TS-500 WTK 3.95 Parts

TS-500
w/TK 3.95 Engine

TK 50771-2.0
Printed ( Friday, July 20, 2001)
Copyright2001 - Thermo King Corp. - Minneapolis, MN, U.S.A.
Printed (July 20, 2001)
Copyright 2001 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 PANEL 1
bers and descriptions which appear in this manual. 99-6280 NAMEPLATE - panel 1
2 33-743 GASKET 1
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS The following abbreviations appear in parts manuals

A ac. . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
amp . . . . . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
dc. . . . . . . . . . direct current
T term . . . . . . . . terminal
disc . . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W w . . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
TS-500 w/TK 3.95 Engine
Contents
Name Grid Page
TS-500 w/TK 3.95 ENGINE REFERENCE SHEET . . . . . . . . . . . . . . . .5U36. . . . . . . . . . . . . . . . . . . . . .5
JACKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7B12 . . . . . . . . . . . . . . . . . . . . .75
BATTERY BOX ASSEMBLY (DOMESTIC) . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .185
THROTTLE SOLENOID GROUP (6/92 & After) . . . . . . . . . . . . . . . . . .106A1 . . . . . . . . . . . . . . . . . . . .41
DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9. . . . . . . . . . . . . . . . . . .119
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . .123
POWER RECEPTACLE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124G14. . . . . . . . . . . . . . . . . .133
RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125F4 . . . . . . . . . . . . . . . . . . .107
EVAPORATOR COMPARTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131B10 . . . . . . . . . . . . . . . . . .181
STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A8 . . . . . . . . . . . . . . . . . . . .39
CYLINDER BLOCK GROUP (TK 3.95) . . . . . . . . . . . . . . . . . . . . . . . . .132C1. . . . . . . . . . . . . . . . . . . . .7
GEAR HOUSING GROUP (TK 3.95) . . . . . . . . . . . . . . . . . . . . . . . . . . .132C2. . . . . . . . . . . . . . . . . . . . .9
MOUNTING FLANGE GROUP (TK 3.95) . . . . . . . . . . . . . . . . . . . . . . .132C3. . . . . . . . . . . . . . . . . . . .11
OIL SUMP GROUP (TK 3.95) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132C4. . . . . . . . . . . . . . . . . . . .13
CYLINDER HEAD & VALVE GROUP (TK 3.95) . . . . . . . . . . . . . . . . . .132C5. . . . . . . . . . . . . . . . . . . .15
INTAKE & EXHAUST MANIFOLD (TK 3.95) . . . . . . . . . . . . . . . . . . . . .132C6. . . . . . . . . . . . . . . . . . . .17
CAMSHAFT & DRIVING GEAR (TK 3.95) . . . . . . . . . . . . . . . . . . . . . .132C7. . . . . . . . . . . . . . . . . . . .19
CRANKSHAFT & PISTON GROUP (TK 3.95) . . . . . . . . . . . . . . . . . . .132C8. . . . . . . . . . . . . . . . . . . .21
OIL SYSTEM (TK 3.95) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132C9. . . . . . . . . . . . . . . . . . . .23
WATER PUMP GROUP (TK 3.95) . . . . . . . . . . . . . . . . . . . . . . . . . . . .132C10. . . . . . . . . . . . . . . . . . .25
FUEL INJECTION PUMP & VALVE GROUP (TK 3.95) . . . . . . . . . . . .132C11. . . . . . . . . . . . . . . . . . .27
GOVERNOR (TK 3.95) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132C12. . . . . . . . . . . . . . . . . . .31
GASKET SET (TK 3.95) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132C13. . . . . . . . . . . . . . . . . . .35
STARTER & GLOW PLUG GROUP (TK 3.95) . . . . . . . . . . . . . . . . . . .132C14. . . . . . . . . . . . . . . . . . .37
FUEL FILTER, HOSES & FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .136D7. . . . . . . . . . . . . . . . . . . .43
REMOTE LIGHT BOX (KIT 40-708) . . . . . . . . . . . . . . . . . . . . . . . . . . .136G2. . . . . . . . . . . . . . . . . . .137
FUEL TANK & PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G5. . . . . . . . . . . . . . . . . . .187
REMOTE LIGHTS PC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G6. . . . . . . . . . . . . . . . . . .135
REMOTE CONTROL BOX MOUNTING . . . . . . . . . . . . . . . . . . . . . . . .136G7. . . . . . . . . . . . . . . . . . .149
SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138A11 . . . . . . . . . . . . . . . . . .111
FUEL & OIL FILTERS, HOSES & FITTINGS (KIT 088693) . . . . . . . . .139B14 . . . . . . . . . . . . . . . . . . .47
BELTS, PULLEYS & FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .139E3 . . . . . . . . . . . . . . . . . . . .65
IDLER PULLEY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139E5 . . . . . . . . . . . . . . . . . . . .79
ENGINE MOUNTING GROUP (After 8/91) . . . . . . . . . . . . . . . . . . . . . .139E6 . . . . . . . . . . . . . . . . . . . .81
COMPRESSOR GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139E8 . . . . . . . . . . . . . . . . . . .103
THROTTLING VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .139E9 . . . . . . . . . . . . . . . . . . .105
DEHYDRATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139E11 . . . . . . . . . . . . . . . . . .113
ALTERNATOR MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139E13 . . . . . . . . . . . . . . . . . .153
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D11. . . . . . . . . . . . . . . . . .191
ALTERNATOR (23 AMP PRESTOLITE 8MR21301) . . . . . . . . . . . . . .143E14 . . . . . . . . . . . . . . . . . .155
FANSHAFT ASSEMBLY & ROLLER BEARING . . . . . . . . . . . . . . . . . .144B1 . . . . . . . . . . . . . . . . . . . .71
HIGH VOLTAGE TRAY - 3 PHASE . . . . . . . . . . . . . . . . . . . . . . . . . . . .144F9 . . . . . . . . . . . . . . . . . . .131
AIR SWITCH GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144F10 . . . . . . . . . . . . . . . . . .151
CLUTCH ASSEMBLY (107-291) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145F4 . . . . . . . . . . . . . . . . . . . .69
ENGINE IDLER PULLEY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .147C14. . . . . . . . . . . . . . . . . . .77
REFRIGERATION COMPONENTS - EVAPORATOR . . . . . . . . . . . . .148B1 . . . . . . . . . . . . . . . . . . . .93
JACKSHAFT GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148B6 . . . . . . . . . . . . . . . . . . . .73
CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152G5. . . . . . . . . . . . . . . . . . .125
FUSE LINK, BATTERY CABLES & HOSE MANAGEMENT (KIT
715610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152G6. . . . . . . . . . . . . . . . . . .143
Contents
Name Grid Page
INTAKE & EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152G8. . . . . . . . . . . . . . . . . . . .51
ENGINE COOLING SYSTEM (6/01 & Before) . . . . . . . . . . . . . . . . . . .152G9. . . . . . . . . . . . . . . . . . . .57
REFRIGERATION COMPONENTS - CONDENSER (Before 7/01) . . .152G11. . . . . . . . . . . . . . . . . . .85
REFRIGERATION TUBES, CLAMPS & MOUNTING (Before 7/01) . . .152G12. . . . . . . . . . . . . . . . . . .95
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152G13. . . . . . . . . . . . . . . . . .115
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152G14. . . . . . . . . . . . . . . . . .189
TRUCK DAS DATALOGGER GROUP (KIT 088741 & 088747) . . . . . .153F1 . . . . . . . . . . . . . . . . . . .141
3-WAY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153F10 . . . . . . . . . . . . . . . . . .109
INTAKE & EXHAUST SYSTEM (OIL BATH, KIT 088753) . . . . . . . . . .153F11 . . . . . . . . . . . . . . . . . . .55
DOOR SWITCH (OPTIONAL, KIT 715176) . . . . . . . . . . . . . . . . . . . . . .153F12 . . . . . . . . . . . . . . . . . .139
BOTTOM COVERS & TOP SCREEN GROUP (6/01 & Before) . . . . . .153F13 . . . . . . . . . . . . . . . . . .175
ROADSIDE COVER GROUP (6/01 & Before). . . . . . . . . . . . . . . . . . . .153F14 . . . . . . . . . . . . . . . . . .171
CONDENSER FRAME GROUP (6/01 & Before) . . . . . . . . . . . . . . . . . .154F1 . . . . . . . . . . . . . . . . . . .157
FRONT GRILLE GROUP (6/01 & Before) . . . . . . . . . . . . . . . . . . . . . . .154F2 . . . . . . . . . . . . . . . . . . .161
GULLWING & ENGINE DOOR GROUP (6/01 & Before) . . . . . . . . . . .154F3 . . . . . . . . . . . . . . . . . . .165
BATTERY CONNECTIONS (w/INLINE FUSE) . . . . . . . . . . . . . . . . . . .161G6. . . . . . . . . . . . . . . . . . .147
BOTTOM COVERS & TOP SCREEN GROUP (7/01 & After) . . . . . . . .167H0. . . . . . . . . . . . . . . . . . .179
CONDENSER FRAME GROUP (7/01 & After) . . . . . . . . . . . . . . . . . . .167H6. . . . . . . . . . . . . . . . . . .159
FRONT GRILLE GROUP (7/01 & After) . . . . . . . . . . . . . . . . . . . . . . . .167H7. . . . . . . . . . . . . . . . . . .163
GULLWING & ENGINE DOOR GROUP (7/01 & After) . . . . . . . . . . . . .167H8. . . . . . . . . . . . . . . . . . .169
ROADSIDE COVER GROUP (7/01 & After) . . . . . . . . . . . . . . . . . . . . .167H9. . . . . . . . . . . . . . . . . . .173
ENGINE COOLING SYSTEM (7/01 & After) . . . . . . . . . . . . . . . . . . . . .169D1. . . . . . . . . . . . . . . . . . . .61
REFRIGERATION COMPONENTS - CONDENSER (After 6/01) . . . . .169D2. . . . . . . . . . . . . . . . . . . .89
REFRIGERATION TUBES, CLAMPS & MOUNTING (After 6/01) . . . .169D3. . . . . . . . . . . . . . . . . . . .99
Contents
Name Grid Page
5U36 TS-500 w/TK 3.95 ENGINE REFERENCE SHEET
Revised
7/17/01
TS-500 w/TK 3.95

ENGINE REFER-
ENCE SHEET
5U36
7/17/01
5
Revised
7/17/01 TS-500 w/TK 3.95 ENGINE REFERENCE SHEET 5U36
B/M DESCRIPTION Date
918310 System TS-500 30 SR 10/99
918311 System TS-500 50 SR 230V 10/99
918312 System TS-500 50 SR 380/460V 10/99
919200 System TS-500 50 SR (PHASE II) 7/01
919201 System TS-500 50 SR 230V (PHASE II) 7/01
919202 System TS-500 50 SR 380/460V (PHASE II) 7/01
088728 TS-500 Generic 10/99
088771 TS-500 Generic (PHASE II) 7/01
088729 TS-500 30 SR 10/99
088730 TS-500 50 SR 230/3/60 10/99
088731 TS-500 50 SR 380/460V 10/99
088692 Silicone Hoses 10/99
088693 Bypass Oil Filter 10/99
088741 DAS Datalogger 10/99
088753 Oil Bath Air Cleaner 10/99
088761 Electric Heater TS-500 230V 10/99
088762 Electric Heater TS-500 460V 10/99
088780 Roadside Hose Management Kit (PHASE II) 7/01
715173 Fuel Tank (30 gal) 7/01
715176 Door Switch 10/99
715610 Hose Management Kit 10/99
719181 Offset Curved Hose Manuagemant Kit (PHASE II) 7/01
719182 Additional Straight Section Hose Managemant Kit 7/01
(PHASE II)
718350 DAS Sensor - 10 ft 10/99
718351 DAS Sensor - 20 ft 10/99
718352 DAS Sensor - 40 ft 10/99
810044 Battery Box Kit 10/99
818310 Installation Kit 10/99
818200 Installation Kit (PHASE II) 7/01
6
132C1 CYLINDER BLOCK GROUP (TK 3.95)
Revised
5/29/01
CYLINDER BLOCK
GROUP (TK 3.95)
132C1
5/29/01
7
Revised
5/29/01 CYLINDER BLOCK GROUP (TK 3.95) 132C1
REF PART# DESCRIPTION QTY
101-327 ENGINE (complete, TK 3.95 engine w/fuel stop solenoid, RD- 1
II, TD-II, XDS)
101-379 ENGINE (complete, TK 3.95 engine w/fuel stop solenoid, 1
URD)
101-307 ENGINE (complete, TK 3.95 engine w/fuel stop solenoid, 1
LND)
101-308 SHORT BLOCK - assembly (TK 3.95 engine) 1
1 12-725 BLOCK - cylinder 1
2 55-6176 PLUG (pt 1/4) 1
3 55-6177 PLUG (pt 1/8) 1
4 11-6554 PLUG (45 mm) 1
5 11-6555 PLUG (12 mm) 1
6 11-5499 PLUG - expansion 6
7 55-6232 BOLT - main 8
8 11-6557 BEARING - main (standard) 4
11-6560 BEARING - main (.25 mm us) 4
9 11-6558 BEARING - thrust 2
10 11-6976 BUSHING - camshaft 1
11 NSS CAP - bearing housing 2
12 55-5798 BOLT (M6 x 12 mm) 2
13 55-6179 BOLT - cylinder head 14
14 * 33-2826 GASKET - cylinder head 1
15 55-5780 DRAIN COCK 1
16 11-6034 FLANGE 1
17 11-8845 SLEEVE - cylinder 3
* 30-236 KIT - gasket (see 132C13) 1
8
132C2 GEAR HOUSING GROUP (TK 3.95)
Revised
4/14/00
GEAR HOUSING
GROUP (TK 3.95)
132C2
4/14/00
9
Revised
4/14/00 GEAR HOUSING GROUP (TK 3.95) 132C2
1 11-6561 HOUSING - gear 1
2 55-6208 PIN - dowel 1
3 55-5784 STUD - fuel injection (M8 x 22 mm) 4
4 55-5834 PIN - governor (4 x 10) 2
5 11-8783 COVER - gear case 1
6 33-1727 SEAL - oil 1
7 55-5785 PIPE 4
8 * 33-1728 SHIM PACK 1
9 55-5791 NUT (w/washer, M8) 4
10 33-1729 O-RING 2
11 55-5786 BOLT - cover (6 x 16 mm) 8
12 55-5787 BOLT - cover (6 x 30 mm) 8
13 55-5766 BOLT - cover (6 x 60 mm) 4
14 * 55-8613 WASHER - sealing 1
15 55-6181 BOLT - cover (6 x 80 mm) 6
16 11-6135 COVER 1
17 * 33-1754 GASKET 1
18 55-5859 STUD (6 x 12 mm) 4
19 11-5091 CAP - lube (oil supply) 1
20 33-1954 O-RING - cap 1
21 55-5792 NUT (M6) 4
22 11-5119 COVER 1
23 * 33-2814 O-RING 1
24 55-5826 BOLT - cover (6 x 18 mm) 2
25 * 33-1542 GASKET - cover 1
26 11-5084 COVER 1
27 55-5786 BOLT - cover (6 x 16 mm) 2
28 203-348 GASKET - adhesive (RTV silicone) A/R
* 30-236 KIT - gasket (see 132C13) 1
10
132C3 MOUNTING FLANGE GROUP (TK 3.95)
Revised
2/6/01
MOUNTING
FLANGE GROUP
(TK 3.95)
132C3
2/6/01
11
Revised
2/6/01 MOUNTING FLANGE GROUP (TK 3.95) 132C3
1 55-5816 PIN - dowel (8 x 16 mm) 2
2 11-7248 FLANGE - mounting 1
3 55-5848 BOLT - flange (10 x 20 mm) 6
4 55-6537 BOLT - flange (10 x 25 mm) 3
5 55-5860 BOLT 4
6 55-5795 PIN - dowel (6 x 10) 2
7 11-6032 HOUSING - oil seal 1
8 33-1506 SEAL - oil 1
9 55-5849 BOLT - housing (6 x 22 mm) 6
11 11-5967 SLEEVE - repair 1
12
132C4 OIL SUMP GROUP (TK 3.95)
Revised
4/28/99
OIL SUMP GROUP

(TK 3.95)
132C4
4/28/99
13
Revised
4/28/99 OIL SUMP GROUP (TK 3.95) 132C4
1 55-5762 PLUG 1
2 11-6564 COVER - oil sump 1
3 55-4610 PLUG (npt 1/2) 1
4 11-8784 SUMP - oil 1
5 55-5763 PLUG (npt 1/8) 1
6 55-5764 PLUG (16 mm) 1
7 33-1729 O-RING 1
8 55-5765 BOLT - cover (6 x 25 mm) 24
9 55-5769 BOLT - sump (6 x 28 mm) 14
10 55-5836 BOLT - sump (6 x 70 mm) 6
11 11-6566 PIPE - oil inlet 1
12 33-1736 O-RING 1
13 55-5798 BOLT - oil pipe (6 x 12 mm) 3
14 55-193 PLUG - pipe (PT 3/8) 1
16 11-7067 HOSE - oil drain (23 in) 1
11-6177 HOSE - oil drain (28 in) 1
17 55-2702 CAP - oil drain 1
18 91-734 CLIP - oil drain hose 1
55-3000 SCREW - clip 1
55-2001 FLATWASHER 2
55-4560 NUT 1
19 55-6557 ELBOW 1
203-393 SEALER - Loctite A/R
20 55-7732 PLUG - oil sump 1
33-3060 GASKET - switch 1
21 41-402 SWITCH - oil level 1
14
132C5 CYLINDER HEAD & VALVE GROUP (TK 3.95)
Revised
8/13/98
CYLINDER HEAD &

VALVE GROUP (TK
3.95)
132C5
8/13/98
15
Revised
8/13/98 CYLINDER HEAD & VALVE GROUP (TK 3.95) 132C5
1 11-8786 HEAD - cylinder 1
2 55-5803 PIN - spring 2
3 55-5804 PLUG (pt 1/4) 2
4 55-5805 PLUG (5 x 8 mm) 1
5 11-6567 PLUG (40 mm) 2
6 11-8788 VALVE - intake 3
7 11-6569 VALVE - exhaust 3
8 11-6570 SPRING - valve 6
9 11-6571 RETAINER - spring 6
10 11-5482 KEEPER - valve 6
11 33-1512 SEAL - valve stem (intake) 3
12 33-1902 SEAL - valve stem (exchange) 3
13 11-5093 RETAINER 6
14 11-8787 PLUG - hot 3
15 11-6574 GUIDE - valve 6
16 * 11-6045 PROTECTOR - nozzle 3
17 * 33-1733 GASKET - nozzle 6
18 11-8785 LIFTER - engine 1
19 11-6036 LIFTER - engine 1
20 55-5801 BOLT - lifter 4
21 55-5810 NUT 2
22 11-6576 SHAFT - rocker 1
23 11-7068 ARM - rocker 3
24 11-6134 ADJUSTER - valve 3
25 55-5846 LOCKNUT 3
26 11-6977 ARM - rocker 3
27 11-6134 ADJUSTER - valve 3
28 55-5846 LOCKNUT 3
29 11-6577 SUPPORT - rocker arm 3
30 11-6578 SPRING 2
31 11-6579 CIRCLIP 2
32 55-6207 SCREW 1
33 55-5808 STUD 2
34 55-5809 BOLT - rocker 1
35 11-8863 SEAT - suction valve 3
36 11-6979 SEAT - exhaust valve 3
* 30-236 KIT - gasket (see 132C13) 1
16
132C6 INTAKE & EXHAUST MANIFOLD (TK 3.95)
Revised
9/17/98
INTAKE &
EXHAUST MANI-
FOLD (TK 3.95)
132C6
9/17/98
17
Revised
9/17/98 INTAKE & EXHAUST MANIFOLD (TK 3.95) 132C6
1 * 33-1905 GASKET - intake 1
2 11-6586 MANIFOLD - intake 1
3 11-8792 JOINT - breather 1
4 55-5763 PLUG (npt 1/8) 1
5 55-5988 BOLT (M6 x 45 mm) 1
6 55-5786 BOLT (M6 x 16 mm) 2
7 * 33-1906 GASKET - exhaust 1
8 * 33-1907 GASKET - muffler 1
9 55-6183 LOCKWASHER (M8) 4
10 55-5772 BOLT (M8 x 40 mm) 4
11 55-6184 STUD (M8 x 22 mm) 4
12 55-6383 STUD (M8 x 55 mm) 2
13 55-6186 NUT (M8) 4
14 55-5791 NUT (w/washer, M8) 2
15 11-6587 MANIFOLD - exhaust 1
* 30-236 KIT - gasket (see 132C13) 1
18
132C7 CAMSHAFT & DRIVING GEAR (TK 3.95)
Revised
6/14/00
CAMSHAFT &
DRIVING GEAR
(TK 3.95)
132C7
6/14/00
19
Revised
6/14/00 CAMSHAFT & DRIVING GEAR (TK 3.95) 132C7
1 11-8793 CAMSHAFT (incl 2, 5, 20) 1
2 11-6589 GEAR - camshaft 1
3 11-6590 TAPPET 6
4 11-8090 ROD - push 6
5 55-5813 KEY - camshaft 1
6 11-6080 PLATE - idler gear 1
7 11-8748 SHAFT - idler gear 1
8 11-6592 GEAR - idler (incl 12) 1
9 55-4657 CIRCLIP - gear 1
10 55-5798 BOLT - shaft 3
11 NSS GEAR - injection camshaft 1
12 11-6083 BUSHING - idler gear 1
13 11-6062 CASE - bearing 1
14 11-6594 CAMSHAFT - injection pump (incl 11, 15, 17) 1
15 55-5813 KEY - injection camshaft 1
16 11-6060 BEARING - ball 1
17 11-6595 BEARING - ball 1
18 55-5786 BOLT - case 3
19 55-4635 SCREW - case 1
20 11-6034 BEARING - thrust 1
21 55-5798 SCREW - thrust bearing 2
20
132C8 CRANKSHAFT & PISTON GROUP (TK 3.95)
Revised
6/12/96
CRANKSHAFT &
PISTON GROUP
(TK 3.95)
132C8
6/12/96
21
Revised
6/12/96 CRANKSHAFT & PISTON GROUP (TK 3.95) 132C8
1 12-726 CRANKSHAFT 1
2 55-5813 KEY - crankshaft 1
3 11-8794 GEAR - crankshaft 1
4 55-5816 PIN - dowel 1
5 55-6382 BOLT - flywheel 5
6 11-8795 FLYWHEEL 1
7 11-7031 GEAR - ring 1
8 77-2371 PULLEY - crankshaft 1
9 55-5818 BOLT - pulley 1
10 55-5819 WASHER 1
11 11-8796 PISTON (w/rings, standard) 3
11-8800 PISTON (w/rings, .25 os) 3
11-8802 PISTON (w/rings, .50 os) 3
12 11-8797 RING SET (standard) 3
11-8801 RING SET (0.25 os) 3
11-8803 RING SET (0.50 os) 3
13 11-8798 PIN - piston 3
14 11-6598 CIRCLIP 6
15 11-6599 ROD - connecting (incl 16, 17 & 18) 3
16 11-5042 BOLT - rod 6
17 11-6607 BEARING - rod (standard) 3
11-6608 BEARING - rod (0.25 os) 3
18 11-6606 BUSHING - finished 3
11-8616 BUSHING - unfinished 3
22
132C9 OIL SYSTEM (TK 3.95)
Revised
8/17/00
OIL SYSTEM (TK

3.95)
132C9
8/17/00
23
Revised
8/17/00 OIL SYSTEM (TK 3.95) 132C9
1 11-6610 PUMP - oil 1
2 * 33-1740 GASKET - oil pump 1
3 55-6187 BOLT - pump (6 x 20 mm) 3
4 11-6086 GUIDE - dipstick 1
5 11-6609 GUIDE - dipstick 1
6 11-6611 DIPSTICK 1
7 33-1736 O-RING 1
8 55-5822 BOLT - dipstick (6 x 10 mm) 1
9 11-6612 BRACKET - oil filter 1
10 * 33-1908 GASKET - bracket 1
11 11-6182 FILTER - oil (4.0 in lg) 1
11-7987 FILTER - oil (3.45 in lg) 1
11-9267 FILTER - oil (2.83 in lg, LND-II only) 1
12 33-1909 O-RING - oil filter 1
13 11-6613 VALVE - oil pressure 1
14 55-5823 NUT 1
15 33-1910 O-RING 1
16 55-6188 BOLT - bracket (8 x 20 mm) 3
17 55-8391 ADAPTER 1
55-5763 PLUG (npt 1/8) 1
18 55-5989 PLUG - dipstick hole (URD only) 1
* 30-236 KIT - gasket (see 132C13) 1
24
132C10 WATER PUMP GROUP (TK 3.95)
Revised
6/14/01
WATER PUMP
GROUP (TK 3.95)
132C10
6/14/01
25
Revised
6/14/01 WATER PUMP GROUP (TK 3.95) 132C10
1 11-9450 PUMP - water (ELC compatible) 1
2 * 33-3477 GASKET 1
3 55-5809 BOLT - water pump 4
4 11-8805 COVER - thermostat (includes 8) 1
5 * 33-1520 GASKET 1
6 11-7894 THERMOSTAT 1
7 33-2829 O-RING 1
8 55-5763 PLUG 1
9 55-6236 BOLT - cover (8 x 55 mm) 1
10 55-6246 BOLT - cover (8 x 25 mm) 1
11 78-1026 BELT - water pump 1
12 77-1426 PULLEY (split sheave) 1
13 77-1427 SHIM 4
14 77-1428 SPACER 1
15 55-5792 NUT 4
16 55-8443 PLUG - water pump 2
17 55-5138 STUD - water pump 4
18 41-2330 SENSOR - water temperature 1
203-385 SEALER - thread A/R
* 30-236 KIT - gasket (see 132C13) 1
26
132C11 FUEL INJECTION PUMP & VALVE GROUP (TK 3.95)
Revised
11/10/99
FUEL INJECTION
PUMP & VALVE
GROUP (TK 3.95)
132C11
11/10/99
27
Revised
11/10/99 FUEL INJECTION PUMP & VALVE GROUP (TK 3.95) 132C11
1 11-6617 PUMP - fuel injection 1
2 11-6618 PLUNGER (w/barrel) 3
3 11-6095 RETAINER 3
4 11-6096 RETAINER 3
5 11-6097 SPRING - plunger 3
6 11-6098 SHIM SET 3
7 11-6619 VALVE - delivery 3
8 11-6019 SPRING - delivery valve 3
9 11-6166 HOLDER - valve 3
10 33-1746 GASKET 3
11 33-1747 O-RING 3
12 11-6147 GUIDE - plunger 3
13 11-6148 PIN 1
14 11-6149 RACK 1
15 11-6150 PINION 3
16 11-6152 RETAINER - rack 1
17 11-6153 PLATE 2
18 55-5773 SCREW - plate 2
19 55-5774 PIN 2
20 55-5775 PIN 1
21 11-6101 TAPPET 3
22 55-6194 FLATWASHER (M4) 2
23 55-4752 LOCKWASHER (M4) 2
24 55-5828 SCREW - retainer (4 x 8 mm) 4
25 55-5829 SCREW - plate (4 x 10 mm) 2
26 11-8769 VALVE - fuel injection 3
27 11-6102 NOZZLE - injection 3
28 11-6103 HOLDER - valve (w/case) 3
29 11-6104 BODY - valve 3
30 11-6105 SPRING - valve 3
31 11-6106 SEAT - spring 3
32 11-6107 SPACER - valve stop 3
33 11-6108 SHIM SET 3
34 33-1748 O-RING 3
35 11-6109 CLAMP - injection pipe 1
36 55-8626 BOLT - clamp (4 x 14 mm) 2
37 11-6115 NUT - injector 3
38 11-6551 PIPE - fuel injection (1) 1
28
132C11 FUEL INJECTION PUMP & VALVE GROUP (TK 3.95)
Revised
11/10/99
29
Revised
11/10/99 FUEL INJECTION PUMP & VALVE GROUP (TK 3.95) 132C11
41 33-1531 GASKET 2
42 11-6110 BOLT 1
43 NSS BOLT - joint 1
44 55-5831 PLUG - air bleed 1
45 55-8613 WASHER - sealing 1
46 11-6622 JOINT 1
47 33-1749 GASKET 3
48 11-8808 PIPE - fuel return 1
49 11-6136 FITTING - injection 1
50 11-6137 FITTING - injection 2
51 11-6623 PIPE - fuel return 2
52 55-6195 CLAMP - pipe 4
30
132C12 GOVERNOR (TK 3.95)
Revised
9/7/00
GOVERNOR (TK
3.95)
132C12
9/7/00
31
Revised
9/7/00 GOVERNOR (TK 3.95) 132C12
1 11-8762 CASE - governor 1
2 33-1753 O-RING 1
3 33-1750 GASKET - case 1
4 11-6121 SHIM PACK 1
5 55-5838 SPACER 1
6 11-6122 SHAFT - governor 1
7 11-8895 LEVER - governor 1
8 11-5139 SHIM SET 2
9 11-8763 SPRING - lever 1
10 11-8764 SHIFTER - PTO 1
11 11-6167 SPRING - starting 1
12 55-6538 WASHER 1
13 55-6273 CIRCLIP 1
14 55-6540 PIN - spring 1
15 11-6124 RETAINER - shaft 1
16 11-6125 RETAINER - shaft 1
17 11-7520 SHAFT - regulator 1
18 55-5834 PIN - spring 2
19 33-1752 O-RING 1
20 55-5822 BOLT (M6 x 10 mm) 2
21 11-8806 DRIVING - set 1
11-6117 WEIGHT - governor 1
22 55-5833 NUT - weight 1
23 11-6118 SLEEVE 1
24 11-6594 CAMSHAFT (see 132C7) 1
25 11-7518 LINK (88.8, no color) 1
11-8760 LINK (88.6, white) 1
11-8761 LINK (89.0, red) 1
26 55-5832 PIN - snap (4) 1
27 55-5835 PIN - snap (M6) 1
28 11-6498 BRACKET 1
29 55-5792 NUT (w/washer) 1
30 11-6497 SPRING 1
31 91-8510 LINK - throttle 1
32 55-5791 NUT (w/washer) 1
33 11-6116 COVER - case 1
34 33-1751 GASKET - cover 1
35 55-5837 BOLT (M5 x 10 mm) 3
36 11-6128 SPRING - regulator 1
32
132C12 GOVERNOR (TK 3.95)
Revised
9/7/00
33
Revised
9/7/00 GOVERNOR (TK 3.95) 132C12
37 55-5836 BOLT (M6 x 70 mm) 5
38 55-5846 LOCKNUT(M6) 1
39 55-6199 BOLT (M6 x 30 mm) 1
40 11-8767 CONTROLLER - fuel 1
41 11-8807 LIMITER - fuel 1
42 33-2230 O-RING 1
43 41-3291 SOLENOID - stop 1
44 55-7155 BOLT (M6 x 95 mm) 1
45 55-8623 BOLT (M6 x 16 mm) 1
46 55-8625 PLUG (22 mm) 1
47 55-8618 NUT - limiter 1
49 55-8624 PLUG (14 mm) 1
50 55-8619 NUT (high idle) 1
51 55-5845 WASHER - sealing (M6) 1
52 55-5843 SCREW - adjustment 1
34
132C13 GASKET SET (TK 3.95)
Revised
6/25/01
GASKET SET (TK

3.95)
132C13
6/25/01
35
Revised
6/25/01 GASKET SET (TK 3.95) 132C13
1 30-236 KIT - gasket 1
2 33-2826 GASKET - cylinder head 1
4 33-1954 O-RING - cap 2
5 33-1904 GASKET - plate 1
6 33-1902 SEAL - valve stem 3
7 33-1512 SEAL - valve stem 3
8 11-6045 PROTECTOR - nozzle 3
9 33-1733 GASKET - nozzle 6
10 33-1728 SHIM PACK - gear housing 1
11 33-2828 GASKET - head cover 1
12 33-1905 GASKET - intake 1
13 33-1906 GASKET - exhaust 1
14 33-1907 GASKET - muffler 1
15 33-1740 GASKET - oil pump 1
16 33-3477 GASKET - water pump 1
17 33-1520 GASKET - thermostat cover 1
19 33-1729 O-RING - gear housing 5
20 33-2814 O-RING - gear housing cover 1
21 33-1908 GASKET - oil filter bracket 1
36
132C14 STARTER & GLOW PLUG GROUP (TK 3.95)
Revised
9/25/97
STARTER & GLOW

PLUG GROUP (TK
3.95)
132C14
9/25/97
37
Revised
9/25/97 STARTER & GLOW PLUG GROUP (TK 3.95) 132C14
1 44-7130 GLOW PLUG 3
2 44-7129 CONNECTOR - glow plug 1
3 45-1718 STARTER (see 132A8) 1
4 55-5852 SCREW - starter (12 x 30) 2
5 55-5853 NUT (12 mm) 1
6 11-7248 FLANGE - mounting 1
7 55-6203 NUT - starter 1
8 55-6204 LOCKWASHER 1
9 55-4632 NUT 1
10 44-7736 CONNECTOR - starter 1
11 55-6205 PIN - cotter 1
12 91-7406 BRACKET - starter 1
55-6235 SCREW - bracket 2
38
132A8 STARTER ASSEMBLY
Revised
9/4/97
STARTER ASSEM-
BLY
132A8
9/4/97
39
Revised
9/4/97 STARTER ASSEMBLY 132A8
1 45-1718 STARTER (see note) 1
2 44-5466 ROLLER - clutch 5
3 55-6202 SCREW 2
4 55-4681 NUT 1
5 44-5469 BALL 1
6 41-1589 FIELD 1
7 41-1590 ARMATURE 1
8 41-1591 BEARING 1
9 41-1592 BEARING 1
10 41-1593 CLUTCH - assembly 1
11 44-5477 NUT 1
12 44-5474 RETAINER 1
13 41-1594 SPRING 1
14 41-1595 CLUTCH 1
15 NSS BEARING 1
16 NSS BEARING 1
17 41-1596 SHAFT 1
18 41-1597 SPRING 1
19 44-5476 PINION 1
20 41-1598 RING - snap 1
21 41-1599 RETAINER 1
22 41-1600 PINION 1
23 41-1601 HOUSING 1
24 41-1602 FRAME 1
25 41-1603 HOLDER & BRUSH - assembly 1
26 NSS SPRING 4
27 41-1604 SWITCH - magnetic (assembly) 1
28 55-8627 BOLT 2
29 55-8628 BOLT 2
30 41-1605 SPRING 1
31 33-2817 O-RING 2
32 55-8629 DRAIN 1
33 41-1606 CAP - terminal 1
34 91-7298 BRACKET 1
NOTE: Starter (45-1718) replaces starter (45-1312). See grid 76C11 for replacement parts for starter (45-
1312).
40
106A1 THROTTLE SOLENOID GROUP (6/92 & After)
Revised
7/17/01
THROTTLE SOLE-
NOID GROUP (6/92
& After)
106A1
7/17/01
41
Revised
7/17/01 THROTTLE SOLENOID GROUP (6/92 & After) 106A1
1 91-1716 BRACKET - solenoid (high speed) 1
55-4954 LOCKNUT 1
2 44-9181 SOLENOID 1
3 44-8198 PLUNGER - solenoid 1
203-394 GREASE (1 lb) A/R
4 91-3095 BOOT - solenoid 1
5 44-7429 HARNESS - ground 1
6 55-2762 BOLT - eye 1
7 55-2977 SCREW - solenoid 4
9 55-2086 FLATWASHER 4
10 99-3337 NUTSTRIP - solenoid 2
11 44-2756 DIODE 1
12 91-8510 LINK - throttle 1
13 11-6498 BRACKET - spring return 1
14 11-6497 SPRING - throttle return 1
15 11-7818 ROD - fuel solenoid (TD-II, RD-II & XDS, before 6/00) 1
11-7817 ROD - fuel solenoid (MD-II & KD-II) 1
16 11-6820 JOINT - ball 1
18 55-2965 NUT 1
20 55-315 NUT 2
21 11-4266 CLIP - rod 1
22 11-9441 ROD - fuel solenoid (6/00 & after) 1
23 11-9281 ADJUSTER - speed control 1
11-9283 ADJUSTER - speed control (Super TD-II 50 only & TS-500/ 1
600)
24 11-9282 JOINT - ball 1
25 55-9567 NUT - left handed thread 1
42
136D7 FUEL FILTER, HOSES & FITTINGS
Revised
6/14/01
FUEL FILTER,
HOSES & FIT-
TINGS
136D7
6/14/01
43
Revised
6/14/01 FUEL FILTER, HOSES & FITTINGS 136D7
1 11-4380 ELBOW - hose fitting (3/8) 8
2 10-242 KIT - sleeve & eyelet (3/8) 8
3 11-4941 NUT (3/8) 8
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 55-7331 TEE 1
6 55-2796 CLAMP - hose 2
7 11-6229 HOSE (9.0) 1
8 11-7056 HOSE (11.0) 1
9 55-4244 ELBOW 1
10 55-2505 ELBOW 1
11 55-2539 BUSHING 1
12 11-9098 FILTER - fuel 1
11-9341 FILTER - fuel (EMI 2000 hour) 1
55-3168 ADAPTER - fuel pickup 1
13 11-6529 BRACKET - filter 1
55-4954 NUT 3
14 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 KIT - filter 1
33-1676 GASKET - fuel pump 1
15 11-7473 FITTING - engine (before 3/97) 1
16 11-5437 COUPLING - hose fitting (3/8) (before 3/97) 1
17 33-2458 MAT - isolator (oil pressure sensor) 1
18 55-8665 ELBOW - flange 1
19 55-3031 SCREW - elbow 2
55-7616 WASHER (nylon) 2
22 44-8883 SENSOR - oil pressure (SR units) 1
55-346 NUT - sensor 1
55-1852 LOCKWASHER 1
55-401 FLATWASHER 1
23 55-547 CLAMP - hose 12
55-5641 SCREW - clamp 12
24 99-7321 BRACKET - fuel filter & pump 1
55-4953 NUT 2
44
136D7 FUEL FILTER, HOSES & FITTINGS
Revised
6/14/01
45
Revised
6/14/01 FUEL FILTER, HOSES & FITTINGS 136D7
25 11-9279 TUBE - fuel pickup 1
26 91-7745 BRACKET - connector 1
55-4955 NUT 1
27 92-1096 BRACKET - fuel filter 1
55-4953 NUT 1
28 55-433 PLUG - pipe 1
29 41-387 SWITCH - oil pressure (non SR units) 1
30 55-229 TEE (after 2/97) 1
31 11-2886 VALVE (after 2/97) 1
11-6837 BODY (after 2/97) 1
11-7777 VALVE (after 2/97) 1
55-5672 CAP (after 2/97) 1
32 55-7213 BODY - fitting (after 2/97) 1
33 11-4380 ELBOW - hose fitting (after 2/97) 1
46
FUEL & OIL FILTERS, HOSES & FITTINGS (KIT
139B14 088693)
Revised
7/17/01
FUEL & OIL FIL-

TERS, HOSES &
FITTINGS (KIT
088693)
139B14
7/17/01
47
Revised
7/17/01 088693) 139B14
1 11-4380 ELBOW - hose fitting (3/8) 12
3 11-4941 NUT (3/8) 8
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 Not Used
7 11-4841 NUT (1/4) 1
8 55-2505 ELBOW 1
9 11-7056 HOSE (11.0) 1
10 55-4244 ELBOW 1
11 55-7331 TEE 1
12 55-193 PLUG 1
13 11-9098 FILTER - fuel 1
11-9341 FILTER - fuel (EMI 2000 hour) 1
55-3168 ADAPTER - fuel pickup 1
55-4954 NUT 4
15 55-433 PLUG - pipe 2
16 55-1004 PLUG - pipe 1
17 11-6228 FILTER - oil bypass 1
11-9321 FILTER - oil bypass (EMI 2000 hour) 1
55-3164 STUD - bypass filter 1
18 11-6182 FILTER - oil (full flow) 1
19 55-1042 CAP - hose (oil drain) 1
20 11-6177 HOSE - oil drain (28 in) 1
21 55-6557 ELBOW - oil drain 1
22 55-1654 TEE 1
23 33-2458 MAT - isolator (oil pressure sensor) 1
24 55-8665 ELBOW - flange 1
25 55-3031 SCREW - elbow 2
28 44-8883 SENSOR - oil pressure 1
55-346 NUT - sensor 1
55-401 FLATWASHER 1
29 11-7473 FITTING - engine (3.0 in lg) 1
48
139B14 088693)
Revised
7/17/01
49
Revised
7/17/01 088693) 139B14
30 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
33-1676 GASKET - fuel pump 1
31 55-2539 BUSHING 2
32 11-6174 FITTING - restricted 1
33 11-6229 HOSE (9.0) 1
34 55-2069 CLAMP - fuel hose 2
35 91-734 CLIP - oil drain hose 1
36 11-9279 TUBE - fuel pickup 1
37 91-7745 BRACKET - connector 1
55-4955 NUT 1
38 99-7321 BRACKET - fuel filter & pump 1
55-4953 NUT 1
39 91-1705 STRIP - oil hose protector 1
40 55-2505 ELBOW 1
50
152G8 INTAKE & EXHAUST GROUP
Revised
7/17/01
INTAKE &
EXHAUST GROUP
152G8
7/17/01
51
Revised
7/17/01 INTAKE & EXHAUST GROUP 152G8
1 91-8926 BRACKET - dry air cleaner 1
2 55-1587 SCREW - bracket 3
55-4953 NUT 3
3 11-9068 FILTER - air cleaner (dry) 1
4 11-9059 ELEMENT - air cleaner 1
5 11-9091 CLIP - base 2
6 11-9092 EJECTOR - dust 1
7 11-9069 CLAMP - air cleaner 1
55-4953 NUT 2
8 11-9070 HOSE - air cleaner (filter to engine) 1
9 11-9094 HOSE - air cleaner (resonator to filter, before 11/99) 1
11-9294 HOSE - air cleaner (resonator to filter, 11/99 & after) 1
10 55-4979 CLAMP - hose 4
11 11-9220 BOX - resonator (before 5/01) 1
92-1550 BOX - resonator (after 4/01) 1
55-1587 SCREW - box 4
12 33-3110 GASKET - resonator box 1
13 91-9582 PANEL - blockoff 1
92-1549 PANEL - blockoff (after 6/01) 1
55-1587 SCREW - panel 8
14 91-9583 INSULATION - foam (before 7/01) 1
92-1548 INSULATION - foam (after 6/01) 1
15 91-9551 PANEL - blockoff (before 7/01) 1
55-4953 NUT 2
16 55-3104 CLAMP - hose 1
55-4560 NUT 1
17 55-2342 FITTING - barb 1
18 99-1143 HOSE - indicator (16 in) A/R
19 11-6005 INDICATOR - air restrictor (before 4/00) 1
20 55-5665 SCREW - indicator 2
52
152G8 INTAKE & EXHAUST GROUP
Revised
7/17/01
53
Revised
7/17/01 INTAKE & EXHAUST GROUP 152G8
55-4223 NUT 2
21 12-765 MUFFLER 1
55-6184 STUD - muffler to manifold 4
55-6186 NUT 4
55-2969 SCREW (5/16-18 x 1) 1
55-2114 NUT 1
23 11-6173 TUBE - exhaust (domestic) 1
11-6291 TUBE - exhaust (EEC) 1
24 11-7828 FITTING - indicator 1
25 11-7757 INDICATOR - air restrictor (4/00 & after) 1
54
153F11 INTAKE & EXHAUST SYSTEM (OIL BATH, KIT 088753)
Revised
7/17/01
INTAKE &
EXHAUST SYS-
TEM (OIL BATH,
KIT 088753)
153F11
7/17/01
55
Revised
7/17/01 INTAKE & EXHAUST SYSTEM (OIL BATH, KIT 088753) 153F11
1 91-8926 BRACKET - air cleaner 1
55-4953 NUT 3
2 11-3155 CLEANER - air (oil bath) 1
11-3325 CUP - air cleaner 1
11-6491 CLAMP - air cleaner cup 1
3 11-2975 CLAMP - air cleaner (oil bath) 1
55-4953 NUT 2
4 55-5571 U-BOLT - air cleaner (oil bath) 1
55-4953 NUT 2
5 11-7070 HOSE - air cleaner to engine (oil bath) 1
6 55-4979 CLAMP - hose 2
7 91-9582 PANEL - blockoff (before 7/01) 1
92-1549 PANEL - blockoff (after 6/01) 1
8 91-9835 INSULATION - foam 1
9 91-9551 PANEL - blockoff 1
55-4953 NUT 2
10 12-765 MUFFLER 1
55-6184 STUD - muffler to manifold 4
55-6186 NUT 4
55-2969 SCREW (5/16-18 x 1) 1
55-2114 NUT 1
12 11-6173 TUBE - exhaust (domestic) 1
11-6291 TUBE - exhaust (EEC) 1
56
152G9 ENGINE COOLING SYSTEM (6/01 & Before)
Revised
7/16/01
ENGINE COOLING
SYSTEM (6/01 &
Before)
152G9
7/16/01
57
Revised
7/16/01 ENGINE COOLING SYSTEM (6/01 & Before) 152G9
1 67-1603 COIL - condenser/radiator 1
55-1587 SCREW - coil 8
2 92-366 PLENUM - condenser (1/00 & after) 1
55-8711 INSERT - threaded 5
55-3085 NUT - captive 4
55-2977 SCREW - plenum 4
3 91-9490 ORIFICE - condenser fan (TS-500, before 3/00) 1
92-365 ORIFICE - condenser fan (TS-500, 3/00 & after) 1
98-5778 ORIFICE - condenser fan (TS-600) 1
55-2977 SCREW - orifice 4
55-3045 WASHER - dome 4
4 91-9491 GUARD - fan 1
5 98-935 HOSE - overflow tank to radiator (EPDM, cut to 15 in) 1
12-419 HOSE - overflow tank to radiator (silicone, cut to 15 in) 1
6 55-558 CLAMP - hose (EPDM) 2
55-6731 CLAMP - hose (silicone) 2
7 11-8897 HOSE - engine to radiator (upper, EPDM, before 11/99) 1
11-9295 HOSE - engine to radiator (upper, EPDM, 11/99 & after) 1
11-9062 HOSE - engine to radiator (upper, silicone, before 11/99) 1
11-9296 HOSE - engine to radiator (upper, silicone, 11/99 & after) 1
9 11-8898 HOSE - engine to radiator (lower, EPDM) 1
11-9013 HOSE - engine to radiator (lower, silicone) 1
10 12-791 TANK - overflow 1
55-1587 SCREW - tank 4
11 11-9242 CAP - tank 1
12 44-6534 SENSOR - water level 2
55-4560 NUT 2
13 55-1004 PLUG - pipe 1
14 33-489 GROMMET (1.25 od) 1
15 91-7747 PLATE - sensor 1
55-2536 CLAMP (.250 dia) 1
58
152G9 ENGINE COOLING SYSTEM (6/01 & Before)
Revised
7/16/01
59
Revised
7/16/01 ENGINE COOLING SYSTEM (6/01 & Before) 152G9
55-5261 CLAMP (.187 dia) 1
17 Not Used
18 55-6156 CLAMP - hose 1
55-4953 NUT 1
19 98-771 HOSE - overflow (100 in) A/R
20 11-9221 TUBE - drain 1
21 66-2672 ADAPTER - drain cock 1
22 55-7134 DRAIN COCK 1
23 55-6388 CLAMP - tube 2
60
169D1 ENGINE COOLING SYSTEM (7/01 & After)
Revised
7/20/01
ENGINE COOLING
SYSTEM (7/01 &
After)
169D1
7/20/01
61
Revised
7/20/01 ENGINE COOLING SYSTEM (7/01 & After) 169D1
1 67-1603 COIL - condenser/radiator 1
2 92-1552 PLENUM - condenser 1
55-8711 INSERT - threaded 6
55-2988 SCREW - plenum 4
3 92-1551 ORIFICE - condenser fan (TS-500) 1
5 55-6388 CLAMP - tube 2
5 98-935 HOSE - overflow tank to radiator (EPDM, cut to 15 in) 1
12-419 HOSE - overflow tank to radiator (silicone, cut to 15 in) 1
7 11-9295 HOSE - engine to radiator (upper, EPDM) 1
11-9296 HOSE - engine to radiator (upper, silicone) 1
9 11-8898 HOSE - engine to radiator (lower, EPDM) 1
11-9013 HOSE - engine to radiator (lower, silicone) 1
10 12-791 TANK - overflow 1
11 11-9242 CAP - tank 1
55-4560 NUT 2
13 55-1004 PLUG - pipe 1
14 33-489 GROMMET (1.25 od) 1
15 91-7747 PLATE - sensor 1
55-2536 CLAMP (.250 dia) 1
55-5261 CLAMP (.187 dia) 1
62
169D1 ENGINE COOLING SYSTEM (7/01 & After)
Revised
7/20/01
63
Revised
7/20/01 ENGINE COOLING SYSTEM (7/01 & After) 169D1
17 Not Used
18 55-6156 CLAMP - hose 1
55-4953 NUT 1
19 98-771 HOSE - overflow (100 in) A/R
20 11- TUBE - drain 1
21 66-2672 ADAPTER - drain cock 1
22 55-7134 DRAIN COCK 1
64
139E3 BELTS, PULLEYS & FAN GROUP
Revised
6/1/00
BELTS, PULLEYS
& FAN GROUP
139E3
6/1/00
65
Revised
6/1/00 BELTS, PULLEYS & FAN GROUP 139E3
1 78-1065 FAN - evaporator (cw, XDS & TS-500) 1
78-1122 FAN - evaporator (cw, TS-600) 1
2 78-1064 FAN - evaporator (ccw, XDS & TS-500) 1
78-1123 FAN - evaporator (ccw, TS-600) 1
55-2307 SCREW - fan 2
3 78-1026 BELT - water pump (see 132C10) 1
4 77-2452 PULLEY - evaporator fan 1
55-3089 SCREW - pulley 2
5 99-3261 BOLTPLATE - fanshaft 2
6 78-1066 FANSHAFT (see 144B1) 2
55-4955 NUT - fanshaft 8
7 78-1062 BELT - engine to motor (XDS & TS-500) 1
78-1137 BELT - engine to motor (TS-600) 1
8 78-1067 BELT - motor to compressor (XDS & TS-500) 1
78-1134 BELT - motor to compressor (TS-600) 1
9 55-457 KEY - pulley 2
10 77-2451 PULLEY - evaporator fan 1
11 78-1088 PULLEY - idler (see 139E5) 1
12 77-2456 PULLEY - alternator (see 139E13 for alternator mounting) 1
13 107-291 CLUTCH (see 145F5) 1
55-5022 SCREW - clutch 6
14 77-2454 PULLEY - motor (50s, XDS & TS-500) 1
78-1136 PULLEY - motor (50s, TS-600) 1
77-2514 PULLEY - jackshaft (30s) 1
55-790 LOCKWASHER 2
55-4164 KEY - motor pulley 1
15 78-1094 PULLEY - compressor (XDS & TS-500) 1
78-1135 PULLEY - compressor (TS-600) 1
55-5371 KEY - pulley 1
55-4923 SPACER - pulley 1
16 55-7555 KEY - fan 1
17 78-1063 FAN - condenser (XDS & TS-500) 1
66
139E3 BELTS, PULLEYS & FAN GROUP
Revised
6/1/00
67
Revised
6/1/00 BELTS, PULLEYS & FAN GROUP 139E3
78-1123 FAN - condenser (TS-600) 1
18 77-1474 HUB - fan (50s) 1
77-1254 HUB - fan (50s) 1
55-2963 SCREW - hub 2
19 91-8363 BRACKET - motor 1
55-8658 NUT 5
20 91-8364 NUTSTRIP - motor 2
55-2991 SCREW - nutstrip 2
21 55-2977 SCREW - fan to hub 4
22 91-8365 BRACKET - compressor 1
55-4955 NUT 2
55-7792 NUT (5/16-18) 4
55-8423 WASHER - belleville 4
23 104-659 MOTOR (220-230-380-460/3/50-60) 1
77-1167 BEARING 2
55-1469 SCREW - motor 4
55-7144 WASHER - special 4
24 102-705 COMPRESSOR - scroll (see 139E8) 1
25 77-2508 PULLEY - idler (engine) 1
26 91-9495 BRACKET - support (see 147C14) 1
55-4953 NUT 1
77-1011 JACKSHAFT (30 units, see 148B6) 1
27 77-1011 JACKSHAFT (see 148B6) 1
28 204-427 GAUGE - belt tension 1
68
145F4 CLUTCH ASSEMBLY (107-291)
Revised
4/6/00
CLUTCH ASSEM-
BLY (107-291)
145F4
4/6/00
69
Revised
4/6/00 CLUTCH ASSEMBLY (107-291) 145F4
107-291 CLUTCH 1
1 70-189 KIT - clutch repair 1
2 70-175 KIT - bearing 1
3 70-190 KIT - shoe 1
NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257.
See 94B1 for replacement parts for 107-204.
70
144B1 FANSHAFT ASSEMBLY & ROLLER BEARING
Revised
3/4/98
FANSHAFT
ASSEMBLY &
ROLLER BEARING
144B1
3/4/98
71
Revised
3/4/98 FANSHAFT ASSEMBLY & ROLLER BEARING 144B1
78-1066 FANSHAFT - assembly 1
1 55-3350 SCREW - oil plug 2
33-1009 O-RING 2
2 99-3262 HOUSING 1
3 55-6418 VENT - air 1
55-6416 CAP - air vent 1
4 33-2134 SEAL - oil 2
203-394 GREASE (1 lb) A/R
5 77-2493 FANSHAFT (incl 6 & 7) 1
6 NSS SLEEVE 1
7 NSS PIN 1
8 55-3834 SCREW - cap 4
9 91-1203 CAP 1
99-2901 SHIM (.005 thk) A/R
99-2902 SHIM (.007 thk) A/R
99-4231 SHIM (.020 thk) A/R
10 33-982 O-RING 1
11 77-1070 BEARING - roller 2
12 99-3264 TUBE - splash guard 1
203-278 GREASE (gallon) A/R
13 11-6863 SLEEVE - repair (set of 10) 1
72
148B6 JACKSHAFT GROUP
Revised
9/8/98
JACKSHAFT
GROUP
148B6
9/8/98
73
Revised
9/8/98 JACKSHAFT GROUP 148B6
1 91-8927 BRACKET - jackshaft 1
3 77-1011 JACKSHAFT (see 7B12) 1
4 55-5295 SCREW - jackshaft 4
55-4955 NUT 4
5 91-8928 STRAP - plate 1
6 55-3098 SCREW - strap 1
55-4953 NUT 1
7 99-9408 U-CLAMP 1
74
7B12 JACKSHAFT ASSEMBLY
Revised
7/10/01
JACKSHAFT
ASSEMBLY
7B12
7/10/01
75
Revised
7/10/01 JACKSHAFT ASSEMBLY 7B12
77-1011 JACKSHAFT 1
1 55-148 SCREW - cover 8
4 91-1203 CAP - housing 2
99-2901 SHIM (.005 thk) 3
99-2902 SHIM (.007 thk) 3
5 33-982 O-RING 2
6 33-2134 SEAL - oil 2
7 77-1070 BEARING - roller 2
8 55-3364 PLUG - pipe 2
9 77-2620 SHAFT - assembly 1
10 91-5685 HOUSING 1
11 55-6417 VENT - air 1
12 55-6416 CAP - air vent 1
13 77-2434 SLINGER - oil 1
14 55-4164 KEY - motor pulley 1
203-278 GREASE (gallon) A/R
15 55-1108 KEY 1
16 99-5736 SUPPORT (MD-I, KD-I, RD-I, MD-II, KD-II) 1
91-1745 SUPPORT (RD-II, TD-II) 1
91-8927 SUPPORT (XDS) 1
55-197 SCREW - support 8
55-402 FLATWASHER 8
55-375 LOCKWASHER 8
55-285 NUT 8
17 11-6863 SLEEVE - repair (set of 10) 1
76
147C14 ENGINE IDLER PULLEY GROUP
Revised
5/23/00
ENGINE IDLER
PULLEY GROUP
147C14
5/23/00
77
Revised
5/23/00 ENGINE IDLER PULLEY GROUP 147C14
1 77-2508 PULLEY - idler (engine) 1
2 77-2482 COLLAR - spindle 1
3 55-5663 RING - retaining 1
4 77-2483 SLINGER - grease 1
5 77-2484 SPACER - bearing 1
6 77-1557 BEARING 2
7 77-2481 SPINDLE 1
8 55-8981 WASHER - wave 1
204-475 GREASE A/R
9 55-8820 SCREW - pulley 1
11 55-4952 NUT 1
78
139E5 IDLER PULLEY GROUP
Revised
6/1/00
IDLER PULLEY
GROUP
139E5
6/1/00
79
Revised
6/1/00 IDLER PULLEY GROUP 139E5
1 91-8361 BRACKET - idler 1
2 91-1274 NUTSTRIP (2.75 center, before 3/98) 1
91-3214 NUTSTRIP (3.25 center, before 3/98) 1
3 91-8360 BRACKET - idler pulley 1
5 55-2640 NUT 1
7 55-8423 WASHER - belleville 4
8 55-3595 WASHER - special 2
9 55-2173 FLATWASHER - pulley 1
12 78-1088 PULLEY - idler 1
13 77-2482 COLLAR - spindle 1
14 55-5663 RING - retaining 1
15 77-2483 SLINGER - grease 1
16 77-2484 SPACER - bearing 1
17 77-1557 BEARING 2
18 77-2481 SPINDLE 1
19 55-8981 WASHER - wave 1
204-475 GREASE A/R
20 91-8795 NUTSTRIP (1.90 center, after 2/98) 2
55-3025 SCREW - nutstrip 2
55-2996 LOCKWASHER (internal tooth) 2
80
139E6 ENGINE MOUNTING GROUP (After 8/91)
Revised
2/25/00
ENGINE MOUNT-
ING GROUP (After
8/91)
139E6
2/25/00
81
Revised
2/25/00 ENGINE MOUNTING GROUP (After 8/91) 139E6
1 91-9207 BRACKET - snubber 1
55-2559 NUT 2
2 55-2166 NUT 5
4 91-3908 MOUNT - vibration 1
5 91-2277 MOUNT - engine (roadside) 1
6 91-2278 MOUNT - engine (curbside) 1
7 91-8796 MOUNT - engine (upper) 1
55-5957 SCREW (socket head, 10 x 1.5, 25mm lg) 4
55-6216 SCREW - socket head (10 x 1.5, 20 mm lg) 6
55-5695 SCREW (10 x 1.25, 20 mm lg, hh) 2
8 91-2280 MOUNT - engine (front) 1
55-3048 SCREW - mount 6
55-2640 NUT 6
10 55-2914 SCREW - engine 1
14 55-3048 SCREW - mount 10
16 99-9449 MOUNT - wear plate 2
55-3044 RIVET - wear plate 4
19 99-4820 MOUNT - vibration (engine, set of two) 2
20 55-2640 NUT 10
203-400 SEALER - thread (blue) A/R
22 91-7969 BRACKET - snubber 1
23 91-5645 SNUBBER 1
24 11-8035 CHAIN 1
25 91-4387 BOLT - eye 1
26 55-2963 SCREW - mount 2
55-4954 NUT 2
27 55-8658 NUT 4
82
139E6 ENGINE MOUNTING GROUP (After 8/91)
Revised
2/25/00
83
Revised
2/25/00 ENGINE MOUNTING GROUP (After 8/91) 139E6
30 55-2640 NUT 1
31 91-7968 BRACKET - gauge 2
32 55-3048 SCREW - chain 1
84
REFRIGERATION COMPONENTS - CONDENSER
152G11 (Before 7/01)
Revised
7/17/01
REFRIGERATION
COMPONENTS -
CONDENSER
(Before 7/01)
152G11
7/17/01
85
Revised
7/17/01 (Before 7/01) 152G11
1 102-705 COMPRESSOR - scroll (R134a, R404A, see 139E8) 1
2 66-9006 TUBE - discharge 1
3 66-9651 TUBE - coil to tube 1
4 66-9007 TUBE - discharge to 3-way valve 1
5 66-8950 TUBE - compressor to accumulator 1
6 66-8955 TUBE - 3-way valve 1
66-6996 FITTING - saddle 2
7 66-9896 VALVE - 3-way (see 153F10) 1
55-3618 SCREW - 3-way valve 2
8 61-191 VALVE - dpr 1
9 66-9897 TUBE - solenoid to 3-way valve 1
10 66-8940 TUBE - solenoid to throttling valve 1
11 66-8560 VALVE - pilot solenoid 1
41-1521 COIL - valve 1
55-3029 SCREW - solenoid 2
12 61-283 VALVE - solenoid (liquid injection, see 138A11) 1
55-3029 SCREW - valve 2
13 66-9649 TUBE - 3-way to coil (before 4/00) 1
66-8943 TUBE - 3-way to coil (4/00 & after) 1
14 67-1603 COIL - condenser/radiator (see 152G9) 1
15 55-3248 ELBOW (1/2, 90 deg) 1
16 66-5722 VALVE - check 1
17 66-9648 TUBE - tee to check valve 1
18 55-3060 FITTING - saddle 1
19 55-9240 TEE (5/8 x 3/8 x 1/2) 1
20 66-9647 TUBE - discharge to coil 1
21 66-7392 VALVE - relief 1
33-1015 O-RING - relief valve 1
22 66-5788 DEHYDRATOR (see 139E11) 1
23 66-8946 TUBE - dehydrator to valve 1
24 66-5763 VALVE - check 1
25 11-2886 VALVE (Schrader) 1
55-7213 VALVE 1
11-7777 CORE - valve 1
55-5672 CAP 1
86
152G11 (Before 7/01)
Revised
7/17/01
87
Revised
7/17/01 (Before 7/01) 152G11
26 66-8939 TUBE - accumulator 1
55-7068 FITTING - tube 1
27 66-8947 TUBE - valve to tee 1
28 55-3251 TEE (3/8 x 3/8 x 3/8) 1
29 66-8948 TUBE - tee to evaporator 1
30 66-9008 TUBE - tee to valve 1
31 66-8705 VALVE - desuperheater (before 2/00) 1
61-274 VALVE - desuperheater (2/00 & after) 1
32 66-9898 TUBE - valve to compressor (before 2/00) 1
61-273 TUBE - valve to compressor (2/00 & after) 1
55-7560 BUSHING 1
33 66-8951 TUBE - desuperheat valve to coil 1
34 55-3682 ELBOW 1
35 66-8957 TUBE - defrost (3-way to joint) 1
36 66-8958 TUBE - defrost (joint to joint) 1
37 66-8701 TUBE - defrost (joint to evaporator) 1
38 67-1427 TANK - accumulator 1
55-2640 NUT 3
39 66-8949 TUBE - accumulator to compressor 1
40 66-8700 TUBE - evaporator to accumulator 1
41 66-9650 TUBE - dehydrator to receiver 1
42 66-9694 TUBE - receiver to dehydrator 1
43 67-1180 TANK - receiver (see 125F4) 1
44 91-7419 NAMEPLATE - pressure vessel 1
88
169D2 (After 6/01)
Revised
7/20/01
REFRIGERATION
COMPONENTS -
CONDENSER
(After 6/01)
169D2
7/20/01
89
Revised
7/20/01 (After 6/01) 169D2
1 102-705 COMPRESSOR - scroll (R404A, see 139E8) 1
2 61-1155 TUBE - discharge, dimpled 1
3 61-1156 TUBE - 3-way valve 1
66-6996 FITTING - saddle 2
55-7213 VALVE 1
55-5672 CAP 1
5 66-9896 VALVE - 3-way (see 153F10) 1
55-3618 SCREW - 3-way valve 2
6 61-191 VALVE - dpr 1
7 61-275 TUBE - defrost, valve 3-way 1
8 61-1157 TUBE - defrost, valve 3-way to evaporator 1
9 61-1158 TUBE - defrost, evaporator to 3-way 1
10 67-1603 COIL - condenser/radiator (see 152G9) 1
12 55-3248 ELBOW (1/2, 90 degree 1
13 66-5722 VALVE - check 1
14 55-3060 FITTING - saddle 1
15 66-9648 TUBE - tee to check valve 1
16 66-9647 TUBE - discharge to coil 1
17 55-9240 TEE (5/8 x 3/8 x 1/2) 1
18 66-7392 VALVE - relief 1
33-1015 O-RING - relief valve 1
19 66-8943 TUBE - 3-way to coil 1
20 67-1180 TANK - receiver (see 125F4) 1
22 66-9694 TUBE - receiver to drier 1
23 61-1159 TUBE - dehydrator to receiver 1
24 66-5788 DEHYDRATOR (see 139E11) 1
25 66-8946 TUBE - dehydrator to valve 1
26 66-5763 VALVE - check 1
27 66-8947 TUBE - valve to tee 1
28 55-3251 TEE (3/8 x 3/8 x 3/8) 1
29 66-8948 TUBE - tee to evaporator 1
30 61-273 TUBE - valve to compressor 1
55-7560 BUSHING 1
31 61-274 VALVE - desuperheater 1
32 66-8951 TUBE - desuperheat valve to coil 1
90
169D2 (After 6/01)
Revised
7/20/01
91
Revised
7/20/01 (After 6/01) 169D2
33 66-9651 TUBE - coil to tube 1
34 61-1160 TUBE - suction 1
35 61-1161 TUBE - suction, accummulator 1
36 67-1742 TANK - accumulator 1
38 61-1162 TUBE - suction 1
55-7068 FITTING 1
39 61-1163 TUBE - suction, accumulator to evaporator 1
40 61-283 VALVE - solenoid (liquid injection see 138A1) 1
55-3029 SCREW 1
41 66-8940 TUBE - solenoid to throttling 1
42 66-8560 VALVE - pilot solenoid 1
41-1521 COIL 1
43 66-9897 TUBE - solenoid to 3-way valve 1
44 61-1164 TUBE - valve to accumulator 1
45 61-1165 TUBE - tee to valve 1
92
148B1 REFRIGERATION COMPONENTS - EVAPORATOR
Revised
3/8/01
REFRIGERATION
COMPONENTS -
EVAPORATOR
148B1
3/8/01
93
Revised
3/8/01 REFRIGERATION COMPONENTS - EVAPORATOR 148B1
1 67-1369 COIL - evaporator (see 131B10) 1
2 67-1402 HEAT EXCHANGER 2
3 66-5455 TUBE - defrost (curbside) 1
4 66-8287 TUBE - defrost (roadside) 1
5 66-8566 TUBE - exchanger to evaporator 1
6 66-8284 VALVE - expansion (R12, R134a) 1
66-6047 SCREEN - inlet 1
7 66-8291 TUBE - equalizer 1
94
REFRIGERATION TUBES, CLAMPS & MOUNTING
152G12 (Before 7/01)
Revised
7/16/01
REFRIGERATION
TUBES, CLAMPS &
MOUNTING (Before
7/01)
152G12
7/16/01
95
Revised
7/16/01 (Before 7/01) 152G12
1 55-3234 CLAMP (1.125 dia) 1
2 55-549 CLAMP (.5 dia) 1
55-4560 NUT 1
3 55-2239 CLAMP (.375 dia) 2
4 55-6388 CLAMP - tube (.375 dia) 1
5 55-6389 CLAMP - tube (.500 dia) 2
6 55-6388 CLAMP - tube (.375 dia) 3
7 91-3171 CLAMP - tube (.75 dia x .50 dia) 1
8 91-8388 BRACKET - valve 1
9 91-2473 CLAMP - tube (1.125 dia) 8
91-3157 PLATE - clamp 8
55-4953 NUT 8
10 91-8389 BRACKET - check valve 1
11 91-5143 CLAMP - tube (1.182 dia) 2
91-3157 PLATE - clamp 1
12 91-8372 BRACKET - 3-way valve 1
91-9474 BOLTSTRIP 1
96
152G12 (Before 7/01)
Revised
7/16/01
97
Revised
7/16/01 (Before 7/01) 152G12
55-7792 NUT - bracket (5/16) 4
55-2683 SCREW - bracket (3/8) 2
55-4955 NUT 2
14 91-8373 BRACKET - valve (desuperheat) 1
15 91-9494 BRACKET - receiver tank 1
98
169D3 (After 6/01)
Revised
7/19/01
REFRIGERATION
TUBES, CLAMPS &
MOUNTING (After
6/01)
169D3
7/19/01
99
Revised
7/19/01 (After 6/01) 169D3
1 92-1553 BRACKET - 3-way valve 1
91-9474 BOLTSTRIP - bracket 1
55-2270 RIVET - bracket 1
55-4953 NUT 2
2 55-6388 CLAMP - tube (.375 dia) 6
55-3675 SCREW - clamp (1/4-20 x 1.75) 5
55-3095 SCREW - clamp (1/4-20 x 2.00) 1
99-4309 SPACER 1
55-4953 NUT 1
3 91-2389 BRACKET - check valve 1
4 55-5143 CLAMP - plastic (30 mm) 2
5 55-3157 PLATE - clamp 1
6 91-2473 CLAMP - tube (1.125 dia) 6
7 91-3157 PLATE - clamp 3
55-4811 SCREW - clamp (2.50 dia) 6
55-4953 NUT 6
55-7792 NUT - bracket (5/16) 4
55-2683 SCREW - bracket (3/8) 2
55-4955 NUT 2
9 55-2189 CLAMP (.437 dia) 1
10 55-3357 CLAMP (1.000 dia) 1
55-4560 NUT 1
11 92-1554 BRACKET - thermax 1
100
169D3 (After 6/01)
Revised
7/19/01
101
Revised
7/19/01 (After 6/01) 169D3
12 55-9831 CLAMP - plastic (40 mm) 2
13 92-1555 PLATE - clamp 2
55-8711 INSERT 2
102
139E8 COMPRESSOR GROUP
Revised
7/17/01
COMPRESSOR
GROUP
139E8
7/17/01
103
Revised
7/17/01 COMPRESSOR GROUP 139E8
1 102-705 COMPRESSOR - scroll 1
2 22-1100 SEAL - mating ring 1
3 22-1100 SEAL - rotary head 1
4 22-1030 FILTER - oil 1
5 33-2996 GASKET - oil filter 1
6 41-2467 PROTECTOR 1
7 22-1040 CAP - protector 1
203-516 OIL - compressor (1 liter) A/R
203-433 OIL - compressor (1 gallon) A/R
8 55-3674 SCREW - compressor 4
91-9469 BOLTSTRIP (After 4/01) 4
55-9439 WASHER - retaining (after 4/01) 4
91-9492 NUTSTRIP (5.63 bhc, before 5/01) 1
91-9493 NUTSTRIP (9.37 bhc, before 5/01) 1
55-4923 WASHER 1
10 78-1094 PULLEY - compressor (4.8 od) 1
78-1135 PULLEY - compressor (5.66 od) 1
11 55-5371 KEY - pulley 1
12 22-306 SCREEN - suction 1
13 33-1221 O-RING - throttling valve 1
14 66-8699 VALVE - throttling (22 psi, see 139E9) 1
66-9695 VALVE - throttling (34 psi, see 139E9) 1
15 55-2683 SCREW - valve 4
16 33-230 O-RING - suction valve 1
17 66-5492 VALVE - suction 1
18 66-3015 CAP - valve 1
19 33-350 GASKET - cap 1
20 11-2886 VALVE - access 1
21 11-7777 CORE - valve 1
22 55-5672 CAP - valve 1
23 55-2683 SCREW - valve 2
55-896 FLATWASHER 2
104
139E9 THROTTLING VALVE ASSEMBLY
Revised
6/2/00
THROTTLING
VALVE ASSEMBLY
139E9
6/2/00
105
Revised
6/2/00 THROTTLING VALVE ASSEMBLY 139E9
66-8699 VALVE - throttling (22 psi, XDS, TS-500 & RD TLE) 1
66-9695 VALVE - throttling (34 psi, TS-600) 1
1 55-2969 SCREW - plate 10
55-5672 CAP - valve 1
3 66-3613 PLATE - bellows 1
4 * 33-123 GASKET - end plate 1
5 66-157 WASHER - adjusting A/R
6 66-9147 SPRING - bellows (22 psi) 1
66-9696 SPRING - bellows (34 psi) 1
7 * NSS BELLOWS & SHAFT 1
8 * 33-408 O-RING 1
9 66-6710 HOUSING 1
10 66-8928 ADAPTER (o-ring seal) 1
11 33-2512 GASKET - piston housing 1
12 22-740 PISTON 1
13 66-176 SPRING - piston 1
14 66-116 NUT - adjusting 1
15 55-585 PIN - cotter 1
16 66-3846 HOUSING - piston 1
17 * 33-1221 O-RING - valve to compressor 1
18 66-3612 CAP - throttling valve 1
* 60-107 KIT - repair 1
106
125F4 RECEIVER TANK GROUP
Revised
6/1/00
RECEIVER TANK
GROUP
125F4
6/1/00
107
Revised
6/1/00 RECEIVER TANK GROUP 125F4
1 67-1180 TANK - receiver 1
2 66-9257 BALL (before 1/00) 1
3 33-2419 O-RING 1
4 66-6827 INDICATOR - liquid (before 1/00) 1
66-9918 INDICATOR - liquid (1/00 & after) 1
7 55-4955 NUT - receiver tank 2
8 55-7152 NUT - receiver tank (acorn) 1
9 55-4931 WASHER - special (units w/acorn nut) 2
108
153F10 3-WAY VALVE ASSEMBLY
Revised
11/2/99
3-WAY VALVE
ASSEMBLY
153F10
11/2/99
109
Revised
11/2/99 3-WAY VALVE ASSEMBLY 153F10
66-9896 VALVE - 3-way (incl 1 thru 14) 1
1 55-8609 SCREW 4
3 66-9899 CAP - top (incl 13, 14, & 15) 1
4 66-811 SPRING - piston 1
5 60-247 PISTON & SEAL 1
6 30-171 KIT - piston seal 1
7 33-950 GASKET 2
8 99-6384 CLIP 1
9 66-2832 SEAT 1
10 60-244 KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after) 1
11 60-147 FILTER 1
12 66-4751 CAP - bottom 1
13 60-163 KIT - check valve repair 1
14 33-1124 O-RING 1
15 55-621 CAP 1
16 66-8805 PISTON 1
17 33-2956 SEAL - piston (PTFE) 1
18 204-1008 TOOL - 3-way valve 1
110
138A11 SOLENOID VALVE ASSEMBLY
Revised
9/8/00
SOLENOID VALVE
ASSEMBLY
138A11
9/8/00
111
Revised
9/8/00 SOLENOID VALVE ASSEMBLY 138A11
61-283 VALVE - solenoid (normally closed) 1
1 41-3681 COIL (12VDC) 1
112
139E11 DEHYDRATOR GROUP
Revised
7/17/01
DEHYDRATOR
GROUP
139E11
7/17/01
113
Revised
7/17/01 DEHYDRATOR GROUP 139E11
1 66-5788 DEHYDRATOR 1
2 33-1015 O-RING 2
3 55-8268 SHOULDER 2
4 55-8267 NUT - shoulder 2
5 91-8370 BRACKET - dehydrator (before 6/01) 1
91-9471 CLAMP - dehydrator (after 5/01) 1
7 99-4326 PAD - dehydrator 2
114
152G13 ELECTRICAL COMPONENTS
Revised
7/20/01
ELECTRICAL
COMPONENTS
152G13
7/20/01
115
Revised
7/20/01 ELECTRICAL COMPONENTS 152G13
1 41-3002 HARNESS - sensor (before 3/01) 1
41-4343 HARNESS - sensor (after 2/01) 1
2 41-4021 SENSOR - ungraded 1
55-6388 CLAMP - sensor 1
55-4953 NUT 1
3 44-9181 SOLENOID - fuel (see 106A1) 1
4 41-3001 HARNESS - engine (before 5/00) 1
41-3663 HARNESS - engine (5/00 to 3/01) 1
41-4345 HARNESS - engine (after 2/01) 1
6 44-8244 FUSE LINK (see 152G6) 1
7 44-7130 GLOW PLUG 3
44-7129 CONNECTOR - glow plug 1
8 41-402 SWITCH - oil level 1
9 44-8883 SENSOR - oil pressure (see 136D7) 1
10 44-9298 SENSOR - rpm 1
11 45-1718 STARTER (see 132A8) 1
12 41-1800 SWITCH - high pressure cutout 1
14 66-8560 VALVE - pilot solenoid (see 152G11) 1
15 61-283 VALVE - solenoid (TherMax, see 138A11) 1
16 41-2194 ALTERNATOR (model EA, see 133B6) 1
17 41-2303 HARNESS - alternator 1
18 66-8989 SWITCH - air pressure (see 144F10) 1
19 104-659 MOTOR - electric 1
41-1105 SLEEVE - crimp 5
44-6646 CAP - crimp sleeve 5
20 41-3285 HARNESS - switch (on/off) 1
21 Not Used
22 41-2308 HARNESS - remote cab box 1
23 45-1866 BOX - cab remote (see 136G7) 1
24 41-2999 HARNESS - condenser (before 5/00) 1
41-3662 HARNESS - condenser (5/00 to 3/01) 1
41-4344 HARNESS - condenser (after 2/01) 1
25 NSS BOX - remote light (optional, see 136G2) 1
26 99-9501 BOX - power receptacle (domestic, see 124G14) 1
99-9845 BOX - power receptacle (EEC, see 136D13) 1
27 41-2590 THERMOMETER (F, optional) 1
41-2591 THERMOMETER (C, optional) 1
55-7048 SCREW - thermometer 3
116
152G13 ELECTRICAL COMPONENTS
Revised
7/20/01
117
Revised
7/20/01 ELECTRICAL COMPONENTS 152G13
55-5754 NUT 3
28 44-7674 SENSOR - thermometer 1
29 41-1941 CABLE - heater 1
33-572 GROMMET (3/4 id, 1/8 groove) 1
33-432 GROMMET (3/4 id, 1/16 groove) 1
30 44-7354 BOX - junction 1
55-2269 SCREW - box 2
55-4560 NUT 2
31 45-1374 HEATER 3
32 91-240 RETAINER - heater 12
33 44-2823 SOLENOID - damper (see 131B10) 1
34 41-2313 HARNESS - solenoid 1
35 41-4022 SENSOR - graded 2
55-4560 NUT 1
36 41-2683 PUMP - fuel (12V) 1
41-1862 PUMP - fuel (24V) 1
37 41-3664 HARNESS - fuel pump 1
118
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
6/14/00
DEUTSCH IN-LINE
CONNECTORS
112D9
6/14/00
119
Revised
6/14/00 DEUTSCH IN-LINE CONNECTORS 112D9
1 44-9700 TERMINAL - socket (w/6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/6 in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3 pin, w/seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
13 44-8935 PLUG (4 pin, w/seal) 1
14 33-2394 SEAL 1
15 44-8918 WEDGE 1
16 44-8936 WEDGE 1
18 44-8920 CONNECTOR (6 pin, w/seal) 1
19 33-2395 SEAL 1
20 44-8917 WEDGE 1
21 44-8921 WEDGE 1
22 44-8914 CONNECTOR (6 pin) 1
23 44-9903 PLUG (8 pin, w/seal) 1
24 33-2396 SEAL 1
25 44-9901 WEDGE 1
26 44-9902 WEDGE 1
28 44-9600 PLUG (12 pin, w/seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
33 41-2323 PLUG - assembly (w/6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/6 in wires) 1
39 44-9602 PIN - sealing A/R
40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R
120
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
6/14/00
121
Revised
6/14/00 DEUTSCH IN-LINE CONNECTORS 112D9
41 44-9907 TAB - mounting (for 8 pin connector only) A/R
42 204-799 TOOL - wedge remover 1
122
115D14 WEATHER PACK CONNECTORS
Revised
1/5/01
WEATHER PACK
CONNECTORS
115D14
1/5/01
123
Revised
1/5/01 WEATHER PACK CONNECTORS 115D14
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 TOWER (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
7 44-5838 TOWER (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
9 44-6959 TOWER (3 pin) 1
10 44-7881 SHROUD (4 pin) 1
11 44-7880 TOWER (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
13 44-7872 TOWER (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
15 44-7829 TOWER (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 TOWER (4 pin) 1
18 41-1310 SHROUD (4 pin) 1
124
152G5 CONTROL BOX
Revised
7/17/01
CONTROL BOX
152G5
7/17/01
125
Revised
7/17/01 CONTROL BOX 152G5
1 98-5521 BOX - control 1
55-2979 SCREW - control box mounting (1/4-20 x 1.25) 4
55-9094 NUT - blind 4
2 55-3059 NUT - captive 2
3 33-3267 EXTRUSION - rubber 3
4 91-9478 HINGE - box 2
55-2995 SCREW - hinge 2
5 91-9477 HINGE - cover 2
6 91-9479 PIN - hinge 1
7 98-5520 COVER - control box 1
9 91-7759 NAMEPLATE - setup codes 1
10 91-7771 NAMEPLATE - component ident 1
11 45-1708 CONTROLLER - TG VI (type A w/Cycle Sentry) 1
12 40-738 CHIP - eprom (not included w/controller item 11) 1
55-2965 NUT - controller 7
13 55-5965 SCREW - cover 2
15 55-4510 WASHER - retaining 2
16 41-3002 HARNESS - sensor (before 3/01) 1
41-4343 HARNESS - sensor (after 2/01) 1
17 41-744 CONNECTOR - circular (19 pin) 1
18 41-225 STRAIN - relief 1
19 55-7618 CLAMP (plastic) 2
20 41-2385 HARNESS - interconnect 1
21 41-745 RECEPTACLE 1
22 41-1947 STRAIN - relief 1
23 304-2686 CONNECTOR (6 pin) 1
41-1945 STRAIN - relief 1
25 55-3359 CLAMP (.875 in dia) 1
26 41-2308 CABLE - remote cab box 1
33-324 GROMMET 1
41-1948 CONNECTOR (6 circuit) 1
126
152G5 CONTROL BOX
Revised
7/17/01
127
Revised
28 55-5294 CLAMP (.187 dia) 1
55-2996 LOCKWASHER - internal tooth 1
29 41-2305 HARNESS - phase correction 1
30 41-2320 CONNECTOR (18 pin) 1
31 41-3326 HARNESS - switch (before 3/01) 1
41-4346 HARNESS - switch (after 2/01) 1
41-1949 CONNECTOR (6 pin) 1
33 44-5537 SOCKET - relay 1
55-2995 SCREW - socket 1
34 41-895 RELAY - mini 1
35 41-2999 HARNESS - condenser (before 5/00) 1
41-3662 HARNESS - condenser (5/00 to 3/01) 1
41-4344 HARNESS - condenser (after 2/01) 1
36 41-2320 CONNECTOR (18 pin) 1
37 41-3001 HARNESS - engine (before 5/00) 1
41-3663 HARNESS - engine (5/00 to 3/01) 1
41-4345 HARNESS - engine (after 2/01) 1
39 NSS TRAY - high voltage (see 144F9) 1
55-2991 SCREW - tray 6
40 91-9476 COVER - high voltage tray 1
55-1587 SCREW - cover 1
41 33-3105 EXTRUSION - rubber 1
42 99-7834 NAMEPLATE - Caution 1
43 55-5757 SCREW - ground (8-32) 1
128
152G5 CONTROL BOX
Revised
7/17/01
129
Revised
55-2990 NUT 3
55-2991 SCREW - ground (10-32) 1
55-2965 NUT 2
44 41-4022 SENSOR - temperature, graded 1
45 55-2979 SCREW - box 4
55-9094 NUT 4
130
144F9 HIGH VOLTAGE TRAY - 3 PHASE
Revised
6/14/01
HIGH VOLTAGE
TRAY - 3 PHASE
144F9
6/14/01
131
Revised
6/14/01 HIGH VOLTAGE TRAY - 3 PHASE 144F9
1 91-8377 TRAY - high voltage 1
2 41-3325 BOARD - pc (interface) 1
55-3015 SCREW - board 8
3 41-1956 BOX (plastic) 1
55-8790 SCREW - box 4
5 41-1955 WIRE - jumper 1
6 44-9524 FUSE (3 amp) 12
44-9758 FUSE (10 amp) 2
44-9344 FUSE (15 amp) 2
7 41-895 RELAY 9
8 41-2306 HARNESS - monitor (high voltage, 3 phase) 1
41-2288 HARNESS - monitor (high voltage, single phase) 1
9 304-2659 CONNECTOR (6 pin, female) 1
10 99-8608 SPACER - standoff 1
11 41-2720 CONTACTOR - motor 2
55-3443 SCREW - contactor 8
12 41-665 ADAPTER - relay (230V) 1
44-9193 ADAPTER - relay (220/380/460V) 1
55-3443 SCREW - adapter 2
13 41-1686 RELAY - overload (9-13 amp,TS-200/300 380-460/3/50-60) 1
41-1685 RELAY - overload (12-18 amp, TS-500/600 380-460/3/50-60) 1
41-1684 RELAY - overload (17-25 amp, TS-200/300/500 220/3/50) 1
41-666 RELAY - overload (23-32 amp, TS-500 230/3/60) 1
14 40-659 RELAY - overload reset 1
15 41-2583 HARNESS - motor (XDS/TS-500/TS-600) 1
41-3050 HARNESS - motor (TS-200/TS-300) 1
16 41-2305 HARNESS - phase correction & heat 1
17 41-2319 CONNECTOR (12 pin) 1
18 41-1763 CONTACTOR - heater (optional) 1
55-3015 SCREW - contactor 2
132
124G14 POWER RECEPTACLE BOX
Revised
1/3/00
POWER RECEPTA-
CLE BOX
124G14
1/3/00
133
Revised
1/3/00 POWER RECEPTACLE BOX 124G14
1 99-9501 BOX - power receptacle 1
55-7547 INSERT - threaded (8-32) 2
55-2979 SCREW - box 2
55-5984 NUT - blind 2
2 91-4768 COVER 1
55-3023 WASHER - sealing 1
3 44-9961 HARNESS - power (1 phase) 1
41-1106 HARNESS - power (3 phase) 1
41-2584 HARNESS - power (3 phase, XDS) 1
41-3051 HARNESS - power (3 phase, TS-200/300/500/600) 1
33-930 GROMMET - cable 1
4 55-2635 NUT 1
5 55-2789 FITTING - barbed 1
33-144 O-RING 1
6 44-4699 RECEPTACLE (230/1/60) 1
44-4584 RECEPTACLE (230/3/60, 30 amp) 1
41-1817 RECEPTACLE (230/3/60, 50 amp, XDS) 1
44-4585 RECEPTACLE (380-460/3/60) 1
91-1924 NAMEPLATE - 230VAC/1ph/60 Hz Only 1
99-3195 NAMEPLATE - 208/230 Volt 1
99-6907 NAMEPLATE - 380/460 Volt 1
55-3511 SCREW - receptacle 4
55-4223 NUT 2
7 44-4697 PLUG (230/1/60) 1
44-4695 PLUG (230/3/60, 30 amp) 1
41-1816 PLUG (230/3/60, 50 amp, XDS) 1
44-4700 PLUG (380-460/3/60) 1
8 99-4976 STRIP - gasket (50 ft) A/R
9 55-8649 PLUG - button 2
134
136G6 REMOTE LIGHTS PC BOARD
Revised
7/12/00
REMOTE LIGHTS
PC BOARD
136G6
7/12/00
135
Revised
7/12/00 REMOTE LIGHTS PC BOARD 136G6
1 41-1958 HARNESS - remote lights 1
4 41-1959 BOARD - pc (remote lights) 1
55-3623 SCREW - plate 4
55-8797 SPACER - board 4
5 91-7760 PLATE - pc board (30s) 1
136
136G2 REMOTE LIGHT BOX (KIT 40-708)
Revised
6/14/01
REMOTE LIGHT
BOX (KIT 40-708)
136G2
6/14/01
137
Revised
6/14/01 REMOTE LIGHT BOX (KIT 40-708) 136G2
1 91-567 BRACKET - box 1
2 91-7763 BOX - light 1
3 91-564 NAMEPLATE - TK remote light 1
4 91-7762 NAMEPLATE - symbol 1
5 91-565 LENS - color 1
6 91-566 INSERT - window 1
7 41-1958 HARNESS - indicator light 1
8 44-6462 SOCKET - light 5
9 44-7054 TERMINAL 10
10 33-428 GROMMET 1
11 304-2329 CONNECTOR (9 pin) 1
13 55-549 CLAMP - harness A/R
55-3555 SCREW - clamp A/R
55-2001 FLATWASHER A/R
55-2330 BANDWRAP - harness A/R
14 41-1741 BULB - light 5
15 55-3443 SCREW - box 2
138
153F12 DOOR SWITCH (OPTIONAL, KIT 715176)
Revised
11/10/99
DOOR SWITCH
(OPTIONAL, KIT
715176)
153F12
11/10/99
139
Revised
11/10/99 DOOR SWITCH (OPTIONAL, KIT 715176) 153F12
1 44-9984 SWITCH - door 1
2 44-8584 MAGNET - door switch 1
55-9196 SCREW - switch 4
3 41-3346 HARNESS - door switch 1
83-257 GROMMET (3/8 id) 1
4 55-546 CLAMP - harness 10
140
TRUCK DAS DATALOGGER GROUP (KIT 088741 &
153F1 088747)
Revised
6/14/01
TRUCK DAS DATA-

LOGGER GROUP
(KIT 088741 &
088747)
153F1
6/14/01
141
TRUCK DAS DATALOGGER GROUP (KIT 088741 &
Revised
6/14/01 088747) 153F1
1 41-4022 SENSOR - temperature (27 graded) 2
2 41-3015 HARNESS - sensor (10 ft) A/R
41-2985 HARNESS - sensor (20 ft) A/R
41-2986 HARNESS - sensor (40 ft) A/R
3 45-1848 DATALOGGER - DAS II 1
4 41-3092 HARNESS - DAS main 1
41-3093 HARNESS - DAS main (retrofit) 1
5 41-3359 PLUG (35 pin) 1
6 91-9585 BOX - DAS 1
9 55-3355 SCREW - receptacle 8
11 55-3519 NUT 8
12 55-6742 CONNECTOR - liquid tite 1
13 55-2635 NUT 1
14 91-9586 COVER - box 1
17 99-3685 CHAIN 2
18 41-2406 CAP - dust 1
19 44-8333 CAP - dust 1
20 55-2332 BANDWRAP 2
21 44-9602 PIN - sealing 1
22 41-2957 HARNESS - DAS sensor interconnect 1
23 44-9600 PLUG (12 pin) 1
142
FUSE LINK, BATTERY CABLES & HOSE
152G6 MANAGEMENT (KIT 715610)
Revised
1/26/01
FUSE LINK, BAT-

TERY CABLES &
HOSE MANAGE-
MENT (KIT 715610)
152G6
1/26/01
143
Revised
1/26/01 MANAGEMENT (KIT 715610) 152G6
1 44-8244 FUSE LINK (before 12/99) 1
2 55-3000 SCREW - terminal (before 12/99) 3
3 55-3006 WASHER - shoulder (before 12/99) 6
55-2965 NUT 6
4 41-3921 CABLE - battery (43 ft) 1
5 41-1112 TERMINAL - cable 2
6 33-572 GROMMET (.750 id) 1
7 44-7186 CABLE - ground 1
8 55-2961 SCREW - ground terminal 1
55-3300 NUT 2
9 41-2304 CABLE - ground (78 in) 1
41-1943 CABLE - ground 1
10 91-7753 PLATE - ground 1
55-2683 SCREW - ground 2
55-3300 NUT 2
12 55-3472 NUT - ground (1/4-20) 10
13 55-9239 CLAMP - cables & hoses 3
14 55-9238 CLAMP - center, hoses & cables 1
15 91-9475 BOLTSTRIP - clamp 1
55-4953 NUT 2
16 91-9480 CLIP - hose management (kit 715610) 6
55-6531 SCREW - clip 18
17 91-9530 ADAPTER - hose management (kit 715610) 1
18 91-9481 COVER - hose management (kit 715610) 3
19 41-3665 HOLDER - fuse (12/99 & after) 1
20 41-3408 TERMINAL - splice 1
21 41-3666 FUSE (60 amp) 1
23 92-1111 HOLDER - hose management (kit 719180) 3
144
152G6 MANAGEMENT (KIT 715610)
Revised
1/26/01
145
Revised
1/26/01 MANAGEMENT (KIT 715610) 152G6
25 92-1113 COVER - connector upper (kit 719181) 1
26 92-1114 COVER - connector lower (kit 719181) 1
146
161G6 BATTERY CONNECTIONS (w/INLINE FUSE)
Revised
10/16/00
BATTERY CON-
NECTIONS (w/
INLINE FUSE)
161G6
10/16/00
147
Revised
10/16/00 BATTERY CONNECTIONS (w/INLINE FUSE) 161G6
1 55-2961 SCREW - ground 1
55-3300 NUT 2
2 41-3921 CABLE - battery (43 ft) 1
55-549 CLAMP - battery cable 6
3 41-1112 LUG - terminal 2
4 41-3664 HARNESS - fuel pump 1
5 44-5838 CONNECTOR - 2 terminal 1
44-5839 TERMINAL 1
44-6324 SEAL 1
6 41-3675 CABLE - power 1
7 41-3073 PLUG - 1 terminal 1
8 41-3665 FUSE HOLDER 1
9 41-3922 TERMINAL 1
10 41-3408 TERMINAL - splice 1
11 41-3666 FUSE (60 amp, 32V) 1
148
136G7 REMOTE CONTROL BOX MOUNTING
Revised
12/4/00
REMOTE CON-
TROL BOX
MOUNTING
136G7
12/4/00
149
Revised
12/4/00 REMOTE CONTROL BOX MOUNTING 136G7
1 45-1866 BOX - remote control 1
91-9770 FACEPLATE 1
2 91-7761 FASTENER - adhesive backed 4
3 55-3484 CLAMP - cable 5
4 91-4308 BRACKET - in cab 2
7 91-4618 BRACKET - pin panel 1
8 92-181 BOX - remote control (complete, optional) 1
9 91-7673 BASE - box remote 1
10 55-8754 SCREW - base 4
12 92-184 COVER - cord 1
13 55-8755 SCREW - cover 4
15 91-7671 COVER - box (remote) 1
16 55-8753 SCREW - cover 4
17 91-8446 NAMEPLATE - setpoint instructions 1
41-2244 TERMINAL 4
150
144F10 AIR SWITCH GROUP
Revised
11/17/98
AIR SWITCH
GROUP
144F10
11/17/98
151
Revised
11/17/98 AIR SWITCH GROUP 144F10
1 66-6829 SWITCH - air pressure differential (before 1/98) 1
66-8989 SWITCH - air pressure (1/98 & after) 1
2 55-4560 NUT 2
3 91-8371 BRACKET - air switch 1
5 99-1142 HOSE (clear, 25 ft) A/R
6 99-1143 HOSE (black, 25 ft) A/R
7 99-1275 PROBE - air switch 2
55-3136 RIVET - probe 2
8 204-442 GAUGE - Magnehelic pressure 1
152
139E13 ALTERNATOR MOUNTING
Revised
1/26/01
ALTERNATOR
MOUNTING
139E13
1/26/01
153
Revised
1/26/01 ALTERNATOR MOUNTING 139E13
1 91-8366 BRACKET - alternator 1
55-2957 SCREW - bracket (1/4-20 x .875 in lg) 2
55-2979 SCREW - bracket (1/4-20 x 1.25 in lg) 2
55-1800 LOCKWASHER A/R
55-2086 FLATWASHER A/R
2 91-4387 BOLT - eye (TS-500/600) 1
55-9236 BOLT - eye (TS-200/300) 1
55-2640 NUT - bolt 1
55-4955 LOCKNUT - bolt 1
3 91-8368 ANGLE - adjusting 1
55-3048 SCREW - angle 2
55-4955 NUT 2
4 41-2194 ALTERNATOR (23 amp, see 143E14) 1
5 55-8820 SCREW - alternator 1
6 91-7970 BUSHING 1
7 91-8367 SHIM - alternator A/R
8 77-2456 PULLEY - alternator 1
9 55-2969 SCREW - alternator 1
154
143E14 ALTERNATOR (23 AMP PRESTOLITE 8MR21301)
Revised
9/28/00
ALTERNATOR (23
AMP PRESTOLITE
8MR21301)
143E14
9/28/00
155
Revised
9/28/00 ALTERNATOR (23 AMP PRESTOLITE 8MR21301) 143E14
41-2194 ALTERNATOR (23 amp) 1
1 55-8695 NUT - pulley 1
3 77-2487 FAN 1
4 41-1729 SPACER 1
5 41-2334 HOUSING - front 1
6 77-2488 BEARING (front) 1
7 77-2399 RETAINER - front bearing 1
8 41-2335 ROTOR - assembly 1
9 77-2489 BEARING - ring 1
10 Not Used
11 41-2336 STATOR - assembly 1
12 41-2338 RECTIFIER - positive 1
13 41-2337 RECTIFIER - negative 1
14 41-1736 WASHER - insulating 2
16 77-1062 O-RING 1
17 41-2339 HOUSING - rear 1
18 55-8698 SLEEVE 2
19 55-8699 SLEEVE 1
23 55-8702 NUT 5
24 41-1738 CAPACITOR 1
25 55-8703 NUT 2
26 41-1739 BRUSH 1
27 55-8704 SCREW - brush 2
28 33-2851 GASKET - regulator 1
29 41-1740 REGULATOR 1
30 55-8705 SCREW 2
31 55-8982 KEY 1
32 55-8983 BOLT - thru 4
156
154F1 CONDENSER FRAME GROUP (6/01 & Before)
Revised
7/16/01
CONDENSER
FRAME GROUP (6/
01 & Before)
154F1
7/16/01
157
Revised
7/16/01 CONDENSER FRAME GROUP (6/01 & Before) 154F1
1 98-5753 FRAME - condenser (4/00 & after) 1
98-5753 FRAME - condenser (4/00 & after) 1
55-8798 INSERT (10-32) 4
55-8979 INSERT (1/4-20) 29
55-8978 INSERT (3/8-16) 2
33-316 GROMMET (1 id) 1
33-489 GROMMET (1.25 id) 2
33-623 GROMMET (2.125 id) 6
33-2976 GROMMET (5.50 id) 1
2 91-9486 BRACKET - fuel filter (vertical) 1
3 91-9837 BRACKET - fuel filter (horizontal) 1
55-1587 SCREW - bracket (1/4-20 x .75 in) 5
55-2977 SCREW - bracket (1/4-20 x 1.00 in) 1
55-4953 NUT 6
4 91-8357 BRACKET - condenser coil (vertical) 1
55-2969 SCREW - bracket (5/16-18) 2
55-4954 NUT 2
55-2683 SCREW - bracket (3/8-16) 1
55-4955 NUT 1
5 91-9485 BRACKET - condenser coil (horizontal) 1
6 99-214 T-BOLT 4
55-3686 NUT 4
7 91-4719 STRIP - unit lifting 2
55-2264 RIVET 4
8 91-9488 BRACKET - support 1
55-4955 NUT 1
158
167H6 CONDENSER FRAME GROUP (7/01 & After)
Revised
7/16/01
CONDENSER
FRAME GROUP (7/
01 & After)
167H6
7/16/01
159
Revised
7/16/01 CONDENSER FRAME GROUP (7/01 & After) 167H6
1 98-6157 FRAME - condenser 1
55-8979 INSERT (1/4-20) 39
55-8978 INSERT (3/8-16) 3
55-8798 INSERT (10-32) 4
55-9440 NUT - speed 1
33-623 GROMMET (2.125 id) 3
33-316 GROMMET (1.00 id) 1
33-489 GROMMET (1.25 id) 2
3 91-9930 MOUNT - bumper 2
4 91-1705 STRIP - protector (12 in lg) 1
5 92-1557 STRIP - protector (4.25 in lg) 3
92-1561 STRIP - protector (4 in) 1
92-1562 STRIP - protector (7.5 in) 1
6 99-214 T-BOLT 4
55-3686 NUT 4
7 92-1560 BRACKET - condenser coil (vertical) 1
91-9931 BOLTSTRIP - bracket 1
55-4954 NUT 2
8 92-1558 MEMBER - condenser coil (horizontal) 1
55-2957 SCREW - member (7/8 in lg) 4
9 92-1559 PLATE - brace (top) 1
55-2977 SCREW - member 2
10 33-3099 PLUG - insulation 1
11 91-4719 STRIP - unit lifting 2
55-2264 RIVET 4
160
154F2 FRONT GRILLE GROUP (6/01 & Before)
Revised
7/17/01
FRONT GRILLE
GROUP (6/01 &
Before)
154F2
7/17/01
161
Revised
7/17/01 FRONT GRILLE GROUP (6/01 & Before) 154F2
1 91-9839 INSULATION - panel (center) 1
2 91-9840 INSULATION - panel (sides) 2
3 91-9551 PANEL - blockoff (see 153F11) 1
55-4953 NUT 2
4 91-9838 BRACKET - top tube 1
5 98-5610 TUBE - grille support 1
55-3675 SCREW - tube (1/4-20 x 1.75 in) 4
55-2977 SCREW - tube (1/4-20 x 1.00 in) 1
55-8979 INSERT 7
55-4953 NUT 4
6 98-5551 GRILLE - front 1
7 55-2969 SCREW - grille 5
10 55-9324 NUT - blind 5
12 99-9485 SPACER 7
13 33-547 GROMMET (.375 id) 7
14 55-9325 NUT - U 1
162
167H7 FRONT GRILLE GROUP (7/01 & After)
Revised
7/16/01
FRONT GRILLE
GROUP (7/01 &
After)
167H7
7/16/01
163
Revised
7/16/01 FRONT GRILLE GROUP (7/01 & After) 167H7
1 92-1548 INSULATION - blockoff panel 1
2 33-3268 EXTRUSION - sealing (59.5 in lg) 1
3 91-9459 SUPPORT - cover 1
55-2977 SCREW - support 1
4 98-6158 TUBE - grille support 1
55-2977 SCREW - tube 5
55-8711 INSERT 9
5 98-6159 GRILLE - front 1
9 55-9440 NUT - blind 5
11 55-9683 SPACER 4
12 33-547 GROMMET (.375 id) 4
13 55-9440 NUT - U 1
14 91-9839 PANEL - insulation (center) 1
15 91-9840 INSULATION - panel (sides) 2
16 92-1549 PANEL - blockoff (see 166A8) 1
55-4953 NUT 3
164
154F3 GULLWING & ENGINE DOOR GROUP (6/01 & Before)
Revised
6/1/00
GULLWING &
ENGINE DOOR
GROUP (6/01 &
Before)
154F3
6/1/00
165
Revised
6/1/00 GULLWING & ENGINE DOOR GROUP (6/01 & Before) 154F3
1 91-9842 BRACKET - latch 1
2 55-9328 SPACER - latch 1
3 55-9326 SPACER - teflon 1
5 55-9132 SCREW - latch 1
6 55-4953 NUT 1
8 91-9841 NUTSTRIP - bracket 1
9 92-367 NUTSTRIP 1
10 98-5545 FRAME - door (curbside) 1
11 55-9325 NUT - U 4
12 91-9843 PIN - detent, hinge 2
12 91-9846 INSULATION - door (front) 1
13 91-9847 INSULATION - door (rear) 1
14 98-5544 DOOR - engine, curbside 1
15 55-9246 CLAMP - door 8
55-9249 NUTSTRIP - door 4
16 91-9526 STRUT - gas (incl clasp, clevis, ball & socket) 1
17 91-9842 BRACKET - latch 1
55-4953 NUT 1
18 91-9848 LATCH - dual cam 1
55-3121 SCREW - latch 3
55-4953 NUT 3
19 91-9522 BUTTON - push 1
20 91-9523 KEY - door (hexagon) 1
21 91-9553 BRACKET - gas strut 1
55-4954 NUT 2
22 91-9844 INSULATION - door (front) 1
23 91-9845 INSULATION - door (rear) 1
24 98-5611 DOOR - cover, engine 1
55-5965 SCREW - door 4
166
154F3 GULLWING & ENGINE DOOR GROUP (6/01 & Before)
Revised
6/1/00
167
Revised
6/1/00 GULLWING & ENGINE DOOR GROUP (6/01 & Before) 154F3
25 91-9533 BRACKET - hinge (gullwing door) 1
26 92-368 MOUNT - bumper 2
168
167H8 GULLWING & ENGINE DOOR GROUP (7/01 & After)
Revised
7/20/01
GULLWING &
ENGINE DOOR
GROUP (7/01 &
After)
167H8
7/20/01
169
Revised
7/20/01 GULLWING & ENGINE DOOR GROUP (7/01 & After) 167H8
1 92-1558 BRACKET - horizontal 1
2 92-1089 ARM - lifting 1
3 92-1563 HINGE - door 2
92-1567 PIN - hinge
55-9835 RING - retaining 2
4 92-1091 PLATE - hinge 1
55-1587 SCREW - bracket, hinge & arm 8
5 92-1099 CAM - counter balance 1
55-4953 NUT 4
6 92-1564 INSULATION - door 1
7 92-1565 STRIKER - door 1
8 55-3462 SCREW - striker 1
9 55-9833 SPACER - striker 1
11 55-4953 NUT 1
55-2977 SCREW - striker 4
12 92-1102 LATCH - door 2
55-2977 SCREW - latch 2
13 98-6160 DOOR - engine cover 1
14 98-6171 DOOR - engine (curbside) 1
55-9834 RIVET - door 10
15 92-1566 INSULATION - engine door 1
170
153F14 ROADSIDE COVER GROUP (6/01 & Before)
Revised
7/17/01
ROADSIDE
COVER GROUP (6/
01 & Before)
153F14
7/17/01
171
Revised
7/17/01 ROADSIDE COVER GROUP (6/01 & Before) 153F14
1 91-9849 HINGE - pin, top 1
2 91-9850 HINGE - pin, bottom 1
3 91-3111 BOLTSTRIP - hinge 2
55-4953 NUT 4
55-4953 NUT - mounting cover to hinge 8
5 98-5549 COVER - compressor (roadside) 1
7 55-9325 NUT - U 1
8 91-9852 PLATE - switch 1
55-4560 NUT 2
172
167H9 ROADSIDE COVER GROUP (7/01 & After)
Revised
7/16/01
ROADSIDE
COVER GROUP (7/
01 & After)
167H9
7/16/01
173
Revised
7/16/01 ROADSIDE COVER GROUP (7/01 & After) 167H9
1 92-1116 HINGE & PIN (top) 1
2 92-1104 HINGE & PIN (bottom) 1
3 92-1105 BOLTSTRIP - hinge 2
55-4953 NUT 4
55-4953 NUT - hinge 8
5 98-6161 DOOR - roadside (control box) 1
98-6162 DOOR - roadside (w/thermometer hole) 1
6 55-9330 SCREW - torx 2
55-9440 NUT - speed (U) 2
55-9574 PLUG - button 2
7 92-1568 BRACKET - switch 1
174
BOTTOM COVERS & TOP SCREEN GROUP (6/01 &
153F13 Before)
Revised
6/1/00
BOTTOM COVERS
& TOP SCREEN
GROUP (6/01 &
Before)
153F13
6/1/00
175
Revised
6/1/00 Before) 153F13
1 91-9556 ANGLE - cover (curbside, before 4/00) 1
92-370 ANGLE - cover (curbside, 4/00 & after) 1
55-4954 NUT 2
2 91-9557 ANGLE - cover (roadside, before 4/00) 1
92-369 ANGLE - cover (roadside, 4/00 & after) 1
55-4954 NUT 3
3 55-9325 NUT - U 8
4 91-9853 BRACKET - panel (bottom, before 4/00) 1
55-8711 INSERT 2
5 91-9561 BRACKET - panel (roadside) 1
6 91-9560 BRACKET - panel (roadside) 1
55-8979 INSERT 1
55-4953 NUT 1
7 91-9562 BRACKET - panel support 1
55-8979 INSERT 1
8 91-3111 BOLTSTRIP 1
55-4953 NUT 2
9 98-5547 PANEL - bottom (curbside) 1
10 98-5546 PANEL - bottom (roadside) 1
11 55-9330 SCREW - torx, special 9
12 98-5534 HINGE - top screen 2
55-4223 NUT 4
13 98-5548 SCREEN - top (roadside) 1
14 55-2957 SCREW - top screen & bottom panel 5
176
153F13 Before)
Revised
6/1/00
177
Revised
6/1/00 Before) 153F13
15 55-5982 PLUG - hole 1
178
167H0 After)
Revised
7/17/01
BOTTOM COVERS
& TOP SCREEN
GROUP (7/01 &
After)
167H0
7/17/01
179
Revised
7/17/01 After) 167H0
1 92-369 ANGLE - cover (roadside) 1
2 92-370 ANGLE - cover (curbside) 1
3 55-9440 NUT - speed (U) 6
4 98-6163 PANEL - bottom (curbside) 1
5 98-5546 PANEL - bottom (roadside) 1
98-6164 PANEL - bottom (roadside, optional hose management) 1
6 55-9330 SCREW - bottom panel 7
305-1423 WASHER - nylon 7
55-9574 PLUG - button 7
7 55-5982 PLUG - button 1
8 92-1107 HINGE - top screen (curbside) 1
9 92-1108 HINGE - top screen (roadside) 1
10 98-6165 SCREEN - top 1
11 55-2977 SCREW - top screen 4
180
131B10 EVAPORATOR COMPARTMENT
Revised
6/1/00
EVAPORATOR
COMPARTMENT
131B10
6/1/00
181
Revised
6/1/00 EVAPORATOR COMPARTMENT 131B10
1 98-3731 HOUSING - evaporator 1
55-5972 SCREW (torx) 30
2 55-2550 PIN - cotter 2
3 44-2823 SOLENOID - damper 1
91-3095 BOOT - plunger 1
55-2762 BOLT - eye 1
99-3337 NUTSTRIP - solenoid 2
4 55-2112 SCREW - special (solenoid rod) 1
55-4560 NUT 1
5 99-9953 ROD - damper solenoid 1
6 67-1369 COIL - evaporator (see 148B1) 1
7 91-4107 BRACKET - vertical 1
8 91-3154 BRACKET (horizontal) 1
9 91-1725 ORIFICE - evaporator fan 2
10 98-4886 BASE - evaporator drain pan (XDS & TS-500) 1
98-5558 BASE - evaporator drain pan (TS-600) 1
33-432 GROMMET (3/8 id) 1
33-415 GROMMET (5/8 id) 1
33-572 GROMMET (3/4 id) 1
55-3059 NUT - captive (1/4-20) 34
55-5965 SCREW (torx head, 1/4-20 x 1) 24
55-5972 SCREW (torx head, 1/4-20 x 3/4) 10
11 55-3547 U-BOLT - expansion valve 1
55-4560 NUT 2
12 91-1724 BRACKET - expansion valve 1
182
131B10 EVAPORATOR COMPARTMENT
Revised
6/1/00
183
Revised
6/1/00 EVAPORATOR COMPARTMENT 131B10
13 30-231 KIT - sill gasket 1
14 91-1048 SCREEN - evaporator 2
55-5972 SCREW - screen 4
15 98-3785 SUPPORT - bulkhead (foamed) 1
55-5983 SCREW - bulkhead (4-1/2 in lg) 6
55-9427 SCREW - bulkhead (4-3/4 in lg) 1
55-2640 NUT 6
33-489 GROMMET (1-1/4 id) 2
33-1770 GROMMET (1-1/2 id) 1
33-623 GROMMET (2-1/8 id) 2
33-1371 GROMMET (1-45/64 id) 3
16 91-2434 HOSE - evaporator drain 2
17 91-6524 SCREEN - evaporator (side, EEC) 2
18 91-4109 BRACKET (curbside) 1
91-4108 BRACKET (roadside) 2
19 55-6534 FLATWASHER - damper blade 2
20 91-3905 BEARING - damper 2
55-3623 SCREW - bearing 4
55-4560 NUT 4
21 99-9540 ROD - blade 2
22 99-9469 BRACKET - heat exchanger 2
55-4953 NUT - bracket 2
23 91-7812 BRACKET - support (SR) 1
24 91-1848 ANGLE - damper blade clamp 1
25 55-6558 CLAMP - damper blade 1
55-4953 NUT 1
26 98-3730 PANEL - damper stop 1
27 91-1843 BLADE - damper 1
55-3000 SCREW - blade 4
28 91-861 SPRING - damper blade 2
184
38B2 BATTERY BOX ASSEMBLY (DOMESTIC)
Revised
5/4/01
BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
5/4/01
185
Revised
5/4/01 BATTERY BOX ASSEMBLY (DOMESTIC) 38B2
45-897 BOX - battery (does not include battery) 1
1 98-2011 BOX - battery 1
2 98-1957 COVER - battery box 1
3 99-5716 ROD - battery holddown 2
4 91-1344 ANGLE - battery holddown 1
6 55-2542 NUT 2
7 33-1371 GROMMET 2
8 55-4974 NUT - captive 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
186
136G5 FUEL TANK & PUMP GROUP
Revised
6/21/01
FUEL TANK &

PUMP GROUP
136G5
6/21/01
187
Revised
6/21/01 FUEL TANK & PUMP GROUP 136G5
1 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
33-1676 GASKET 1
2 99-7321 BRACKET - fuel pump 2
55-1587 SCREW - pump 4
55-4953 NUT 4
3 11-4372 HOSE - tank to unit (3/8 od x 35 ft lg) A/R
4 11-4380 ELBOW - tank (3/8) 2
5 55-547 CLAMP (3/8) A/R
6 11-4941 NUT (3/8) 8
8 11-4367 HOSE - fuel return (1/4 od x 35 ft) A/R
9 55-546 CLAMP (1/4) A/R
10 11-4841 NUT - fuel hose (1/4) A/R
11 10-243 KIT - sleeve & eyelet (1/4) A/R
12 44-9983 HARNESS - fuel pump (before 5/00, w/fusible link) 1
41-3664 HARNESS - fuel pump (after 4/00, w/inline fuse) 1
44-5839 TERMINAL 2
44-6324 SEAL 2
14 12-461 TANK - fuel 1
15 11-5946 CAP - fuel tank 1
33-381 GASKET - cap 1
16 11-5331 TUBE - fuel feed 2
17 11-5339 PLUG - fusible 1
18 11-9134 BALL - check 1
19 11-2593 GAUGE - fuel 1
11-5726 ADAPTER - gauge 1
11-5450 DIAL 1
33-726 O-RING 1
20 55-5617 VENT - check 1
21 12-355 CLAMP - fuel tank 2
55-451 LOCKWASHER 1
55-1177 NUT - clamp 1
188
152G14 NAMEPLATES
Revised
4/16/01
NAMEPLATES
152G14
4/16/01
189
Revised
4/16/01 NAMEPLATES 152G14
1 91-4253 NAMEPLATE - TK Logo 1
2 91-9587 NAMEPLATE - Thermo King (black letters) 1
3 91-9588 NAMEPLATE - Thermo King (white letters) 1
4 91-9496 NAMEPLATE - TS-500 (black letters) 1
5 91-9589 NAMEPLATE - TS-500 (white letters) 1
6 91-9590 NAMEPLATE - TS-600 (black letters) 1
7 91-9591 NAMEPLATE - TS-600 (white letters) 1
8 91-9592 NAMEPLATE - Smart Reefer (black letters) 1
9 91-9593 NAMEPLATE - Smart Reefer (white letters) 1
10 91-9594 NAMEPLATE - Lock/Unlock 1
11 99-9084 NAMEPLATE - arrow 1
12 91-8376 NAMEPLATE - On/Off 1
13 99-4661 NAMEPLATE - Negative 1
14 99-4660 NAMEPLATE - Positive 1
15 91-4523 NAMEPLATE - To Set Thermostat 1
16 91-8799 NAMEPLATE - Warning Caution Cycle Sentry 1
17 99-9700 NAMEPLATE - 380VAC 50 Hz 3 phase 1
18 91-8849 NAMEPLATE - Compressor Oil 1
20 91-4035 NAMEPLATE - Fuel Supply 1
21 91-4034 NAMEPLATE - Fuel Return 1
22 91-9596 NAMEPLATE - Warning, Scroll 1
23 91-5886 NAMEPLATE - Refrigerant R404A 1
24 99-9525 NAMEPLATE - Fuel Filter 1
25 99-9526 NAMEPLATE - Bypass Oil Filter 1
26 91-8746 NAMEPLATE - Ingersoll Rand 1
27 91-2368 NAMEPLATE - 220VAC 50 Hz 3 Phase 1
28 91-7768 NAMEPLATE - Alarm Codes 1
29 91-7077 NAMEPLATE - Tag, Radiator Fill 1
190
143D11 NAMEPLATES
Revised
7/17/01
NAMEPLATES
143D11
7/17/01
191
Revised
7/17/01 NAMEPLATES 143D11
1 91-3357 NAMEPLATE - Caution Lifting 1
4 91-4815 NAMEPLATE - Caution, Fan 1
5 99-9857 NAMEPLATE - Warning 1
6 91-4816 NAMEPLATE - Caution, High Voltage 1
7 91-8799 NAMEPLATE - Caution Cycle Sentry 1
8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
9 99-4806 NAMEPLATE - Warranty 1
10 99-9954 NAMEPLATE - Belt Tension 1
11 91-4811 NAMEPLATE - Run hours 1
12 99-9526 NAMEPLATE - Bypass Oil Filter 1
13 91-4810 NAMEPLATE - Electric hours 1
14 99-8509 NAMEPLATE - Maintenance 1
15 91-4809 NAMEPLATE - Engine hours 1
16 91-4812 NAMEPLATE - Battery Terminal 1
17 91-8860 NAMEPLATE - Clean Fuel Pump 1
20 91-9213 NAMEPLATE - Unit Test 1
21 92-863 NAMEPLATE - Ingersoll Rand 1
22 91-5882 NAMEPLATE - R404A 1
23 92-326 NAMEPLATE - Compressor Oil 1
192
INDEX NUMERICAL BY PART NUMBER
101-307 8 11-6107 28 11-6590 20

101-308 8 11-6108 28 11-6592 20
101-327 8 11-6109 28 11-6594 20, 32
101-379 8 11-6110 30 11-6595 20
10-242 44, 48, 188 11-6115 28 11-6598 22
10-243 48, 188 11-6116 32 11-6599 22
102-705 68, 86, 90, 104 11-6117 32 11-6606 22
10-273 44, 50, 188 11-6118 32 11-6607 22
104-659 68, 116 11-6121 32 11-6608 22
107-291 66, 70 11-6122 32 11-6609 24
11- 64 11-6124 32 11-6610 24
11-2593 188 11-6125 32 11-6611 24
11-2886 46, 86, 90, 104, 106 11-6128 32 11-6612 24
11-2975 56 11-6134 16 11-6613 24
11-3155 56 11-6135 10 11-6617 28
11-3325 56 11-6136 30 11-6618 28
11-4266 42 11-6137 30 11-6619 28
11-4367 188 11-6147 28 11-6622 30
11-4372 44, 48, 188 11-6148 28 11-6623 30
11-4380 44, 46, 48, 188 11-6149 28 11-6820 42
11-4841 48, 188 11-6150 28 11-6837 46
11-4941 44, 48, 188 11-6152 28 11-6863 72, 76
11-5042 22 11-6153 28 11-6976 8
11-5084 10 11-6166 28 11-6977 16
11-5091 10 11-6167 32 11-6979 16
11-5093 16 11-6173 54, 56 11-7031 22
11-5119 10 11-6174 50 11-7056 44, 48
11-5139 32 11-6177 14, 48 11-7067 14, 48
11-5331 188 11-6182 24, 48 11-7068 16
11-5339 188 11-6228 48 11-7070 56
11-5437 44 11-6229 44, 50 11-7248 12, 38
11-5450 188 11-6291 54, 56 11-7473 44, 48
11-5482 16 11-6491 56 11-7518 32
11-5499 8 11-6497 32, 42 11-7520 32
11-5726 188 11-6498 32, 42 11-7757 54
11-5941 48 11-6529 44 11-7777 46, 86, 90, 104, 106
11-5946 188 11-6551 28 11-7817 42
11-5967 12 11-6552 30 11-7818 42
11-6005 52 11-6553 30 11-7828 54
11-6019 28 11-6554 8 11-7894 26
11-6032 12 11-6555 8 11-7987 24
11-6034 8, 20 11-6557 8 11-8035 82
11-6036 16 11-6558 8 11-8090 20
11-6045 16, 36 11-6560 8 11-8416 14
11-6060 20 11-6561 10 11-8616 22
11-6062 20 11-6564 14 11-8748 20
11-6080 20 11-6566 14 11-8760 32
11-6083 20 11-6567 16 11-8761 32
11-6086 24 11-6569 16 11-8762 32
11-6095 28 11-6570 16 11-8763 32
11-6096 28 11-6571 16 11-8764 32
11-6097 28 11-6574 16 11-8767 34
11-6098 28 11-6576 16 11-8769 28
11-6101 28 11-6577 16 11-8783 10
11-6102 28 11-6578 16 11-8784 14
11-6103 28 11-6579 16 11-8785 16
11-6104 28 11-6586 18 11-8786 16
11-6105 28 11-6587 18 11-8787 16
11-6106 28 11-6589 20 11-8788 16
INDEX - 1
11-8792 18 203-394 42, 72 33-2134 72, 76

11-8793 20 203-400 82 33-2230 34
11-8794 22 203-433 104 33-230 104
11-8795 22 203-516 104 33-2392 120
11-8796 22 204-1008 110 33-2393 120
11-8797 22 204-427 68 33-2394 120
11-8798 22 204-442 152 33-2395 120
11-8800 22 204-475 78, 80 33-2396 120
11-8801 22 204-799 122 33-2397 120
11-8802 22 22-1030 104 33-2419 108
11-8803 22 22-1040 104 33-2458 44, 48
11-8805 26 22-1100 104 33-2512 106
11-8806 32 22-306 104 33-2814 10, 36
11-8807 34 22-740 106 33-2817 40
11-8808 30 30-171 110 33-2826 8, 36
11-8845 8 30-231 184 33-2828 36
11-8863 16 30-236 8, 10, 16, 18, 24, 26, 36 33-2829 26
11-8895 32 304-2329 138 33-2851 156
11-8897 58 304-2659 132 33-2892 150
11-8898 58, 62 304-2686 126 33-2956 110
11-9013 58, 62 305-1423 172, 174, 176, 180 33-2976 158
11-9059 52 33-1009 72 33-2996 104
11-9062 58 33-1015 86, 90, 114 33-3060 14
11-9068 52 33-1124 110 33-3099 160
11-9069 52 33-1221 104, 106 33-3100 126
11-9070 52 33-123 106 33-3105 128
11-9091 52 33-1371 184, 186 33-3110 52
11-9092 52 33-144 134 33-316 158, 160
11-9094 52 33-1506 12 33-3199 150
11-9098 44, 48 33-1512 16, 36 33-324 126
11-9134 188 33-1520 26, 36 33-3267 126
11-9220 52 33-1531 30 33-3268 164
11-9221 60 33-1542 10, 36 33-3477 26, 36
11-9242 58, 62 33-1676 44, 50, 188 33-350 104
11-9267 24 33-1727 10 33-381 188
11-9279 46, 50 33-1728 10, 36 33-408 106
11-9281 42 33-1729 10, 14, 36 33-415 182
11-9282 42 33-1733 16, 36 33-428 138
11-9283 42 33-1736 14, 24 33-432 118, 182
11-9294 52 33-1740 24, 36 33-489 58, 62, 158, 160, 184
11-9295 58, 62 33-1746 28 33-547 162, 164
11-9296 58, 62 33-1747 28 33-572 118, 144, 182
11-9321 48 33-1748 28 33-623 158, 160, 184
11-9341 44, 48 33-1749 30 33-726 188
11-9441 42 33-1750 32 33-930 134
11-9450 26 33-1751 32 33-950 110
12-355 188 33-1752 32 33-982 72, 76
12-419 58, 62 33-1753 32 40-659 132
12-461 188 33-1754 10, 36 40-738 126
12-725 8 33-1770 184 41-1105 116
12-726 22 33-1902 16, 36 41-1106 134
12-765 54, 56 33-1904 36 41-1112 144, 148
12-791 58, 62 33-1905 18, 36 41-1310 124
203-278 72, 76 33-1906 18, 36 41-1521 86, 92
203-339 186 33-1907 18, 36, 54, 56 41-1527 124
203-340 186 33-1908 24, 36 41-1589 40
203-348 10, 12, 14 33-1909 24 41-1590 40
203-385 26, 48, 50, 58, 60, 62, 64 33-1910 24 41-1591 40
203-393 14, 44 33-1954 10, 36 41-1592 40
INDEX - 2
41-1593 40 41-2325 120 41-665 132

41-1594 40 41-2326 120 41-666 132
41-1595 40 41-2327 120 41-744 126
41-1596 40 41-2329 128, 136 41-745 126
41-1597 40 41-2330 26, 60, 64, 116 41-895 128, 132
41-1598 40 41-2334 156 44-2756 42
41-1599 40 41-2335 156 44-2823 118, 182
41-1600 40 41-2336 156 44-4584 134
41-1601 40 41-2337 156 44-4585 134
41-1602 40 41-2338 156 44-4695 134
41-1603 40 41-2339 156 44-4697 134
41-1604 40 41-2385 126 44-4699 134
41-1605 40 41-2405 142 44-4700 134
41-1606 40 41-2406 142 44-5466 40
41-1684 132 41-2467 104 44-5469 40
41-1685 132 41-2583 132 44-5474 40
41-1686 132 41-2584 134 44-5476 40
41-1729 156 41-2590 116 44-5477 40
41-1736 156 41-2591 116 44-5537 128
41-1738 156 41-2638 44, 50, 188 44-5835 124
41-1739 156 41-2641 44, 50, 188 44-5836 124
41-1740 156 41-2683 118 44-5837 124
41-1741 138 41-2720 132 44-5838 124, 148, 188
41-1763 132 41-2957 142 44-5839 124, 148, 188
41-1800 116 41-2985 142 44-5883 124
41-1816 134 41-2986 142 44-5884 124
41-1817 134 41-2999 116, 128 44-5885 124
41-1862 118 41-3001 116, 128 44-6324 124, 148, 188
41-1941 118 41-3002 116, 126 44-6462 138
41-1943 144 41-3015 142 44-6534 58, 62, 116
41-1945 126, 136, 138 41-3050 132 44-6646 116
41-1946 126 41-3051 134 44-6959 124
41-1947 126 41-3073 148 44-7054 138
41-1948 126, 150 41-3092 142 44-7129 38, 116
41-1949 128 41-3093 142 44-7130 38, 116
41-1950 128 41-3285 116 44-7186 144
41-1951 128 41-3291 34 44-7327 124
41-1952 132 41-3325 132 44-7330 124
41-1955 132 41-3326 128 44-7354 118
41-1956 132 41-3346 140 44-7429 42
41-1958 136, 138 41-3359 142 44-7674 118
41-1959 136 41-3408 144, 148 44-7736 38
41-2194 116, 154, 156 41-3662 116, 128 44-7811 124
41-2244 150 41-3663 116, 128 44-7812 124
41-2247 126, 136, 138 41-3664 118, 148, 188 44-7829 124
41-225 126 41-3665 144, 148 44-7872 124
41-2288 132 41-3666 144, 148 44-7880 124
41-2303 116 41-3675 148 44-7881 124
41-2304 144 41-3681 112 44-7884 124
41-2305 128, 132 41-387 46 44-8198 42
41-2306 132 41-3921 144, 148 44-8244 116, 144
41-2308 116, 126 41-3922 148 44-8294 124
41-2313 118 41-402 14, 116 44-8329 142
41-2319 132 41-4021 116 44-8333 142
41-2320 128 41-4022 118, 130, 142 44-8584 140
41-2321 128 41-4343 116, 126 44-8681 124
41-2322 120 41-4344 116, 128 44-8851 124
41-2323 120 41-4345 116, 128 44-8853 124
41-2324 120 41-4346 128 44-8883 44, 48, 116
INDEX - 3
44-8914 120 55-1643 58, 62 144, 158

44-8915 120 55-1654 48 55-2702 14
44-8917 120 55-1769 66, 104 55-2762 42, 182
44-8918 120 55-1800 42, 52, 56, 58, 60, 62, 55-2789 134
44-8920 120 68, 86, 90, 96, 98, 100, 55-2796 44
44-8921 120 102, 114, 126, 128, 130, 55-285 76
44-8935 120 134, 152, 154, 158, 160, 55-2914 82
44-8936 120 162, 164, 166, 168, 170, 55-2957 154, 160, 170, 176
44-9181 42, 116 174, 176, 180, 182, 184 55-2958 42, 44, 48, 54, 56, 66,
44-9193 132 55-1852 44, 48 68, 72, 80, 82, 98, 100,
44-9298 116 55-193 14, 48 154, 158, 160, 162, 164,
44-9344 132 55-197 76 166, 168, 176
44-9524 132 55-2001 14, 44, 48, 52, 58, 62, 55-2959 54, 56, 66, 68, 154, 162,
44-9536 120 68, 96, 100, 118, 126, 164
44-9544 120 128, 130, 132, 136, 138, 55-2961 144, 148
44-9545 120 144, 150, 152, 172, 182, 55-2962 44, 48
44-9569 124 184 55-2963 68, 82
44-9585 120 55-2069 50 55-2964 44, 48, 68, 96, 100, 126,
44-9586 120 55-2086 42, 44, 46, 50, 52, 56, 128, 130, 132, 136
44-9587 120 58, 60, 62, 64, 68, 74, 55-2965 42, 126, 130, 144
44-9589 120 86, 90, 96, 98, 100, 102, 55-2969 42, 54, 56, 66, 80, 106,
44-9590 120 114, 116, 126, 128, 130, 154, 158, 162, 164, 166,
44-9591 120 134, 144, 152, 154, 158, 168, 176
44-9600 120, 142 160, 162, 164, 166, 170, 55-2977 42, 58, 62, 68, 96, 98,
44-9601 120 172, 174, 176, 178, 180, 100, 158, 160, 162, 164,
44-9602 120, 142 182, 184, 186, 188 166, 170, 174, 176, 180
44-9631 120 55-2100 92 55-2979 126, 130, 134, 154
44-9700 120 55-2112 182 55-2988 62
44-9701 120 55-2114 54, 56 55-2990 130
44-9758 132 55-2159 80, 154 55-2991 68, 96, 100, 118, 128,
44-9900 120 55-2166 82 130
44-9901 120 55-2173 78, 80, 154 55-2993 144, 186
44-9902 120 55-2189 100 55-2995 126, 128, 136
44-9903 120 55-2201 52, 86, 92, 128, 132, 55-2996 42, 58, 62, 80, 128, 130,
44-9904 120, 142 134, 150 144
44-9905 120 55-2202 130, 132 55-3000 14, 144, 184
44-9906 120 55-2239 96, 118 55-3006 144
44-9907 122 55-2264 158, 160 55-3014 118
44-9961 134 55-2269 118 55-3015 132, 144
44-9983 188 55-2270 100 55-3018 150, 186
44-9984 140 55-229 46 55-3021 182
45-1374 118 55-2307 66 55-3023 134
45-1708 126 55-2330 138 55-3025 80
45-1718 38, 40, 116 55-2332 142 55-3027 52
45-1848 142 55-2342 52 55-3029 86, 92
45-1866 116, 150 55-2363 74, 104, 108, 154, 158 55-3031 44, 48
45-897 186 55-2505 44, 48, 50 55-3044 82
55-1004 48, 58, 62 55-2536 58, 62 55-3045 58, 62, 182
55-1042 48 55-2539 44, 50 55-3048 46, 50, 82, 84, 92, 154,
55-1108 76 55-2542 186 158
55-1177 188 55-2550 182 55-3059 62, 114, 126, 178, 182,
55-1266 142 55-2559 82 184
55-129 68 55-2635 134, 142 55-3060 86, 90
55-1469 68 55-2640 80, 82, 84, 88, 154, 184 55-3085 58
55-148 76 55-2641 46, 50, 66, 68, 74, 80, 55-3089 66
55-1587 44, 46, 50, 52, 56, 58, 82, 84, 88, 92, 98, 100, 55-3095 96, 100
60, 62, 64, 114, 128, 104, 108, 144, 148, 154, 55-3098 68, 74
152, 158, 162, 166, 170, 158, 184 55-3104 52
176, 182, 188 55-2683 68, 74, 88, 98, 100, 104, 55-3121 60, 62, 96, 116, 166, 184
INDEX - 4
55-3136 152 55-4794 82 55-5803 16

55-315 42 55-4811 96, 100 55-5804 16
55-3157 100 55-4923 66, 104 55-5805 16
55-3164 48 55-4931 108 55-5808 16
55-3168 44, 48 55-4952 78 55-5809 16, 26
55-3234 96 55-4953 44, 46, 50, 52, 56, 60, 55-5810 16
55-3248 86, 90 64, 68, 74, 96, 100, 116, 55-5813 20, 22
55-3251 88, 90 144, 158, 162, 164, 166, 55-5816 12, 22
55-3300 144, 148 170, 172, 174, 176, 184, 55-5818 22
55-3350 72 188 55-5819 22
55-3355 142 55-4954 42, 44, 48, 82, 158, 160, 55-5822 24, 32
55-3357 100 166, 176 55-5823 24
55-3359 126 55-4955 46, 50, 66, 68, 74, 98, 55-5826 10
55-3364 76 100, 108, 154, 158 55-5828 28
55-3401 58, 62 55-4974 186 55-5829 28
55-3443 132, 138 55-4979 52, 56 55-5831 30
55-346 44, 48 55-5022 66 55-5832 32
55-3462 96, 170 55-5138 26 55-5833 32
55-3471 84, 144, 148 55-5143 100 55-5834 10, 32
55-3472 144 55-5234 158, 160 55-5835 32
55-3484 150 55-5261 60, 62 55-5836 14, 34
55-3486 82 55-5294 128 55-5837 32
55-3511 134 55-5295 74 55-5838 32
55-3519 142 55-5371 66, 104 55-5843 34
55-3547 182 55-546 140, 188 55-5845 34
55-3555 138 55-547 44, 188 55-5846 16, 34
55-3594 82 55-549 96, 138, 148 55-5848 12
55-3595 80 55-5571 56 55-5849 12
55-3618 86, 90 55-558 58, 62 55-585 106
55-3623 136, 172, 184 55-5617 188 55-5852 38
55-366 42 55-5636 150 55-5853 38
55-3674 104 55-5641 44, 148 55-5859 10
55-3675 96, 100, 162 55-5642 140 55-5860 12
55-3682 88 55-5663 78, 80 55-5871 82
55-3686 158, 160 55-5665 52 55-5888 82
55-371 76, 186 55-5672 46, 86, 90, 104, 106 55-5957 82
55-375 76 55-5695 82 55-5965 126, 162, 164, 166, 180,
55-3800 86, 92, 128, 134 55-5754 118 182
55-3834 72 55-5757 128 55-5970 126, 162, 164, 182
55-401 44, 48 55-5762 14 55-5972 182, 184
55-402 76 55-5763 14, 18, 24, 26 55-5982 178, 180
55-4164 66, 76 55-5764 14 55-5983 184
55-421 76 55-5765 14 55-5984 134
55-4223 54, 134, 176 55-5766 10 55-5988 18
55-4244 44, 48 55-5769 14 55-5989 24
55-431 142 55-5772 18 55-6156 60, 64
55-433 46, 48 55-5773 28 55-6176 8
55-451 188 55-5774 28 55-6177 8
55-4510 126 55-5775 28 55-6179 8
55-4560 14, 52, 58, 62, 96, 100, 55-5780 8 55-6181 10
118, 152, 172, 182, 184 55-5784 10 55-6183 18, 54, 56
55-457 66 55-5785 10 55-6184 18, 54, 56
55-4610 14 55-5786 10, 18, 20 55-6186 18, 54, 56
55-4632 38 55-5787 10 55-6187 24
55-4635 20 55-5791 10, 18, 32 55-6188 24
55-4657 20 55-5792 10, 26, 32 55-6194 28
55-4681 40 55-5795 12 55-6195 30
55-4742 162, 164, 166, 180 55-5798 8, 14, 20 55-6199 34
55-4752 28 55-5801 16 55-6202 40
INDEX - 5
55-6203 38 55-8613 10, 30, 36 55-9574 174, 180

55-6204 38 55-8618 34 55-9683 164
55-6205 38 55-8619 34 55-9831 102
55-6207 16 55-8620 34 55-9832 102
55-6208 10 55-8623 34 55-9833 170
55-621 110 55-8624 34 55-9834 170
55-6216 82 55-8625 34 55-9835 170
55-6220 66 55-8626 28 60-107 106
55-6232 8 55-8627 40 60-147 110
55-6235 38 55-8628 40 60-163 110
55-6236 26 55-8629 40 60-244 110
55-6246 26 55-8649 134 60-247 110
55-6273 32 55-8658 68, 82 61-1155 90
55-6382 22 55-8665 44, 48 61-1156 90
55-6383 18 55-8695 156 61-1157 90
55-6388 60, 62, 96, 100, 116 55-8696 156 61-1158 90
55-6389 96 55-8698 156 61-1159 90
55-6416 72, 76 55-8699 156 61-1160 92
55-6417 76 55-8700 156 61-1161 92
55-6418 72 55-8701 156 61-1162 92
55-6531 144 55-8702 156 61-1163 92
55-6534 184 55-8703 156 61-1164 92
55-6537 12 55-8704 156 61-1165 92
55-6538 32 55-8705 156 61-191 86, 90
55-6540 32 55-8711 58, 62, 102, 164, 176 61-273 88, 90
55-6557 14, 48 55-8753 150 61-274 88, 90
55-6558 184 55-8754 150 61-275 90
55-6731 58, 62 55-8755 150 61-283 86, 92, 112, 116
55-6742 142 55-8782 172, 174, 176, 180 66-116 106
55-7048 116 55-8790 132 66-157 106
55-7068 88, 92 55-8797 136 66-176 106
55-7075 144 55-8798 158, 160 66-2672 60, 64
55-7122 68, 82, 88, 92, 104, 184 55-8820 78, 80, 154 66-2832 110
55-7123 82 55-895 106 66-3015 104
55-7134 60, 64 55-896 104 66-3612 106
55-7144 68 55-8978 158, 160 66-3613 106
55-7152 108 55-8979 158, 160, 162, 176 66-3846 106
55-7155 34 55-8981 78, 80 66-4751 110
55-7213 46, 86, 90 55-8982 156 66-5455 94
55-7331 44, 48 55-8983 156 66-5492 104
55-7547 134 55-9094 126, 130 66-5722 86, 90
55-7555 66 55-9132 166 66-5763 86, 90
55-7560 88, 90 55-9196 140 66-5788 86, 90, 114
55-760 142 55-9236 154 66-6047 94
55-7616 44, 48 55-9238 144 66-6710 106
55-7618 126 55-9239 144 66-6827 108
55-7729 182, 184 55-9240 86, 90 66-6829 152
55-7732 14 55-9246 166 66-6996 86, 90
55-7740 170 55-9249 166 66-7392 86, 90
55-7764 80 55-9324 162 66-811 110
55-7792 68, 98, 100 55-9325 162, 166, 172, 176 66-8284 94
55-790 66 55-9326 166 66-8287 94
55-8267 114 55-9328 166 66-8291 94
55-8268 114 55-9329 166 66-8560 86, 92, 116
55-8391 24 55-9330 172, 174, 176, 180 66-8566 94
55-8423 68, 80, 98, 100 55-9427 184 66-8699 104, 106
55-8443 26 55-9439 104 66-8700 88
55-8609 110 55-9440 160, 164, 174, 180 66-8701 88
55-8610 110 55-9567 42 66-8705 88
INDEX - 6
66-8805 110 77-2481 78, 80 91-4035 190

66-8928 106 77-2482 78, 80 91-4088 88, 90
66-8939 88 77-2483 78, 80 91-4107 182
66-8940 86, 92 77-2484 78, 80 91-4108 184
66-8943 86, 90 77-2487 156 91-4109 184
66-8946 86, 90 77-2488 156 91-4111 94
66-8947 88, 90 77-2489 156 91-4253 190
66-8948 88, 90 77-2493 72 91-4308 150
66-8949 88 77-2508 68, 78 91-4387 82, 154
66-8950 86 77-2514 66 91-4523 190
66-8951 88, 90 77-2620 76 91-4618 150
66-8955 86 78-1026 26, 66 91-4719 158, 160
66-8957 88 78-1062 66 91-4768 134
66-8958 88 78-1063 66 91-4809 192
66-8989 116, 152 78-1064 66 91-4810 192
66-9006 86 78-1065 66 91-4811 192
66-9007 86 78-1066 66, 72 91-4812 192
66-9008 88 78-1067 66 91-4813 192
66-9147 106 78-1088 66, 80 91-4815 192
66-9257 108 78-1094 66, 104 91-4816 192
66-9647 86, 90 78-1122 66 91-5143 96
66-9648 86, 90 78-1123 66, 68 91-564 138
66-9649 86 78-1134 66 91-5645 82
66-9650 88 78-1135 66, 104 91-5646 82
66-9651 86, 92 78-1136 66 91-565 138
66-9694 88, 90 78-1137 66 91-566 138
66-9695 104, 106 83-257 140 91-567 138
66-9696 106 91-1048 184 91-5685 76
66-9896 86, 90, 110 91-1203 72, 76 91-5882 192
66-9897 86, 92 91-1274 80 91-5886 190
66-9898 88 91-1344 186 91-6524 184
66-9899 110 91-1705 50, 160 91-7077 190
66-9918 108 91-1716 42 91-7298 40
67-1180 88, 90, 108 91-1724 182 91-734 14, 50
67-1369 94, 182 91-1725 182 91-7406 38
67-1402 94 91-1739 192 91-7419 88, 90
67-1427 88 91-1745 76 91-7420 88, 92
67-1603 58, 62, 86, 90 91-1843 184 91-7560 190
67-1742 92 91-1848 184 91-7615 94
70-175 70 91-1924 134 91-7671 150
70-189 70 91-2277 82 91-7673 150
70-190 70 91-2278 82 91-7745 46, 50
77-1011 68, 74, 76 91-2280 82 91-7747 58, 62
77-1062 156 91-2368 190 91-7753 144
77-1070 72, 76 91-2389 100 91-7759 126
77-1167 68 91-240 118 91-7760 136
77-1254 68 91-2434 184 91-7761 150
77-1426 26 91-2473 96, 100 91-7762 138
77-1427 26 91-3095 42, 182 91-7763 138
77-1428 26 91-3111 172, 176 91-7768 190
77-1474 68 91-3154 182 91-7771 126
77-1557 78, 80 91-3157 96, 100 91-7812 184
77-2371 22 91-3171 96 91-7967 82
77-2399 156 91-3214 80 91-7968 84
77-2434 76 91-3357 192 91-7969 82
77-2451 66 91-3400 108 91-7970 154
77-2452 66 91-3905 184 91-8357 158
77-2454 66 91-3908 82 91-8360 80
77-2456 66, 154 91-4034 190 91-8361 80
INDEX - 7
91-8363 68 91-9561 176 92-1553 100

91-8364 68 91-9562 176 92-1554 100
91-8365 68, 98, 100 91-9582 52, 56 92-1555 102
91-8366 154 91-9583 52 92-1556 160
91-8367 154 91-9585 142 92-1557 160
91-8368 154 91-9586 142 92-1558 160, 170
91-8370 114 91-9587 190 92-1559 160
91-8371 152 91-9588 190 92-1560 160
91-8372 96 91-9589 190 92-1561 160
91-8373 98 91-9590 190 92-1562 160
91-8376 190 91-9591 190 92-1563 170
91-8377 132 91-9592 190 92-1564 170
91-8388 96 91-9593 190 92-1565 170
91-8389 96 91-9594 190 92-1566 170
91-8446 150 91-9596 190 92-1567 170
91-8510 32, 42 91-9770 150 92-1568 174
91-861 184 91-9835 56 92-181 150
91-8746 190 91-9837 158 92-184 150
91-8795 80 91-9838 162 92-326 192
91-8796 82 91-9839 162, 164 92-365 58
91-8799 190, 192 91-9840 162, 164 92-366 58
91-8849 190 91-9841 166 92-367 166
91-8860 192 91-9842 166 92-368 168
91-8926 52, 56 91-9843 166 92-369 176, 180
91-8927 74, 76 91-9844 166 92-370 176, 180
91-8928 74 91-9845 166 92-863 192
91-9207 82 91-9846 166 98-1957 186
91-9213 192 91-9847 166 98-2011 186
91-9459 164 91-9848 166 98-3730 184
91-9469 104 91-9849 172 98-3731 182
91-9471 114 91-9850 172 98-3785 184
91-9474 96, 100 91-9851 172 98-4886 182
91-9475 144 91-9852 172 98-5520 126
91-9476 128 91-9853 176 98-5521 126
91-9477 126 91-9930 160 98-5534 176
91-9478 126 91-9931 160 98-5544 166
91-9479 126 91-9972 192 98-5545 166
91-9480 144 91-9973 192 98-5546 176, 180
91-9481 144 92-1089 170 98-5547 176
91-9485 158 92-1091 170 98-5548 176
91-9486 158 92-1096 46 98-5549 172
91-9488 158 92-1099 170 98-5551 162
91-9490 58 92-1102 170 98-5558 182
91-9491 58 92-1104 174 98-5610 162
91-9492 104 92-1105 174 98-5611 166
91-9493 104 92-1106 174 98-5753 158
91-9494 98 92-1107 180 98-5778 58
91-9495 68 92-1108 180 98-6157 160
91-9496 190 92-1110 144 98-6158 164
91-9522 166 92-1111 144 98-6159 164
91-9523 166 92-1112 144 98-6160 170
91-9526 166 92-1113 146 98-6161 174
91-9530 144 92-1114 146 98-6162 174
91-9533 168 92-1116 174 98-6163 180
91-9551 52, 56, 162 92-1548 52, 164 98-6164 180
91-9553 166 92-1549 52, 56, 164 98-6165 180
91-9556 176 92-1550 52 98-6171 170
91-9557 176 92-1551 62 98-771 60, 64
91-9560 176 92-1552 62 98-935 58, 62
INDEX - 8
99-1142 152
99-1143 52, 152
99-1275 152
99-214 158, 160
99-2901 72, 76
99-2902 72, 76
99-3195 134
99-3261 66
99-3262 72
99-3264 72
99-3337 42, 182
99-3685 142
99-4231 72
99-4309 100
99-4326 114
99-4490 186
99-4660 190
99-4661 190
99-4806 192
99-4820 82
99-4976 134
99-5714 186
99-5715 186
99-5716 186
99-5736 76
99-6384 110
99-6907 134
99-7321 44, 50, 188
99-7834 128, 132, 192
99-8509 192
99-8608 132
99-9084 190
99-9408 74
99-9449 82
99-9469 184
99-9485 162
99-9501 116, 134
99-9525 190
99-9526 190, 192
99-9540 184
99-9700 190
99-9845 116
99-9857 192
99-9953 182
99-9954 192
INDEX - 9
INDEX - 10
INDEX ALPHABETICAL BY DESCRIPTION
A BOLT - pulley 22 BRACKET - snubber 82

ADAPTER 24, 106 BOLT - pump 24 BRACKET - solenoid 42
ADAPTER - drain cock 60, 64 BOLT - rocker 16 BRACKET - spring return 42
ADAPTER - fuel pickup 44, 48 BOLT - rod 22 BRACKET - starter 38
ADAPTER - gauge 188 BOLT - shaft 20 BRACKET - support 68, 158, 184
ADAPTER - hose management 144 BOLT - sump 14 BRACKET - switch 174
ADAPTER - relay 132 BOLT - thru 156 BRACKET - thermax 100
ADJUSTER - speed control 42 BOLT - water pump 26 BRACKET - top tube 162
ADJUSTER - valve 16 BOLTPLATE - fanshaft 66 BRACKET - valve 96, 98
ALTERNATOR 116, 154, 156 BOLTSTRIP 96, 104, 176 BRACKET - vertical 182
ANGLE - adjusting 154 BOLTSTRIP - bracket 100, 160 BRUSH 156
ANGLE - battery holddown 186 BOLTSTRIP - clamp 144 BULB - light 138
ANGLE - cover 176, 180 BOLTSTRIP - hinge 172, 174 BUSHING 44, 50, 88, 90, 154
ANGLE - damper blade clamp 184 BOOT - plunger 182 BUSHING - camshaft 8
ARM - lifting 170 BOOT - solenoid 42 BUSHING - finished 22
ARM - rocker 16 BOX 132 BUSHING - idler gear 20
ARMATURE 40 BOX - battery 186 BUSHING - unfinished 22
BOX - cab remote 116 BUTTON - push 166
B BOX - control 126
BALL 40, 108 BOX - DAS 142 C
BALL - check 188 BOX - junction 118 CABLE - battery 144, 148
BANDWRAP 142 BOX - light 138 CABLE - ground 144
BANDWRAP - harness 138 BOX - power receptacle 116, 134 CABLE - heater 118
BASE - box remote 150 BOX - remote control 150 CABLE - power 148
BASE - evaporator drain pan 182 BOX - remote light 116 CABLE - remote cab box 126
BATTERY 186 BOX - resonator 52 CAM - counter balance 170
BEARING 40, 68, 78, 80, 156 BRACKET 32, 40, 182, 184 CAMSHAFT 20, 32
BEARING - ball 20 BRACKET - 3-way valve 96, 100 CAMSHAFT - injection pump 20
BEARING - damper 184 BRACKET - air cleaner 56 CAP 46, 72, 86, 90, 110
BEARING - main 8 BRACKET - air switch 152 CAP - air vent 72, 76
BEARING - ring 156 BRACKET - alternator 154 CAP - bearing housing 8
BEARING - rod 22 BRACKET - box 138 CAP - bottom 110
BEARING - roller 72, 76 BRACKET - check valve 96, 100 CAP - crimp sleeve 116
BEARING - thrust 8, 20 BRACKET - compressor 68, 98, 100 CAP - dust 142
BELLOWS & SHAFT 106 BRACKET - condenser coil 158, 160 CAP - fuel tank 188
BELT - engine to motor 66 BRACKET - connector 46, 50 CAP - hose 48
BELT - motor to compressor 66 BRACKET - dehydrator 114 CAP - housing 76
BELT - water pump 26, 66 BRACKET - dry air cleaner 52 CAP - lube 10
BLADE - damper 184 BRACKET - expansion valve 182 CAP - oil drain 14
BLOCK - cylinder 8 BRACKET - filter 44 CAP - protector 104
BOARD - pc 132, 136 BRACKET - fuel filter 46, 48, 158, 160 CAP - tank 58, 62
BODY 46 BRACKET - fuel filter & pump 44, 50 CAP - terminal 40
BODY - fitting 46 BRACKET - fuel pump 188 CAP - throttling valve 106
BODY - valve 28 BRACKET - gas strut 166 CAP - top 110
BOLT 8, 12, 18, 30, 32, 34, 40 BRACKET - gauge 84 CAP - valve 104, 106
BOLT - bracket 24 BRACKET - heat exchanger 184 CAPACITOR 156
BOLT - case 20 BRACKET - hinge 168 CASE - bearing 20
BOLT - clamp 28 BRACKET - horizontal 170 CASE - governor 32
BOLT - cover 10, 14, 26 BRACKET - idler 80 CHAIN 82, 142
BOLT - cylinder head 8 BRACKET - idler pulley 80 CHIP - eprom 126
BOLT - dipstick 24 BRACKET - in cab 150 CIRCLIP 16, 22, 32
BOLT - eye 42, 82, 154, 182 BRACKET - jackshaft 74 CIRCLIP - gear 20
BOLT - flange 12 BRACKET - latch 166 CLAMP 58, 60, 62, 96, 100, 126, 128,
BOLT - flywheel 22 BRACKET - motor 68 188
BOLT - housing 12 BRACKET - oil filter 24 CLAMP - air cleaner 52, 56
BOLT - joint 30 BRACKET - panel 176 CLAMP - air cleaner cup 56
BOLT - lifter 16 BRACKET - panel support 176 CLAMP - battery cable 148
BOLT - main 8 BRACKET - pin panel 150 CLAMP - cable 150
BOLT - oil pipe 14 BRACKET - receiver tank 98 CLAMP - cables & hoses 144
INDEX - 1
CLAMP - center, hoses & cables 144 D 132, 134, 136, 138, 142,
CLAMP - damper blade 184 DATALOGGER - DAS II 142 144, 148, 150, 152, 154,
CLAMP - dehydrator 114 DEHYDRATOR 86, 90, 114 156, 158, 160, 162, 164,
CLAMP - door 166 DIAL 188 166, 168, 170, 172, 174,
CLAMP - fuel hose 50 DIODE 42 176, 178, 180, 182, 184,
CLAMP - fuel tank 188 DIPSTICK 24 186, 188
CLAMP - harness 138, 140 DOOR - cover, engine 166 FLATWASHER - damper blade 184
CLAMP - hose 44, 52, 56, 58, 60, 62, DOOR - engine 170 FLATWASHER - pulley 80
64 DOOR - engine cover 170 FLYWHEEL 22
CLAMP - injection pipe 28 DOOR - engine, curbside 166 FRAME 40
CLAMP - pipe 30 DOOR - roadside 174 FRAME - condenser 158, 160
CLAMP - plastic 100, 102 DRAIN 40 FRAME - door 166
CLAMP - sensor 116, 118 DRAIN COCK 8, 60, 64 FUSE 132, 144, 148
CLAMP - tube 60, 62, 96, 100 DRIVING - set 32 FUSE HOLDER 148
CLEANER - air 56 FUSE LINK 116, 144
CLIP 110 E
CLIP - base 52 EJECTOR - dust 52 G
CLIP - hose management 144 ELBOW 14, 44, 48, 50, 86, 88, 90 GASKET 10, 26, 28, 30, 110, 188
CLIP - oil drain hose 14, 50 ELBOW - flange 44, 48 GASKET - adhesive 10, 12, 14
CLIP - rod 42 ELBOW - hose fitting 44, 46, 48 GASKET - bracket 24
CLUTCH 40, 66, 70 ELBOW - oil drain 48 GASKET - cap 104, 188
CLUTCH - assembly 40 ELBOW - tank 188 GASKET - case 32
COIL 92, 112 ELEMENT - air cleaner 52 GASKET - cover 10, 32, 36, 126, 150
COIL - condenser/radiator 58, 62, 86, ENGINE 8 GASKET - cylinder head 8, 36
90 EXTRUSION - rubber 126, 128 GASKET - end plate 106
COIL - evaporator 94, 182 EXTRUSION - sealing 164 GASKET - exhaust 18, 36
COIL - valve 86 GASKET - fuel pump 44, 50
COLLAR - spindle 78, 80 F GASKET - head cover 36
COMPRESSOR - scroll 68, 86, 90, FACEPLATE 150 GASKET - intake 18, 36
104 FAN 156 GASKET - muffler 18, 36, 54, 56
CONNECTOR 120, 126, 128, 132, FAN - condenser 66, 68 GASKET - nozzle 16, 36
136, 138, 150, 188 FAN - evaporator 66 GASKET - oil filter 104
CONNECTOR - 2 terminal 148 FANSHAFT 66, 72 GASKET - oil filter bracket 36
CONNECTOR - circular 126 FANSHAFT - assembly 72 GASKET - oil pump 24, 36
CONNECTOR - glow plug 38, 116 FASTENER - adhesive backed 150 GASKET - piston housing 106
CONNECTOR - liquid tite 142 FIELD 40 GASKET - plate 36
CONNECTOR - starter 38 FILTER 110 GASKET - regulator 156
CONTACTOR - heater 132 FILTER - air cleaner 52 GASKET - resonator box 52
CONTACTOR - motor 132 FILTER - fuel 44, 48 GASKET - switch 14
CONTROLLER - fuel 34 FILTER - oil 24, 48, 104 GASKET - thermostat cover 36
CONTROLLER - TG VI 126 FILTER - oil bypass 48 GASKET - water pump 36
CORE - valve 86, 90, 104, 106 FITTING 92 GAUGE - belt tension 68
COUPLING - hose fitting 44 FITTING - barb 52 GAUGE - fuel 188
COVER 10, 134 FITTING - barbed 134 GAUGE - Magnehelic pressure 152
COVER - battery box 186 FITTING - engine 44, 48 GEAR - camshaft 20
COVER - box 142, 150 FITTING - indicator 54 GEAR - crankshaft 22
COVER - case 32 FITTING - injection 30 GEAR - idler 20
COVER - compressor 172 FITTING - restricted 50 GEAR - injection camshaft 20
COVER - connector lower 146 FITTING - saddle 86, 90 GEAR - ring 22
COVER - connector upper 146 FITTING - tube 88 GLOW PLUG 38, 116
COVER - control box 126 FLANGE 8 GREASE 42, 72, 76, 78, 80
COVER - cord 150 FLANGE - mounting 12, 38 GRILLE - front 162, 164
COVER - gear case 10 FLATWASHER 14, 28, 42, 44, 46, 48, GROMMET 58, 62, 118, 126, 138,
COVER - high voltage tray 128 50, 52, 54, 56, 58, 60, 140, 144, 158, 160, 162,
COVER - hose management 144 62, 64, 66, 68, 74, 76, 164, 182, 184, 186
COVER - oil sump 14 78, 80, 82, 84, 86, 88, GROMMET - cable 134
COVER - thermostat 26 90, 92, 96, 98, 100, 102, GUARD - fan 58
CRANKSHAFT 22 104, 106, 108, 110, 114, GUIDE - dipstick 24
CUP - air cleaner 56 116, 118, 126, 128, 130, GUIDE - plunger 28
INDEX - 2
GUIDE - valve 16 I 154, 156, 158, 160, 162,

INDICATOR - air restrictor 52, 54 164, 166, 168, 170, 174,
H INDICATOR - liquid 108 176, 180, 182, 184, 186,
HARNESS - alternator 116 INSERT 102, 158, 160, 162, 164, 176 188
HARNESS - condenser 116, 128 INSERT - threaded 58, 62, 134 LOCKWASHER - internal tooth 128,
HARNESS - DAS main 142 INSERT - window 138 130
HARNESS - DAS sensor interconnect INSULATION - blockoff panel 164 LUG - terminal 148
142 INSULATION - door 166, 170
HARNESS - door switch 140 INSULATION - engine door 170 M
HARNESS - engine 116, 128 INSULATION - foam 52, 56 MAGNET - door switch 140
HARNESS - fuel pump 118, 148, 188 INSULATION - panel 162, 164 MANIFOLD - exhaust 18
HARNESS - ground 42 MANIFOLD - intake 18
HARNESS - indicator light 138 J MAT - isolator 44, 48
HARNESS - interconnect 126 JACKSHAFT 68, 74, 76 MEMBER - condenser coil 160
HARNESS - monitor 132 JOINT 30 MOTOR 68
HARNESS - motor 132 JOINT - ball 42 MOTOR - electric 116
HARNESS - phase correction 128 JOINT - breather 18 MOUNT - bumper 160, 168
HARNESS - phase correction & heat MOUNT - engine 82
132 K MOUNT - vibration 82
HARNESS - power 134 KEEPER - valve 16 MOUNT - wear plate 82
HARNESS - remote cab box 116 KEY 76, 156 MUFFLER 54, 56
HARNESS - remote lights 136 KEY - camshaft 20
HARNESS - sensor 116, 126, 142 KEY - crankshaft 22 N
HARNESS - solenoid 118 KEY - door 166 NAMEPLATE - 208/230 Volt 134
HARNESS - switch 116, 128 KEY - fan 66 NAMEPLATE - 220VAC 50 Hz 3 Phase
HEAD - cylinder 16 KEY - injection camshaft 20 190
HEAT EXCHANGER 94 KEY - motor pulley 66, 76 NAMEPLATE - 230VAC/1ph/60 Hz
HEATER 118 KEY - pulley 66, 104 Only 134
HINGE - box 126 KIT - bearing 70 NAMEPLATE - 380VAC 50 Hz 3 phase
HINGE - cover 126, 172, 174 KIT - check valve repair 110 190
HINGE - door 170 KIT - clutch repair 70 NAMEPLATE - 380/460 Volt 134
HINGE - pin, bottom 172 KIT - filter 44, 50, 188 NAMEPLATE - Alarm Codes 190
HINGE - pin, top 172 KIT - gasket 8, 10, 16, 18, 24, 26, 36 NAMEPLATE - arrow 190
HINGE - top screen 176, 180 KIT - piston seal 110 NAMEPLATE - Battery Terminal 192
HINGE & PIN 174 KIT - repair 106 NAMEPLATE - Belt Tension 192
HOLDER - fuse 144 KIT - shoe 70 NAMEPLATE - Bypass Oil Filter 190,
HOLDER - hose management 144 KIT - sill gasket 184 192
HOLDER - valve 28 KIT - sleeve & eyelet 44, 48, 188 NAMEPLATE - Caution 128, 132, 190,
HOLDER & BRUSH - assembly 40 KIT - valve repair 110 192
HOSE 44, 48, 50, 152 NAMEPLATE - Caution Cycle Sentry
HOSE - air cleaner 52 L 192
HOSE - air cleaner to engine 56 LATCH - door 170 NAMEPLATE - Caution Lifting 192
HOSE - engine to radiator 58, 62 LATCH - dual cam 166 NAMEPLATE - Caution, Fan 192
HOSE - evaporator drain 184 LENS - color 138 NAMEPLATE - Caution, High Voltage
HOSE - fuel return 188 LEVER - governor 32 192
HOSE - indicator 52 LIFTER - engine 16 NAMEPLATE - Clean Fuel Pump 192
HOSE - oil drain 14, 48 LIMITER - fuel 34 NAMEPLATE - component ident 126
HOSE - overflow 60, 64 LINK 32 NAMEPLATE - Compressor Oil 190,
HOSE - overflow tank to radiator 58, 62 LINK - throttle 32, 42 192
HOSE - tank to unit 188 LOCK - secondary 124 NAMEPLATE - Corrosive 186
HOUSING 40, 72, 76, 106 LOCKNUT 16, 34, 42 NAMEPLATE - Electric hours 192
HOUSING - evaporator 182 LOCKNUT - bolt 154 NAMEPLATE - Engine hours 192
HOUSING - front 156 LOCKWASHER 18, 28, 38, 42, 44, 48, NAMEPLATE - Fuel Filter 190
HOUSING - gear 10 52, 54, 56, 58, 60, 62, NAMEPLATE - Fuel Return 190
HOUSING - oil seal 12 66, 68, 72, 74, 76, 80, NAMEPLATE - Fuel Supply 190
HOUSING - piston 106 84, 86, 90, 92, 96, 98, NAMEPLATE - Ingersoll Rand 190,
HOUSING - rear 156 100, 102, 104, 108, 114, 192
HUB - fan 68 118, 126, 128, 130, 132, NAMEPLATE - Lock/Unlock 190
134, 136, 144, 148, 152, NAMEPLATE - Maintenance 192
INDEX - 3
NAMEPLATE - Negative 190 NUT - sensor 44, 48 PLATE - pc board 136

NAMEPLATE - On/Off 190 NUT - shoulder 114 PLATE - sensor 58, 62
NAMEPLATE - Positive 190 NUT - speed 160, 174, 180 PLATE - switch 172
NAMEPLATE - pressure vessel 88, 90, NUT - starter 38 PLENUM - condenser 58, 62
92, 94, 108 NUT - U 162, 164, 166, 172, 176 PLUG 8, 14, 16, 18, 24, 26, 34, 48,
NAMEPLATE - R404A 192 NUT - weight 32 120, 134, 142
NAMEPLATE - recommended NUTSTRIP 80, 104, 166 PLUG - 1 terminal 148
batteries 186 NUTSTRIP - bracket 166 PLUG - air bleed 30
NAMEPLATE - Refrigerant R404A 190 NUTSTRIP - door 166 PLUG - assembly 120
NAMEPLATE - Run hours 192 NUTSTRIP - motor 68 PLUG - button 134, 174, 180
NAMEPLATE - setpoint instructions NUTSTRIP - solenoid 42, 182 PLUG - cavity 124
150 PLUG - dipstick hole 24
NAMEPLATE - setup codes 126 O PLUG - expansion 8
NAMEPLATE - Smart Reefer 190 OIL - compressor 104 PLUG - fusible 188
NAMEPLATE - symbol 138 ORIFICE - condenser fan 58, 62 PLUG - hole 178
NAMEPLATE - Tag, Radiator Fill 190 ORIFICE - evaporator fan 182 PLUG - hot 16
NAMEPLATE - Thermo King 190 O-RING 10, 14, 24, 26, 28, 32, 34, 40, PLUG - insulation 160
NAMEPLATE - TK Logo 190 72, 76, 106, 108, 110, PLUG - oil sump 14
NAMEPLATE - TK remote light 138 114, 134, 156, 188 PLUG - pipe 14, 46, 48, 58, 62, 76
NAMEPLATE - To Set Thermostat 190 O-RING - cap 10, 36 PLUG - water pump 26
NAMEPLATE - TS-500 190 O-RING - gear housing 36 PLUNGER 28
NAMEPLATE - TS-600 190 O-RING - gear housing cover 36 PLUNGER - solenoid 42
NAMEPLATE - Unit Test 192 O-RING - oil filter 24 PROBE - air switch 152
NAMEPLATE - Warning 186, 192 O-RING - relief valve 86, 90 PROTECTOR 104
NAMEPLATE - Warning Caution Cycle O-RING - suction valve 104 PROTECTOR - nozzle 16, 36
Sentry 190 O-RING - throttling valve 104 PULLEY 26
NAMEPLATE - Warning, Not A Major O-RING - valve to compressor 106 PULLEY - alternator 66, 154
Lifting Point 192 PULLEY - compressor 66, 104
NAMEPLATE - Warning, Scroll 190 P PULLEY - crankshaft 22
NAMEPLATE - Warranty 192 PAD - dehydrator 114 PULLEY - evaporator fan 66
NOZZLE - injection 28 PANEL - blockoff 52, 56, 162, 164 PULLEY - idler 66, 68, 78, 80
NUT 10, 14, 16, 18, 24, 26, 32, 34, 38, PANEL - bottom 176, 180 PULLEY - jackshaft 66
40, 42, 44, 46, 48, 50, PANEL - damper stop 184 PULLEY - motor 66
52, 54, 56, 58, 60, 62, PANEL - insulation 164 PUMP - fuel 44, 50, 118, 188
64, 68, 74, 76, 78, 80, PIN 28, 72 PUMP - fuel injection 28
82, 84, 88, 96, 98, 100, PIN - cotter 38, 106, 182 PUMP - oil 24
116, 118, 130, 134, 142, PIN - detent, hinge 166 PUMP - water 26
144, 148, 152, 154, 156, PIN - dowel 10, 12, 22
158, 160, 162, 164, 166, PIN - governor 10 R
170, 172, 174, 176, 182, PIN - hinge 126, 170 RACK 28
184, 186, 188 PIN - piston 22 RECEPTACLE 120, 126, 134, 142
NUT - adjusting 106 PIN - sealing 120, 142 RECEPTACLE - assembly 120
NUT - blind 126, 134, 162, 164 PIN - snap 32 RECTIFIER - negative 156
NUT - bolt 154 PIN - spring 16, 32 RECTIFIER - positive 156
NUT - bracket 98, 100, 184 PIN - terminal 120 REGULATOR 156
NUT - captive 58, 62, 114, 126, 178, PINION 28, 40 RELAY 132
182, 184, 186 PIPE 10 RELAY - mini 128
NUT - clamp 188 PIPE - fuel injection 28, 30 RELAY - overload 132
NUT - controller 126 PIPE - fuel return 30 RELAY - overload reset 132
NUT - fanshaft 66 PIPE - oil inlet 14 RETAINER 16, 28, 40
NUT - fuel hose 188 PISTON 22, 106, 110 RETAINER - front bearing 156
NUT - ground 144 PISTON & SEAL 110 RETAINER - heater 118
NUT - hinge 174 PLATE 28 RETAINER - rack 28
NUT - injector 28 PLATE - bellows 106 RETAINER - shaft 32
NUT - left handed thread 42 PLATE - brace 160 RETAINER - spring 16
NUT - limiter 34 PLATE - clamp 96, 100, 102 RING - retaining 78, 80, 170
NUT - mounting cover to hinge 172 PLATE - ground 144 RING - snap 40
NUT - pulley 156 PLATE - hinge 170 RING SET 22
NUT - receiver tank 108 PLATE - idler gear 20 RIVET 158, 160
INDEX - 4
RIVET - bracket 100 SCREW - fan 66 SENSOR - oil pressure 44, 48, 116
RIVET - door 170 SCREW - fan to hub 68 SENSOR - rpm 116
RIVET - probe 152 SCREW - grille 162, 164 SENSOR - temperature 142
RIVET - wear plate 82 SCREW - ground 128, 130, 144, 148 SENSOR - temperature, graded 130
ROD - battery holddown 186 SCREW - ground terminal 144 SENSOR - thermometer 118
ROD - blade 184 SCREW - hinge 126, 176, 180 SENSOR - ungraded 116
ROD - connecting 22 SCREW - hub 68 SENSOR - water level 58, 62, 116
ROD - damper solenoid 182 SCREW - indicator 52 SENSOR - water temperature 26, 60,
ROD - fuel solenoid 42 SCREW - jackshaft 74 64, 116
ROD - push 20 SCREW - latch 166, 170 SHAFT 40
ROLLER - clutch 40 SCREW - member 160 SHAFT - assembly 76
ROTOR - assembly 156 SCREW - motor 68 SHAFT - governor 32
SCREW - mount 82 SHAFT - idler gear 20
S SCREW - nutstrip 68, 80 SHAFT - regulator 32
SCREEN - evaporator 184 SCREW - oil plug 72 SHAFT - rocker 16
SCREEN - inlet 94 SCREW - orifice 58, 62, 182 SHIFTER - PTO 32
SCREEN - suction 104 SCREW - panel 52, 56, 162, 164, 180 SHIM 26, 72, 76
SCREEN - top 176, 180 SCREW - plate 28, 106, 136, 172, 174 SHIM - alternator 154
SCREW 16, 40, 54, 56, 82, 92, 110, SCREW - plenum 58, 62 SHIM PACK 10, 32
156, 182 SCREW - pulley 66, 78, 80, 104 SHIM PACK - gear housing 36
SCREW - 3-way valve 86, 90 SCREW - pump 188 SHIM SET 28, 32
SCREW - adapter 132 SCREW - receptacle 134, 142 SHORT BLOCK - assembly 8
SCREW - adjustment 34 SCREW - retainer 28 SHOULDER 114
SCREW - alternator 154 SCREW - screen 184 SHROUD 124
SCREW - angle 154, 176, 180 SCREW - socket 128 SLEEVE 32, 72, 156
SCREW - base 150 SCREW - socket head 82 SLEEVE - crimp 116
SCREW - bearing 184 SCREW - solenoid 42, 86, 92, 182 SLEEVE - cylinder 8
SCREW - blade 184 SCREW - special 182 SLEEVE - repair 12, 72, 76
SCREW - board 132 SCREW - starter 38 SLINGER - grease 78, 80
SCREW - bottom panel 180 SCREW - strap 74 SLINGER - oil 76
SCREW - box 52, 118, 130, 132, 134, SCREW - striker 170 SNUBBER 82
138 SCREW - support 76, 164 SOCKET - light 138
SCREW - bracket 38, 42, 44, 46, 48, SCREW - switch 140 SOCKET - relay 128
50, 52, 56, 68, 74, 80, SCREW - tank 58, 62, 88, 92 SOLENOID 42
82, 96, 98, 100, 114, SCREW - terminal 144 SOLENOID - damper 118, 182
150, 152, 154, 158, 160, SCREW - thermometer 116 SOLENOID - fuel 116
162, 166, 168, 170, 176, SCREW - thrust bearing 20 SOLENOID - stop 34
182 SCREW - top screen 180 SPACER 26, 32, 100, 156, 162, 164
SCREW - bracket, hinge & arm 170 SCREW - top screen & bottom panel SPACER - bearing 78, 80
SCREW - brush 156 176 SPACER - board 136
SCREW - bulkhead 184 SCREW - torx 174 SPACER - latch 166
SCREW - cap 72 SCREW - torx, special 176 SPACER - pulley 66
SCREW - case 20 SCREW - tray 128 SPACER - standoff 132
SCREW - chain 84 SCREW - tube 162, 164 SPACER - striker 170
SCREW - clamp 44, 52, 56, 60, 62, 64, SCREW - valve 86, 104 SPACER - teflon 166
96, 100, 102, 116, 118, SEAL 120, 124, 148, 188 SPACER - valve stop 28
128, 138, 140, 148, 150, SEAL - mating ring 104 SPINDLE 78, 80
166, 184 SEAL - oil 10, 12, 72, 76 SPRING 16, 32, 40
SCREW - clip 14, 144 SEAL - piston 110 SPRING - bellows 106
SCREW - clutch 66 SEAL - rotary head 104 SPRING - damper blade 184
SCREW - coil 58, 62, 182 SEAL - valve stem 16, 36 SPRING - delivery valve 28
SCREW - compressor 104 SEALER - Loctite 14, 44 SPRING - lever 32
SCREW - contactor 132 SEALER - thread 26, 48, 50, 58, 60, SPRING - piston 106, 110
SCREW - control box mounting 126 62, 64, 82 SPRING - plunger 28
SCREW - cover 76, 126, 128, 134, SEAT 110 SPRING - regulator 32
142, 144, 150, 172, 186 SEAT - exhaust valve 16 SPRING - starting 32
SCREW - door 166 SEAT - spring 28 SPRING - throttle return 42
SCREW - elbow 44, 48 SEAT - suction valve 16 SPRING - valve 16, 28
SCREW - engine 82 SENSOR - graded 118 STARTER 38, 40, 116
INDEX - 5
STATOR - assembly 156 evaporator 90 W

STRAIN - relief 126, 128, 132, 136, TUBE - dehydrator to receiver 88, 90 WASHER 22, 32, 44, 48, 104, 172,
138 TUBE - dehydrator to valve 86, 90 174, 176
STRAP - plate 74 TUBE - desuperheat valve to coil 88, WASHER - adjusting 106
STRIKER - door 170 90 WASHER - belleville 68, 80, 82, 88,
STRIP - gasket 134 TUBE - discharge 86 92, 98, 100, 104, 182,
STRIP - oil hose protector 50 TUBE - discharge to 3-way valve 86 184
STRIP - protector 160 TUBE - discharge to coil 86, 90 WASHER - dome 58, 62, 182
STRIP - unit lifting 158, 160 TUBE - discharge, dimpled 90 WASHER - insulating 156
STRUT - gas 166 TUBE - drain 60, 64 WASHER - nylon 180
STUD 10, 16, 18 TUBE - equalizer 94 WASHER - retaining 104, 126
STUD - bypass filter 48 TUBE - evaporator to accumulator 88 WASHER - sealing 10, 30, 34, 36, 126,
STUD - fuel injection 10 TUBE - exchanger to evaporator 94 134, 162, 164, 182
STUD - muffler to manifold 54, 56 TUBE - exhaust 54, 56 WASHER - shoulder 144
STUD - water pump 26 TUBE - fuel feed 188 WASHER - special 68, 80, 82, 108,
SUMP - oil 14 TUBE - fuel pickup 46, 50 158, 160, 162, 164, 166,
SUPPORT 76 TUBE - grille support 162, 164 170, 172, 174, 176, 180
SUPPORT - bulkhead 184 TUBE - receiver to dehydrator 88 WASHER - wave 78, 80
SUPPORT - cover 164 TUBE - receiver to drier 90 WEDGE 120
SUPPORT - rocker arm 16 TUBE - solenoid to 3-way valve 86, 92 WEIGHT - governor 32
SWITCH - air pressure 116, 152 TUBE - solenoid to throttling 92 WIRE - jumper 132
SWITCH - air pressure differential 152 TUBE - solenoid to throttling valve 86
SWITCH - door 140 TUBE - splash guard 72
SWITCH - high pressure cutout 116 TUBE - suction 92
SWITCH - magnetic 40 TUBE - suction, accummulator 92
SWITCH - oil level 14, 116 TUBE - suction, accumulator to
SWITCH - oil pressure 46 evaporator 92
TUBE - tee to check valve 86, 90
T TUBE - tee to evaporator 88, 90
TAB - mounting 120, 122 TUBE - tee to valve 88, 92
TANK - accumulator 88, 92 TUBE - valve to accumulator 92
TANK - fuel 188 TUBE - valve to compressor 88, 90
TANK - overflow 58, 62 TUBE - valve to tee 88, 90
TANK - receiver 88, 90, 108
TAPPET 20, 28 U
T-BOLT 158, 160 U-BOLT - air cleaner 56
TEE 44, 46, 48, 86, 88, 90 U-BOLT - expansion valve 182
TERMINAL 124, 138, 148, 150, 188 U-CLAMP 74
TERMINAL - cable 144
TERMINAL - male 124 V
TERMINAL - pin 120 VALVE 46, 86, 90, 106
TERMINAL - socket 120 VALVE - 3-way 86, 90, 110
TERMINAL - splice 144, 148 VALVE - access 104
THERMOMETER 116 VALVE - check 86, 90
THERMOSTAT 26 VALVE - delivery 28
TOOL - 3-way valve 110 VALVE - desuperheater 88, 90
TOOL - wedge remover 122 VALVE - dpr 86, 90
TOWER 124 VALVE - exhaust 16
TRAY - high voltage 128, 132 VALVE - expansion 94
TUBE - 3-way to coil 86, 90 VALVE - fuel injection 28
TUBE - 3-way valve 86, 90 VALVE - intake 16
TUBE - accumulator 88 VALVE - oil pressure 24
TUBE - accumulator to compressor 88 VALVE - pilot solenoid 86, 92, 116
TUBE - coil to tube 86, 92 VALVE - relief 86, 90
TUBE - compressor to accumulator 86 VALVE - solenoid 86, 92, 112, 116
TUBE - defrost 88, 94 VALVE - suction 104
TUBE - defrost, evaporator to 3-way 90 VALVE - throttling 104, 106
TUBE - defrost, valve 3-way 90 VENT - air 72, 76
TUBE - defrost, valve 3-way to VENT - check 188
INDEX - 6

TS-500 WTK 3.95 Parts

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TS-500 WTK 3.95 Parts

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TS-500

w/TK 3.95 Engine

Printed ( Friday, July 20, 2001)

Copyright2001 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (July 20, 2001)

Copyright 2001 - Thermo King Corp. - Minneapolis, MN U.S.A.

For example: the switch panel nameplate (99-6280) is

ABBREVIATIONS The following abbreviations appear in parts manuals

TS-500 w/TK 3.95

OIL SUMP GROUP

CYLINDER HEAD &

OIL SYSTEM (TK

GASKET SET (TK

STARTER & GLOW

FUEL & OIL FIL-

TRUCK DAS DATA-

FUSE LINK, BAT-

FUEL TANK &

101-307 8 11-6107 28 11-6590 20

11-8792 18 203-394 42, 72 33-2134 72, 76

41-1593 40 41-2325 120 41-665 132

44-8914 120 55-1643 58, 62 144, 158

55-3136 152 55-4794 82 55-5803 16

55-6203 38 55-8613 10, 30, 36 55-9574 174, 180

66-8805 110 77-2481 78, 80 91-4035 190

91-8363 68 91-9561 176 92-1553 100

A BOLT - pulley 22 BRACKET - snubber 82

GUIDE - valve 16 I 154, 156, 158, 160, 162,

NAMEPLATE - Negative 190 NUT - sensor 44, 48 PLATE - pc board 136

STATOR - assembly 156 evaporator 90 W

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