[CODEWEST 421-510 COURSE - AP| 510 TEXT & PRACTICE QUESTIONS ‘COPYRIGHT 0 213 CODEWEST DO NOT COPY OR BGTRIUTE WITHOUT PERISCION Math Problems: Problem #4 ‘Avossolis in sence and the iowest thickness reading Is £92", The corosion rae has been calculated to be 012%. A MAWP must be caluated for eight yeas in the ule, What athe projected for the ight year span? 0.563" aso ore Date Problem #2 ‘An cight fet cametervessl tas large area of genera corrosion (3 nn length ané width) and has thickness reasings taken in he ccumforental (tered rows, 09,1, 2a, 20) and longhudinal{tumtered ‘os, ta, 1, tc) drectons as shown below. What would be the lest thickness slang he mos fea’ ‘lement considering tat crcunferenita tess Govern? cfeg20g? -aeg2as | cai Ort85" Sas0267" ahome) —pbasr | sos GBorss: Sozar Ee 15 200480 + 300208 © eORIO — Sea24e , 0.200 oeg \ one 0105 Problem #3 4 sx foot ameter vessel has Lge area of geval correion (24 inn fog and wi) end es hd thickness readings taken in the longitudinal ciecton (numbered tous, e9. ta 1b, 12) and I the ‘teumferenal direction (ettered rows, e9. 13, 23, 3a.) as ehown bolbw. What woul bs the leset ‘Pickness along the most cca sleet coneldeing that iongitdinal tess governs? te04s6" 20443 330388 40443 S880 tho4ss = 280.423 ase ab? © SOD.ED te0s96 200309 se0.368 «ded © e088 oaarin 0363 in Doin ori Problem #4 ‘A pressure vessel i 48 nin diameter. There is some widely scattered ping present. The wall tleknes>—~——~ including 0 0.128 in. comesion alowsnce i 0,70 in. One group is snc by an eight eh larncter ‘rel that contains the allowing ref a 020" don pt tes ga pts x 020 deep pis and, on 1-12" a. 0.5" deep pt A staid Is avn trough the most ps within the clan indudas one of he 3h tp Soe he 18's. CoryrigHT © 2013. coDEWEST-DO NOT COPY OR DISTRIBUTE WITHOUT PERSSON 22CODEWEST AP1-510 COURSE - API- 510 TEXT & PRACTICE QUESTIONS 4. What isthe total are of the pts within the @ in crcl? 2.500 in? 3878int 1325 int 1250'n? What would have fo be done othe pits nthe straight ine to make them acceptable? Nothing they are docestable as fs Wied epairte 18° da. pe Filla ps with an epotyrateril Nove othe above apes Probiom #5 A essure vessel is found to nave a corroded area that includes the longugial welied seam. An evaluation must be made to determine whether tte thckhess atthe weld or remote from the wold governs. The inside rads is Bin, which includes 20,128 i. corosion alwance. The MAW Is 00 hata aku m= wa fo nd el eg re ‘evaluation if thy trom toto was 1.000 In? Tin 2in 3022in 7o4ain, Problom #6 ‘A pressure vessel shel hes a measured thickness of 0.678 inches and a reqlired thickhess of 0.57 Inches, The shart tem corosia rate fs 0.023 inches pr year and the longterm corrosion rate i 0.018 inches per year. What the renalning life ofthe shel? 7.200 years 8.000 years 8.123 years 4.685 years t Problem #7, bottom head of vessel has had the following thickness readings taken sine being pinto service in 2004 = 0.760", 2006 = 0720", 2007 = 0.680", 2000 = 0.823. The required thekness fe 0.853 i 3 the nat inspection interal? “ ° ° 2.0years 2785 years 6.2 years ‘oyears ‘COPYRIGHT © 2018. cODEEST D0 NOT COPY OR DISTRIBUTE WITHOUT PERMISSION 2 ¢CODEWEST A°1-510 COURSE - API-510 TEXT & PRACTICE QUESTIONS Problem #8 ‘The following reaings wor akon for a pressure vessel, New in 2002-0689", 2004-0527", 2008 10.500", 2008-0467" Wha th shot tr corasion rate? 0.036 in.year 0.006 in Jr Dore in year 0037 nijear Problom #9 Using the data problem #8 hat is he fang term corrosion ate? 0.037 in year 10.0235 mn Jyear 0.100|n.year (0.001 in Near Problom #10 During the inspocton ofa horkontl pressure vessel a corroded avea was found on the inside surface, th koma a he pin wa measured fo be THs Ts Checking the ASME Data Report forthe vessol twas found thatthe shall late wac°TO°Reh purchased thickness, 48 ich inside diameter, of SASI6 Gr. 70 material the shel was roled and welled using a hype 1 longtednal seam with ful radiographic examinaten. Alowable Svess Is 20,000 pal and Ci 0 \What woul be the maximum pressure permits for conloued aperation # CA i uly maintained? reaps 537 pal 1010 ps T3831 Problem #44 On a horizontal pressure vessel, 48 inch actual inside dlameter, 1.25 inch measured thickness Immediately adjacent to tho lovgitcinal weld jit, material Is SAS% Gr 70 normalized mate, S = 20,000 psi nameplates stand RT-3 and no specfed corsion alloance. Al veel scams ae ype 2 wekis: Given te above conditions whats the maximum pressure permit for bis condton? 543 ps 58 ps 808 psi 225s * 24CODEWEST £PI-510 COURSE - API- 510 TEXT & PRACTICE QUESTIONS CCoPrmigHT © 2013 COOEWEST 00 NOT COPY OR DSTROBUTE WITHOUT PERIESSION Problem #2 lo! ‘vessel operating in the horzontal poston has an inde diameter of 20" ane oparatd haf ful of water, GA is .085...no corrosion 12s occurred. The MAWP Is 65 psig Wit a temperature of 525 F. The ‘amopiato shows RT 8; Calogory A weld is a fll penetration sing veo with backing loft In plac; ‘towable stress @ 325 F = 18,800 pal, Whats the minimum requled thickness to operat at tha prasent mane? 540i, 0438in oa7sin o278in Probiom #13 During recent inspection of horizontal pressure vessel a minimum thickness was measured to be 2.5 incnes. Chscking tha ASME Data Report for tha vesel vss found thatthe shel plats as 2-2/4 Inch purchased thickness of SASIG Gr 70 material, S = 20000 psi, the shell was rlled and welded using a ‘ype 1 longtudinal seam wih ful radograptic examinaton. The ighal design defined the Inside ameter 57.00 inches. Tho design pressur (P) is 875 psig at 4G0"F.. Plant records indcato a Coresion rata of 0.030 Inches per year of service onthe inside surface ofthe vessel With @ constant orosion at, whats the ima interval fo tho next fequed nial inspection of his vessel? 0years yeas ‘Oyears ye Liveprobleni aT: (On a hovlontal pressure vessel, 60 Inch actual nse diameter, made of SA-51S Gr. 70 normatzed material, $= 1,400 ps. The vessel nameplate reads MAW 600 at 350 F., RT-. Al vessel seams are ‘Typo 2 with backing lt in pace. The Data Report shows tata corosion allowance was not specie, CCorosionrateis.030%r. Acta hikes 1.186 in. Whats the remaining feof the vassal? ‘4074 y. ‘507350 276%. ‘0995. Problem #15 ‘A pressure veal has jet eave its acon in-service inaction afer four yours of serlce. The halfs original insida rads was 25.625 Iis curent moasued theenoss is 1.36. The shel’ orginal thieknoss was 1.430 a thickness of 1451 was determined from an inspection at 2 years tis mads ofa ‘material wih stress value o” 16000 psi and a joint effiency of 1.0. The MAWP is 685 pat wah a8 psi State head. No covosion allonance fs pected. 2) Whats the remaining corrosion allowance forthe shell? 2501, “ot ‘02'n 05¢in, ‘Copralalt © 203. cOEWEST -D0 NOT COPY OR DISTRIBUTE WTHOUT PERMISSION 2‘CODEWEST API-510 COURSE - API 810 TEXT & PRACTICE QUESTIONS ° 28‘CODEWEST APL510 COURSE - API - 610 TEXT & PRACTICE QUESTIONS b) _Whatis the remaining te ofthe vessel considering LTOR? 59 years 35 yours 27 years ‘oyears Problem #16 An inservice vessel hasan area of lecalized corrosion nthe crown regi of ane ofthe yo 21 ello heads Aca hekness is 0363, $= 22 5KS) the ID is 0" and no ratogrophy Was performed whan the vessel was manufactured. What maximum pressure is permitted on the local thinned area? 13 638 702 580 Problom #17 (On this same vessel the other head has localized corrosion of 0.883" on the flange and knuckle-of the had. What maximum presstres permite onthe local thinned area? 498 581 37 304 Problem #18 Using th “MAINE” allomative method for detemining the next inspection ifeval what minimum MAWP stamping onthe vossolnamofate woud be requited bated onthe folowing? (oR = 0.004 ine Intrvaldesied = 10 yrs 2‘CODEWEST API-S10 COURSE - API- 510 TEXT & PRACTICE QUESTIONS Problem #19 ‘An exiting vessel wth no nameplate or MD isto be included in an API 610 inspacton program dua to @ ‘Shange of ounerchip (new owner ckogreed with excision by the format awner, A condion astessment ‘etermined tho veel fin eon condon and afm that tha shel long seam ea ype 1 weld and ‘hat constuction is carbon ool. The only documentation avalablo Is an old fabricaton drawing that proved the folowing dimensons but had no bil of mater, Assume allows sree (300 F) for one of the flong per API S10,..84285 Gr A= 12.9 KSI... SAZBEGr C1541 KSI... SA 518 Gr 70~20 KSI Considering #0525 CA is tobe maintained what MAWP can be appligd fo @namnepste? team 0.500" R=er 8=? e+? ayaa Problem #20 ‘A recent inspection ofa pressure vessel csclosed alge surface gouge four inchos long, A weld overlay repair isto be performed afer excavation toa dopih of 30 mils. Chocling the ASME Data Report fr the ‘esse! i vas found tat th gge ene was SA-T03 Gr. C Raving an ulate tensiaatrngth of 79 KS ‘Whats the minimum depth ef deposited weld metal fusing E-7018 eleckrodes? 033 1301n (032 1036 In Problem #24 ‘Aap patch sto be installed on a vessel that is 10 ong and § fot diameter cose to another lap path ‘The measured thickness inthe area ofthe pach is 0.551. The shel Is SA-516 Gr. 70 with an atbwable ‘tess 0 20,000 PSI. What is he minimum requted spacing tween patches? 155010 2120in, i725in 1625inCODEWEST APLS10 COURSE - API -510 TEXT & PRACTICE QUESTIONS Solutions: Problem: 4 Reference - AP S10, 1.3.3 “The projected tat eght yours i: + fen 2eoraston rate x Interval o next inspection) = 0.892-21.012x8 yr) 0.832 2(006) = 0832— 0.92 0.640" Considering the fongtudinal joint direction tho lowest average Inthe numbered rows i column thee with 0.133" Problem: 3 Referonce -APIS10, 74.23 Considering the circumferential drsetion the lowest average in the numberod rows fs row ‘three with 0.472", Problem: Roforence-APISI0, 74.3b}) a) Azd'xo7058 (170.7858 "0.7854 in# (0.75) 0.7054x3= 1.325 in? (1.5) x 0.7854 = 1.767 In Total area 7064 +4925 + 1.767 2CODEWEST API-S10 COURSE - API -10 TEXT & PRACTICE QUESTIONS by omsetes. 25" aro th pit dimensions ina straight line 3.28" Is greater than 2" «the piting ina straight ine is unacceptable [As a minimum the 1.5" dlameter pit must be repaired leaving 1.75" which is loss than the 2” the pitting would then be sccoptal Problem: 5 Reference -APIS10,7.45. 4.51"G. 2) 3.022" on each side ofthe wold, “Therefor the total width ofthe wold fs 23.022 ot 6.044 in plus 1.000 in. oF 7.044 in. Problem: § Reference -API510, 7.24 Remaining Life = fac! -trsgued Romaining Life= 0.678 - 0.570 ozs Remaining Life = 4.55 years Problem: 7 Reference -APIS10, 7.4.14 Ip STOR = tee bet ‘years between STOR= 0680-0629, z STOR 0.0195 inJyoar LTCR = 0.0254 in.Jyeer 30(CODEWEST 4.510 COURSE -API- 510 TEXT & PRACTICE QUESTIONS ont tei ‘orrosion rate Remaining Life= 0.923 0.558 0.0258 2.755 years ‘Tho next inspection interval is 2.00 years, Problem: 8 Referonce API S10, 7.1.4.4 ‘tt stop = teste be Years between STOR 0800 2 STOR 0.0166 in.year Problem: 1 Reference APIE10, 7.1.44 trons tito ‘years between ue = 0.467 . LTCR® 0.037 inJyea Problem 10 Given '$A516-70= 20,000 pol P= 600 psig T=300F 906" cas 25" E=4.00 R=20" ot(CODEWEST API-S10 COURSE - API -610 TEXT & PRACTICE QUESTIONS Spnnssir s otte- CODEWEST-BONOT COPY OR CISTRIBUTE WITHOUT FERIASSION FORMULA: UG-27(1) p= 52 yore: Tomaintain the full26" CA subtract from “"setual Rou = 20000 x 1.03906.280) 24 .6x(96-250) pean. 686 24 (6% 656) = m0 243336 P= 597,845 therefore round down to 537 PSI Problem 11 WEN: '3=20,000 E=.80 cinco RT 3=spot RTon the Longitudinal wold. Therefore a typo 2 ‘weld yields 2.80 E por Table UW 12 25" (actual) Rea FORMULA: UG-27(6)(1) p= — SH yore: Useactual"t™ RHO = 20000.x.00 4.25 "24+ (6\1.25) = 20000, 2a78 = 800.08 therefore round downto 608 PSI Problem 12 ivEN: pass Static Heads 10°x 433 = 4.33 pst E=.8._(RT-3—vessel moc req for spot per UW 11(b) and Table UW -12, R= 120" $= 18,800 ccoPYRlGHT 0 013. CODEWEST 0 NOT COPY OR DISTRIBUTE WITHOUT PERISSION 2CODEWEST AP1-510 COURSE - AP! 510 TEXT & PRACTICE QUESTIONS COPYRIGHT © 28 CODEWEST 09 NOT COPY OR DISTRIBUTE WITHOUT PERISSION FORMULA: UG-27(0)1) PR = 0.6 t= 5933x420 10600x.8 8 x50:33, = m8 ‘5008 te047s" Problem 43 cwven: 2500" ‘Mossured minimum thicknes Original thicknase = 2.75" $= 20,000 pst e=4.00 Radlus for ealeulation= 712= 28.8 inches P= 876 pel Corrosion ratelyear= 0.030" FORMULA: UG-27(c\(1) 8 APIS{0, 6.3 PR tex — 78 enovor changes over the life of vessel) se-o0P “ - : t= 676x285 20000 10-6875 24939 ‘ars t¢= 4.282" minimum require thickness te Remaining Lifo= ‘corrosion rate 2600-1280 = 4218 030 10.5 yours therefore the next intervals 10 years por API S10, 6.4 * =‘CODEWEST API-610 COURSE - API -510 TEXT & PRACTICE QUESTIONS. coping 0 29 -CODEWEST 00 NOT COPY OR ISTRGUTE WITHOUT PERMISSION Problem 14 GWEN: FORMULA: UG27(0)(1) eee ‘SE-06P t 00x30 19400 x09 -.6 x600 = 1000 ‘100 tes 1059" tes Remaining Li ‘corrosion —raie Remaining Life = 1136 1.083 030 Remaining Life Problom 15 wveN: = 16000 eta te 136" E=40 Present inside R = 26.625" Stale head =5 pst FORMULA: UG-27(6\(1) pnSE RE * SE-06P 8 years MAWP = 65 pst Vossel ago=4 years ‘coPYiict @ 201 - CODEWEST -00 NOT COPY OR OISTRIUTE WITHOUT PERHISSION Fn‘CODEWEST AF/510 COURSE -API- 510 TEXT & PRACTICE QUESTIONS 25625 15000 x1.0-6 x 690 saa74 19586 1.258" Therefor: @ 260 1.250, 1.101" of metal availabe for corrosion allowance o E thst feet fe Remaining Lito ‘years Ler 4.438 4 uTer= 360 Remaining Life® 1.380 1.259 “D825 LTCR= 01825 inlyoar Remaining Lifes 55 years Probiem 16 Reference ~API-S10, 7.46.1. .correstan in the crown ~ use the Cod hemi head formula Therefore: Given S=. 22500 pst E= 4.0 (rf, APLS.A0, 7.44 t= Ba From Tabla 7-...Kt=0.9.therafore KiD = (9460) jot neara wold) P= 250 uot 001.0 (64) (2),885), 39738 9.1765 733.4,.xound downto 738 psig 38‘CODEWEST APIS10 COURSE -API-510 TEXT & PRACTICE QUESTIONS. Copreight © 209 = CODEWEST- DO NOT COPY OR DISTRIBUTE WITHOUT PERMISSION Problem 17 Reference ~ API-S10, 7.46.(a...corrosion in the knuckle —use the Code elipsoidal formula Therefore: S= 22500 pst E> 2s fret, UG-12(a)) t= as P= 2set De o2t (60) (2 somes 90.1768 = 661.2...0und down to86t psig Problem 18 Reference ~ APL-S10,7.3...|AWP Determination “Thotefore Given "20000 Es 10 ttl = 696" ‘o= 004 R=30" 110 yr P= Set and t= torus ~2(CR—yeats) Reost 196 -.060.556 ‘roots = 638 ~2(.008 x 1) P= zo0001s 04.556 30+ (69858) = 51120 39.3356 = 366.69.round down to 366 psig...and therefore the ‘stamped MAWWP must be equal to or greater than 4358 Inwhich case we can apply the desired 10 inspection inter " 38CODEWEST API510 COURSE - API -510 TEXT & PRACTICE QUESTIONS. Copyright © 03 COOEWEST 00 NOT COPY OH OISTRIBUTE WITHOUT PERMISSION Problem 19 Reference ~ API-S10, 7.7 ~ Evaluation of Equipment with Minimal Documentation ven ‘$= Uso 15100 for $A-283 Gr. ¢ E= Use 70 since RT is unknown t=0.50" R=60" cA 0625 FORMULA: UG-27(0)(1) = (151001,70y.500.0525) 60 + (81.800-.0629) = ssz4as ‘soz825 = 7673...ound down 78 psig Problem 20 Reforonco API 510, 8.4.5:32 Given: d=.020n, ‘Sae= 754 ‘Si T0Ks) Tar 030 X75170 30x 1.0714 2h Te Problom 21 Roforonce -APIS10, 8:1.5.12:3 Given; 5 fala ..therefore R= 30, ‘Tact 085 In. d= 254% 4.962 = 1628 in, epacing between patches ‘COPYRIGHT © 201 -CODEWEST BO NOT COPY OROISTRISUTE WITHOUT PERIASSION x‘CODEWEST AP1-510 COURSE - API-510 TEXT & PRACTICE QUESTIONS Copvnig© if CODEWEST bo NBT COPY OR DISTRIBUTE WITHOUT PERMISSION PRACTICE QUESTIONS SELECT THE BEST ANSWER 4 The applcation of APLC resrited to oganlatons that: ascateo bull press vecsl acing to ASME BAPV Code o) erly erhovesrens son stoned nepesion gery mondhcares ope reser scorn ORC ie or have sos ten unenctonod epecon gby 2. API 510 inspection Code ie nly applicable o pressure vessels used bythe petolaum and chemical reat wis rb rind he patents i can be fabreated fo ASHE BEPY Code and inspected by NBIC inspectors. ul be plas in service alle fabrication tothe ASME BAPV Code. ave been placed sete; Inspected andlor repaired by an authored agency. vnehf eto o sarelots pose ws come by S10(M eve i win sare vex en non gg stp pts 0 9 810. / pete ache chants toes nd Pressure vessel nao finer, operates at 100 psig and 200°F: Pressure vessel na ol raf, Vol feu. operas a 70 pag and 70°F. If ere isa confict between the ASME Code and API 510 for vessls that have been placed in service, A210 hata pcan he ASME ote, , aie a at ea : Si shl traduction So ronal ae ecto oh Cota An inspection orgerzatin that does Inspections. an insrencainspecio agency which does net wie pressure vossel insurance. Jan ounerluser of presse vessels Wo maniains an inspacton crganizaton onl fo his own ‘equipment ‘An independent tied pary constant ‘5. One ype of Authorized Inspection Agency I / 6, The tem "requied thicknes" fs the hickness: escent forthe shel and heads of a vessel required for each elemert ofa vessel, / neeatsay forthe shel ota yess Incuding the comosionslewanoe forthe shelloa ves. CCoPYmlctT © 2941-CODEWEST-DO NOT COPY OR DISTRGUTE WITHOUT PERMISSION 38CCODEWEST #P1-510 COURSE -API-510 TEXT & PRACTICE QUESTIONS Copraicht © 20/3 CODEWEST -b0 NOY COPY OR OSTRGUTE WATHOUT PERIASSION 7. Lowering ofthe manimum alowable working pressure or temperature rating ofa vessel or both below ‘he design condtons I pata permissbe way to provide fr cores. Vv iv prefered way toprol corsion. he only way to Feap a neal in orvcn when itis conoded permlse way roo fx coeson 8. An ouner-ser fs responsbe fr developig, documenting, implementing, executing, and assessing [rescue vesel inspection ystems and inecton procedures that wil mast he requirements of APL 5 fo. These systems and procadures wil be: ‘ainsned ina engnsing procedure document / opt ana standard roe. haan cay aztrace Inspection manual nar and aia at ownarsn eseavaers £9, Who should evel the Inspection Plan? a antadr mpeatn, / re eee ae — 10. Acorrosion spect shal be consuited when developing the Inspection plan fr vessels that operate at elevated temperature shove: 7 1508 to 50°F d 50 ‘ypesof “1 When developing an inspection pan, equipment shalbe evaluated based on damage mecnenisms, estimated or conjectural 7 present possible unspecified or assumed ugpested or supposed 12, Type of damage ato of damage progression, tolerance ofthe equlpmentto the type of damage, robebity ofthe NDE metod to arty the damage, and maxim intervals os dened in codes and andar aro al ems bat help determine the that es tho imo for equipment examinations peraon' school poration schesules nove ty tee ‘coprivai © 21 CODEWEST -D0 NOT COPY OR DISTRIBUTE WITHOUT PERMISSION 9CODEWEST API-510 COURSE - API-510 TEXT & PRACTICE QUESTIONS Coprnight © 208 -CODEWEST D6 NOT CO#Y OR DSTREUTE ITHOUT PERMISSION 43, When varables that mayimpact damage mechanisms o deterioration rates are ented, the Inspection plan shall be rovowed: and mood to fthe exnecod equipment downtime nd amend a neoded. rh maintenance plang to seit their schedule 4 and reported to operators for pose chang 14, inspection plan contains inspection asks and schedules required to mono damage mechanisms ‘What major function doos his assure? cooperation of mantenaree and inspection, ‘ontime completion of ejection and mantenanoe work. the mechantal Integrity e the equipment. ited downtime of refinery equipment. 415, Inspection plans may aso contain other dota to assist in understanding tho reasons for stablshing and executing the plan. PEk the dem ited below that could prove adaenal contents to an Ingpecton pan a Lathe Coda and Standards thatthe iepecon is bated upon Identity the nest nspecten dat foreach specton type. ‘ Dene any special access requirments Deserbe any required reais 16, An operaons manager isleckng for a way to keep from shutng a unit down for inspection. He cals Inthe epectr and asks Fim ther sa safe way of exonding to Inspection intwval fora year. Tho Inspector sites: ; (hits yourunf you can runt as ong as you wish, XE)We can cal in contactor for extra NDE werk ad so that to justify an extendod interval (3)Wie can run arisk-based hspecon on the unit fo see if we can extend ta intra, 17, What other method (other han Codes or Standards) may be used to determine inspectonintaryals ‘and tho ype and extent of uture nspecton examinations? tenet BD J Operatona drestves Mainance scheduing Manpower aval 48, ARBI assessment determines risk by combining tho and the consequence of equipment faire, cotanyy probably ‘erty idence ‘coPratgit « 213- coo YEST-00 NOT COPY OR DISTRIBUTE WIOUT PERMISSION ‘0CCODEWEST API-510 COURSE -API- 510 TEXT & PRACTICE QUESTIONS Soprnigh © 2t¢~ CODEWEST -06 NOT COPY OR DISTRIBUTE WITHOUT PERMISSION +9, Dung RBI, considering factors such as cortect materials of construction, vessel design conditions {elatveteoperaing condtone, design codes and standards utllzod effectiveness of corsion Tmonicing programs, ad quality of mantenanoe andinspecon quallyassurencelqually contol programa, se pat of a Inspection opinion cal estimation on appraisal robably assessment 20, When conducting a RE and you assess what happens when a process lesk avout, (an explosion, a fre, orton Hu) ele ama aporiat ) coreeguetoemesssmet acres estrton / reparestrae 2A. itl essential that al RBI assessments be thorough. in accordance with API S80, Section 6. cena cartes ecaeed / repoale 22, How ofenshalla RBI assessment be updated? The essessment shal updated after each vesse inspection and at each proces or hardware change The sasessment shouldbe updated ater each vessel Inspecton ad at each process orharaware | ange ne assessment ay be pated flr each vesel inspection and at each processor haréwars change The sscessment can be pated after each vescel Inspection and a each processor hardware change 23, Why fitimportant to upc a RBI assessment? ‘ine, Reconis must be kept uptodate in order fo have exalt records in tho event of far, any prosess or hardware shange could eignfearysffect damage rales or damage mechanisms Juredictone equ the paper werk tobe done (@t!s portant to have proer paperwork show OSHA tet you ae safely extending the operstng / 24, Why ar safety precautions impevtant in ressure vessel Inepecton and maintenance actitles? Process fuds may be ham o some workers Process fulds can cause ash on some workers Process fids are fammzbie ress fle are her o human heath LCODEEST-Do NOT COPY OR DISTRISLTE WITHOUT PERIISSIN aCCODEWEST APL-S10 COURSE - API-510 TEXT & PRACTICE QUESTIONS Coping © ifs CODEWEST -b0 NOT COPY OR OISTRBUTE WITHOUT PERISSION 25, Pick the best example of ‘other equipment” thats need fr inepecton of pressure vessel Scrapers and hammers, Rules and Lovals eaflng and adders, JUtrasonietostng devoes 28, During aniepecton of pressure vessel, personal protective equprment__be wom when required aher by regulation, the onerusor or he repair organization. may shal should 27. When Individuals re woring inside a vessal the shoul: ely onthe job foreman finsure communications with workers nse the vessel's adequate be Infermd-uhn any wir so be done onthe ouside of the vessel r near the vesse not be concemed with id nolses or csturbances ouse he vessel ot the entyatendant al ype work they wil be doing inside te vessel. 28, Pick he tem below that not necessarily required prior to entering a vessel The vesse! shal be ioleed from all sources of quits, gases, vapors, ation, and electri, he vessel should be drened, purged, cleaned, vontlated, and gas fre bef its entered, The vessel prior fabrication record shal be reviewed Contnuous ete ventilation should be ensured, 29, Before performing any fhe requlred APIS10 inspections, inspectors shal fais themselves with pie histry of the vessel they wil inspec. inspectors shout familaize themselves wth pir history ofthe vessel they wil inspect. inspectors may familarzsthemeoWes wih plo: History ofthe vessel they wilinspect ingpectors ought famiarize themselves with ror istry ofthe vessel they wil inspec. 20, Pressure vessels are susceptible to various types of damage by several mechanisms. One type of damage is General ane oral metal loss, Which af the problems listed below hats not considered ‘general and local metal lass? sulfation. Oxidation algue cracking ‘Naphthene ct caresion, 51, Which ofthe damages ited below falls under the classification of subeurface cracking? Fatigue cracking Cause evess corrosion sacking, Sulfide svess corosion aackng Hydrogen indused ack. ‘copynicitr #208 CODEWEST -B0 NOT COPY OR DISTRIBUTE WITHOUT PERUSSION 2CODEWEST API-510 COURSE - API-510 TEXT & PRACTICE QUESTIONS oprah © os CODEWEST= 00 NOT COPY OR OGTRIEUTE WITHOUT PERIISION 122, Which ofthe damages listed below falls under the clasieaton of mcrofissuringmicrovold formation? Fatigue cracking Temper embriiement Graphiization, ree, £35, Vessel materia of constuction, design constuction and operting contions areal faces that help ‘determine Aine effectiveness of the efeency of the preseros or potent of damage int the neoesst fr eareflmontoing. 134, Detaled information concarning common damage mechanisms (tical factors, appesrance, ‘yplcal inspection and mentoring techniques) in vessels f found aAPisTs PI srt API S10 . PST? 38. Infemalinspecton, on-steam inspscon, external inspection thickness Inspection, and CUL Inspecton areal diferen. pes of Inspections and examinations. They areal depending ‘on he ereumslances and the pressure vessel Inaeeropriate unsuitable appropriate requted 236. primary goal ofthe internal inspection iso fin damage to ays and ry parts. i the inspection pan is ecurae. internal pressure boundary surface damage. ‘damage tal cannot ba und by regular monitoring of extemal CML, 137. When vessels are equipped wth removable intomal,ntals may need fo be removed to allow inspecton of preste Beundary surfaces. The intemal shouldbe removed corplately to assure that no damage is hidden by thelr presence. ust be eftin place inorder fo prevent any changes to operational characterises, may be removed completely to assur thal no damage Is hidden by tek presence. ee not be remover completely aa fang as damage not hidden by tek presence 238, Inspectors Inspec the non ressur Internals and report current condton tothe ‘appropriate Gperaion personnel hat ould ay ght to ‘COPYRIGHT 9 249. CODEWEST -00 NOT COPY OR DISTRIBUTE WITHOUT PERIASSION ‘8‘CODEWEST API-510 COURSE - AP| S10 TEXT & PRACTICE QUESTIONS Coping © 8" CODEWEST 00 HOT COPY OR OISTRBUTE WITHOUT PERMISSION 430. n oderto insure the good conction and the olably of pressure vessel internals (vay, bubble caps, baffles te) inepactor are on requesed to check his equipment by: inspection supervisors, maintenance personnel peraing personne Juedietonal personne, 40. An inspect finds evens that coke or some typeof deposit is bahind a tring ofa pressure vessel ‘Who shoul he inspectorconsut wth in determining fits necessary to remove the ining andor he eposts? The prossure vessel einer. Acorosion specials. Operation superiscr. The maintenance superior. 44.11 depost auch ae cokes permite to remain ona vessetsiniemal surface, t's important to determine whether these deposts protect the vest x possibly eause deterioration ofthe vessel shell ‘What woul be the minimum way t determine the vesse's surface contin? @ Troup emove 20% oth deposits fom the ower par ofthe vessel shel and check for @ {owvahiy emow lth deposits om he ese sae and ake compat speton the vessel oroihy remove the ceosts a ected areas and spot examine te areas for cores. horughy remove Sb cf he depos fom he vse! shel and check forenoon 42. Without removing a vessts internal ng, haw wend an inspector chek a vessel shelf he _Suspeoted coresion was king place banat te ling? Gymnrznon te ning et sna nana Use extemal NDE such as UT inspection. ‘Consult a coresion spedals. Dilan nspecton hele ir the extemal vessel shel 43, Who authorizes and approves al on-stream ingpecton work performed by an examiner. s)he authored inspect, uredelonal authors. The maintenance superior. The operations supervisor 44, Wo conduets a on-stream Inspections? An inspector. in inspector ofan examiner an ine. )an engineer. ‘COPYRIGHT © 2083 -CODEWEST -00 NOT COPY OR DISTRIBUTE WATHOUT PERMISSION “‘CODEWEST API-510 COURSE - AP|-§10 TEXT & PRACTICE QUESTIONS Corre © 2a CODEWEST-D0NOT COPY OR ISTRBUTE WATHOUT PERIASSION 45. When on steam ingpectons ofthe pressure boundary of a pressure vessel are specie, they shall te: signe to detact the ual hckness of tho pressure vessel, ‘esigned fo detect the damage mechanisms kentfed in the inspection plan. fesigned fo detec al damage mechanisms ented by API 7! Jdesuned to detect al mage mechanisms that have been ented in past inspections. 46. NDE techniques used in stream inspections are chosen forte ably to identify partular internat damage meshaniams fon te exterior and ta capabities fo perform th on-sttea conditions ofthe posse vescel Vinci o! the condibons sted below would bean example ofa condton that would provide some aificuly In he use of NDE tech avalbiy of manpower avalbly of he corect equipment tal omperatres. focaton of te vessel 47. Dung an extemal nspeton parcuar attention shouldbe given to welds used to altach components ‘and cps for cracking or chor detects, Which of th loms listed below would the inspector be checking? anchor bls for adeers platform handrais reiforcement plates, an cls. anchor bls for verteal esse base plates. 48, Nomally, weep holes in forcing plates shoul comaln open to provide visual evidence of leakage prove operators a heats-p for possible onsroam leakage. prevent pressure ull-a» behind te reinforng plate provide a tveaded nol here a pressure gage may be allached fo see if there is pressure present prover hyogen bul! fom ary internal corrosion occuring Inthe vessel 49, An operator cals an inspector and reports that a vessel on his units bulging, What should the inspector do? \The inspector should chack the vesel records to soe ithore was a problem at he last vessel Inspection. The inspaor should check the overallimansion ofthe vessel to determine te extent ofthe problem. The inspector shoud tale operator to net the opaatng foreman or supenvsr. The inspector should suggest thatthe vessel shouldbe taken out of sence immediately. 150, Burled vessels shall be Inspected to determin thelr extemal surface conditon This cortosion rate ‘may be srived atin at lest 4 diferent ways. From the fst below, pick the cortect way to obain tis ‘orosion al, Rely on reports rom operating personnel ‘Weal unl maintenance Fas fo excavate areas around the vessel aly on metaluglel information from textbooks. Inspec representative prtone ofthe actual vessel by excavating. ‘coPrRIoHT 21 CODEMEST 00 NOT COPY OR OISTRBUTE WITHOUT PERIASSION 4s‘CODEWEST AP/-510 COURSE - API -510 TEXT & PRACTICE QUESTIONS 5. Thickness measurements ae akon to very the ickness of vessels an thelr components. What s this daa used for? The datas used to pred the operating capabities of the vessel Tha data used toprol busy werk ore inspector of examiner. Tho datas used to show OSHA that the company is monitoring the thickness of the vessel The data Used to detemine the corosion ates and remaining He of the vessel, 52. An inspector, while condusing an on-stream inspection ofan operating pressure vessel, finds that the ‘Short-term corsion rata Fas acosrated om the Kenied rate Who should he consul wt? A carosion specials. An operating supervisor. Ja maintenance supers ‘pressure vessel engine, 59. Inspection for coreson under insulation (CUI) shal be considered fr: cextema.insulated vessls ae those that ae in ntemitent servic. ‘ny insulated vessol and int those tal operate at teperatures above 400". austenite ssinisssiel vessels operating betyoen 480° F and 550" F ‘carbon and ow aly slee's operating below O° F 54, CUl on austenite stiles ete! vesses is usually nthe form of dealoying gtapiization, Sess coroson cracking carburization 655. Consideration for insulation remeval includes soveral ferent conditions. Pik the correct one listed bow Recommendation of an operating foreman. “The nspecon plan govems he remaval of insulation visual eonaton ofthe external covering insulation. Anais ofthe repr ogenzation, 658. A designated areaon pressure vessels where examinations are conducted to monitor th presence ‘and rate of damage scale ‘Acondton monitoring location [A corrosion monitoring lation. A condensation montrng location. [A concentration monieving locaton, 57. Using CMLs what ay be determined? Operating conlitons, temperature ranges, and the vessel mations, Corrosion rates, remairing fe and th next nspaconifava Bossi ropa, extent orepals, and th length ofthe 1&T paviod, Manpower requirements, vessel parameter, and cos of repals ‘copYRIGHT © 212-CODEWEST-0 NOT COPY OR DISTRIBUTE WITHOUT PERIASSION 48‘CODEWEST APL510 COURSE - API - 510 TEXT & PRACTICE QUESTIONS 58, Pressure vessels wih high potential consequences if falure should cccur, and those subject to high ‘cowrosin rates, localized corosion, and high rates of damage fom other mechanisms, wil normally have ess CMs more CLs Ina CLs Davorage Cus 659, When thickness measurements are required at CMs, several diferent means may be used, Which of tha inepecto tctinigues [sed below Is mot used for thickness measuremenis? utrasone measurements Hamme est. Racoarephy. Electromagnetic techniques. 60. When a thickness readingor oadings ar taken with inthe area ofan examination pont, whats ‘usualy recorded, QA readings taken shal be recorded. Readings spectid by theinspecton engineer. The thinnest reading or ar average of several readings The times reading found shall be recorded. 61, Repeating thickness readegs a the same CMLs accuracy ofthe cleulated damage rate. Indemnifes guarantees insures Jnproves 62, Cis shoud be astute over the veselto provide adequate menting coverage of major components and nozzbs mathodicaly systematialy ompety appropriately 68, Incheumstances where CLs are substantially reduced in number or eliminated, a shouts be consid, sth doctor Inspection engineer }oparatons supervisor eotrosion specialist 7CODEWEST A?1-510 COURSE - API 10 TEXT & PRACTICE QUESTIONS ‘coprnigir © 208 -CODEWEST-bO NOT COPY OR TRIBUTE WITHOUT PERISSION 64, An inspector suspects thet he may fd cracks or aher elongated discontinue that extend tothe ufaos ofa carbon steel presse vessel Wha ype of NDE should eonsder using? : UT oy RT 5, What ype testing would reveal hrough-hickness defects eclenty? Pressure testing, itasonic testing lagetc partis testing, pemoareehy. 66, An inspector is preparing 2 inspect a Hydto-cacker Reactor. The vessel walls inches tick. The matoral is 225 % Chrome-,5% Moly. What typeof test would detect structural significant detects In {he welds or structural para ofthe heads or was ofthis vessel? ar ur re mT 67, What ype of esting would you use for determining temperatures ofthe extstior of a pressure Vessel Field metallographic repeaton. Acoust omission, Thermogeaply. Utrazonc testing, 168. The ounerlser ofa unthall spell what ype of UT shear wave examiners when the following Is eyed. Detoctn of eto surface (10) broking fle when Inepoctng rom tre extaral surface (Ob) orwhere detocton, characterization, andlor though-wal sting ls requresof defects jndsty-qualiled UT shear wave examine. juredetonal-qualiied UT shear wave examiners, provslonally-qulfied UT shear wave examines, ondonal-qualied UT shear wave examiners 69, Whetis usualy the most accurate means for obtaining thickness measurement ofa vesses pressure ‘containing pats? Pr AE ur oy 170. What ype thickness detemining techniques are preferred where corrosion is locazed or the remaining hokness is approaching minimum? Acoustic emesion wil determine areas approaching minimum thickness. Uirasonie shear wave scanning combined wth thermography. Utrasonie scanning or raslogrephic prof. Feld metalograpne repzation, ‘copyRioi © 20'8- CODEWEST -00 NOT COPY OR DISTRIBUTE WITHOUT PERMISSION 8‘CODEWEST API.510 COURSE - API- 510 TEXT & PRACTICE QUESTIONS Copraicire 19 CODENEST -DO NOT COPY OR OSTRIBUTE WOU? PERISSION 171 Wen vessel metal temperatures are above _ degrees F.,coractve procodures should be aed to nere the sectracy of the thickness measurements obtained, 150° 128° 008 7s! 72, When i pressure test rormaly required? Its required ony at a scheduied inspection and test ofa unit ti eed when operations requests its Ustaly required eter an alteration, tis equed before any pressure veel may be placed back ito service. 73.A pressure vstlis tobe este afr an atraton. The vesel was designed but an placed in Shee 2004 Tho dsignpreseta cf tha veel shell 100 ps t GOD. The design svess at 00°F is {o{60 pr Tho vosse bf be tested a OOF, The alowatie stress fhe vessel mati ct 80° Fis 20000 pat hat she test pressio? Dee 100 * 22 ce 100 pi oe in ‘0 194 200 psi 74, Whe sets the test prssur fora non-code vessel that has had a major ltration? “The cumertser determines the test pressure The jucsditon determines the tet pressure. The nepaiordaterines th test pressure. ‘The rapa ecganlalon determines the tet pressure 76, A cos veua inspection f pressure vessel components shoud tbe performed unt the vessel pressure l 80% of th tost pressure. the vessel pressure [all test pressure. the vesse rescue is ator below the MAWP. he vessel prossur sal 80 % ofthe test 76, What the prefered thr to do wih a pressure cleving device when a test pressure exceeds the sot pressure ofthe proses reliving devin? The compression serewof the PRY shouldbe tightened unl the valve cannot pop. Tha pressure relieving dovce should bo reset o tne maximum test presse The pressure reliving device shouldbe removed from the vessel Noting is requled 77. Wy do you review supporting stitures dnd foundation designs before apphing ahysrtaic test? = fare reviewed to aero they ae suitable for tho hydostabi loa. They ars reviewed fo assre tht tera is complete access to check the vessel or leaks, They are reviewed to assure thatthe strture wil cay the pumps, eo. forthe pressure tos ‘They are reviewed to assure thatthe laddere and platforms Would nat be dangerous tothe inspector. opYRich © 2013 -CODEEST 00 NOT COPY ORDISTRIBUTE WITHOUT PERSSON ‘2‘CODEWEST AP/-510 COURSE - API 510 TEXT & PRACTICE QUESTIONS CCoPraigHT# 208 = CODEWEST 00 NOT COPY OR OISTRBUTE WITHOUT PERMISSION 78, An Inspector has scheduled a hyrostatic test ofa vessel fabricated ftom ASI Type 316 SS The inspectors makes sure thet he wator or sleam condensate has acHorde concentration of less than 100 ppm ‘50 ppm 75 pom 0 ppm 79, To minimize the risk o bre facture during a pressure test, the metal temperature should be rmaliained atleast above MONT for vessels that are more than 2 Inches thik 10! 209 ti 20% 80, To minimize the rik of bite facture during a pessuro fst, the mal temperature shoud bo rmaltaned atleast above MONT for vessels that are two ints tick o less @ aote 0 re 81. Approptato NDE shal bs spectied and conducted when a pressure test snot performed ater a major repair o° alteration. Subsitaing NDE procedures fora pressure test after an alteration may be done cont after the examiner and inspector have approved engineer and inspector have proved. malnlenance supenisar has aperoved. umerlier has approved £2. Befor using a material for reps or atorations ofa pressure vossal he shal vty that the atria is consistent mth he specestions storehouse supervisor owners inspector maintenance supervisor 89. Crackske flaws and envrenmental cracking shal bo assossod by: a laboratory worker andr an inspector. the ounesfiser andthe ob superntondent the ngpectr and the maitanance superdso. an engineer andr a corrosion specias, £24, Accessibaflango faces shoul be examined for tortion ant: determine thatthe corectgasket Is being used. determine the condon of gasket seating Suraces, make sure that ange bol are corec. ‘assure tha the pressure ang of te Mango is core, " 50(CODEWEST AP1-510 COURSE - AP! -510 TEXT & PRACTICE QUESTIONS. £85, What constitutes complet engagement ofa flange fastener (stud bol)? @ Attn corse egret kt ong raze tro han 4 neers onsifredacepaby ngeoe tho lc of compels engagement nt nore than 3 ater considered accplby ngage ifthe ack comp ngage ot moe than nartloer i consdredaceplaby engaged ela comple engagements nat more han 2 teat. £26, If probable comoaion rae cannot be detained rom reviewing data rom the sme o similar ‘service vessels or estimated form published dala, on-tteam determinations shallbe made ater ‘eproximately hours of eerie by Using NDE mathods and a corrosion rata extablshed ‘00 1000 ‘5000 10000 87. The maximum allowable working pressure forthe continued use of pressure vossel shall bo based ‘on computations determined by using tho latest eon ofthe NBIC the construction code to which the vessel was bua atest eaion ofthe ASME Code or the consrucon code to which he voscel vs bul Iatst elton ofthe APUASME Code or the consti code to whieh the vessel was but. atest edton ofthe UL Code a he construction code to whch the vessel was but £88, 1f extemal orntenal coving, such as insulation, refractory protective tings, and corosion resistant linings ae in good conton and theres no reason to suspect hat n unsafe conan is behind ther, tis not necessary to erove them for inspection is necestary fo remove tiem completly frIspecton its necessary to partly remove them for inspecton. is required to remove them completly or inspection on some sat interval 89, Fora coroded area of considerable sto in which the ciccumferentalsessas gover, the least thickness along the most erica eloment of the area may be averaged over a length not exceeding the folowing (0, For vessels wth inside dameter ess than or equ 06D inches 14 tho vosse ameter or S inches, whichever is ess. 2 tho vossal ameter or 10 inches, whichever I less 14 the vessel damtr or 1S inches, whichever less 2 the vessel dlameter 020 Inches, whichever i ss. 890, For vessels with inside ameter greater han 60 inches {8 the vessel dameterr 40 inches, whichever iss. ‘ the ossel ameter 30 inches, whichever Is ess 11 the vere cametor cr 80 inches, whichever ess "U4 to vessel ameter ef 25 ches, whichoverilese. otCODEWEST API-S10 COURSE - API-510 TEXT & PRACTICE QUESTIONS Gormiaht © 25 CODENEST-BONOT 2DPY OR DISTRIBUTE WITHOUT PERMISSION For cottosion cleulations the surface of the weld is considered to be: %. 1 inch on eter sido of he weld a2 tes the ron ether side ofthe wed, whichever is greater. 2 inches on athe sige ofthe weld 2 tines the ron sitar side ofthe wel, whichever Is greter. “Inches on ether sido ofthe weld or 4 mes tha on other side ofthe wed, whichever s greater. 3 inches on the sige ofth weld or 6 times the ron elie side ofthe weld, whichever is greater. ot Unde what codons i aninlemal felt inspection of anew insted pressure vessel waived? “The contactor nsaling he vessel assures the oumer-user thatthe vessel is saistacory for ts intense serves [A manufacturer data efort assuring the vassals satisfactory forts intended service Is avalible, The ownr-user assures he inepectr that th vesel is salsfacory fois ilended serve The maniacturor oral assures the ouner-usar thal Ue vessels satisfactory forts intended service 52. An above ground pressura veel shal ba given a visual extemal inspection, preferably whl in cporation, atleast every Years rat tho came interval asthe intemal, whichever is es. 2 3 5 0 9, The peiod between intel or on-stream inspections fra remaining feof four years or greater shal sot exceed one haf the estimated remaining Ife of th vessel based on corsion rte or, years whichis ss. 0 18 3 2 14, tn cases where the remahing safe operating Ife estimate to be less than 4 years, the Inspection interval may beth ul rrraning sate operating Ee up ta maximum of year. 95. both the ouneship and be location ofa vessel are changed, what must happen before itis used? Jt must be inleraly and extemal inspected Al te cords must be reviewed, it must bo thoroughly ultasoncally checked emus have athe paper work transfered to the new owner ‘96. A pressure vessel has bean in sevice for 12 years and has shown a histry of corrosion over ts ‘etvos ifs. Tho orginal ickness was 1937S" tik andthe present hikes 1405" Whats the ‘corrosion rate for his vessel? Incheateor 6- 50050 noes 1e43rS~ | B95, sta0rchecher UA at eteaten . “coprmai © 201. CODEWEST -BO NOT COPY OR OISTRIUTE WITHOUT PERIASSION 3‘CODEWEST API-510 COURSE - API- 510 TEXT & PRACTICE QUESTIONS 7, When must a pressure test be performed ona pressure vessel? wen th contractor working onthe vessel dooms itis necessary. whan the API authorises preseute vessel inspector belles that te necessary. \Whon tho safely group othe unecuser requests it When the NEPA requests 98, Who authorized to test and repair a pressure rola vave? An organization experienced in PRV maintenance. valve repair shop. A cated pressure vossl inspector. A contractor wth valve mechanics 98, What's the maximum insfecton or testing intvalof a prossure-eeving device? 15year5, {2year5, 10 years 20 years. 100, Wh determines the inspection intval of a prossure-eoving davces? ‘The intoalis determine by the authorized pressure vessel inspector The intoalis determine by the owner user. Tha infarvals determine by tho performance ofthe devco. The ieval i determiner bythe sizeof ha dvi, 101. The flowing is nat nem Fund in presi vessel can Manufscturets data rears. Vessel denteationnumters Piping past heft vosse flange, ef valve information, 102. A 12{n. nozeeis being tle Ina vessel here the largest existing opening fe 10 in. This onsicoed AYA repair ‘tration A erating ‘A mainenanee actly 103. May the API 510 Inspector be assisted by non certied individuals when visual inspections are performed? Yee, when authorized by 2 Yes No Yes, when properly tanec and qualted 53CODEWEST API.510 COURSE - API 510 TEXT & PRACTICE QUESTIONS ‘COPYRIGHT © ats CODEWEST 09 NOT COFY OR DITRDUTE WITHOUT PERMISSION 104, Which ofthe flowing contons must bo motto qualify vessls for on-stream inspections when the general eorosion rate is less than 0.05 in. par year and has a remaining ie eater than 10 years? [The vessels stip tned The corrosive character fhe contents hasbeen established for at ast S yess Not more than two questonableconaions were disclosed athe prevaus exeral inspection The operating lemperatre exceeds the lover tomperatie lms forthe mails ceeap. rupture range 105. The defistion of aga Minimum nominal thickness in inches fora gwen location or component Minimum actual thickness in Inches for a gven locaton or component ici thickness in inches fora given ocaton or component inimum alcuable thickness in inches fora ga location or component 168, Wich of tho folowing wily ecttre ping cannot be ignored? The total area of the pts doesnot excoed 7 square inches within 29 inch dameter cle a singe pl desta isons han 7% bovsa ” [Fre sum ofthe pit mensions along any straight ine vith the crcl i 2.1 ine The total area ofthe pts doesnot excuad 7 square Inches thin an inch lamer circle 107. You have a cortoded ares which Is 0.990 in. thick. The minimum thickness calle to bit fn. the coasion rates 001 in. per year. Assuring a constant corrosion rate how much weld tay tba el hee ove ee a join Lpiah = $400 + ( i ser eye re ee a | Fa apamitod by AN 10 108 Alo aaron cha permed bye nian sence wth habe pins oho Naral ol and Pasar Code ie apie preps oe a6 Sena S16 ear ie sae pcs se Aho re tee aston oop code apse pres ae bape acotaon Cra satee 100, Roar pressweveley dees hu fw 1 ati at Aso 170 Alrmpatand trate wtb autor hy ho____tr ee sti by ‘par onset ma oe Operations manager ‘COPYRIGHT © 213 -cODEWEST-00 NOT COPY OR DISTRIBUTE WITHOUT PERSON 5CCODEWEST AP1-610 COURSE - API -510 TEXT & PRACTICE QUESTIONS 111, Atherton for alterations o pressure vessels that comply wth ASME Section VI, Disions 1 and 2 and for ropa to pressure vessels that comply with ASME Section VI, Dision 2, may not be ven unt Ras also authorized the wesk 2 jursaconal representative. a corrosion specialist sn engineer 112. Al proposed methods of design, execution, materials, welding procedures, NDE, and testing must bo ‘approved bythe inspect uel approve an aleation The inspector nengineer corrosion specialist ro juriciton| 119, New vessel nezle, comectons, or replacement pars must meet the design requirements ofthe atest eaiton of National Solr and Inspection Code Tatestediton of tho ASME Code | appicabie constuction cide polcable ASTM spectiation, 114. Carbon or alloy stool wth carbon content over shal not be welded, 15% 035% oo 11, Tempocary pats to a pressure vessel shoul be removed and replace with suitable permanent repat: atthe naxtinspacton anc lost ofthe vessel tthe nat avaible mactenance apportnty 2008 asthe Vessel canbe shut down and be okayed fr hot work, ‘atthe ned echeduled dountim ofthe vessel 116, Temporary pais to a pessure vessel may remain in place fora longer perio of tne only If evaluated, aporovod and documented by the comosion specait. the inepectr. the engineer. the engineer and inspec. +117, Whats filet welded pac on a pressure vessel clasified a? A temporary ropa ‘A permanent opal ‘Acooplaba approved byte redo, UUnaccoptabe in all cases 58CODEWEST API-510 COURSE - AP|- 510 TEXT & PRACTICE QUESTIONS 418, Wha shall not be replied using a leveled pate? @)samages areas. ‘corroded areas. eroded reas, 419, What ation sity excused fom the use of ilet-weled patches? A ilet-neided patch shal not be insted ona conical head ofa pressure vessel filet neded pate shal nat be instafled on top ofan existing Het welded patch. A iletwelded patos shal not be instal onthe neck of manway opening let neded path el not be installed ona 2:1 eipsoial head 120, Afletsweed paths gtaled adjacent to an esting fletnelded pach, The vessel wall is 0.3125" thee. The ini ras ofthe pressure vessels 48" What dltance must there be between the toes ofthe ft weiss ofthe rates? 155 J sddeg) 26 4 Se (R5) 28" 421, Afletwelod path insted aejacent to an existing filo patch, The vessel wal is ‘.dsr5" nck, Ths thekness includes a 0.125" eoresionalowance. The inside radius ofthe rescue vessel 46" What dltanoe must here bo between the tes ofthe Rt welds ofthe ads Aes Uaal.a5s) 156 133 105 212" 422. Afull encirclement ap band js inetd around a 46° inside diameter vessel. The crcunferenti let welds attaching te band tothe vessel shell must have what jon efency? 0.70 0.35 045 100 129, An ngpectar fe conlderng fll nciclement lap band tobe instaled around a 48" inside iametor ‘oss Wha conditon woud immediatly prohib th instalation ofthe band? The band may not be neal if her s extemal corrosion onthe vessel shel The band may not be inal if heres ping carresion on the nrior ofthe vessel shel he bat may not be inal covers a crack. Band may not bs nallod Ifthe is eosion onthe interior ofthe vessel shel. ‘COPYRIGHT 0 2'3-CODEWEST DO NOT COPY OR BSTRIBUTE WITHOUT PERMISSION 58CCODEWEST AP-S10 COURSE - API 510 TEXT & PRACTICE QUESTIONS ‘coprmighir fs COOEWEST DO NOT COPY OR DISTRIBUTE WTHOUT PERINSSION 124. A plpe cap ist insald over thin epot na pressure vessel hell The inspector must saisty the ‘eulremant thatthe cap does net cover a longitudinal wold sean. ‘nether small nozzle = ccurfrenal weld seam a rack 125, Permanenty repaing a crackin a vessel whore stress concentrators are high, e.g. a crackin a ozzlto-sel weld) should net ba altomped without rice consutaton wih 2 engnoor rie permission ofthe oonetuset prior eonultation vith re jurisicton rie decusslon wih aenslon sh 126. linger pats installed that do nat exten to an existing ongtudnal or horleonta wet shal have ‘ounded comers. The fini radus of tho comers shall be @)4 inches 2 inches, itive @)s inches {127 The thickness of arpa weld shal be increase by ratio of minimum specited tent strenat of the thse meal and tha rium spected tale srengh ofthe lr metal fr te rea. The repair ‘el is oma 4@ inch inside rads vessel thal eperaes at 100 ps. The wall thickness, incding @ 1.125" conosonsllowance, 8 0.4875 nehes The deph ofthe repair elds 0.2 Inches, The vessel {leona form Sf £10 Grade 70 carbon sta plate. Tha weld rt be sed tan E9040. What Js the thickness of te lor meta? oy 12 o200 ax ys) 200 oe 35 28 283 128, When repaking verays and exiting weld using flr metal, te increased thickness of the repair ‘hallhave rounded comers ang shall be Blended info the base metal using a taper. 4101 301 tot 2101 129, When repairing overays and exiting weld Using filer metal to repair shall be made witha one pass wel aka of Wo passes. nium oF Wo passe maxcmum of tee passe5. sCODEWEST API-S10 COURSE - API- 510 TEXT & PRACTICE QUESTIONS Sonnvanre oats CODEWEST-6 NOT COPY OR OISTRISUTE WITHOUT PERIISSION 4.90. Te repair procedure) restore, remove corroded, missing cad or overlay areas shal be reviewed and approved ‘@ the engineer and inspector before implementation. tne eorrsion specialist Leforeimpiemenaton, ie jection befor inelementatin, weting specaist otore plomentation 431. Consideraticn must be sven t»-seral important factors thal may affect the plan to reps stainless “Sol weld overlays and gaddng, Which of fe facts Usted below doesnot belong? Stress vel A evnuinber assignment: ce“ss S rumbi of the base materi Typo ning 182, When repaling sans steal weld overay or cladding, equipment operating in hydrogen service at “dn olovated temperate the engineer must consder several factors when developing a repair lan ‘hich of te tems Isted blow does not belong? Depth of base metal ostby cowosion gassing baso metal Hardening of base mets due to welding are gouging or grndng Preheat and interpass temperature consol during weising, 493, When epsting stainless steet wed ovray or cading for vessels constructed wit P-, P-4, of PS a rnabeate the base metal inthe area of he tepar should aso be examined for cracking by UT. “This napection s most eppropatlyaccemplshed folowing a delay of atleast _ ater Completion af rpals forays that could be afleced by delayed cracking 126 hours "2 hours 25 hours 8 hours +194, The repair orgerizaton shall use welders and welding procedures that re qualified in accordance ‘th the plese requremens ofthe consiucton code e.g AP Publiaton 201 JASNT SNT-TO-A, ection 6 of API S77. con ofthe ASME Code, +135. Concerning eotds of qualified welding procedures and WPQ's, these records shale avaliable fo theinspectr of welding, te the stat efor tho start daring the time ater the completion correla © 213 -CODEWEST-BO NOT COPY ORDSSTRBLTE WITHOUT PERMISSION 88CCODEWEST API-510 COURSE - API- 510 TEXT & PRACTICE QUESTIONS Sopraighro nth" CSDEWEST=00 NOT COPY OR DISTRIBUTE WITHOUT PERMISSION 198, Who assures the minimim preheat temperature for making welding repairs is measured and maintained? The engineer. Tha welder, he inspector. The maintenance supevsor. 197. What may be subst for 260-degree banding on local opal o pressure vessels on all ‘stale, provided that precautions are taken as prescrbod by APL 810, Lied WPS. Area LOF. Positive PM Lal PWT. 198, When substituting local ostweld heat eatment for 360 banding on local repair, what preheat ‘emperature& maintained dug welin” 00°F 500 F 00°F 200° F 199, Alocal postweld heat treatment ofa pressure vessel hat has a ameter of 98 inches LD. ancl a ‘hel heknoss of © 75 shes. What distance must the PAVAT temperature be mainsined rom allected ara? inches 5 mene 5 nohes. B20 ncnes 140. What the minimum numberof thermocouples that must be used to monitor the prebest temperature for local pos weld heat teatment when kis substituted for 260-degree banding? 0 our “41. What method as an altematve may be used in lou of PWHT where PIWHT is Inacsable oF ‘echanialy unnecescay? Peering Preet and contrled deposition welding. Use ofneo-wals A weld electrodes. Use of Inconel 162 weldig electrodes. 142 Prebeating methods, whan performed in eu of PHT f ied to crtin materia) @PNo. 1, Group 1,2, and, and to P-No. 3, Groups 1 and 2 (excluding Mn-Mo steels in Group 2) P-No 4, Group 1, ana Po. BA, Group 1, P-No. 8, Group 1 and 2 YPN. 8, Group 1 and 3 and © P-No, 6, Group 2 and 4 coPYRiGHT © 2013 -CODEWEST 00 NOT COPY OR DISTRIGUTE WITHOUT PERMISSION 9ae ‘CODEWEST #PL510 COURSE - API - 610 TEXT & PRACTICE QUESTIONS Gorman 50's CoDeNEsT 00 NOT COPY OR OSTRIBUTE WITHOUT PERAISSION 143. The prheating method lew of PHT shall be prformed by mainaning = minimum temperate OF S00" F uring welding The maximum iterass temperature shall ot exceed 600". The 200° F aperture shbuld be shecked io assure that of he mater or ties the materi thlekness (whishever Isgrester on each side of Ti grove is maintained athe minimum temperature curing weling 4 nena, 4 2 inches, 2 8 inches inches, 6 144. What welding method ven notch toughness testing Is required, may be used in eu of PHT. \Contoed localized weling method. Resrcted preheat veldng matod. onioled-depositon welling method (Back stop welcing method. +145, Using the Contlled-depositon weiing method whore notch testing required, what would be ‘maximum carbon confer alowed forth fst material used? 0.25%, 0.35% 0.40% 0.30% 148, Wen using the contoled-deposton method for repair (where natch testing fs required), after the Tote resa weld nas cooled fo ambient femperatur, the nal temper bead reforeenent layer shallbe: removed enought nste that 116 inch pcjects higher than the bate metal ‘Sioceed to make sure reinforcement bead is at act 1/8 Inch higher than the base metal moved stray sh wth the surfaco ofthe base materi Checked for Bh hardness of ss than 200, 147. When welding method are use as alternatives to PHT, the thickness ofthe test coupon plat for 12078 ch tlk base afr that wih a dep 0.5 inch lest groove welded, The test coupon is 0.75 inches, What thickness()' the welder qualified. Qosie ess than 0.75 inches. ‘inh maximum 2 Inches fo unite, +48. API ST7,peides guitanoe on NDE of weld joints and weldments. Prior to welding, usually the area "o be welded is examined using either: : Rr or ACF @acorur Tor ET (ey oer. “copviicitt 0213. CODEWEST -B0 NOT COPY OR DISTRIUTE WATHOUT PERMISSION 0‘CODEWEST APL-S10 COURSE - API 510 TEXT & PRACTICE QUESTIONS Corina ©'23 ~CODEWEST -D0 NOT COPY OR OSTRGUTE WITHOUT PERMISSION 149. When tis not practical to perform radiography on wolds ona vessel that was orignal rdiogrsphed, the non-ediographed ew wold sal bo fuly examined using the most appropriate NDE technique to catering that no deters exist. Who musl approve the use of alemative NDE techniques? The engineer andthe Inspector. The wicing specast ad the etary The ownottiser and themainorance supervisor. ‘The usaecionalrepresontave othe NBIC inspector 160, For vosses contrutecof materials that may be subject oil fracture fom eter normal or ‘abnormal servic, aprepite inspection should be considered ater welded repairs or atrations. ‘What methoa() does 21 510 suggest? Radiographic Testing {AE in conunction wth aNtrogon test AE coupled wth a yerestati st NT and cher effecva surface NDE methods 461, Rerating a pressure vost can be aocompishod by changing several things. Which of the changes. sted below would not make necessary to erate a vessel? changing the vessels design tempers, Jowerng separating pressure. hanging fe maium diowable working pressure, hanging fs minimum design metal temperature. 182, Atera vessel has beenrerated the vesset: shal be pressure tetod may be pressure testa, shouldbe pressure tested, ould be pressure teste. 159. A erating ofa presse vessel willbe considered complet: Bjinien the inspector witnesses the nal pressure est ten the Inspector witnesses the altachment of aditonel nameplate, {Gwen the engineer okays tha vessol Gwen the lis competed and the unt begins operation, 154, An AP cent inspector who has not been actively engaged, 2s such, within the previous thee yas can be recertified by. AP1510,83.1 being employed by a reine. being loensed by te juisleton an oral examin, wien examination 4155, How many years of exprience is required when the candidate doesnot have an education level ‘suivant oa high school education? APL510, 82.1 otCCODEWEST £P!-510 COURSE - API-510 TEXT & PRACTICE QUESTIONS copra 19 CODEWEST -DONOT COPY OR OIGTRIBUTE WIHCUT PERMISSION ANSWER KEY 78 Hz Ba 5567 WEE 72TSES 24 144 5A 8 5562 tose 743 3c 112 Appa 555 5563 wor 7444723 aoa ta sa 561 tose Bt 5 8 36 57 b 5824 joes a 8b 355 58 b 5622 Moe ata 1 4, 358 52 b 5623 Mind aad Bg 22 oo. 5624 vad 824 8 6. 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