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1. OVERLAP PILC AND XLPE CABLES 300mm. 3. PILC - REMOVE LEAD SHEATH TO DIMENSION A. DO NOT DAMAGE 5.

SHEATH TO DIMENSION A. DO NOT DAMAGE 5. PILC - SLIDE THE CLEAR INSULATING TUBINGS OVER THE CORES
PILC CABLE - REMOVE OUTER SHEATH, AND BRASS TAPES TO THE THE UNDERLYING SCREEN PAPERS ON THE CORES. UNWIND THE PUSHING THEM AS FAR INTO THE CRUTCH AS POSSIBLE. SHRINK
DIMENSIONS SHOWN. XLPE CABLES - REMOVE OUTER PVC, NYLON COPPER WOVEN FABRIC (CWF) TAPE, REMOVE FILLERS FROM BETWEEN DOWN EVENLY STARTING AT THE CRUTCH AND WORKING TOWARDS THE
AND INNER HDPE SHEATHS TO THE DIMENSIONS SHOWN. MARK CORES. REWIND THE CWF TAPE AROUND THE CORES AT THE CRUTCH CORE ENDS. ENSURE THERE ARE NO POCKETS OF TRAPPED AIR OR
CENTRE OF OVERLAP AS A REFERENCE LINE AND COVER CABLES TO THE DIMENSION SHOWN AND TIE OFF. TIE A TWINE BINDER GREASE.
WITH PLASTIC WRAP. AROUND THE SCREEN PAPERS TO DIMENSION S. REMOVE SCREEN BEFORE BENDING OR SETTING THE CORES PROTECT THE CRUTCH
PAPERS BY UNWINDING AND TEARING CAREFULLY AGAINST THE WITH COTTON TAPE (WHICH IS REMOVED AFTER STEP 14).

Reference BINDER. BIND THE INSULATING PAPERS AT THE ENDS OF THE CORES
Reference
Line WITH A FEW TURNS OF TWINE.
CAREFULLY MARK THE Line
XLPE PILC
550 550 Reference REFERENCE LINE ON
Line THE CORES.
A 350 PILC 3 core
200 150 150 TEMPORARILY PROTECT THE
160
PILC 3 core PREPARED CORES FROM
S 160
40 DIRT WITH PLASTIC WRAP.
Lead sheath
20
Clear
insulating
Outer sheath tubing

Brass tapes
Screen wires CWF tape 6. XLPE CABLES - CLEAN, DEGREASE AND ABRADE THE INNER SHEATH.
Lead sheath
Inner sheath HDPE Screen paper
REMOVE THE RELEASE PAPER FROM THE RED SEALANT MASTIC STRIP
Nylon Paper insulation
FOR NYLON: 55 120 Twine binding AND WRAP ONE LAYER AROUND THE SHEATH (100mm). APPLY MASTIC
Outer sheath
WITH SLIGHT TENSION AND A SMALL OVERLAP.

Reference Line
Lead 4. PILC - CUT A 50mm PIECE FROM THE STRESS CONTROL MASTIC,
HDPE Nylon Outer 100 550
REFER DETAIL. PLACE THE POINT OF THE MASTIC AT THE EDGE OF
PVC
THE SCREEN PAPER ON ONE OF THE CORES. TENSION THE MASTIC
2. PILC CABLE - CLEAN LEAD SHEATH AND BRASS TAPES. POSITION
TO HALF ITS ORIGINAL WIDTH WHILE APPLYING 4-5 TURNS,
3 EARTH BRAIDS AS SHOWN AND BIND TO LEAD SHEATH AND BRASS
OVERLAPPING THE SCREEN AND INSULATION PAPERS BY 10mm.
TAPES WITH COPPER WIRE. SOLDER TO LEAD SHEATH AND BRASS
REPEAT ON REMAINING CORES.
TAPES. PLUMB BRAIDS TO LEAD SHEATH. DO NOT OVERHEAT THE Outer Nylon Red sealant mastic Screen wires
10
sheath over inner sheath
LEAD SHEATH. FOLD BRAIDS BACK ALONG CABLE AND TEMPORARILY Reference
TAPE IN POSITION. Line 10
Extend one braid 7. XLPE - UNWIND THE SCREEN WIRES AND LAY THEM BACK BACK OVER THE
75 over brass tapes
PILC SHEATH. SPREAD THEM EVENLY AROUND THE CABLE, BEDDING THEM
3 copper PILC 3 core
braids INTO THE RED SEALANT MASTIC. TEMPORARILY BIND THE WIRES WITH
PVC TAPE. PROTECT FROM DIRT WITH PLASTIC WRAP.

Reference Line
Screen wires

Outer sheath
Lead sheath
50
Copper wire binding
max lead Stress
- 4 turns
wipe control 50
PVC Embed wires into Semi-con
mastic mastic
Detail - tape
PAWA Cables: 11kV 300sq.mm Al PILC S2-1-1-2 Stress Control Mastic
11kV 240sq.mm Al XLPE S2-1-1-6 Raychem kit EFSJ-11-D-T4

DES JEH/ICV 10/96 POWER STANDARD DRAWING


DRN R.INNES CABLE JOINTING & TERMINATIONS
CKD - RAYCHEM JOINTING INSTRUCTIONS
APPD F.ROBSON
11kV 3C 300sq.mm SCREENED PILC
NO SCALE
SCALE TO 11kV 3x1C 240sq.mm XLPE
1 SUPERSEDED A.T. DEC12 B.C. B.C. ISSUED MAY98
DRAWING
NORTHERN TERRITORY A3 NUMBER S02-2-2-27
NO DESCRIPTION DRN DATE CKD APPD ALL DIM. IN mm 1
AMENDMENTS DRAFTING STANDARD TO A.S.1100 CAD PRODUCT - DO NOT AMEND MANUALLY AMDT