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SITE Unit No :
Preventive Maintenance Service - Volvo A35E Dump Truck Articulated 35T- 2000 HRS
Job Supervisor by : Date created :
Superintendent : Planner :
# " Fuel/Oil Leaked or Spilled onto hot Surfaces or Electrical Components Can cause a FIRE. Clean up fuel
spills Immediately"
# Bahan bakar/Oli yang bocor atau tertumpah ke permukaan komponen yang panas atau elektrik
componen Dapat menyebabkan kebakaran
Oleh sebab itu Bersihkan TUMPAHAN fuel SEGERA.
The Person who drains the Oil is Responsible to Refilling the Compartment
YANG DITUNJUK UNTUK MELAKUKAN PENGURASAN OLI HARUS BERTANGGUNG JAWAB
UNTUK PENGISIAN OLI KEMBALI.
OILS AND LIQUIDS IN ALL COMPARTMENTS MAYBE HOT AND CAUSE SERIOUS INJURY
OLI DAN CAIRAN DIDALAM SEMUA KOMPARTEMEN MUNGKIN PANAS DAN DAPAT MENYEBABKAN
KECELAKAAN FATAL
TAKE CARE WHEN DRAINING ANY COMPARTMENT
BERHATI - HATILAH SAAT MENGURAS KOMPARTEMEN
* CONSULT MAINTENANCE GUIDE FOR LUBE POINTS and PROCEDURES
LIHAT PETUNJUK PERAWATAN UNTUK TITIK PELUMASAN DAN PROSEDUR
Task Details Volvo A35E Dump Truck Articulated 35T- 2000 HRS.
Done: Not Done: Repairs or Adjustments Done: R Work Order or Further Work Required: W
INITIAL/
TICK NAMA
Engine
1 Clean Air Cleaner Box ( Housing ) and Air Filter Dust indicator
Bersihkan perumahan saringan udara dan Dust indicator
2 Change Element Outer Air Cleaner
Ganti Element Outer Air Cleaner
3 Change Element Inner Air Cleaner
Ganti Element Inner Air Cleaner
4 Check Air intake lines is Complete without Damage or Cracks
Periksa jalur Air intake jika ada keretakan/Kerusakan
5 Change Filter Coolant System
Ganti Filter Coolant System
6 Check coolant level and "Do not Open Rad Cap" if engin is hot
Periksa Level Coolant dan "Jangan buka Rad Cap" jika mesin panas
7 Take SOS Sample of Engine Oil (Infra Red on New Machine up to 6000Hrs)
Ambil Sampel SOS Dari Oli Mesin (Infra Red untuk Unit Baru sampai dgn 6000Hrs)
8 Change Oil Engine = 49 Liters Oil
Ganti Oli Mesin
9 Change Filter - Oil Engine
Ganti Filter - Oli Mesin
10 Clean Breathers - Engine Crankcase
Bersihkan Breather Mesin
11 Change Filter - Primary Fuel (Fuel-Water Separator)
Ganti Screen Primary Fuel (Fuel-Water Separator)
12 Change Filter - Secondary Fuel
Ganti Filter Fuel Secondary
13 Change Coolant System Every 2000Hrs
Ganti Coolant sistem Setiap 2000Hrs
14 Lubricate Fan Pulley Radiator (by Hand grease pump only)
Gemuki Pulli Kipas Radiator (dengan pompa grease tangan)
15 Lubricate Tension Pulley
Gemuki Tension Pulli
Others Cabin Area
16 Check Air Con Operation (If Fitted)
Periksa Pengoperasian Pendingin Ruangan (AC) - bila tersedia
17 Clean Cabin Filter
Bersihkan Cabin Filter
18 Check Battery Electrolyte Level
Periksa Ketinggian Air Aki
19 Fill Wind Screen Washer Tank
Isi tangki air wipper
Transmission
20 Take SOS Sample of Oil Transmission & Torque Converter
Ambil Sampel SOS Dari Oli Transmission & Torque Converter
21 Change Filter - Oil Transmission (1000hrs)
Ganti Filter - Oli Transmisi
21 Change Oil - Transmission = 34 Liters Oil
Ganti Oli Transmisi
22 Change Oil - Drop Box = 8.5 Liters Oil
Ganti Oli Drop Box
23 Clean Strainer PTO Suction (1000hrs)
Bersihkan Strainer PTO Suction
Task Details Volvo A35E Dump Truck Articulated 35T- 2000 HRS.
Done: Not Done: Repairs or Adjustments Done: R Work Order or Further Work Required: W
INITIAL/
TICK NAMA
24 Clean Strainer Suction Transmission and Magnetic
Bersihkan Strainer Suction and Magnit
25 Change Breather of Oil Transmission
Ganti Breather of Oil Transmission
Hydraulic System
26 Take SOS Sample of Oil Hydraulic System
Ambil Sampel SOS Dari Oli Hydraulic System
27 Change Oil - Hydraulic System = 245 Liters Oil
Ganti Oli Hydraulic System
28 Change Filter - Oil Hydraulic System
Ganti Filter - Oil Hydraulic System
29 Change FILTER FOR COOLING FAN CIRCUIT
Ganti FILTER FOR COOLING FAN CIRCUIT
30 Change Filter Hydraulic and Brake System
Ganti Filter Hydraulic and Brake System
Frame Joint Bearing & Pivot Shaft
31 Change Oil - Frame Joint Bearing = 3 Liters Oil
Ganti Oli Frame Joint Bearing
32 Check Oil Level of Pivot Shat
Periksa Level Pivot Shaft
Brakes
33 Change Oil - Brake Cooling = 210 Liters Oil
Ganti Oli Brake Cooling
34 Clean Brake Cooling Magnetic Rods
Bersihkan Brake Cooling Magnetic Rods
35 Change Filter Return Brake System
Ganti Filter Return Brake System
Oscillating Hitch
36 Check Level Oil Oscilating Hitch
Periksa Level Oil Oscilating Hitch
37 Lubricate Hitch Bearing 2 points
Lubricate Hitch Bearing 2 points
38 Lubricate Hitch Pins 2 points
Lubricate Hitch Pins 2 points
Dump body and Hoist Cylinder Area.
39 Lubricate Dump Control Linkage : 5 points
Gemuki Hoist control linkage di 5 tempat
40 Lubricate Dump body hinge pin (Pivot Bearing) LH/RH
Gemuki ensel pin body ( kiri dan kanan )
41 Lubricate Hoist Cylinder pin LH/RH
Gemuki pin silinder dump ( kiri dan kanan )
Tailgate & Cylinder (If Equipped)
42 Lubricate Tailgate - ( left and right : 2 points each )
Gemuki Tailgate - ( kiri dan kanan masing - masing 1 tempat )
43 Lubricate Tailgate Cylinder - Lubricate 2 Points
Gemuki Tailgate silinder - 2 Tempat
Drive Shaft
44 Lubricate Drive Shaft Universal Joints
Gemuki Shaft Universal Joint
Axles (Differential and Final Drive)
45 Clean all Axle Breathers
Bersihkan seluruh Breather Axel
46 Take SOS Sample of Oil Front Final Drive
Ambil Sampel SOS Dari Oli Front Final Drive
Task Details Volvo A35E Dump Truck Articulated 35T- 2000 HRS.
Done: Not Done: Repairs or Adjustments Done: R Work Order or Further Work Required: W
INITIAL/
TICK NAMA
47 Change Oil - Front Final Drive = 40 Liters Oil
Ganti Oli Axel Depan Final Drive
48 Take SOS Sample of Oil Center Final Drive
Ambil Sampel SOS Dari Oli CenterFinal Drive
49 Change Oil - Center Final Drive = 40 Liters Oil
Ganti Oli Axel Tengah Final Drive
50 Take SOS Sample of Oil Rear Final Drive
Ambil Sampel SOS Dari Oli Rear Final Drive
51 Change Oil - Rear Final Drive = 40 Liters Oil
Ganti Oli Axel Belakang Final Drive
52 Inspection and Clean Grams in all Magnetic Plug Axle
Periksa dan Inspeksi gram-gram pada seluruh Magnetic Plug (Differential/Final Drive)
TYRE POSITION
V COMPLETION
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Unit ID
Priority
HRS TO PARTS
ITEM
1
2
3
4
5
6
7
8
9
Task Details Volvo A35E Dump Truck Articulated 35T- 2000 HRS.
Done: Not Done: Repairs or Adjustments Done: R Work Order or Further Work Required: W
INITIAL/
TICK NAMA
VOLVO A35E - Service Kit
Filter Kit
* If equipped
Oil Kit