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Introduction of
Fine Blanking & Formability Steel
Although the materials usually dropped in hot rolled gauge range, however they need
more function advantages than cold rolled steel.
The main quality characteristics includes following:
(1) Precise thickness control: can meet the requirement of the die set-up in Fine Blanking
operation. The key factor is the achievement within several hundredth mm gauge
difference either in rolling or transverse direction in the sheet, no matter what sheet
gauge is.
(2) Formability: steel grades with high carbon equivalent are difficult in forming process,
but the work piece need the workability to be a high quality product, and then the steel
matrix with good spheroidized carbide can contribute the feature.
(3) Hardenability: because of the carbon equivalent of steel, the material has sufficient
hardenability if heat treatment after mechanical working provided.
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2. Manufacturing process of FBFS products
The Manufacturing Flow Chart of Fine Blanking & Formability Steel
3. Quality Characteristics
(1) Comparison of typical Mechanical properties
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(2) Optical Metallography Spheroidized ratio 90%
a. 16MnCr5
10 m 10 m
10 m 10 m
10 m 10 m
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(3) Bending Test
Fig. 2a Bend Surface without Crack Fig. 2b Bend profile without crack
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(4) Gauge Accuracy
3.95mm
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4. Available Specification for FBFS Products
Steel grade Mechanical properties Chemical composition (%)
Thickness
Item Yield Tensile
(mm) Elongation Hardness
JIS SAE Strength strength C Mn Si P S Cr Mo Ni
(%) (HRB)
(MPa) (MPa)
5.09 400 525 28 70~80 0.13 0.60 0.15 0.03 0.030 0.90 0.15 0.25
8 SCM415
5.10~6.00 350 500 31 72~82 0.18 0.90 0.35 max. max. 1.20 0.25 max
5.09 455 590 27 75~85 0.33 0.60 0.15 0.030 0.03 0.90 0.15 -0.25
9 SCM435
5.10~6.00 425 570 27 75~85 0.38 0.90 0.35 max. max. 1.20 0.30 max
5.09 450 590 25 75~85 0.28 0.40 0.15 0.035 0.040 0.80 0.15
12 SAE4130 -
5.10~6.00 410 560 29 75~85 0.33 0.60 0.35 max. max. 1.10 0.25
5.09 360 515 29 72~82 0.14 1.00 0.40 0.035 0.035 0.80
13 - -
16MnCr5
5.10~6.00 325 490 32 72~82 0.19 1.30 max max. max. 1.10
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5. Product Size Ranges
SPHD/S15C/S20C /S35C
(800,6.0) (1219,6.0) Feasible range
(800,5.0) (1219,5.0)
Manufacturing range
(610,4.0)
(800,2.5) (1219,2.5)
(610,1.8) (1219,1.8)
SCM415/S45C/S50C/16MnCr5 S55C/SAE1060/SCM435
(800,6.0) (1219,6.0)
(800,6.0) (1050,6.0)
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6. Product Packing
Identification label
Indication label
Identification label
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7. Product Labeling
(1) Domestic Sample
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8. Ordering Information
Because the applications are critical, we hope all the features of FBFS meet
customers requirement, please carefully confirm the following items when ordering:
6 Oiling Medium
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9. Quality Assurance
Hung Li Steel Corporation (HLS) has implemented an efficient quality assurance
system who has achieved ISO 9001:2008 Quality System in December 2010. (Approved by
Bureau of Standards, Metrology & Inspection, M.O.E.A., R.O.C)
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10. National Standard Steel Grade comparison Table
JAPAN CHINA USA EUROPE
JIS GB AISI/SAE EN
G4051 EN 10084
G4053 - - EN 10132
Chrome Steels SCr415 15Cr 5115 16MnCr5
G4053 EN 10084
Chrome
SCM415 15CrMo
Molybdenum
Steels SCM430 30CrMo 4130
- Q/BQB-310 - EN 10149-2
QStE380TM
Low Alloy Steels
QStE420TM S420MC
QStE460TM S460MC
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Chung Hung Steel Corporation
317, Yu Liao Road, Chiao Tou , Kaohsiung, 82544,
Taiwan ,R.O.C
TEL886-7-611-1099 FAX886-7-611-0857