GTC 209/ED/02

CONSTRUCTION OF TECHNICAL RECORDS CENTRE PHASE II AT RAS ABU

ABOUD

PROJECT QUALITY PLAN

:CLIENT
QATAR PETROLEUM

REVISION HISTORY

Authorization for variation incorporated 12.07.2003 1

Original Issue 10.04.03 0

Rev. Revision information Date

Originated by Signed

Reviewed by Signed

Approved by Signed
 TABLE OF *******S

.Section ref. *******s Page No

Objective 3 1.0
Scope 3 2.0
Reference Documents 3 3.0
Management Responsibility 4 4.0
Quality Policy 4 4.1
Organization 4 5.0
Responsibility and authority 4 5.1
Functional Responsibility 4 5.2
Executive Manager 4 5.3
Project Manager 4 5.4
Quality Control Engineer 6 5.5
Commercial Manager (CQS) 6 5.6
Project Engineers/Site Engineers 7 5.7
Planning Engineer 8 5.8
Store Incharge 8 5.9
Resources 9 6.0
Quality System Procedure 9 7.0
Q.S.P. Requirements 9 7.1
List of Quality System Procedure 9 7.2
List of Site Work Procedures-Civil works 11 7.3
List of Inspection and Test Plans-Civil works 12 7.4
Quality Audit 13 8.0
Control of Non-conformities 14 9.0
Corrective actions 15 10.0
Document Control 15 11.0
Control of Subcontractors 16 12.0
Procurement 16 13.0
Process control 17 14.0
Inspection and Testing at Work Site 18 15.0
Inspection and Testing (Construction) 18 16.0
Independent Testing Laboratory 19 17.0
Independent Inspection Agency 19 18.0
Special Inspection Requirements for Critical activities 20 19.0
Quality Records 21 20.0
Annexure List 22 21.0
1.0 OBJECTIVE

1.1 The objective of this Project Quality Plan is to define and design the Quality
Assurance and Quality Control requirements and to ensure that all Quality related
activities are planned adequately and implemented to cover all parameters specified
for the Contract GTC 209/ED/02 Construction of Technical Records Center Phase II
at Ras Abu Aboud as per applicable Codes and Construction Industry Standards.

1.2 Qatar Building Engineering Company (QBEC) shall ensure that the activities
involved in Procurement and construction activities are specified, managed and
implemented under controlled conditions to ensure the quality, reliability, value and
integrity of the Contract GTC 209/ED/02 Construction of Technical Records Center
Phase II at Ras Abu Aboud is assured and the sellers (i.e. vendors, suppliers,
fabricators and subcontractors) have in place a Quality Assurance and Control
Program that meets applicable requirements of this Project Quality Plan including
conformance to the applicable requirements of the Project Technical Specification.

2.0 SCOPE

2.1 The Project Quality Plan describes a system of procedures and activities
encompassing documentation, procurement, construction, installation testing and
commissioning as applicable to the technical requirement of the Contract GTC
209/ED/02 Construction of Technical Records Center Phase II at Ras Abu Aboud.

3.0 REFERENCE DOCUMENTS

3.1 CONTRACT DOCUMENT

3.2 PROJECT SPECIFICATIONS

3.3 INTERNATIONAL STANDARDS

** Quality System Standards ISO 9001-2000

3.4 APPLICABLE NATIONAL & INTERNATIONAL CODES & REGULATIONS

3.5 CONTRACTORS DOCUMENTS

** Project Quality Manual

** Quality System Procedures
** Site Work Procedures
** Inspection and Test Plan

Project Quality Plan shall confirm to the requirement of the Contract GTC 209/ED/02
Construction of Technical Records Center Phase II at Ras Abu Aboud Project
Technical Specifications.
4.0 MANAGEMENT RESPONSIBILITY

4.1 QUALITY POLICY

4.1.1 The Quality Policy is to deliver products and services to Client in conformance
with contract requirements on time and free of defects. QBEC has developed a
Project Quality Plan in accordance with Clients quality requirements for the
Contract GTC 209/ED/02 Construction of Technical Records Center Phase II at Ras
Abu Aboud.

4.1.2 The *******s of the Project Quality Plan are binding on all QBEC staff and all
the subcontractors in carrying out their duties.

5.0 ORGANIZATION

5.1 RESPONSIBILITIES AND AUTHORITY

5.2 The functional responsibilities of various authorities are shown in the Project
Organization Chart, and explained throughout the text of this section. Activities
related to Quality, responsibilities and authority of personnel performing these
activities should be identified and documented.

5.3 EXECUTIVE MANAGER

5.3.1 The Executive Manager has overall responsibility and authority to direct and
coordinate the activities of QBEC Projects team and maintain direct liaison with
Client.

5.3.2 The Executive Managers responsibility and authority shall include as a

minimum:

** Management of all aspects of the Project from Contract award to final acceptance
by Client.
** Directing the activities of Procurement and Construction.
** Division of assignments and specific responsibilities of other members of the
Project Team.
** The Executive Manager is the final authority in all matters related to
Procurement and Construction of the facilities.

5.4 PROJECT MANAGER

5.4.1 The Project Manager has the responsibility for the following:

i) Ensuring that the Project Quality Plans interface satisfactorily with the
requirements of the Contract.

ii) Coordination with Client as Contractors delegated representative.

iii) Implementation of the Project Quality Plan of the project.

iv) Delegation of authority to other members of the project management team as
appropriate to their functions.

v) Participating in the formal review of the Project quality System on a regular basis.

vi) Responsible for all site activities, and mobilization plan. Participates in the
development of site construction schedules.

vii) Responsible for review of subcontract agreements.

viii) Responsible for the budget and cost control of all construction related activities.
Including variation claims. He is also responsible or the site administration, including
personnel, logistics, warehousing, communications, accounting etc.,

ix) Responsible for coordination with site and head office for all site and construction
needs.

x) Responsible for reviewing design drawings, shop drawings and engineering

instructions to ensure all Engineering Documents are approved and cleared, in order
to release for Construction.

xi) Responsible for all the construction activities at site. He is to ensure that
construction is completed in accordance with the Drawings, Specification, Project
Quality Plan and meets contractual requirements.

xii) Coordinates with Client /consultant and their representatives in order to solve
day-to-day problems at construction site.

xiii) Has overall responsibility on the construction site in matters related to

construction including material, equipment assembly and performance of employee.

xiv) Responsible for the implementation of Project Quality Plans and Safety plan at
construction site.

xv) Participates in the staff meetings at site to review progress, problems and future
activities.

xvi) Participates in Quality meetings related to project site activities.

xvii) Responsible for testing, commissioning and final approval of work.

5.4.2 The Project Manager reporting to The Executive Manager.

5.5 QUALITY ASSURANCE & CONTROL ENGINEER

5.5.1 Responsible for administering the Quality Program of the Project at the
construction site. He is vested with the authority required to ensure Client
satisfaction. His interventions and decision can be overruled only by QA Manager.
5.5.2 Responsible for preparation of project specific quality manuals, ITPs
procedures, and method statements.

5.5.3 Responsible for recognition of Quality Problems. He will report to QA Manager

and to Project Manager for any breach of the Quality System. He is also responsible
for taking initiative to solve recognized problems and for verifying implementation of
corrective actions at the construction site.

5.5.4 Responsible for reviewing calibration records, to ensure that all the measuring
and test equipment used for Quality inspection are calibrated in accordance with
standard procedure.

5.5.5 Coordinates with the Clients representative to witness all the operations
specified by Client in the Inspection and Test Plan, and obtain approval on the test
reports.

5.5.6 Responsible for the final inspection of the product/assembly to ensure

compliance with Project Quality Plan. Final Inspection shall be carried out jointly
with engineers responsible for each discipline.

5.5.7 Responsible for reviewing final inspection documentation with the Clients
Representative. He is also responsible for final release of the product. This release
may be subject to approval by Client.

5.5.8 Participates in construction meetings and Quality meetings at construction site.

5.5.9 QC Engineer will report to Project Manager.

5.6 COMMERCIAL MANAGER (CQS)

The Commercial Manager performs the following tasks:

5.6.1 Reviews the procurement documents prepared and the activities performed by
the procurement staff to assure the quality requirements of the applicable procedures
and the Project Quality Plan are adhered to.

5.6.2 Monitors the Project Schedule to ensure that Procurement activities confirm to
the Schedule.

5.6.3 Identifies problem areas within the schedule and discuss with Project Manager,
for resolving these problems.

5.6.4 Assists and coordinates the resolution of difficult purchasing, expediting,

inspection, and traffic/shipment problem.

5.6.5 Interfaces with Engineering disciplines and attends engineering review meetings,
when required, to ensure that requisitions for major equipment are obtained
promptly and that technical question raised by vendors are answered promptly and
completely.
5.6.6 Coordinates with Planning Department towards preparation and issuance of a
monthly Materials Procurement Status Report covering equipment and materials.
This report shall include the scheduled, forecast and actual dates of accomplishing
each referenced task and shall include the anticipated requisitions for material and
equipment as well as the currently issued requisitions for material and equipment.

5.6.7 Expedites preparation of the commercial and technical comparison of bids and
provides recommendations.

5.6.8 Coordinates procurement activities performed by subcontractors with respect to

the requirements of the Procurement Plan.

5.6.9 Approval of inspection Assignment Packages

5.6.10 The Commercial Manager reports to The Project Manager.

5.7 PROJECT ENGINEER / SITE ENGINEER

5.7.1 Responsible for the construction activities in his own discipline.

5.7.2 Responsible to organize, supervise and perform all the construction activities
according to the approved methodology and construction practice.

5.7.3 Co-operate with QA/QC personnel to perform QA/QC checks to verify the
construction activities are according to the project requirements.

5.7.4 Co-ordinate with site QA/QC personnel for inspections prior to clients
inspection and approval.

5.7.5 Should attend to all QA/QC inspection remarks immediately and obtain
approval/clearance at the earliest.

5.7.6 Should plan, prepare and submit Fortnightly Look ahead Schedule of site
activities that require clients QA/QC check / surveillance and obtain approval.

5.7.7 Participate in staff meeting at site to review progress and programs to complete
the project activities as per schedule.

5.7.8 The Project Engineers/Site engineers report to Construction Manager.

5.8 PLANNING ENGINEER.

5.8.1 Responsible for project planning from tendering to final commissioning of the
project

5.8.2 Monitoring project activities and updating the project execution plan and
advising
management on status of the project.

5.8.3 Implementation of Quality system procedures as applicable.

5.8.4 Responsible for planning in tendering activities, budget estimate for each
project.

5.8.5 Manpower and equipment rescuers deployment for the project.

5.8.6 Participation in Internal Quality Audits.

5.8.7 Planning Engineer Reports to Project Manager.

5.9 STORE INCHARGE

5.9.1 Responsible for implementation of Quality Management System.

5.9.2 Participation in Internal Quality Audits

5.9.3 Maintenance of Stock details and informing updates to project manager & store
manager.

5.9.4 Receiving, inspection and stocking, storage, delivery and preservation of items.

5.9.5 Responsible for House Keeping.

5.9.6 Store keeper reports to project manager.

6.0 RESOURCES

6.1 The Project Quality Plan has been established in accordance with the
requirements under the Technical Specification for the contract and QBECs Quality
System. The duties and authorities of the Quality Assurance personnel are outlined in
their job description and the department will be staffed to ensure that the Quality
Assurance and control duties are carried out as described in this Project Quality Plan.

6.2 QC ENGINEERS/SUPERVISORS
6.2.1 The QC Engineers have the responsibility for the preparation and
implementation of the Project Quality Plan for construction.

6.2.2 They have the authority and organizational freedom to:

i) Initiate action to prevent the occurrence of non-conformity;

ii) Identify and record any quality problem;
iii) Initiate, recommend or provide solutions through designated channels;
iv) Verify the implementation of solution,
v) Control further processing, delivery or installation of nonconforming products or
assembly until the deficiency or unsatisfactory condition has been corrected to the
mutual satisfaction of Client and QBEC.

6.2.3 Any problem regarding quality shall be referred to Project Manager for
resolution and the resolution shall be in accordance with the Project Quality Plan,
Contract requirements and latest applicable Codes and Standards
7.0 QUALITY SYSTEM PROCEDURE

7.1 Quality System Procedure shall be prepared in accordance with the project
quality requirement. The following items shall be considered in preparations of
quality procedure.

i) Objective
ii) Scope
iii) References
iv) Responsibilities
v) Sequence of Activities
vi) Written or flow charts to develop quality procedure.
vii) Records

7.2 Following are the list of Quality System Procedure:

Sl. no. Procedure Ref.. Revision Description

1 QMS.QSP.01 1 Contract review
2 QMS.QSP.02 1 Design Control Program
3 QMS.QSP.03 1 Document Control
4 QMS.QSP.04 1 Procurement Procedure
5 QMS.QSP.05 1 Evaluation of Vendors
6 QMS.QSP.06 1 Procurement Coordination
7 QMS.QSP.07 1 Identification and Traceability
8 QMS.QSP.08 1 Inspection and test plan
9 QMS.QSP.09 1 Inspection and test Plan for Civil works
10 QMS.QSP.10 1 Calibration of Measuring and Test Equipment
11 QMS.QSP.11 1 Process Control
12 QMS.QSP.12 1 Control of Subcontractors
13 QMS.QSP.13 1 Control of Nonconformance
14 QMS.QSP.14 1 Corrective and Preventive action
15 QMS.QSP.15 1 Receipt, Storage and Handling of incoming materials
16 QMS.QSP.16 1 Control of Quality Records
17 QMS.QSP.17 1 Quality System Audits
Index Pages Rev. no. Date

Introduction .0
Introduction 1/1 4 08.07.00 0.1
Manual Revision Control and Distribution 1/1 4 08.07.00 0.2
Definitions 2/2 4 08.07.00 0.3

Management Responsibility .1
Quality Policy 1/1 4 08.07.00 1.0
Management review 1/1 4 08.07.00 1.1
Organization 4/4 4 08.07.00 1.2
Functional Responsibility 1.2.1

Quality System .2
Quality System 3/3 4 08.07.00 2.0

General Quality Procedures .3

GQP - 3.0 Contract review 1/1 4 08.07.00

GQP - 4.0 Design Management 3/3 4 08.07.00
GQP - 4.1 Submittal Review 3/3 4 08.07.00
GQP - 5.0 Document Control 2/2 4 08.07.00
GQP - 5.1 Written Communication 2/2 4 08.07.00
GQP - 6.0 Purchasing Not applicable
GQP - 7.0 Customer supplied products and services Not applicable
GQP - 8.0 Product identification and traceability Not applicable
GQP 9.1 Interface meetings 3/3 4 08.07.00
GQP - 9.2 Queries 1/1 4 08.07.00
GQP - 10.0 Monitoring/ Inspection and testing 3/3 4 08.07.00
GQP 11.0 Control of inspection, measuring and test equipment Not applicable
GQP 12.0 Inspection and test status Not applicable
GQP 13.0 Control of non-conformances and Corrective actions 2/2 4 08.07.00
GQP 14.0 Corrective and preventive action Included in GQP -13
GQP 15.0 Handling and storage Not applicable
GQP 16.0 Control of Quality Records 3/3 4 08.07.00
GQP 17.0 Quality audits 3/3 4 08.07.00
GQP 18.0 Training Not issued
GQP 19.0 Servicing Not applicable
GQP 20.0 Statistical techniques Not applicable

Introduction

.EGYDAN
EGYDAN is a joint venture between the Bahgat Group and Monberg & Thorsen A/S
who are on of Denmarks recognized leaders in construction and associated activities.
To promote their good reputation and enhance their management skill they have
.adopted experience regard to the principles of Quality Assurance

To further and reinforce these principles EGYDAN has introduced a Quality

.Management System based on principles in ISO 9001:1994
Procedures as documented and/or described in this Company Quality Manual will be
.applied to specific projects or through project quality plans if required

Quality Assurance

This manual is written to present in a formal manner the organization and activities
.of EGYDAN in relation to Quality Assurance

:The purpose of this manual is

To provide the means to establish, document and maintain an effective quality .1
management system and to ensure and demonstrate that the work carried out by the
.Company conform to the specified requirements
To provide information and to serve as a reference manual for Head Office and .2
.project based staff
To provide means by which Client may derive confidence that a project will be .3
.carried out in accordance with agreed and specified requirements

The manual defines the various quality related systems and procedures which
operated within the company. In addition it sets down requirements, gives guidelines,
provides information and indicates to appropriate personnel and external
.organizations, the procedures to be followed with regard to the Quality System

The Company recognizes that quality is fundamentally the responsibility of everyone

working within the company and that the effective application of this manual will
depend upon the qualities of the individual members combined with their knowledge
.and experience

;By proper application of this manual EGYDAN will

.Derive benefits generally to provided by an effective Quality System .1
Create the environment to comply with relevant standards and requirements, thus .2
.safeguarding and maintaining the Companys high standard and reputation
Provide confidence for the employees that they will have an end product, which will .3
.conform to agreed and specified requirements

This manual is in part based on previous Monberg & Thorsen Company manuals,
.directives and systems that were developed over many years

Due to the nature of EGYDAN business and the Companys variable contractual
arrangements and responsibilities on each project, the application of the procedures
as documented in the Company Quality Manual will be applied in accordance with
those specified project responsibilities and requirements. These will if required be
.documented in a Project Quality Plan

Manual Holders and Distribution

.Distribution of the company Quality Manual will be recorded

Controlled copies issued to Company personnel and external organizations will be

identified with a Copy Number. The responsibility for distribution will be with the
.Quality Manager
Where authorized by the Quality Manager, uncontrolled copies of the Company
Quality Manual may be issued for tendering or information purpose only. All such
.uncontrolled copies will be marked Uncontrolled Copy: Not subject to Revision

For control purpose and the circulation of revisions a List of Manual Holders will be
.held and maintained by the Quality Manager

Revision control
.The Quality Manager will also hold and maintain a Register of revision status

Any changes that affect the Quality Manual automatically lead to a revised issue of
the Quality Manual with a new revision number. Changes will be marked in the
affected document with a vertical line in the margin. Document change will also be
.reflected both in the ******* list on the revision box on front cover sheet

Copyright

.This Manual is the property of EGYDAN and must be returned on request

No part of this manual may be loaned or reproduced in any form without the prior
.permission in writing of the Quality Manager

The *******s of this manual are considered confidential and should not be disclosed
.to third parties

No part of this manual may be altered or amended without the agreement of the
.Quality Manager and the consent of the authorization of the approval signatory

:Contract Documents
All documents officially issued to the Contractor by the Employer or his designee that
.are legally binding under the terms of the contract

:Contract Drawings
Those drawings officially issued by the Employer, or his designee, which show
location, character and dimensions of the prescribed work, including layouts, profiles,
.cross sections and other details

:Contract Specifications
The compilation of general, special and technical conditions and requirements for the
.performance of the prescribed work

:Contractor
The legal entity with which the Employer is entering into a legally binding agreement
.for executing the specified construction work

:Corrective Action
Action taken to eliminate the causes of an existing nonconformity, defect or other
.undesirable situation in order to prevent recurrence
 :Consultants
The Employer, or his designee who has the design responsibility and other assigned
.control responsibilities for the work to be accomplished by the Contractor

:Designee
A person or firm assigned the responsibility and authority to act on behalf of the
.assignor (Employer)

:Deviation
Written authorisation to depart from the originally specified requirements, prior to
.production

:Employer
That legal entity vested with the authority and responsibility to enter into a
.contractual agreement with the Contractor for an item of work

:Engineer
The person/company appointed, or under contract with the Employer to perform
Construction management i.e. administers and supervises the execution of the
.contract

:Nonconformity
.Is Non-fulfilment of a specified requirement

:Preventive Action
Action taken to eliminate the causes of a potential nonconformity, defect or other
.undesirable situation in order to prevent occurrence

:Quality Assurance
All the planned and systematic activities implemented within the Quality System and
demonstrated as needed, to provide adequate confidence that an entity will fulfill
.requirements for quality

:Quality Audit
Systematic and independent examination to determine whether quality activities and
related results comply with planned arrangements and whether these arrangement
.are implemented effectively and are suitable to achieve objectives

:Quality Control
The operational techniques and activities that are used to fulfill requirements for
.quality

:Quality Improvement
Actions taken throughout the organization to increase the effectiveness and efficiency
of activities and processes in order to provided added benefits to both the
.organization and its Employer

:Quality Management
All activities of the overall management function that determine the quality policy,
objectives and responsibilities, and implement them by means such as quality
planning, quality control, quality assurance and quality improvement within the
.Quality System

:Quality Manual
Document stating the quality policy and describe the Quality System of an
organization

:Quality Plan
Document setting out the specific quality practices, recourses and sequence of
.activities relevant to a particular project or contract

:Quality Planning
Activities that establish the objectives and requirements for quality and application of
.the Quality System elements

:Quality Policy
Overall intentions and direction of an organization with regard to quality as formally
.expressed by to management

:Quality System
Organizational structure, procedures, processes and resources needed to implement
.quality management

COMPANY QUALITY POLICY STATEMENT

It is the policy of EGYDAN to apply effective quality management system within its
.overall business to satisfy all the requirements of its customers

:In order to achieve this EGYDAN shall consistently

Meet the requirements of the contract specifications within stated budget and time

Implement quality assurance throughout the Company by means of a written

.system of working

Provide motivated and properly qualified personnel necessary to perform all

.activities in accordance with stated procedures

Seek to improve the services and products provided by the company by continual
.examination and evaluation of the management system

Ensure that all personnel are fully aware of their individual and collective
responsibilities in order that the Quality Management System is carried out to the
.benefit of the Company and its clients
.:Date ..
Technical Director of EGYDAN

Management Representative
The Quality Manager is the appointed representative whose responsibility and
.authority are defined in section 1.2

Management Review
It is the responsibility of the Technical Director and Quality Manager to ensure that
.the EGYDAN quality system is reviewed at least once every year

:Management review will be carried out by the Quality Manager to ensure

The requirements set out in the quality manual are being met
.The quality system and relevant procedures are having the desired effect
.Changes to the quality system are identified and implemented
.Reports relevant to the quality system have been reviewed, analyzed and actioned
.The Companys Quality Policy is effective and being implemented

Appropriate necessary management reviews will be carried out where appropriate/

deemed on specific projects and will form part of the Company review. The frequency
.to be planned by the Quality Manager

Management Review Meetings

Review meetings will be undertaken with those staff who is involved with the
.discipline or activity, which is being reviewed

Meetings have the purpose to discuss the findings and coordinated by the Quality
.Manager and attended by managers and personnel appropriate

:All management reviews will take the following into consideration

Internal and External audit results including remedial and preventative actions
.Non-conformance reports including remedial and preventative actions
Revisions to procedures
Complaints
.Effectiveness of the quality policy

Verification Resources and Personnel 1.2

EGYDAN will provide adequate resources for verification that the fulfillment of the
contract specifications will be achieved and will assign trained personnel to these
tasks. The Project Manager shall prepare a specific organization chart for each
.project

EGYDAN Organizations Functional Responsibility 1.2.1

.Administrative Director
.The Adm. Director is responsible for all aspects of the companys administration

Technical Director
The Technical Director is responsible for all aspects of the companys activities being
.performed with their area of operation

Deputy Technical Director

The Deputy Technical director is responsible to act on behalf of EGYDAN to the
authority as given by the Technical Director and to provide the necessary support in
.conjunction with managers for staff recruitment placement, promotion and discipline

Quality Manager
The Quality Manager is reporting to the Technical Director and is responsible for but
:not limited to
Develop and maintain the Quality system for work executed by EGYDAN
Providing Quality Management services, which include developing and maintaining
.the Quality Manual
Ensuring that audits are carried out and reporting the results of such audits to
appropriate managers
Coordinating and participating in reviewing the quality system of EGYDAN,
.Contractors and suppliers
Maintaining a log of system non-conformities
Identification of contract quality assurance requirements at tender stage, when so
requested
Liaison and coordinating with company partners quality representatives
Liaison with external organizations on matters relevant to quality

Project Manager
Project Managers will report to the Technical Director and act on behalf of EGYDAN
according to authority as given by being the Engineer in accordance with FIEDEC.
The Project Manager will be responsible for managing, directing and executing the
assigned work in accordance with the prescribed contract. Project Manager will be
:responsible for but limited to
.Ensuring that construction works are made to specified standard and quality
Ensuring that the Quality System is applied, as far, as is applicable, to construction
.operations and workmanship are in compliance with project requirements
Ensuring that work does not continue on any section where he considers the quality
.of work to be in question
.Controlling the project program to ensure timely and economic completion
.Ensuring that effective corrective actions are taken on identified problems
Compilation and preparation of project specific quality procedures/documentation,
.whenever this is required
Participating in reviews to determine the status adequacy and effectiveness of
.quality procedures/ documentation
.The Project Manager can delegate of his responsibilities to project organization staff

Assistant Project Manager and Construction Manager

The assistant Project Manager and the Construction Manager shall report to the
Project Manager and to act on behalf of EGYDAN to the authority as given by
:Project Manager. The responsibility is but not limited to the following
.Ensuring that construction works are made to specified standard and quality
.Controlling the project program to ensure timely and economic completion
.Carry out any duty as delegated by the Project Manager

.Assistant Quality Manager

The Assistant Quality Manager is assigned for a specific project. Specific role, duties
and responsibilities of the Assistant Quality Manager may include but not restricted
:to
Identification of contract quality assurance requirements at tender stage, when so
requested
.Assuring that Quality system is followed
Developing, implementation and control of the Quality System
.Interpretation, evaluation, preparation and control of Quality documentation
.Initiation and reporting of Quality investigation
.Ensuring that Quality Record is maintained according to procedure
Maintaining a log of non-conformities and
.Assuring that coordination and verification of corrective action is carried out
.Carry out evaluation and approve Contractors Quality System
.Liaison with external companies and organizations on quality matters
.Request test as stipulated in Contract specifications
.Providing Quality Management services
.Carry out any duty as delegated by the Quality Manager and/or Project Manager

Site Manager
The Site Manager shall report to the Construction Manager or Assistant Project
:Manager and will be responsible for but not limited to the following
Assuring and monitor that the works are executed and materials are in accordance
.with drawings, specifications, standards and other specified documents
Monitor the construction resources employed by the contractor and ensuring that
.the project program is timely completed
Assuring that detected Non-conformities are handled accordingly
.Expedite and record technical queries from Contractor
.Hand over inspection of works
Carry out any duty as delegated by the Project Manager

.Site Engineer/MEP Engineer/architect/inspectors

The Site Engineer, MEP Engineer, architect and inspectors reports to the Site
:Manager and/or Project Manager is responsible for but limited to
.Monitoring / inspection of work
Assure and verify the quality of materials at site and / or at supplier
.Check and Approve work, which comply with specifications
.Request tests related to the work and as specified
.Issue Non-conformance Notice
Prepare list of outstanding works (Snagging)

Secretary
Receive, register, distribute, and file correspondence
.Manage outgoing correspondence reference number

Surveying Engineer
The Surveying Engineer reports to the Site Manager, Construction Manager and/or
:Project Manager and have the responsibility to but not limited to
.Carry out surveying work in order to approve Contractors setting out
.Verify and assure that lines and levels are checked and correct

.Planning Engineer
The Planning Engineer reports to and assists the Project Manager in planning of the
work and to keep the overall planning updated, further to this the planning Engineer
:is responsible for but not limited to
.Produce overall Master Planning of the works
.Co-ordinate and integrate all trades in the Master Planning
.Collect data required for deciding duration and resources for each activity
.Produce detailed planing for each trade
.Produce daily, weekly or biweekly detailed planing as required
.Monitor progress of works and carry out updating of planing
.Make progress reporting to the Employer
.Participate in progress and technical meetings as instructed by the Project Manager
.Propose actions to catch up delays or reduce time of execution
.Elaborate and co-ordinate Planning of works with the Contractor

Quantity Surveyor
The Quantity Surveyor reports to and assists the Project Manager and is responsible
:for but not limited to
.Valuation quantity measurement of executed works by contractor and the quantities
.Review and monitor the contract with regard to terms of payment

Cost Controller
The Cost Controller reports to and assists the Project Manager and is responsible for
:but not limited to
Prepare and update monthly Cost Progress report
Prepare, evaluate and update actual cost and budget
.Register, evaluate and monitor change orders, Claims and variation orders
.To provide commercial information and advice to project management

Document Controller
The Document Controller reports to and assists the Project Manager and is
:responsible for but not limited to
Establishing and maintain a system for filing and registration for the project
.Receive, register and distribute technical submittals
.Receive, register and distribute design drawings & specifications
.Prepare periodical reports within the filed of work

Contract Manager
The Contract Manager reports to and assists the Project Manager and is responsible
:for but not limited to
To receive and examine tender documents to assess the implications of the Clients
.requirements upon the Companys activities
To coordinate the tender, including resolution of queries
To prepare the tender submission
To present the tender for settlement and recording the outcome of the final meeting
To provide adequate feedback on final tender acceptance
.To carry out contract programming and produce documents for specific contracts
To maintain records on contractors/ subcontractors/suppliers performance and
.prices
.To provide information on contractual requirements to project team

Technical Organization
Technical Manager
The Technical Manager reports to the Project Manager and is responsible for Design
:Management and Technical matters related to this such as
.Review and coordination of Design documents
Ensuring employers requirements concerning project changes and/or modifications
.are implemented in design documents and distributed to concerned parties
.Registration, reviewing and approving Technical submittals
.Technical queries
Carry out any duty as delegated by the Project Manager

Technical staff consists of engineers and architects who reports to the Technical
:Manager and the responsibility are but not limited to
Reviewing design documents in order to coordinate, make value engineering and
.release these for Construction
Review, coordinate and approve contractor technical transmittals
.Process and reply technical queries
Carry out any duty as delegated by the Technical Manager or Project Manager

Quality System Structure

The Company Quality System as detailed in this manual is basically structured in

accordance with the ISO 9001:1994
:The system is defined and described in and graphic illustrated below
The Company Quality Manual
Procedures
Control and Supervision Plans
Project Quality Plans

.Graphic illustration of Quality System of EGYDAN

PROJECT QUALITY PLANS

The Project Quality Plans will be a controlled working document including

procedures and test & inspection Plans applicable to specific projects by
incorporating the project specific conditions also including the requirements for the
.client

Each plan will contain a list of standard headings. The level of information under
.such heading will vary depending upon project contractual requirements

Company Quality Manual

The Quality describes the Company Quality Policy, the Quality System, Management
responsibilities, Organization and Company practices on a general level constituting
.the basis of the quality assurance activities that are carried out daily

All relevant requirements from ISO 9001 have been dealt with in the Quality Manual.
The order in which EGYDAN quality system is described may not correspond with
the order of requirement specifications in ISO 9001. We have chosen to give priority
to the practical application/utilization of our Quality Assurance rather than to a
.structure strictly in accordance with the respective quality assurance standards
The Company Quality Manual is a controlled document, which is evaluated and
revised periodically by EGYDANs direction in collaboration with the Quality
.Assurance Manager

Quality Procedures
Quality procedures have been written to present in a formal manner the method by
.which EGYDAN implement, administer and control quality-related activities
In some cases a procedure will be modified suitable for a project specific Quality Plan
.depending upon project contractual requirement
.Quality Procedures is a controlled document

Project Quality Plan

Project specific Quality Plans will be prepared and issued if required by client
.according to contractual requirements or when it is found appropriate
The Project Quality Plan will be a controlled working document applicable to specific
projects and is describing the practical application of the quality assurance policy and
.objectives
Each plan will contain a list of standard headings. The level of information under
.such heading will vary depending upon project contractual requirements

:The *******s of a typical project quality plan will be as follows

Front sheet with titles and revision box .1
.Introduction .2
.Scope of the Quality Management System .3
Contract details, including various parties involved with the project as their .4
.responsibilities
.Description of the work and contract references .5
.Contract reference documents .6
.Organization chart .7
.Staff responsibilities .8
.List of Project specific procedures .9
.Appendices .10

In order to ensure as homogeneous a quality assurance initiative as possible,

EGYDAN can employ several models for Quality Plans, covering project
management, Construction Management, general contracts and turnkey contracts.
These models are adjusted to the individual projects by incorporation of project
.specific conditions - also including requirements for the client
Where contracts require a different or alternative quality standard to be
.implemented, then the project Quality Plan will be suitably adapted

.
Control and Supervision Plans
Supervision and Control Plans or better known as Test & Inspection plans will only be
drawn up if required by the contract or found adequate for each specific case. The
plans describe the control and supervision activities, which are to be carried out for
each specific project. Plans are drawn up for Control of EGYDANs own activities
and Supervision Plans for project management or control of sub-contractors quality
.assurance

The checkpoints of both Control and Supervision Plans normally are divided into four
:types of control, represented by the following characteristic forms of documentation
Technical preparation and planning; Technical transmittals (product data, material
,samples, test reports, shop drawings, certificates, supplies etc.)
Reception control; reception control forms and/or delivery notes
.Process control, in-process control and inspection forms, test results etc
Final control; final control forms / list of deficiencies

The individual control and supervision plans are based on experiences from previous
.related projects and on project specification requirements

Work descriptions / instructions

Where considered necessary special work descriptions / instructions containing
detailed descriptions of a specific procedure will be made. Such detailed descriptions
normally are made only in connection with new and complicated work operations or
.projects where previous experiences can not be applied

Quality Planing
The planning for quality is documented and defined by the Company Quality Manual,
.Quality procedures and/or Project Quality Plans

Appropriate resources will be considered and made available to ensure all quality
related activities are carried out effectively in meeting the requirement of EGYDAN
.quality system and contractual conditions

Review assessment and analysis of quality requirements will be carried out during
management reviews, prior to commencement of projects and at times where changes
.to operations could adversely affect the EGYDAN quality system

Objective .1
The objective of contract review prior to reaching an agreement and after award to
:carry out a evaluation for technical, quality and resource requirements to ensure
That the service are sufficiently defined and documented and that EGYDAN has the
.necessary resources to work on the assignment concerned in a satisfactory way

Scope .2
The contract review will be used on all EGYDAN assignments except minor
.assignments without large risks

Basis and References .3

.ISO 9001/1994 sections 4.3 Contract Review

Responsibility and authority .4

.The Quality Manager is responsible for maintaining the procedure
Contract reviews will be performed under the supervision and responsibility of the
.Technical Director, who will appoint the contract review team

Procedure .5
The material to be reviewed can in general be a proposal and/or agreement for
.service, drawings, reports, notes, letters and tender documents
Contract Review should take place as early as possible either before or after an
agreement has been entered into and based on the available documents in order
:evaluate the assignment for technical, quality and resource requirements to ensure

That the assignment has been defined sufficiently and that EGYDAN can supply .1
.the service in question satisfactorily
That the clarification of standards of acceptability where these may be subject to .2
.interpretation
The compatibility of design, and construction, processes inspection activities and .3
.applicable documentation
The identification of any special processes, resources or skills which may be .4
.required to achieve the required quality
.The need for detailed quality documents for tender submission .5

Contract Review can be based upon check lists which through relevant questions
direct attention to conditions which by experience create problems involving risks, or
are of importance as regards responsibility or in which there is only limited
.experience

After entering into the agreement a review shall be conducted of the assumptions
made and the possible ways of carrying out the assignment based on the contract
documents and any further information or instruction received from the client. The
:review will

Make provision of any uncertainties

.Identify and procure the skills and resources needed to achieve required
Carry out amendments to contractual conditions

Review can be carried out by a single person or by several persons. Reviewing which
comprises several professional disciplines will normally be carried out by several
.persons each covering his own discipline
In special situations it may be necessary to consider whether there is a need for
.external experts to carry out or participate in reviews
When several persons are reviewing the same material it can be done either
.individually or at a review meeting where all persons concerned participate

Records of such contract reviews will be maintained and kept on file and will be
.included in the Quality Records

Documentation .6
******* The review form or other documentation with fundamentally the same
.Possible prepared checklists
.Possibly a report of the review meeting
Purpose .1
This procedure describes how it is ascertained that design documents from
.architects/consultants are reviewed and coordinated and how it is documented

Scope .2
The procedure is limited to describe the design review and coordination activities
.Egydan performs

Definition: Design review: A documented, comprehensive and systematic examination

of a design to evaluate its capability to fulfil the requirements for quality,
unambiguousness, completeness and to identify problems, if any, also propose the
.development of cost saving alternative solutions
A design review can be conducted at any stage of the design process, but should, in
any case, be conducted at the completion of this process.(Based on ISO
8402:1995/3.11)

References .3
.ISO 9001/1994 section 4.4 Design Control

Responsibility .4
.The Quality Manager is responsible for maintaining the procedure
.The Project Manager has the responsibility for the implementation of the procedure
.The Technical Manager has responsibility to manage the procedure requirements

Procedure .5

General (ISO 9001: 1994/4.4.1) 5.4.1

Design management communication/(interfaces) between Egydan, the owner and his
appointed consultants are in general in the form of document transmittals, meetings,
.review reports and correspondences

Design planning and organizational / technical interfaces (ISO 9001: 1994/4.4.2 5.4.2
and 4.4.3)
Egydan works out a time schedule for design documents, which is updated biweekly
.or as required
.The time schedule reflects design activities/interfaces for the project

Design interface and co-ordination are carried out in accordance with the typical
design procedure described in the attachment no. 1 Description of the interface
between owner, consultants and Egydan & attachment no. 2 Design sequence for
document production. The typical design procedure is a sequential activity repeated
.for each building type as reflected in the time schedule
The time schedule provides regular design reviews for the purpose of identifying and
.recording any design constraints and interface problems

Design input (ISO 9001/4.4.4) 5.4.3

The Design is based on schematic design provided by the owner, modifications of these
.to comply with governmental regulations, Egyptian codes and standards

Design output (ISO 9001/4.4.5) 5.4.4

The architects and consultants are responsible to ensure that design input
requirements are met by internal reviews, coordination and implementation of review
comments from the involved parties. The Design output - the final design documents
are stamped GOOD FOR CONSTRUCTION by each consultant and architects for
.his documents
The Architects finally stamp COORDINATED WITH OTHER CONSULTANTS on
.their documents as well as on all involved consultants drawings

Design review and coordination (ISO 9001:1994/4.4.6and 4.4.7) 5.4.5

A program of interrelated design reviews is established and determined in the time
schedule as well as in attachment no. 1 and 2 to identify when such reviews will take
.place at specific stages of the design during the life of the project

Design reviews/scope of Egydan responsibility

Egydan carries out review of design documents, as the consultants prepare them with
:the purpose of
Recommending alternative solutions whenever design details affect feasibility
Ascertaining if areas of jurisdiction overlap
Verifying that all work has been included and allows for phased construction
Ascertaining that all foreseeable details are included in the drawings/documents and
.that there is no conflicting information on any of the drawings/documents
.Ascertaining that structural members are designed to the economical optimum
Ascertaining that all consultants have stamped their respective drawings/documents
GOOD FOR CONSTRUCTION
Ascertaining that the architects have consequently stamped all drawings
.COORDINATED WITH OTHER CONSULTANTS

Coordination
Egydan carries out design coordination on one discipline level (drawings,
specifications, B.O.Q. s and Cost estimate of the same trade) for completeness and
multi discipline level (drawings, specifications, B.O.Q. s and Cost estimate from
.different trades) to avoid ambiguity

The design reviews and coordination are recorded in Egydan Form QF-015 Design
Review and Coordination report (Attachment No. 3) and Form QF-017 Drawing
coordination transmittal (Attachment No. 5)

.Meetings
In order to coordinate and ascertain that the consultants and architects handle design
comments accordingly, Egydan conduct coordination meetings between the parties.
These meetings are called for in necessary stages of the design /or whenever needed
with agenda and recorded in minutes of meeting. (Attachment No. 7 & 8)

.Monitoring of design activities

Egydan monitors the progress of design activities to ensure that design documents
from architects and consultants are received and submitted according to the time
schedule and record the status in Form No. QF-014 (Attachment No. 12). Delays will
.be recorded and concerned party will be notified

:Communication between architects, consultants and owner

Managing and control of communication and transfer of design documents/data are
carried out according to the document/data control procedure. Documents used to
transfer these are, but not limited to: Letters, Faxes, Transmittal letters, design review
& coordination report, request of drawing copies, drawing coordination transmittal,
.minutes of meeting, and follow up construction documents

Design Validation (ISO 9001: 1994/4.4.8) 5.4.6

Design validation review is carried out to ensure that the design documents conform
to the agreed design requirements (section 5.4.3) so that the final design documents
.can be stamped RELEASED FOR CONSTRUCTION by EGYDAN

Design Changes (ISO 9001: 1994/4.4.9) 5.4.7

All project changes and modifications must be identified and documented. To control
design changes Egydan carries out a review according to section 5.4.5 in order to
.define consequences on time and cost before they are sent for Dreamlands approval
Design changes will be initiated in Form no. QF-0XXX Request for Design Change
.(Attachment No. 9), approved by and accepted by Egydan before implementation

Egydan ensure necessary changes are implemented and reviewed by the consultant
.upon receipt

Attachments .6
Attachment no. 1 Description of the interface between owner, consultants and
Egydan
Attachment no. 2 Design sequence for document production
Attachment no. 3 Form No. QF-015 Design Review & Coordination Report
Attachment no. 4 Sample of Form No. QF-015
Attachment no. 5 Form No. Form No. QF-017 Drawing Coordination Transmittal
Attachment no. 6 Transmittal letter COF-005
Attachment no. 7 Paradigm PME-007 Meeting agenda
Attachment no. 8 Paradigm PME-006 Minutes of meeting
Attachment no. 9 Form no QF-XX Request for Design Change
Attachment no. 10 Form no. QF-009 Request for Drawing Copies
Attachment no. 11 Form no. QF-014 Follow up construction documents