65.

List major cutting parameters and cutting condition and describe how they affect the machining economics
of a metal removal process for mass-produced part.

(a) Cutting parameters

(1) Cutting speed, feed rate, and depth of cut.
(2) Tool material,
(3) Tool geometry,
(4) Cutting fluid,
(5) Characteristics of the machine tool,
(6) work holding and fixturing,
(7) Temperature,
(8) Tool wear

(b) Cutting condition

(1) Turning, (2) Boring, (3) Drilling, (4) Milling, (5) Planing, (6) Shaping, (7) Broaching, (8) Sawing

(c) machining economics

the total machining cost per piece, Cp , is given by

CTotal = CMachining + Cs+ CNPC + Ctooling (or C = C1+ C2+C3 +C4)
Where:
CTotal: Total cost
CMachining : Machining cost
Cs : (Tool-change cost)- Cost of setting up for machining- including mounting the cutter, setting up
fixture, and preparing the machine tool for the operation
CNPC: (Nonproductive cost) -Cost of loading, unloading, and machine handling
Ctooling : Tooling cost, often only about 5% of the total cutting operation.