TIME INJECTION RECORD PRESSURE (Bar)


TYPE OF FLUID RATE M3/MIN INCREMENT VOL. M3 CUMLATIVE VOL.M3 CASING TUBING
09/05/2005
18:33 Slick Water 1.9 5.0 109.0 35 3
18:36 Solvent 0.6 10.0 114.0 38 4
18:43 Slick Water 0.3 9.0 124.0 38 145
19:13 Gel 3.1 14.2 133.0 40 276
19:18 28X 3.1 14.5 147.2 44 404
19:23 Gel 3.5 13.4 161.7 37 369
19:26 28X 4.2 15.2 175.1 39 402
19:30 Gel 4.5 13.0 190.3 31 304
19:33 28X 4.5 14.2 203.3 34 318
19:36 Gel 4.8 13.3 217.5 29 272
19:39 28X 5.0 14.2 230.8 32 292
19:42 Gel 5.0 14.0 245.0 30 282
19:45 28X 5.0 13.3 259.0 32 274
19:47 Gel 4.9 13.2 272.3 30 287
19:50 28X 4.9 13.5 285.5 32 248
19:53 Gel 4.9 13.5 299.0 30 279
19:55 28X 4.8 10.0 312.5 30 277
19:57 Gel 4.8 12.0 322.5 31 233
19:59 28X 4.8 10.0 334.5 32 266
20:01 Slick Water 4.8 27.7 344.5 29 117
20:07 Slick Water 3.6 25.4 372.2 36 216
20:14 397.6
Table 2: Well-A Acid fracturing sequences
SPE 102475 9

Normalized Well PI (bopd/psi)

250%
222% Average

200%
Well A
148%
150% Well C
118%
100% Well D
96%
100% 79% Well E
Well F
50% 25% Well G
12%
Well H
0%
e

lG
lC

lD

lH
lF
lA

lE
ag

el
el

el

el

el

el

el
er

W
W

W
Av

Figure 1: Normalized Productivity Indices Figure 4: BHP during Step Rate Test

Skin Values

6
4.8
5
4
Well A
3
Well C
2 Well D
1
1 Well E
0 Well F

-1 Well A Well C Well D Well E Well F Well G Well H Well G


Well H
-2
-3 -2.5
-4 -3.2 -3.2
Figure 4: BHP & Rate during minifrac

Figure 1: Skin Values

28% Live HCl acid & Figure 6: BHP during Acid-fracturing of Well-A
3000ppm Fe3+

Figure 3: Acid & oil mixtures (without and with additives) Figure 7: Closure pressure Well-A acid-frac
10 SPE 102475

Zone3

Zone2

Zone1

Figure 8: Thermal log Well-A


Figure 10: Post Frac PLT Well-A

Figure 9: Pre- and post-frac PBU - Well-A


SPE 102475 11

- 1 000 - 950 - 900 - 850 - 800


2 400

- - - :Frac Plane N-130

2 350

Open hole
horizontal drain
900 mD.m
1200 mD.m 2 300

Bottom Perfos
1600 mD.m

Top Perfos
2 250

Figure 11: Pre-Work-Over PBU- Well-B initial 50m

2 200

Figure 13: Well-C and abandoned drain location

Figure 12: Post-Work-Over PBU- Well-B damaged

Figure 14: Stress Analysis from Break-Outs.

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