Local Solutions For Individual Customers Worldwide

STAUFF Accumulators
Bladder Accumulators
 Bladder Accumulators
STBA Series

Product Information 10

Order Codes & Dimensions 12

Bladder Kits 16

Gas Valves 18

Fluid Ports & Adaptors  19

 Product Information STBA Assemblies

Bladder Accumulators STBA Series

Integrated Gas Valve

(standard)

Fluid Port
BSPP Female Flat Face
STAUFF SKK20 Gas Valve (standard)
(optional)

US Style Gas Valve

(optional)

Fluid Port
Bleed Valve SMK20G1/4PC 1/4" BSPP Gas Valve 1 1/2" SAE Code 62
(standard) (optional) (optional)

Product Description Technical Data Options

STAUFF bladder accumulator assemblies consist of three key Range of connections from G3/4" to 2" BSPP and 1.1/2" SAE Housing materials
components; shell, bladder, oil port assembly, and are avail- flange Fluid port options
able in sizes 1 - 55 Ltrs with pressures up to 400 bar. STAUFF NBR diaphragm material (standard) Gas valve options
bladder accumulators can be used in applications such as Maximum compression ratio of 4:1 Bladder materials
pulsation dampening, surge alleviation, thermal expansion and
Operating temperature shell -40C +93C Private branding options
energy storage. STAUFF bladder accumulators comply with
AS1210 standards and are suitable in all states of Australia, New Operating temperature bladder - according to material used Brackets, charging kits and accessories
Zealand and accepted throughout Asia. Operating pressure to 360 Bar AS1210 (standard) 4,000 PSI
ASME APP 22 (standard)
Capacity up to 55 Ltrs Applications
Features Bladder compatibility to most common fluids Mobile and stationary hydraulic systems
page 11 Test benches
Meets AS1210 and ASME VII Div 1 specifications
Fluid bleed port connection G1/4" Light & heavy industrial plants
Full flow fluid port
STAUFF Test coupling and Integrated gas valve options Transport equipment
Standard Nitrile rubber high strength bladder
High flow bladder / port design
Bottom repairable accumulators
High strength chrome molybdenum / alloy steel shell
Corrosion resistant black acrylic polyurethane coating
4:1 design factor at normal operating pressures
Components & Material
Interchangeable with most competitors' units Main Components Standard Material Material Options
Fluid port assembly high grade steel, zinc plated Chrome-Molybdenum
Electroless nickel plating 25 microns
Fluid bleed port connection supplied standard with Shell Alloy Steel SA 372 - 34 CrMo4
Internal epoxy lining
STAUFF Test coupling Black RAL 9017 Acrylic Polyurethane
Available with foreign certificates (upon request) Temperature Material Temperature
Assembled and tested in Australia FPM (Viton) -20C... +140C
Butyl -15C... +120C
Bladder Nitrile (NBR) -15C... +100C EPDM -40C... +120C

Hydrin (ECO) -32C... +115C

Fluid Port
Steel SCM 440 material specification with Zinc Plating Stainless Steel 630 Grade
Assembly

10 www.stauff.com
 Product Information STBA Assemblies

Bladders

STAUFF bladder accumulators offer excellent system performance and operational life, the key component being the bladder (available in various types of elastomer). STAUFFs standard NBR range
offers resistance to permeation and a wide temperature range (it is essential that the bladder selected is compatible with the fluid media and operating temperature range).

Compatibility Resistance Table

Compatibility
Exceptional
0
resistance
Good
1
resistance

Mechanical characteristics
Phosphates Ester (Skydrol)
Average
2 Aromatic - unleashed
resistance

High Temperature

Low Temperature
Minor
3
resistance

Water glycol

Permeation
Mineral Oil

Little or no
4
resistance
Shaded Heavy duty

NBR 28 2 3 2 4 3 1 2 4
NBR 33 (STD) 1 3 2 4 3 2 2 3
NBR 40 1 2 2 4 1 3 2 1
ECO 1 2 2 4 2 1 2 2
EPDM 4 4 1 1 2 1 3 4
BUTYL 4 4 1 2 2 2 3 2
FPM 1 1 1 4 1 3 3 4
Other materials are available on request.

Bladder Storage
Bladders are required to be stored away from direct sun light or in the close vicinity of machinery
and electrical equipment that can generate electromechanical forces. It is recommended that
bladders be slightly inflated to less than 0.4 bar air pressure and stored in the original plastic
packaging shipped by STAUFF (it is not recommended that they be pre-charged or slightly inflated
with gas). If bladders cannot be stored slightly inflated then it is recommended that they be stored
flat and not folded. If stored correctly bladders can retain their elastomer properties for a long
period of time without any deteriorating effect to the elastomer. If stored inside an accumulator,
bladders can remain in good condition for up to 5 years.

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 Order Codes & Dimensions STBA Assemblies

Fluid Port BSPP Female Flat Face

360 bar AS1210 3000/4000 PSI ASME

H*

Fluid Port
BSPP Female Flat Face

Size (Ltr) Maximum Recommended Flow Rate L/Min

1 & 2.5 110
B

4 470
10 - 55 970

F
C

D
E

Order Codes & Dimensions

Maximum Dimensions (mm)
Item No. Model Code Effective
Working Weight
Size (Ltr) Gas Volume BSPP Flat Face Bleed Port
Pressure (kg)
(Ltr)
Fluid Port BSPP Flat Seal (bar) A B C D E F H* (min)
3426010622 STBA-001-360-A1-B-N-T-S-7-C-B-C-C 1 1.1 360 114 305 50 G3/4" 42 No bleed port 200 5
3426010623 STBA-002-360-A1-B-N-T-S-7-C-B-C-C 2.5 2.4 360 114 495 50 G3/4" 42 No bleed port 200 9.5
3426010624 STBA-004-360-A1-B-N-T-S-7-C-B-C-C 4 3.8 360 168 440 87 G1 1/4" 61 SMK20-G1/4-PC-C6F 200 14
3426010625 STBA-010-360-A1-B-N-T-S-7-C-B-C-C 10 9.6 360 229 569 95 G2" 76 SMK20-G1/4-PC-C6F 200 36
3426010626 STBA-020-360-A1-B-N-T-S-7-C-B-C-C 20 18.4 360 229 879 95 G2" 76 SMK20-G1/4-PC-C6F 200 54
3426010628 STBA-035-360-A1-B-N-T-S-7-C-B-C-C 35 34 360 229 1401 95 G2" 76 SMK20-G1/4-PC-C6F 200 95
3426010630 STBA-050-360-A1-B-N-T-S-7-C-B-C-C 50 49.3 360 229 1916 95 G2" 76 SMK20-G1/4-PC-C6F 200 125
3426010631 STBA-055-360-A1-B-N-T-S-7-C-B-C-C 55 54 360 229 2011 95 G2" 76 SMK20-G1/4-PC-C6F 200 135

3,000 PSI in accordance with ASME VIII Div 1 4,000 PSI in accordance with ASME VIII APP 22 360 bar in accordance with AS1210

Refer to pages 28 - 29 for accumulator clamps

Refer to pages 30 - 31 for safety blocks

Refer to page 19 for fluid port adaptors

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 Order Codes & Dimensions STBA Assemblies

Fluid Port 1 1/2" SAE Code 62

360 bar AS1210 3000/4000 PSI ASME

H*

Fluid Port
1 1/2" SAE Code 62

Size (Ltr) Maximum Recommended Flow Rate L/Min

10 - 55 970
B

F
C

Order Codes & Dimensions

Maximum Dimensions (mm)
Item No. Model Code Effective
Working Weight
Size (Ltr) Gas Volume BSPP Flat Face Bleed Port
Pressure (kg)
(Ltr)
Fluid Port 1 1/2" SAE Code 62 (bar) A B C D E F H* (min)
3426010649 STBA-010-360-A1-B-N-T-S-7-C-F-C-C 10 9.6 360 229 604 130 1 1/2" 76 SMK20-G1/4-PC-C6F 200 36
3426010650 STBA-020-360-A1-B-N-T-S-7-C-F-C-C 20 18.4 360 229 914 130 1 1/2" 76 SMK20-G1/4-PC-C6F 200 54
3426010652 STBA-035-360-A1-B-N-T-S-7-C-F-C-C 35 34 360 229 1436 130 1 1/2" 76 SMK20-G1/4-PC-C6F 200 95
3426010654 STBA-050-360-A1-B-N-T-S-7-C-F-C-C 50 49.3 360 229 1951 130 1 1/2" 76 SMK20-G1/4-PC-C6F 200 125
3426010655 STBA-055-360-A1-B-N-T-S-7-C-F-C-C 55 54 360 229 2046 130 1 1/2" 76 SMK20-G1/4-PC-C6F 200 135

3,000 PSI in accordance with ASME VIII Div 1 4,000 PSI in accordance with ASME VIII APP 22 360 bar in accordance with AS1210

Contact your local STAUFF office for SAE flange clamps and adaptors

Refer to pages 28 - 29 for accumulator clamps

Refer to pages 30 - 31 for safety blocks

Refer to page 19 for SAE flange clamp

www.stauff.com 13
 Order Code STBA Assemblies

STBA Assemblies

STBA - 020 - 360 - A1 - B - N - T - S - 7 - C - B - C - C

a b c d e f g h i j k l m
a Model Code f Bladder Material j Bladder Stem Material
Standard Bladder Accumulator STBA Nitrile (Buna N) (standard) N Steel (standard) C
HNBR H Stainless Steel S
b Size Code EPDM E
1 Ltr (0.25 Gal) 001 BUTYL D k Fluid Port Connection
2.5 Ltr (0.66 Gal) 002 FPM (Viton) V BSPP Flat Face Seal (standard) B
4 Ltr (1 Gal) 004 ECO O BSPP O-ring Seal G
10 Ltr (2.5 Gal) 010 1 1/2" SAE Code 62 Flanged F
20 Ltr (5 Gal) 020 g Gas Valve Connection Refer to page 15 for more information
35 Ltr (10 Gal) 035 Integrated Gas Valve 7/8" - 14" UNF (standard) T
50 Ltr (13 Gal) 050 STAUFF SKK - 20 Test Coupling S l Fluid Port Material
55 Ltr (15 Gal) 055 US Style Gas Valve 0.305 - 32UNS 2A Y Steel Zinc Coated (standard) C
1/4" BSPP A Stainless Steel 17/4 PH P
c Design Pressure Not Fitted O
Rating According to Design Standard 360 Refer to page 15 for more information m Material or Coating of the Shell
Steel (standard) C
d Design Approval h Gas Valve Material Epoxy Lined Shell T
AS1210 (Only) A Steel C Electroless Nickel Plate E
AS1210 + ASME 3,000 / 4,000 PSI A1 Stainless Steel S
Not Fitted O
e Bottom or Top Repairable
Bottom Repairable (standard) B i Bladder Stem Size
Top Repairable T 7/8" - 14" UNF (standard) 7
5/8" - 18" UNF 5
2" - 12" UNF 2

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 Accumulator Options STBA Assemblies

Gas Valve Connections

Option T Option S Option Y Option A

Integrated Gas Valve (standard) STAUFF SKK20 Gas Valve (optional) US Style Gas Valve (optional) 1/4" BSPP Gas Valve (optional)

Integrated Gas Valve (standard) - Option T US Style Gas Valve - Option Y

The valve seats internally inside the bladder stem. Direct coupling to the bladder stem is via the The STAUFF US style gas valve provides a robust Schrader connection (0.305" x 32 TPI) as the
7/8" - 14" UNF connection. The valve cannot become loose when removing the charge head, valve seals deep inside the bladder stem (if the male connection is damaged the valve still retains
therefore it is impossible to remove the gas valve whilst the accumulator is pre-charged. its seal and prevents the loss of the nitrogen gas).

STAUFF SKK20 Gas Valve - Option S 1/4" BSPP Gas Valve - Option A
The STAUFF SKK20 gas valve (gas rated) allows easy connection to the accumulator using a The 1/4" BSPP gas valve, used extensively in Australia, is being phased out and replaced by
standard test fitting. The advantage is that the pre-charge can be checked by simply using a STAUFF's integrated gas valve.
STAUFF safety pattern gauge fitted with a direct gauge adaptor. The safety pattern gauge and
gauge adaptor can either be installed on the accumulator permanently or used to check the
pre-charge during service intervals. No charge kit is required to check pre-charge pressure.

Note: Gas valve options T, S, Y & A are designed to suit STAUFF bladders only

Fluid Port Connections

Option B Option G Option F

BSPP Female Connection Flat Face seal BSPP Female Connection O-ring seal 1 1/2" SAE Code 62
(standard) (optional) (optional)

BSPP Female Connection Flat Face seal (Steel) - Option B BSPP Female Connection O-ring seal - Option G 1 1/2" SAE Code 62 - Option F
Designed to connect a fitting that can incorporate either a This connection is fitted with an O-ring seal positioned at the This Fluid Port is manufactured with a 1 1/2" SAE code 62
bonded washer or encapsulated seal. Also available in stainless root of the male thread. This is a European style adaptor and is connection and is ideally suited to allow connection directly onto
steel. not suitable for use with a bonded washer. a manifold without requiring adaptors. Also available in stainless
Available for sizes: Available for sizes: steel.
1 & 2.5 Ltr - G3/4" BSPP 10 - 55 Ltr - G2" BSPP only Available for sizes:
4 Ltr - G1 1/4" BSPP 10 - 55 Ltr only
10 - 55 Ltr - G2" BSPP

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 Bladder Kits STBA Spares

Bladder Kits

Specifications
E Bladders are supplied in NBR rubber with a 7/8" - 14" UNF
4 steel stem
3 Other options available on request
2 Supplied with integrated gas valve (standard)
Other options available on request

A 1 Bladder and stem

2 Gas valve (integrated valve shown)
Integrated Gas Valve 3 Bladder lock nut
(standard)
4 Gas valve cap
5 Protection cap
6 Fluid port O-ring
7 Back-up washer

1 & 2.5 Ltr bladder kits 4 - 55 Ltr bladder kits

supplied with a fluid port supplied with a fluid port
O-ring O-ring and back-up ring
STAUFF SKK20 Gas Valve
(optional)

US Style Gas Valve

(optional)
6

1/4" BSPP Gas Valve

(optional)

Dimensions
Volume (Ltr) Height (H) (mm) Diameter (D) (mm) Stem Thread (S)
1 149 100 7/8" - 14" UNF
3 331 100 7/8" - 14" UNF
4 208 150 7/8" - 14" UNF
10 286 200 7/8" - 14" UNF
20 590 200 7/8" - 14" UNF
35 1114 200 7/8" - 14" UNF
50 1611 200 7/8" - 14" UNF
55 1733 200 7/8" - 14" UNF

16 www.stauff.com
 Order Code STBA Spares

Bladder Kits Order Codes

STB - 020 - N - T - S - 7 - C
a b c d e f g
a Model Code d Gas Valve Connection f Bladder Stem Size
Standard Bladder STB Integrated Gas Valve 7/8" - 14" UNF (standard) T 7/8" - 14" UNF (standard) 7
STAUFF SKK - 20 Test Coupling S 5/8" - 18" UNF 5
b Size Code US Style Gas Valve 0.305 - 32UNS 2A Y 2" - 12" UNF 2
1 Ltr (0.25 Gal) 001 1/4" BSPP A
2.5 Ltr (0.66 Gal) 002 Not Fitted O g Bladder Stem Material
4 Ltr (1 Gal) 004 Steel (standard) C
10 Ltr (2.5 Gal) 010 e Gas Valve Material Stainless Steel 316 S
20 Ltr (5 Gal) 020 Steel C
35 Ltr (10 Gal) 035 Stainless Steel 316 (standard) S
50 Ltr (13 Gal) 050 Stainless Steel 17/4 PH P
55 Ltr (15 Gal) 055 Not fitted O

c Bladder Material
Nitrile (Buna N) (standard) N
HNBR H
EPDM E
BUTYL D
FPM (Viton) V
ECO O

Integrated Gas Valve (NBR) STAUFF Test SKK20 Gas Valve (NBR)

Item No. Model Code Size Item No. Model Code Size
3426010061 STB-001-N-T-S-7-C 1 3426010888 STB-001-N-S-C-7-C 1
3426010062 STB-002-N-T-S-7-C 2.5 3426010889 STB-002-N-S-C-7-C 2.5
3426010063 STB-004-N-T-S-7-C 4 3426010890 STB-004-N-S-C-7-C 4
3426010069 STB-010-N-T-S-7-C 10 3426010891 STB-010-N-S-C-7-C 10
3426010070 STB-020-N-T-S-7-C 20 3426010892 STB-020-N-S-C-7-C 20
3426010077 STB-035-N-T-S-7-C 35 3426010893 STB-035-N-S-C-7-C 35
3426010079 STB-050-N-T-S-7-C 50 3426010894 STB-050-N-S-C-7-C 50
3426010085 STB-055-N-T-S-7-C 55 3426010895 STB-055-N-S-C-7-C 55
Other materials available on request Other materials available on request

US Style Gas Valve (NBR) 1/4" BSPP Gas Valve (NBR)

Item No. Model Code Size Item No. Model Code Size
3426010086 STB-001-N-Y-S-7-C 1 3426010639 STB-001-N-A-S-7-C 1
3426010087 STB-002-N-Y-S-7-C 2.5 3426010640 STB-002-N-A-S-7-C 2.5
3426010088 STB-004-N-Y-S-7-C 4 3426010641 STB-004-N-A-S-7-C 4
3426010093 STB-010-N-Y-S-7-C 10 3426010642 STB-010-N-A-S-7-C 10
3426010094 STB-020-N-Y-S-7-C 20 3426010643 STB-020-N-A-S-7-C 20
3426010096 STB-035-N-Y-S-7-C 35 3426010645 STB-035-N-A-S-7-C 35
3426010162 STB-050-N-Y-S-7-C 50 3426010647 STB-050-N-A-S-7-C 50
6100028396 STB-055-N-Y-S-7-C 55 3426010621 STB-055-N-A-S-7-C 55
Other materials available on request Other materials available on request

Note: Gas valve options T, S, Y & A are designed to suit STAUFF Bladders only www.stauff.com 17
 Gas Valves STBA Spares

Gas Valves Spares

5 4 3 2 1 6 5 4 3 2 1

Integrated Gas Valve (set): 3426010228 US Style Gas Valve (set): 3426010598

Part No. Item No. Description Part No. Item No. Description
1 3426010154 Spring 1 3426010154 Spring
2 3426010153 Valve Pin 2 3426010174 Valve Pin
3 3426010155 Seal 3 3426010155 Seal
4 3426010151 Valve Seat 4 3426010173 Valve Seat
5 3426010496 Cap 5 3404004491 Cap Seal
6 3426010497 Cap

1/4" BSPP Gas Valve (set): 6100018949 STAUFF Test SKK20 Gas Valve

Part No. Item No. Description Part No. Item No. Description
1 3426010154 Spring Steel
2 6100017556 Valve Pin 1 1210022703 SKK20-1/2UNF-VE-GAS-C6F Steel
3 3426010155 Seal Stainless Steel (optional)
4 6100017783 Valve Seat 1210024743 SKK20-1/2UNF-VE-GAS-V4A Stainless Steel
E 3426010276 Cap

Optional
3000 PSI Schrader Gas Valve - (Commonly used on accumulators manufactured in the USA)

Item No. Description

3426010691 STBA-GAS-V-U-C - US STYLE GAS VALVE - 3000 PSI

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 Fluid Ports & Adaptors STBA Spares

Fluid Port Assemblies

BSPP Female Connection Flat Face seal BSPP Female Connection O-ring seal

Item No. Model Code Connection Size Item No. Model Code Connection Size
Steel Steel
3426010189 STBA-FPA-001-B1-Z-NZ-O-N-O 3/4" BSPP 1 & 2.5 Ltr 3426010609 STBA-FPA-010-G3-Z-NZ-T2-N-O 2" BSPP 10 - 55 Ltr
3426010238 STBA-FPA-004-B2-Z-NZ-T2-N-O 1 1/4" BSPP 4 Ltr
3426010239 STBA-FPA-010-B3-Z-NZ-T2-N-O 2" BSPP 10 - 55 Ltr
Stainless Steel
3426010602 STBA-FPA-001-B1-P-NP-O-N-O 3/4" BSPP 1 & 2.5 Ltr
3426010603 STBA-FPA-004-B2-P-NP-T2-N-O 1 1/4" BSPP 4 Ltr
3426010604 STBA-FPA-010-B3-P-NP-T2-N-O 2" BSPP 10 - 55 Ltr

1 1/2" SAE Code 62

Item No. Model Code Connection Size

Steel
3426010606 STBA-FPA-010-F-Z-NZ-T2-N-O 1 1/2" SAE 10 - 55 Ltr
Stainless Steel
3426010605 STBA-FPA-010-F-P-NP-T2-N-O 1 1/2" SAE 10 - 55 Ltr

Note: All fluid ports are supplied with an anti-extrusion ring, STAUFF Test bleed valve, fluid port O-ring, and back-up ring.

Fluid Port Adaptors

Fluid Port Reducing Bushes SAE Flange Clamps

To suit Accumulators with 1 1/2" SAE Code 62 Fluid Ports

Item No. Model Code Pressure Rating Item No. Description

6020000333 FI-RED-R3/4-WD-R1/4-B-W3 400 bar 1730000036 DB605 - 1.1/2" SAE 62 SPLIT FLANGE - PAIR - Steel
6020000329 FI-RED-R3/4-WD-R1/2-B-W3 400 bar 1730000153 DB605 - 1.1/2" SAE 62 SPLIT FLANGE - PAIR - Stainless Steel
6020000326 FI-RED-R3/4-WD-R1-1/4-B-W3 400 bar
6020000349 FI-RED-R1-1/4-WD-R1/2-B-W3 400 bar SAE O-ring Seal
6020000347 FI-RED-R1-1/4-WD-R3/4-B-W3 400 bar
6020000345 FI-RED-R1-1/4-WD-R1-B-W3 400 bar Item No. Description
3426010708 FI-RED-R2-WD-R3/4-B-W3 360 bar 1730000053 FOR32 - O-ring to suit 2" SAE - BUNA
3426010707 FI-RED-R2-WD-R1-B-W3 360 bar
3426010706 FI-RED-R2-WD-R1-1/4-B-W3 360 bar
3426010705 FI-RED-R2-WD-R1-1/2-B-W3 360 bar

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 STBA Accumulators
Notes

Technology
Filtration
C

20 www.stauff.com
 Local Solutions For Individual Customers Worldwide
WOLLONGONG ADELAIDE
NSW Australia SA Australia
24-26 Doyle Avenue 1/3 Endeavour Drive
Unanderra NSW 2526 Port Adelaide SA 5015
Tel: 02 4271 9000 Tel: 08 8415 1000
Fax: 02 4271 8432 Fax: 08 8341 1604
Email: sales@stauff.com.au Email: sant.sales@stauff.com.au
MELBOURNE
VIC Australia
3B 14-16 White Street
Oakleigh East VIC 3166
Tel: 03 8542 5400
Fax: 03 9543 5422
Email: vic.sales@stauff.com.au
C/STAUS/ACCUM/12.2015.1
AUCKLAND BRISBANE
New Zealand QLD Australia
Unit D, 103 Harris Road 83 Bluestone Circuit
East Tamakai, Auckland NZ Seventeen Mile Rocks QLD 4073
Tel: 09 271 4812 Tel: 07 3716 1000
Fax: 09 271 4832 Fax: 07 3715 8960
Email: sales@stauff.co.nz Email: qld.sales@stauff.com.au
SYDNEY
NSW Australia
27B Davis Road
Wetherill Park NSW 2164
Tel: 02 8787 8000
Fax: 02 9725 2744
Email: nsw.sales@stauff.com.au
www.stauff.com