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2
Definition of Rheology
3
Flow and Deformation Parameters:
Shear Stress, Shear Strain, & Shear Rate
4
Range of Rheological Material
Behavior
Rheology: The study of flow and
deformation of matter.
Classical Extremes
5
Classical Extremes: Elasticity
8
Viscosity: Definition
Viscosity is . . . .
lack of slipperiness.
synonymous with internal friction.
resistance to flow.
10
Typical Viscosities (Pa.s)
11
Typical Shear Rates (1/s)
Sedimentation 10-4
Molecular Structure
Leveling/Sagging 10-3 to 100
Compression Molding
Pouring 100 to 101
Extrusion
Pumping 101 to 103
Blow Molding
Rubbing 103 to 104
Injection Molding
Spraying 105
Bearing lubrication 106 12
Variables that Affect Viscosity
Shear Rate
Time of Shearing
Temperature
Pressure
13
Newtonian Vs. Non-Newtonian Behavior
, Pa.s
,1/s ,1/s
15
Non-Newtonian Fluids
Shear-Thinning
A decrease in viscosity with increasing shear
rate. Also referred to as Pseudoplasticity.
Shear-Thickening
An increase in viscosity with increasing shear
rate. Also referred to as Dilatancy.
17
Characteristic Diagrams for Shear Thinning Fluids
105 105
103
, Pa.s
103
, Pa.s
101 101
10-1 10-1
10-6 10-4 10-2 100 102 104 10-6 10-4 10-2 100 102 104
,1/s , Pa
105
103
, Pa
101
10-1
10-6 10-4 10-2 100 102 104
,1/s 18
Shear Thinning Behavior
Thixotropy
A decrease in apparent viscosity with time under
constant shear rate or shear stress, followed by a
gradual recovery, when the stress or shear rate is
removed.
Rheopexy
An increase in apparent viscosity with time under
constant shear rate or shear stress, followed by a
gradual recovery when the stress or shear rate is
removed. Also called Anti-thixotropy or negative
thixotropy.
Reference:Barnes, H.A., Hutton, J.F., and Walters, K., An Introduction to Rheology,
Elsevier Science B.V., 1989. ISBN 0-444-87469-0 20
Non-Newtonian, Time Dependent
Fluids
Rheopectic
Thixotropic
time
21
Linearity vs. Non-Linearity
23
Linear and Non-Linear Stress-
Strain Behavior of Solids
1000 100.0
Linear Region Non-Linear Region
G is constant G = f()
100.0
osc. stress
(Pa)
G'
(Pa)
10.00
1.000 0.01000
0.010000 0.10000 1.0000 10.000 100.00 1000.0 24
% strain
Types Of Flow
"Yield"
Bingham
Plastic
Shear Thinning
Pseudoplastic
Yield y Newtonian
Stress Dilatant
Shear Thickening
25
Model Fitting
Newtonian
Pseudoplastic
Dilatant
Bingham
Casson
Herschel-Bulkley
26
Steady Shear Test Modes
Continuous Ramp
Temperature Ramp
27
Stress Ramp Test - Continuous Ramp
Deformation
Stress (Pa)
Stress is applied to
material at a constant
m =Stress rate rate. Resultant strain is
(Pa/min) monitored with time.
time (min.)
USES
Yieldstress
Scouting Viscosity Run
28
Idealized Full Flow Curve
(6) Spraying
Castor Oil
(4) (5) (6)
Olive Oil
Water
10 E - 6 10 E 1 10 E 4
.
Log
29
Viscosity: Temperature dependence
30
Type of Viscometer
Ostwald viscometers named after Wilhelm Ostwald or
glass capillary viscometers. Another type is the
Ubbelohde viscometer.
Brookfield
Fungilab viscoelite
TA instrument
32
CSL2
Measuring System
33
Cross-Section CSL
Draw
Optical Rod
Encoder
Air
Bearing
Controlled
Measurement Torque
Geometry Motor
Peltier Temperature
Control Plate
Micrometer
Wheel
Pneumatic
Auto Gap Set
Ram
Motor
34
Cross-Section of CSL Drive
Air
Jet
Non-Contact Motor
Drag
Cup
35
Controlled Stress Schematic
Ball Slide
Column
Draw Rod
Rheometer Head
Rheometer Base
communication ports
36
AR 1000: Rheometer Head Schematic
Optical Encoder
Thrust Bearing
Drag Cup
Drag-cup Motor
37
Parallel Plate
R
Strain Constant: K =
H
3 * Gc
Stress Constant: K = (R/10)3
Shear Stress
2cm
4cm
6cm
Decreases
Gap 0
Increases
Shear Rate Infinity
39
Gap Choice for Parallel Plate Geometry
Shear Stress
2cm
4cm
6cm
Decreases
Angle
Increases
Shear Rate
41
Limitations of Cone & Plate for Dispersions -
Fixed Gap!
Truncation Heights:
1 degree ~ 20 - 30 microns
2 degrees ~ 60 microns
4 degrees ~ 120 microns
2
Strain Constant: K =
1-(R1/R2)2
1,000
Stress Constant: K = 2L(R )2
1
44
Edge Effects
Under Filling
Over Filling
Correct Filling
45
Rheology of
Dispersions
46
Dispersion -
Definition
DEFINITION: Discrete particles randomly
distributed in a fluid medium. Dispersions can be
broken into three categories
Particle,
Number, Size,
+ Droplet, or
Air Bubble
Shape, Density
Modify
Surface
-
Liquid
Medium
Continuous
Phase, c 48
Factors Influencing Rheology of
Dispersions
High volume fractions, Particle size Particle size distribution
Vs
+ + + +
------
+ + + +
49
Concentration of Particles
51
Reference:Barnes, H.A., Hutton, J.F., and Walters, K., An Introduction to Rheology,
Elsevier Science B.V., 1989. ISBN 0-444-87469-0
Forces Between Particles
Hydration Layer
Repulsion+ Van der Waals
Primary Attraction
Maximum
Shallow Hydration
Van der Waals Attraction Van der Waals Minimum
Attraction +
Electrostatic Repulsion
(a) Deep Primary Minimum (b) Deep Primary Minimum (c) Deep Primary Minimum
+150
Flocculated Slurry
Dispersed Slurry
Coagulated Slurry 54
Slurry Characteristics
Yield stress 50 Pa
Viscosity 2 Pa.s at the shear rate 10 s-1 55
Dispersion Stability
Adsorbed Polymer
Non-interacting
Bridging Floc
58
Concentrated
Suspensions
In concentrated suspensions, particles may link to build a three-
dimensional network structure which extends through the whole
system.
This structure in a suspension is a result of particle-particle
interactions. These particle-particle interactions cause deviation
from Newtonian behavior in a suspension.
We need to recognize that the rheology of suspensions is measured
macroscopically but the rheology depends very much on
microscopic considerations. Measuring these particle-particle
interactions or structure will yield valuable information about the
microstructure of the suspension.
Reference: Sato, T., Rheology of Suspensions, Journal of Coatings
59
Technology,
Vol. 67, No. 847, August 1995.
Particle-Particle Interactions
Cause Structure
60
The Maximum Packing Fraction, m
log
log
63
Ink Flow Curves: vs. Shear
Stress
Yield stress develops below which there
1000000 is no real macroscopic flow
100000
Low shear viscosity limit often
disappears with higher concentration
viscosity (Pa.
10000
1000
100.0
s)
10.00
1.000
0.1000
1.000 10.00 100.0 1000
64
shear stress (Pa)
Ink Flow Curve: vs. Shear
Stress
1000000
Yield Stress
100000
10000
viscosity (Pa.
1000
100.0
4 decade drop in
10.00
s)
1.000
0.1000
0.1000 1.000 10.00 100.0 1000
shear stress (Pa) 65
"Yield" Curve for Grease
400 Pa 600 Pa
1.0E8
1.0E7 800 Pa
1.0E6
1.0E5
viscosity (Pa.
Six Decade
1.0E4
Drop in
1.0E3
s)
1.0E2
10.00
1.0
100.0 1000 10000
66
shear stress (Pa)
The yield strength or yield point of a material of a material is
defined in engineering of a material is defined in engineering and
materials science of a material is defined in engineering and
materials science as the stress of a material is defined in
engineering and materials science as the stress at which a material
begins to deform plastically of a material is defined in
engineering and materials science as the stress at which a material
begins to deform plastically. Prior to the yield point the material
will deform elastically and will return to its original shape when
the applied stress is removed. Once the yield point is passed some
fraction of the deformation will be permanent and non-reversible.
How do you measure?
67
Yield Stress of Alumina-Zirconia Suspensions
68
J. Am. Ceram. Soc, 1996.
Ink Flow Curves: vs. Shear
Rate
=
10
.5
Pa
=
11
.5
Pa
69
Concentrated Suspensions
Exhibit Elasticity
Concentrated suspensions typically show some degree of
elasticity. If the material has a yield stress then it behaves
as an elastic gel under small stresses or strains.
71
Gel Structure in Suspensions
Increasing Amplitude
of Shear Deformation 72
Stability is Related to Structure
in Inks
73
Time-Dependent Gellation
Time
74
Optimization of the dispersant
Darvan DBAC
amount of dispersant
3.2 mg 4.6 mg 6.3 mg 1.4 mg 1.9 mg 4.2 mg
The zeta potential value was
high enough to stabilize the
Fresh -64.4 -73.6 -69.1 -35.3 -63.4 -52.2
slurry
Aged -68.8 -77.9 -74.5 -21.8 -65.8 -78.2
Darvan DBAC
For the same percent mole fraction below optimum, the increase in viscosity was
sharper for DBAC slurries as compared to the Darvan slurries. This was because the
carboxylic group of Darvan is 15 times that of DBAC and the ability of Darvan to
provide steric hindrance.
Sharper rise in viscosity was observed for similar percent mole fraction above the
optimum in case of Darvan in comparison to DBAC due to tangling and double layer
compression 77
Aging Behaviour of the slurries
Darvan DBAC
Among all Darvan and DBAC based slurries, the ones with below optimum
amount of dispersant exhibited significant change in viscosity as a result of
both static and dynamic aging treatments.
Slurries with optimum and above optimum amounts of the two dispersants
exhibited much lesser change in viscosity as a result of static or dynamic
78
aging treatments. J. Am. Ceram. Soc, 2005
Bacterial Aging
79
Hysteresis behaviour
DBAC
Thixotropic behavior of aged slurries followed similar trends as exhibited by the changes
in viscosity. Slurries that experienced an increase in viscosity also showed pronounced
thixotropic behavior following aging. 81
Summary of the Aging of gelcasting
slurries:
55 vol% alumina loading slurries were shear thinning in
behaviour
The slurries with optimum amount dispersants were most stable
due to maximum zeta potential values thus viscosity was
minimum.
At optimum level of dispersant the n values were maximum.
The hysteresis behaviour was minimum with optimum level of
dispersants.
Hysteresis of aged slurries was similar to aging behaviour of
slurries
82
Below optimum amount of dispersant exhibited significant change in
viscosity as a result of both static and dynamic aging treatments.
83
Different terms related to Rheology:
Shear Stress
Slippage
Shear strain or Strain rate
Different geometry
Viscosity
Solvent trap
Yield Stress
Thixotropy
Newtonian
Rheopexy
Non-Newtonian
Shear Thinning (Pseudoplastic)
Non-Newtonian Index
Shear thickening (Dilatant)
Consistency factor
Instantaneous viscosity
Pseudoplastic
Apparent Viscosity
Plastic
Aging
Bingham
Structure of material
Power law, Casson,
Herchele Buckley and other different models
84
Linear Viscoelasticity
85
Viscoelasticity Defined
90
Dynamic Mechanical Testing
Deformation
An oscillatory (sinusoidal)
deformation (stress or strain)
is applied to a sample.
Response
The material response
(strain or stress) is measured.
91
Dynamic Mechanical Testing
Response for Classical Extremes
Purely Viscous
Purely Elastic Response Response
(Hookean Solid) (Newtonian Liquid)
= 90
= 0
Stress Stress
Strain Strain
92
Dynamic Mechanical Testing Viscoelastic
Material Response
Strain
Stress
93
Viscoelastic property of a slurry or gel
G = G* cos
G = G* sin
Phase angle
* = ' + i"
Strain, 97
DMA Viscoelastic Parameters
Tan Delta:
Measure of material damping - such
as vibration or sound damping. Tan = G"/G'
98
DMA Viscoelastic Parameters: Damping, tan
G*
Dynamic measurement G"
represented as a vector
Phase angle
It can be seen here that
G* = (G2 +G2)1/2 G
' ratio of the
The tangent of the phase angle is the
loss modulus to the storage modulus.
tan = G"/G'
"TAN DELTA" (tan ) is a measure of the
damping ability of the material.
99
Gel point !!!
100
Application:
101
How to measure gelation kinetics?
Oscillation behaviour of the sample is examined to
understand gelation kinetics by studying different
parameters such as elastic modulus (G), viscous
modulus (G) and phase angle () at different conditions.
103
First, amplitude sweeps were performed at 1 Hz on 0.5 wt% chitosan solution.
The amplitude sweeps showed G and G to be strain independent at
deformations between 0.001 and 10. Based on this result of amplitude sweep, a
value of 1.5% strain was chosen in the linear regime for frequency sweep
measurement. From frequency sweep measurement at constant 1.5% strain, a
value of 2 Hz was chosen in the linear regime. Time sweep and temperature
sweep measurement were carried out to examine gelation behaviour of the 0.5
wt% aqueous chitosan solution at constant strain of 1.5% and 2 Hz frequency.
Time sweep measurement showed linear viscoelastic region at applied strain and
frequency with comparable magnitude of G and G values. This result indicates
that 0.5 wt% aqueous chitosan has almost 50-50 solid liquid behaviour. When the
same experiment was carried out with temperature sweep measurement (Fig.3), it
was observed that both elastic modulus (G) and viscous modulus (G) are going
up after 50o C temperature and phase angle also started going down and finally
become almost zero degree. The magnitude of increase in G was relatively
higher than G due to temperature assisted gelation of chitoan-DHF system. After
completion of the measurement, it was observed that the chitosan sample
becomes brown film due to gelation reaction.
104
Fig. 3 Gelation behaviour of 0.5 wt% aqueous chitosan solution is plotted against temperature at
constant strain of 1.5% and 2 Hz frequency.
105
Fig. 4 Elastic modulus (G) as function of temperature for 2.0 and 0.5 wt% aqueous chitosan solution at
constant strain of 1.5% and 2 Hz frequency.
106
Fig. 7 Gelation behaviour of slurry composition B (see Table 1) is plotted against temperature
measurement at constant 3% strain and 5 Hz frequency.
107
Fig. 8 Change in elastic modulus (G) of different slurry compositions (see Table 1) is plotted
against temperature at constant 3 % strain and 5 Hz frequency.
108
Fig. 9 Change in viscous modulus (G) of different slurry compositions (see Table 1) is
plotted against temperature at constant 3 % strain and 5 Hz frequency.
109
Fig. 10 Change in phase angle () of different slurry compositions (table 1) is plotted against
temperature at constant 3 % strain and 5 Hz frequency.
110
Gelcasting of polymerizable MAM-MBAM based slurry
The grinding media was removed and the slurries were well deaired
Prior to mold filling, initiator Ammonium per sulphate (APS) and
catalyst Tetra methyl ethylene diamine (TEMED) were added and mixed
Slurries were poured into metal or plastic molds coated with white
petroleum jelly
The molds containing the slurries were kept in an oven preheated to 50oC
for gel formation.
The parts were removed from the mold soon after gelling before any significant
drying could occur
111
Gelation behaviour of 55 volume % alumina slurrries
Measurement conditions
Frequency: 1 Hz
Strain: 1 % 112
Environment friendly process for shaping of ceramics
For same binder water ratio, viscosity of the slurry increased with the
increase in solids loading
For a fixed solids loading slurry, the viscosity rapidly increased with the
increase of binder percent
Maximum solids loading achieved was 55 volume% with 20 volume % or
less binder in the premix 114
Rheology of the slurry using different slurry compositions
115
Setting of as cast foam
Setting of foams soon after casting is essential to retain the foam microstructure
Setting of the cast foams was carried out by drop wise
addition of nitric acid
117
J. Am. Ceram. Soc, under revision
Temperature Induced Gelation Behaviour
Apparent Viscosity
Definition: The value obtained by applying the instrumental equations
used in obtaining the viscosity of a Newtonian fluid to viscometer
measurements of a non-Newtonian fluid.
121
Intrinsic Viscosity ([])
Definition: The ratio of a solutions specific viscosity to the concentration of the
solute, extrapolated to zero concentration. Intrinsic viscosity reflects the capability of
a polymer in solution to enhance the viscosity of the solution. The viscosity behavior
of macromolecular substances in solution is one of the most frequently used
approaches for characterization.
The intrinsic viscosity number is defined as the limiting value of the specific
viscosity/concentration ratio at zero concentration. Intrinsic viscosity is determined
by measuring the relative viscosity at several different concentrations and then
extrapolating the specific viscosity to zero concentration. The variation of the
viscosity number with concentration depends on the type of molecule as well as the
solvent. In general, the intrinsic viscosity of linear macromolecular substances is
related to the molecular weight or degree of polymerization. With linear
macromolecules, viscosity number measurements can provide a method for the
rapid determination of molecular weight when the relationship between viscosity and
molecular weight has been established. Intrinsic viscosity is calculated by
determining the reduced viscosity (sp/c) and extrapolating to infinite dilution.
Huggins equation
[] = limred
c0
Craemer equation
[] = liminh
122
c0