Beruflich Dokumente
Kultur Dokumente
92 0000 425
modon.gov.sa @Modon_KSA
92 0000 425
modon.gov.sa @Modon_KSA
Index 1
Index
1
2 Index
2.18 Utilities................................................................................................................................................................ 42
2.19 Environmental conditions and Industrial Safety conditions................................................................................ 45
2.20 Checklist for the second part.............................................................................................................................. 46
Part Three: Sustainability in industrial buildings............................................................................................ 51
Part Four: Design phases of factories and related services buildings............................................................ 57
4.1 Phase one: Site soil studies and settlements........................................................................................................ 59
4.2 Phase two: Preliminary design of buildings.......................................................................................................... 59
4.3 Phase three: Final design phase........................................................................................................................... 59
List of references........................................................................................................................................... 61
2
Figures 3
Figures
3
4 Figures
Figure 25: Possibility of having entrances from main roads in case there is no facade on a side road.............................. 41
Figure 26: Pavement dimensions around production halls................................................................................................ 41
Figure 27: Rainwater drainage in the factory..................................................................................................................... 44
Figure 28: Ground plan showing sorted solid waste special containers............................................................................ 44
4
Tables 5
Tables:
5
Acronyms and abbreviations used in this guidance manual 7
7
Introduction 9
Introduction
9
Executive summary 11
Executive summary
11
1
General requirements and procedures
Owner Investors obligations
13
13
General requirements and procedures
14 Owner Investors obligations
14
General requirements and procedures
Owner Investors obligations
1.1
15
General requirements and procedures
1.2 General requirements for the construction of factories
1. The factory must be licensed by the Ministry comply with the manufacturing and
of Commerce and Industry or the General production requirements of the factory.
Investment Authority or the competent 6. The minimum level of modern technology
authorities. with regard to equipment, machinery and
2. Food, drugs and cosmetics factories must manufacturing methods must be provided
obtain a license from the competent in the factory.
authorities and refer to and coordinate 7. The factory site must be carefully chosen
with the Food and Drug General Authority considering its impact on the effectiveness
to assure the production quality and and productivity of the factory, bearing in
its compliance with the general health turn on the design and the construction
standards and must know the health terms of the factory.
requirements for food factories and their 8. Plots of appropriate area are allocated in
staff and the requirements pertaining to the industrial city for each industrial project
drugs factories (www.sfda-gov.sa). further to its review by the authority, taking
3. Factories with limited environmental impact into account the future expansions if
must obtain a preliminary assessment form sufficiently justified through a brief study of
whereas an audit is performed by the the production plan providing a preliminary
Presidency of Meteorology and Environment idea of the current demand and of the
for factories with important environmental
impact, when submitting the preliminary
environmental assessment form to obtain
the license or ask for an environmental
impact study as the Presidency deems
appropriate.
4. The factories with hazardous environmental
impact and potential environmental
pollution must obtain an environmental
permit from the Presidency of Meteorology Procter and
and Environment or from the competent Gamble Plant
authorities further to an environmental Industrial City, Jeddah - 2012
impact study conducted by one of
the consultancy firms or the research
centers accredited by the Presidency of
Meteorology and Environment (please refer
to table 1).
5. The requested area for the factory must
16
General requirements and procedures
Application steps for the construction of a factory
1.3
1.3 A
pplication steps for the construction
of a factory
potential absorption markets. Building licenses are requested through the
9. Priority for the land lease in the industrial procedures required and mentioned on the
cities is given to the industries consistent Authoritys Website after having reviewed
with the desired development to enhance the requirements described on the Website
the industry in the kingdom in the framework both in Arabic and English. For the Arabic
of the quinquennal development plan. language http://www.modon.gov.sa/Arabic/
10. The factories located outside the industrial Pages/default.aspx
cities are allocated plots inside the
industrial cities in case relocating them
is considered necessary to implement
expansions to increase their capacity or to
introduce new products according to their
relevant granted licenses.
11. The investor benefits from the plot allocated
for the construction of a factory in the
industrial cities under a contract concluded
with the Saudi Industrial Property Authority
or with the private industrial city owner,
according to the nature of the contract:
leasing, selling or usufruct. The factory owner
is committed to the factory construction in
the industrial cities terms and requirements,
concerning construction, operation and
maintenance.
17
General requirements and procedures
1.4 Checklist for the first part
Not
Yes No
required
Obtaining the necessary factory construction licenses from the competent authorities:
Review of the table with the classification of industries based on their environmental impact,
Guidance manual, p.19
o o
Submission of preliminary assessment form for the factories with limited environmental impact o o o
Submission of preliminary assessment form form for the factories with important environmental
impact and obtaining approval without conducting an environmental impact study for the factory
o o o
Preparation of an environmental impact study for the factories with hazardous impact o o o
Taking into account the factories construction general requirements
The requested area for the factory complies with the manufacturing and production requirements of
the factory
o o
The minimum level of modern technology with regard to equipment, machinery and manufacturing
methods is provided in the factory
o o
Preparation of a brief study of the production plan to estimate the current demand and of the
potential absorption markets in order to allocate appropriate areas for the factories and their future o o
expansions
18
General requirements and procedures
Classification of buildings based on their environmental impact
1.5
Table:1
19
General requirements and procedures
1.5 Classification of buildings based on their environmental impact
Manufacture of footwear
20
General requirements and procedures
Classification of buildings based on their environmental impact
1.5
21
General requirements and procedures
1.5 Classification of buildings based on their environmental impact
* These manufactures are classified under two categories, depending on their production capacity and quantity
# For more than 1,000 Ton/Year
^ These manufactures are not classified by the Presidency of Meteorology and Environment. Please refer to USAID
guide
These manufactures fall under the largest title for manufacturing types and are not detailed.
22
2
General requirements and procedures
Owner Investors obligations
25
Building requirements
Chengdu, China
25
Building
requirements
26
2.1 General factory site elements and principles to determine their location and relation to
each other............................................................................................................................. 27
2.4 Setbacks............................................................................................................................... 30
2.5 Heights................................................................................................................................. 31
2.9 Facades................................................................................................................................. 36
2.12 Fences................................................................................................................................. 40
2.14 Landscaping........................................................................................................................ 40
2.17 Pavements.......................................................................................................................... 41
2.18 Utilities................................................................................................................................ 42
26
Building requirements
General factory site elements and principles to determine their location and relation to each other
27
2.1
Finished
Administration
Assembly
Warehouse Assembly
Production Line
Assembly WarehouseProducts
Warehouse
Unloading Loading
28
Building requirements
Land occupation
2.3
29
Building requirements
2.4 Setbacks
2.4 Setbacks
1. The front setback (from the street) shall not 4. The front setback may be used as a private
be less than 13.5m and from both sides and car or bus parking area (of a length not
the rear, not less than 6m (or the setback exceeding 6m perpendicularly to the fence)
allowing truck circulation, especially at turns, or open green areas.
to avoid collisions with existing buildings). 5. It is possible to assure the car parkings
2. No structures shall be located in the setback and truck loading and unloading zones in
areas, save for the electricity room, the main the setbacks on the minimum area stated
switchgears and reserve generator room, above. In case car parkings are to be located
the guards room and parking areas and on both sides of the building, the distance
the fuel and gas tanks to be placed in the shall not be less than 12m. In case a truck
front setback. waiting and loading zone is to be located
3. Should the access roads be 20m or 30m on the side of the building, the setback
wide, a 3m chamber shall be made in distance shall not be less than 29m so as to
the earth on each side at an angle of 45 provide parking and maneuver space.
degrees.
Side road 20 - 30 m
6m
6m 6m Remaining land
Remaining
13.5 m
Figure 3: Setbacks and their use plot on a single Figure 4: Setbacks and their use plot on two perpendicular
road roads
30
Building requirements
Heights
2.5
2.5 Heights
6. The maximum permissible height of the 8. In special cases requiring an increase of this
production units in the factory is 20m, height, the prior approval of the Authority
measured from the surrounding roads level may be obtained, after justifying the
up to the hall ceiling without including the request.
factory chimney. 9. It is permitted to house the production
7. The minimum height of the production units area and the products and raw materials
is 6m, measured from the surrounding roads warehouses in multi-storey buildings up to a
level up to the hall ceiling. maximum not exceeding the regular height.
10. In case the production hall is two-
storey, it shall be equipped with
escape ladders at a maximum travel
Not Exceeding 20m
Table 4:
Table of generally recommended factory ceiling heights
With overhead
Production type Without overhead fixtures*
fixtures*
Height-Machine Height+125%
31
Building requirements
2.6 Loading and Unloading areas
Possibility of Tree
Planting in The Back
32
Building requirements
Parking areas
2.7
1. At least 50% of the car parking shall be than 20m (35m from bay face to bound-
covered with light-colored roofs that ary), figure 10
increase solar reflectance. Photovoltaic solar Minimum bay spacing shall not be less
panels may be placed on the car parking than 3.8m as long as 5 meters are added
rooftop to achieve renewable energy to the turnround and manoeuvring area
production at the same time. depth to allow trucks to draw forward pri-
2. Each car parking space shall be no less or to turning and manoeuvring, figure 11
than 2.6x5.5m. Between car rows, routes Minimum spacing for the manoeuvring
of no less than 6m shall be provided for area depth of a 15m truck is no less
perpendicular parking, of no less than 5.5m than 9m (21.5m from bay face to turning
for 45 parking and of no less than 3.5m for boundary) and the minimum spacing be-
route-parallel parking in one direction. tween 45 angled bays no less than 3.8m,
3. F ront setback may be used as car figure 12.
parking area. Table 5:
4. The factory shall provide sufficient parking
Car parking rates according to factory usages
areas for cars, trucks and buses within the
factory site, to accommodate the number of Rate Usage within factory
employees and visitors and the raw materials One car per 160-200m2 Of warehouses area
and products circulation, according to the
One car per 120-160m2 Of production hall floor area
rates mentioned in table 5.
5. Loading bays spacing is closely related to One car per 40m2 Of administration offices floor area
vehicles turnround, manoeuvring and their Truck/vehicle Varies according to manufacture type
perpendicular or angled parking position
as follows: Source: studies approved by the Ministry of munici-
Minimum spacing for the manoeuvring pal and rural affaires and other studies
area depth of a 15m truck is no less than
13m (28m from bay face to turning bound-
ary) and the minimum spacing between A list of information related to the
perpendicular loading bays no less than specifications of a variety of trucks
6.5m. In such case the number of bays is used in industrial activities has been
limited (five loading bays for a 33m front- elaborated. Please refer to the standards
age building), figure 9 and requirements guide for factories
Overnight truck parking between loading building, p. 132 when planning the
bays may be added as long as turnround loading, unloading and manoeuvring
and manoeuvring area depth is no less areas in the industrial buildings sites
33
Building requirements
2.7
34 Parking areas
3.8 m
6.5 m
3m 15 m 13 m
15 m 5m 13 m
28 m
Draw Forward
33 m
21.5 m
12.5 m 9m
10.5 m
45
6.5 m
m
5
7.
5.5 m
3.
Over Night Parking 8
m
5.5 m
m
15
3m 15 m 13 m 7m
m
8
3.
35 m
34
Building requirements
Open spaces
2.8
7
Green Area =1m
12.5
Setback 13.5
planted with evergreen trees/shrubs and
Car Parking Area
5.5
green areas. Pedestrian walkways and
uncovered car parking areas shall be 1m
designed to match the entrances, the
circulation and the fences in terms of Figure 13: Landscaping of open spaces around the office building and
location and height. the building front facade
4. 1m within the fence setback as well as 1m
around the administration building shall be
used for landscaping and tree planting so as
to improve the overall factory sight.
35
Building requirements
2.9
36 Facades
2.9 Facades
36
Building requirements
Factory administration buildings
2.10
6m
6m
6m
6m
2. It is forbidden to use the administration
building to accommodate the workers.
3. The administration building shall be located
in the front part of the factory facing the main 6 m
Factory building
Factory building
6m 6m 6m 6m 6m
Factory Building 6m
Factory Building 6m
road. No administration buildings shall be
located in the rear or side parts without prior
5m
5m
consent of the Authority or the existence Services Services Administration
Administration and Servises
and Servises
of reasons related to the operation of the Building Building
Building Building Building Building
factory.
13.5 m
13.5 m
13.5 m
13.5 m
4. No basement shall be built on the factory site.
5. The administration and related services
buildings that are separate from the Factory
Factory Main Main Facade
Facade Factory Main
Factory
Facade
Main Facade
manufacturing building may have a ground
Figure17: Administration and staff services building location
floor and three storeys with a maximum
height of 16m, including the final coating. In
such case, the buildings shall be equipped
with escape ladders according to the civil
defense requirements.
6. T he administration building consists of
the various departments staff offices, the
managers and meeting rooms and the
secretariat along with the necessary services
such as water closets, buffet, depot, archive
rooms and other service areas required for
the staff working in the factory administration
building.
7. The width of the administration building gate
shall be no less than 2m.
8. The width of the main corridors in the Figure 18: Facades of administration buildings
administration buildings shall be no less than
2m and of the secondary corridors no less
than 1.5m.
37
Building requirements
2.10 Factory administration buildings
9.
D istinctive architectural features shall
denote the administration building facades.
10. An appropriate for the nature of the
industrial city distinctive finishing type
shall be used, such as stainless steel, glass,
aluminum or any other materials to achieve
the purpose of giving the building a good
distinctive architectural facade.
11. T he interior divisions in the factory
administration buildings shall feature
spacings and surface areas appropriate for
the use and function of spaces. Gypsum
boards are preferred as space partitions.
12. Natural lighting and ventilation as well as
air conditioning shall be provided in the
administration buildings.
13. A ccessibility of the disabled to the
administration building shall be ensured.
14. It is preferred to have a separation between
the administration building and the
employees facilities building as suitable
for large factories
38
Building requirements
Employees facilities
2.11
workers, one WC/15 workers. Employees Water Closets Washbasins and Lokers
6. Lockers and locker-room (one locker per worker)
7. When the number of workers in the factory kers Water Closets Washbasins
Manufacturing and Storage
reaches 250, a social service center shall be
Figure 19: Workers facilities
and Lokers
provided including a mosque within the factory
building requirements and when the number
of workers exceeds 300 persons, a resident
physician shall be on site. Should the number Workers facilities
of workers reach 500, an ambulance shall also Canteen
be provided.
8. It is strictly forbidden to provide accommodation
for the workers or the employees within the
factory site boundaries save for the guards
quarter.
9. The workers facilities shall not open directly
to the production halls. Posters shall advise
the staff to wash their hands with soap and
antiseptics after using the water closets to avoid
any pollution of the products and particularly
in the food and pharmaceutical products
manufactures.
39
Building requirements
2.12-2.15 Fences, Advertising signs, Landscaping and Level of inner roads
Please refer to the fence specifications approved use. Open areas may be used to establish
by the Authority and clarified in the Factory natural boundaries between the industrial
building standards and requirements (detailed) and the non industrial uses.
guide, shown in the following figure. 2. Planters at least 1m wide shall be placed at
the fence boundaries within the plot on the
front, side and rear plot limits.
3. Landscaping and planting shall be assigned
to a contractor qualified in this field.
The advertising sign shown in the following To facilitate entry to and exit from the factory,
photo shall be made according to the the final level of the inner roads shall not exceed
specifications stated in the guide. the level of the road asphalt by more than 35
cm.
2.14 Landscaping
Building requirements
Entrances and Gates and Pavements
2.16-2.17
1. Entrances shall be on the side roads only Pavements no less than 60cm wide and 15cm
(20-30m). No entrances shall be located on high in relation to the surrounding road levels
roads wider than 30m. shall be made around the production halls.
2. Factory gates shall not open on main roads
that are 40m wide and more, unless no
other side road allows access to the factory.
3. Should the factory wish to open gates on Production
a main road that is more than 40m wide,
Hall
Minimum
prior coordination shall take place with Pavement
the Authority so as to adapt the entrances Width
15 cm
60 cm
and exits to the models approved by the Road Level
Authority.
4. Each factory shall have at least two gates.
Figure 26: Pavement dimensions around
5. Should the plot width not exceed 30m, the
production halls
factory shall have at least two gates.
6. Each factory shall have a gate dedicated to
workers and employees.
7. The factory external gates shall be as high
as the fence (2.5m).
If the elevation width exceeds 30 m
Gate 6m 6m Gate
Entrance
Side Road Less Than 20-30 m
Entrance
Side Gate 3m 5m Main Gate
Figure 23: Factory gates dimensions should the Figure 24: Entrances from side roads
Figure 25: Possibility of having entrances
2.18 Utilities
facade be less than 30m wide
from main roads in case there is no facade
on a side road
41
Building requirements
2.18 Utilities
Communications
Each plot shall be equipped with a telephone
cable with at least 5 lines, installed by the
telecommunications company according to
the approved specifications.
T his shall be coordinated with the
telecommunications operator in the
industrial city.
42
Building requirements
Utilities
2.18
Table 6
Electric power indicative rates depending on various manufactures
Industrial activity Electric power use (kVA/
Table 7
Quantity of water required for various manufactures
Estimated number of Quantity of water
Type of manufacture Type of water required
workers per ha required
nd
Potable water 30%
Plastic 50 200m3/ha/day
Treated industrial wastewater 70%
Source: Specifications established in the industrial cities in the Kingdom of Saudi Arabia
44
Building requirements
Environmental conditions and Industrial Safety conditions
2.19
45
Building requirements
2.20 Checklist for the second part
Not
No
required
Taking into consideration the environmental and natural factors surrounding the site
Taking into account the topography and geology of the site and the soil and land drainage particularities o o
Benefiting from the advantages of the climate conditions and avoiding the disadvantages o o
Ensuring an appropriate level of environmental control, natural and artificial lighting o o
Considering noise abatement with regard to the other adjacent buildings o o
Optimal distribution of voids within the general site
Taking maximum advantage of the site surface area and of the shape of the plot o o
Integration of site planning and main circulation axes o o
Choosing the optimal orientation for the building
Taking maximum advantage of the indirect sunlight o o
Mutual shading between buildings (in case there are several buildings) o o o
Shading of pedestrian walkways o o
Orientation of the building in the direction of prevailing winds o o
Adapting the buildings shape to the shape of the site and to the type of manufacturing activities
Adapting the building shape to the type of manufacture and manufacturing processes o o
Locating the facilities and related services in the proper locations o o
Taking into account extension and future expansion o o o
Careful design of circulation flows, entrances and exits
Provision of sufficient areas for loading and unloading within the plot boundaries o o
Provision of areas for circulation flows around end products warehouses o o
Allocation of waiting areas for trucks and vehicles being loaded on the site o o
Provision of safe, appropriate and specified pedestrian walkways between car parkings and pavements o o
Taking into account landscaping and parking places
Securing car parking areas for agents and employees, as close as possible to the administration building o o
Securing truck parking areas taking their time periods of movement o o
Improving the truck parking areas setting by planting trees o o
46
Building requirements
Checklist for the second part
2.20
Taking care of the factory facade in terms of design, embellishment and finishing o o
Taking into consideration floor area ratios within the plot according to the following rates:
Total built-up area 50% o o
Circulation space and road connections 35% o o
Open areas for landscaping 5% o o
Expansion 10% o o o
Observance of following setbacks:
Front setback no less than 13.5m o o
Side and rear setbacks no less than 6m o o
No structures to be located in the setback areas, save for the electricity room, the main switchgears and reserve o o
generator room, the guards room and parking areas and the fuel and gas tanks
47
Building requirements
2.20 Checklist for the second part
Site requirements
Fences from all sides shall be of square steel section according to the model approved by the Authority o o
Entrances shall be on the side roads only (20-30m). No entrances shall be located on roads wider than 30m
unless there are no side roads allowing the factory to open a gate on, according to the industrial city requirements
o o
48
3
General requirements and procedures
Owner Investors obligations
51
51
51
51
52 Sustainability in industrial buildings
52
Sustainability in industrial buildings 3
53
3 Sustainability in industrial buildings
Reduction of waste during design Reduction of waste during the Reduction of waste during the
through: construction of factories and operation of factories and related
Off-site manufacturing related facilities through: facilities through:
Use of standard components Waste management plan Collection and sorting of waste
Provision of areas for recyclable Waste production reduction Recycling of waste
materials Waste sorting
Waste recycling
Metals
54
4
services buildings
57
Design phases of factories and related services buildings
58
58
Design phases of factories and related services buildings
First, second and third phases
4.1-4.3
4.1 P
hase one: Site soil 4.3 Phase three: Final design
studies and settlements phase
59
General requirements and procedures
List of references
Owner Investors obligations
161
6
List of references
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http://www.codepublishing.com/az/phoenix/
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61
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http://www.codepublishing.com/ks/gardner/
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http://www.codepublishing.com/co/granby/
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http://www.codepublishing.com/ca/newman/
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20.20. City of Bellvue Municipality Office , Washington, USA.
http://www.codepublishing.com/wa/Bellevue/
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Chapter 38 Zoning Ordinace, The city of Montery Municipality Office, California, USA.
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http://www.codepublishing.com/CA/Patterson/
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62
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www.louisvilleco.gov/Portals/0/Planning/iddsg.pdf
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