01/11/10 This information was correct at the time of publication

B OLT T ENSIONING - “C RITICAL B OLTING ” C ONTENTS

AIM
3. Introduction
The aim of this course is to focus delegates on Joint integrity and the adoption of best
practice, in ensuring a leak-free ‘right first time’ joint.. 4. Pumps Appreciation 3 days
PRE-REQUISITE
Candidates best suited to assembling and tightening bolted connections are mechanical- 5. Pumps Appreciation 5 days
ly minded, such as mechanical fitters and pipe fitters. These tend to have a basic work-
ing knowledge of the principles and practice of piping/flanged systems, which provide a 6. Hydraulic Fluid Power Systems 3 Days
foundation for the course
7. Hydraulic Fluid Power Systems 4 Days
COURSE OBJECTIVES
On successful completion of the 3 days course, delegates will: -
8. Mech 01 - Basic Hand Tools
• Be aware of the relevant health & safety legislation
• Understand the correct methods of pipe joint assembly, gaskets, bolts and flanges 9. Mech 02 - Flanged Joints
• Be able to identify and select the correct flanges, joints and bolts for the task in hand
• Know the correct sequence and procedure of bolting up joints 10. Mech 03 - Slip Plates
• Use and set the tools correctly for the task in hand.
11. Mech 04 - Hoses and Connections
On successful completion of the 4 days course, delegates will, in addition to all of the
above: - 12. 05 - Mechanical Valves
• Be able to safely and correctly use hydraulic bolt tensioning equipment
• Be able to assemble a pipe joint 13. Mech 07 - Lubrication
On successful completion of the 5 days course, delegates will, in addition to all of the 14. Basic Pneumatic Systems
above: -
• Understand the safe and correct use of hydraulic torque wrenches. 15. Gasketed Joints
• Be able to assemble a pipe joint using hydraulic tensioning equipment
16. Hand Tools - Bench Fitting
COURSE DURATION
Optimum number for these courses would be: -
3 days - minimum of 4 17. Flame Cutting Skills
4 days and or 5 days– minimum of 4 (Please note maximum numbers may be restricted
due to the high pressure equipment used) 18. Pipefitting Skills for Personnel of Other Disciplines
OPTIMUM NUMBER 19. Safe Use of Abrasive Wheels
Optimum number for these courses would be: -
3 days - minimum of 4
4 days and or 5 days– minimum of 4 (Please note maximum numbers may be restricted 20. Bolt Tensioning - Critical Bolting
due to the high pressure equipment used)

TRAINING AIDS
Use will be made of Lecture notes, audio/visual presentation, examples of – tools,
flanges, gaskets, bolts and interactive practical demonstrations.

ASSESSMENT Meeting the needs and expectations of service users is of the highest priority to
Candidates will be assessed using practical exercises and a written questionnaire. our staff. Therefore if you have any concerns or wish to make a comment about
the service please contact: Barbara Seddon email b.seddon@neta.co.uk
CERTIFICATION
On successful completion of the course candidates will receive a NETA Certificate
20 1

Training Facilities at NETA
2 19
S AFE U SE OF A BRASIVE W HEELS
AIM
The aim of the course is to train selected people in the skills and knowledge needed to
achieve the standards of competence to carry out their duties in respect of the safe use
and changing of abrasive wheels.
PRE-REQUISITE
A Knowledge of Pedestal and Portable grinding equipment is required.
COURSE OBJECTIVES
On completion of the course delegates will be aware of:
• The hazards arising from the use of Abrasive Wheels and precautions which
should be observed.
• Methods of marking Abrasive Wheels as to type and speed.
• Methods of storing, handling and transporting Abrasive Wheels.
• Methods of inspection and testing Abrasive Wheels to check for damage.
• Using Abrasive Wheel Equipment correctly.
• The function of all components used with Abrasive Wheels including flanges,
washers, bushes and nuts used in mounting and including knowledge of the
correct and incorrect methods of assembling all components and correct balance
of Abrasive Wheels.
• The proper method of dressing an Abrasive Wheel.
• The adjustment of rests of an Abrasive Wheel.
• The requirements of the Safe Use of Abrasive Wheels
• PUWER 1998
• Noise Regulations 1989
• COSHH Regulations 1999
• Management of Health & Safety At Work Regulations 1999
• HASAWA 1974
• Personal Protective Equipment 1992
• Code of practice Safe use of Abrasive Wheels.
COURSE DURATION
The course will be one day duration.
Or ½ day – hand held grinders only.
OPTIMUM NUMBER
The optimum number on this course will be between six and ten persons.
TRAINING AIDS
Use will be made of lecture notes and audio visual presentation.
Practical will include use and Demonstrations.
ASSESSMENT
The course will be assessed by a written test.
CERTIFICATION
On successful completion of the course candidates will receive a NETA certificate.
 P IPEFITTING S KILLS FOR P ERSONNEL OF O THER I NTRODUCTION
D ISCIPLINES
AIM
The aim of the course is to provide training for tradesmen in Basic Pipefitting Skills. NETA is recognised as one of the UK’s leading providers of vocational skills
training and is an award winning company involved in the training and re-skilling
PRE-REQUISITE of both young people and adults.
The trainee will have a knowledge of Engineering practices.

Training methods are practical and hands-on and all NETA's instructional
COURSE OBJECTIVES staff has come from industry with considerable personal experience within
On conclusion of this course the learner will have a greater knowledge of:
their field of expertise.
• Safety
• Engineering Drawings The philosophy of the company, which is central to all its services, is
• Hand Power Tools that individuals should receive high quality training in an environment,
• Pipework Identification
which simulates as far as possible, the real working conditions found in
• Jointing Procedures
• Fabrication, Installation industry. The integration of working rigs and simulated site activity into the
• Bending learning process maximises the effective use of resources and creates a
realistic learning experience for individuals.
COURSE DURATION
The duration of the course will be five days. A major strength has been the ability of the company to develop
learning programmes, which meet specific client requirements rather than
OPTIMUM NUMBER limiting choice to standard course activity.
The optimum number of persons on the course will be ten.
In order to implement this, NETA has, over the years, developed a number of
TRAINING AIDS well-equipped training centres in the Tees Valley in Northern England. In
Use will be made of course notes, audio-visual presentation and practical demon- addition, many courses are now delivered at clients' own premises either
strations.
in the UK or abroad, and the majority of NETA's programmes are customised, to
reflect specific requirements, offering a flexibility that guarantees clients
ASSESSMENT the best training delivered in the most efficient and cost effective way.
Assessment will be agreed between the client or prospective employer.

This booklet details the range of standard Mechanical courses

CERTIFICATION
currently on offer, however NETA can tailor training to clients exact
On successful completion of the course candidates will receive a NETA certificate
requirements. More information is available on request.

18 3
 P UMPS A PPRECIATION F LAME C UTTING S KILLS C OURSE
3 D AYS
AIM AIM
This course will provide the delegate with an understanding of the main types of Aim of the course is to enable the participant to achieve a high degree of competency and a
pumping units and the skills required to carry out the mechanical maintenance. knowledge of the safe working practices in Oxy/Gas Flame Cutting.

PRE-REQUISITE
DESIGNED FOR:
No previous knowledge of Flame cutting is required.
Mechanical Maintenance Personnel

OPTIMUM NUMBER
OPTIMUM NUMBER The optimum number for the course will be eight although by special arrangement
Optimum number for this course would be 8 delegates a slight increase or decrease in the numbers can be accommodated.

COURSE OBJECTIVES COURSE OBJECTIVES

On successful completion of this course, delegates will be able to: - On completion of the course the learner will be capable of:
• Being aware of the safety requirements involved whilst using Flame cutting
• Identify the basic differences of pumps equipment
• Dismantle and identify faults • Identifying and storing cylinders
• Repair and rectify faults • Identifying, selecting and assembling Flame Cutting Equipment
• Selecting the correct nozzle size and gas pressures
• Demonstrating that he can use Flame Cutting equipment to cut a variety of
COURSE DURATION shapes and sections
Duration of this course will be three days

COURSE DURATION
TRAINING AIDS The course will be of a flexible duration to suit the particular needs of a company it
Use will be made of Lecture notes and audio/visual presentation is assumed the course will be between two and five days, dependant on the
practical content.

ASSESSMENT
On completion of the course the learner will demonstrate an understanding of the TRAINING AIDS
information taught Use will be made of audio-visual presentation, handouts and specific items of cut-
ting equipment.

CERTIFICATION
On successful completion of the course candidates will receive a NETA certificate
ASSESSMENT
Assessment of the course will be by visual inspection of the learners practical work
samples.

CERTIFICATION
On successful completion of the course candidates will receive a NETA certificate

4 17
 H AND T OOLS - B ENCH F ITTING P UMPS A PPRECIATION
5 D AYS
AIM AIM
The aim of this course is to achieve competency with Hand Tools This course will provide the delegate with an understanding of the main types of
pumping units and the skills required to carry out the mechanical maintenance

PRE-REQUISITE
Non DESIGNED FOR:
Mechanical Maintenance Personnel

OPTIMUM NUMBER
Optimum number for this course would be between six and eight OPTIMUM NUMBER
Optimum number for this course would be 8 delegates

COURSE OBJECTIVES
Upon completion of this training course delegates will be able to: COURSE OBJECTIVES
On successful completion of the course, delegates will be able to: -
• Use safe working practices in the use of a range of hand tools • Identify the basic differences of pumps
• Identify and correctly use a range of basic hand tools. • Install pumps in the correct alignment
• Identify the correct tool for specific tasks • Dismantle and identify faults
• Demonstrate practical workshop techniques • Install correctly with regards to gasket and bolt torque
• Repair and rectify faults

COURSE DURATION This course takes a much more in depth look at the subject matter and can
Duration of this course is 3 day. supplement CP7700 pumps appreciation

TRAINING AIDS COURSE DURATION

Use will be made of Lecture notes and audio/visual presentation, workshop and Duration of this course will be five days
practical exercises

TRAINING AIDS
ASSESSMENT Use will be made of Lecture notes and audio/visual presentation
Candidates will be assessed by work pieces produced, question and answer session

ASSESSMENT
CERTIFICATION On completion of the course the learner will demonstrate an understanding
On successful completion of the course candidates will receive a Basic Handtool skills
of the information taught
certificate

CERTIFICATION
On successful completion of the course candidates will receive a NETA certificate

16 5
 H YDRAULIC F LUID P OWER S YSTEMS G ASKETED J OINTS
(3 D AYS )
AIM AIM
To familiarise staff with the capabilities, operating principles and potential application of The aim of this course is to enhanced existing knowledge and skiLLS
hydraulic systems in industry

PRE-REQUISITE
PRE-REQUISITE Not Applicable
Craft Personnel with little or no prior knowledge of Hydraulics

OPTIMUM NUMBER
COURSE OBJECTIVES The optimum number of delegates for this course is 8 - 10 people
On successful completion of the course delegates will be able to:
• Understand the principles of hydraulic fluid power
• Understand contamination control requirements COURSE OBJECTIVES
• Recognise safety requirements On completion of the training delegates will to able to:
• Identify hydraulic components and their principles of operation • Recognise the different type of flanges, their sizes and any face defects
• Build circuits to satisfy given sequences • Identify the different types of gaskets their sizes and composite material.
• Identify different types of bolts and studs and their sizes
• Know the correct procedure for making, breaking and tightening joints
COURSE DURATION • Know the correct use of I.D’s and P.I.D’s
Three Days • Use operation and maintenance manuals

OPTIMUM NUMBER COURSE DURATION

Optimum number for this course would be 8 delegates This course will be of 1 days duration

TRAINING FORMAT TRAINING AIDS

Lectures, Demonstrations and Practice in workshop Use will be made of audio visual presentation equipment

TRAINING AIDS ASSESSMENT

Handouts / presentations / test rigs

CERTIFICATION
ASSESSMENT:
On completion of the course the trainee will demonstrate an understanding of the information
taught.

CERTIFICATION
A NETA certificate will be award on successful completion of the course will be awarded on
successful completion of the course

6 15
 B ASIC P NEUMATIC S YSTEMS H YDRAULIC F LUID P OWER S YSTEMS
(5 D AYS )
AIM
To familiarise delegates with the capabilities and potential application of pneumatic AIM
systems To provide Engineering Maintenance Personnel with a working knowledge of Hydraulic
Fluid Power System Components and Operating Principles

PRE-REQISITE PRE-REQISITE
Not Applicable Not Applicable

OPTIMUM NUMBER
Optimum number for this course would be 8 delegates
COURSE OBJECTIVES
At the end of the course, delegates will be able to: -
• Understand the principles of generating and distributing compressed air
• Recognise the relevant safety regulations and associated legislations
• Describe system requirements
• Identify pneumatic components and describe their function
• Understand the operating principle of conditioning units
• Produce circuit drawings to BS 2917/ ISO1219
• Relate to manufacturers specification
• Build circuits to satisfy prescribed sequences
COURSE DURATION
Five Days
OPTIMUM NUMBER
Optimum number for this course would be 8 delegates
COURSE OBJECTIVES
At the end of the course delegates will be able to: -
• Recognise safety requirements
• Understand the principles of hydraulic fluid power
• Understand Hydraulic circuits and symbols
• Be able to diagnose faults
• Understand, service and repair requirements
• Identify hydraulic components and their principles of operation
• Understand the correct selection of components
• Build circuits to satisfy given sequences
• Understand contamination control requirements
This course takes a much more in depth look at the subject matter and can supplement
course CP-7702 fluid power systems

COURSE DURATION
TRAINING METHOD This course is of Five Days duration
Use will be made of audio visual demonstrations, practical exercises and course
handouts TRAINING METHOD
Lectures, Demonstrations and Practice in workshop

ASSESSMENT ASSESSMENT
On completion of the course the trainee will demonstrate an understanding of the On completion of the course the trainee will demonstrate an understanding of the
information taught information taught

CERTIFICATION CERTIFICATION
A NETA certificate will be awarded on successful completion of the course A NETA certificate will be awarded on successful completion of the course.

14 7
 MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs
M ECH 01 – B ASIC H AND T OOLS M ECH 07 – L UBRICATION
OBJECTIVES: OBJECTIVES: Trainees will be aware of the need to lubricate and the methods
To select and use the correct tools safely. used. They will also recognise the various different types of lubricant.

DURATION DURATION
Duration of the course will be 1 day ½ day with practical work on-site

PRE REQUISITES PRE REQUISITES

None None

COURSE OUTLINE COURSE OUTLINE

• Awareness of HASAWA and Abrasive Wheel Regulations The reason for lubricating:-
• Practice with spanners • Friction
• Practice with hammer and chisel • Bearings
• Practice with hacksaws • Types of lubricant and their properties
• Practice with screwdrivers • Additives
• Practice with grinder • General groups of oil e.g. circulating, gear, engine etc.
• Grease – types
TRAINING METHODS • Types of oil feeder
Lecture using handouts demonstra- • Grease points
tions and videos • Grease guns

TRAINING METHODS
ASSESSMENT
Demonstrations will be used but practical work may not be possible.
Assessment will be by practical test
and observation.
ASSESSMENT
By observation and questionnaire
CERTIFICATION
On successfull completion of the
course delegates will receive a NETA certificate detailing the units undertaken. CERTIFICATION
On successfull completion of the course delegates will receive a NETA certificate
detailing the units undertaken.

8 13
 MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs
M ECH 05 – M ECHANICAL VALVES M ECH 02 – F LANGED JOINTS

OBJECTIVES: OBJECTIVES:
Trainees will be able to recognise the various types of mechanical valve and repair Candidates should be able to make and break 4 bolt joints on pipework up to 3” diame-
leaks on glands. ter in a safe manner and using the correct tools and materials.

DURATION:
DURATION: Duration of the course will be 1½ days
Duration of the course will be 1 day.
PRE REQUISITE Attendance of Mech 01

PRE REQUISITE: COURSE OUTLINE:

Attendance at Mech 01 and Mech 02 • Introduction
• Flange Types –
• flat faced,
COURSE OUTLINE: • raised face etc.
Types of valve and their operation with examples • Flange Classification
• pressure ratings of nominal sizes -
• Gate valves • how to measure
• Globe valves • PCD etc.
• Needle valves • Identification Tablets
• Diaphragm valves • Gaskets:
• Butterfly valves • Correct materials
• Types, metaflex etc
• Plug valves
• Compounds
• Ball valves
• Metal gaskets
• Check valves • Making of a joint.
• Halve removal – procedure • Correct procedure for breaking a joint - Practical demonstration
• Rectification of leaking glands – procedure and demonstration • Correct procedure for making a joint - Practical demonstration
• Studs and bolts –
• types,
TRAINING METHOD • materials,
Practical :– Remove / refit a valve • sizes, length
• practical work.
• Making and breaking flanges and identifying gaskets.
ASSESSMENT
Aassessment and questionnaire TRAINING METHOD
Use will be made of lecture notes and practical demonstrations

CERTIFICATION ASSESSMENT by practical assessment and questionnaire.

On successfull completion of the course delegates will receive a NETA certificate
detailing the units undertaken. CERTIFICATION
On successfull completion of the course delegates will receive a NETA certificate
detailing the units undertaken.

12 9
 MECHANICAL UNITS 1-5 & 7 HAVE THEM ALL OR MIX AND MATCH TO SUIT YOUR NEEDS
M ECH 03 – S LIP P LATES M ECH 04 – H OSES AND C ONNECTIONS
OBJECTIVES: OBJECTIVES:
On conpletion of the course delegates will : On conpletion of the course delegates will :
• Be aware of the necessity to use the correct type of hose and connection for a
• Be able to identify slip plates and slip rings specific Task.
• Know the procedure for changing and storing them.
DURATION:
Duration of the course will be 2 hours (without practical work)
DURATION:
2 hours (without practical work). PRE REQUISITE
None

PRE REQUISITE COURSE OUTLINE:

Attendance at Mech 01 and Mech 02
Types of connectors for:-
• Water hoses
COURSE OUTLINE: • Air hoses
• Nitrogen hoses
• Definitions - slip plate, slip ring, spectacle plate, tags, thickness
• Steam/hot water hoses
• Construction – materials
• Dimensions Uses responsibilities -
• Jointing • correct use and storage
• Procedure for inspecting for defects • Flanged hoses for process use
• Procedure for lifting with tags
Hose Safety:-
• Procedure for use of standard thickness plates
• Use inspection
• Procedure for use of thin plates
• Correct use for correct duty
• Removal of defective hoses
TRAINING METHOD • Safe routing
Use will be made of samples and course notes. Practical work is as Mech 02.
• Protective clothing
• Storage
ASSESSMENT
By questionnaire TRAINING METHOD
Use will be made of lecture notes and demonstrations with various connectors.

CERTIFICATION ASSESSMENT
On successfull completion of the course delegates will receive a NETA certificate By questionnaire
detailing the units undertaken.
CERTIFICATION
On successfull completion of the course delegates will receive a NETA certificate
detailing the units undertaken.

10 11
 MECHANICAL UNITS 1-5 & 7 HAVE THEM ALL OR MIX AND MATCH TO SUIT YOUR NEEDS
M ECH 03 – S LIP P LATES M ECH 04 – H OSES AND C ONNECTIONS
OBJECTIVES: OBJECTIVES:
On conpletion of the course delegates will : On conpletion of the course delegates will :
• Be aware of the necessity to use the correct type of hose and connection for a
• Be able to identify slip plates and slip rings specific Task.
• Know the procedure for changing and storing them.
DURATION:
Duration of the course will be 2 hours (without practical work)
DURATION:
2 hours (without practical work). PRE REQUISITE
None

PRE REQUISITE COURSE OUTLINE:

Attendance at Mech 01 and Mech 02
Types of connectors for:-
• Water hoses
COURSE OUTLINE: • Air hoses
• Nitrogen hoses
• Definitions - slip plate, slip ring, spectacle plate, tags, thickness
• Steam/hot water hoses
• Construction – materials
• Dimensions Uses responsibilities -
• Jointing • correct use and storage
• Procedure for inspecting for defects • Flanged hoses for process use
• Procedure for lifting with tags
Hose Safety:-
• Procedure for use of standard thickness plates
• Use inspection
• Procedure for use of thin plates
• Correct use for correct duty
• Removal of defective hoses
TRAINING METHOD • Safe routing
Use will be made of samples and course notes. Practical work is as Mech 02.
• Protective clothing
• Storage
ASSESSMENT
By questionnaire TRAINING METHOD
Use will be made of lecture notes and demonstrations with various connectors.

CERTIFICATION ASSESSMENT
On successfull completion of the course delegates will receive a NETA certificate By questionnaire
detailing the units undertaken.
CERTIFICATION
On successfull completion of the course delegates will receive a NETA certificate
detailing the units undertaken.

10 11
 MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs
M ECH 05 – M ECHANICAL VALVES M ECH 02 – F LANGED JOINTS

OBJECTIVES: OBJECTIVES:
Trainees will be able to recognise the various types of mechanical valve and repair Candidates should be able to make and break 4 bolt joints on pipework up to 3” diame-
leaks on glands. ter in a safe manner and using the correct tools and materials.

DURATION:
DURATION: Duration of the course will be 1½ days
Duration of the course will be 1 day.
PRE REQUISITE Attendance of Mech 01

PRE REQUISITE: COURSE OUTLINE:

Attendance at Mech 01 and Mech 02 • Introduction
• Flange Types –
• flat faced,
COURSE OUTLINE: • raised face etc.
Types of valve and their operation with examples • Flange Classification
• pressure ratings of nominal sizes -
• Gate valves • how to measure
• Globe valves • PCD etc.
• Needle valves • Identification Tablets
• Diaphragm valves • Gaskets:
• Butterfly valves • Correct materials
• Types, metaflex etc
• Plug valves
• Compounds
• Ball valves
• Metal gaskets
• Check valves • Making of a joint.
• Halve removal – procedure • Correct procedure for breaking a joint - Practical demonstration
• Rectification of leaking glands – procedure and demonstration • Correct procedure for making a joint - Practical demonstration
• Studs and bolts –
• types,
TRAINING METHOD • materials,
Practical :– Remove / refit a valve • sizes, length
• practical work.
• Making and breaking flanges and identifying gaskets.
ASSESSMENT
Aassessment and questionnaire TRAINING METHOD
Use will be made of lecture notes and practical demonstrations

CERTIFICATION ASSESSMENT by practical assessment and questionnaire.

On successfull completion of the course delegates will receive a NETA certificate
detailing the units undertaken. CERTIFICATION
On successfull completion of the course delegates will receive a NETA certificate
detailing the units undertaken.

12 9
 MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs
M ECH 01 – B ASIC H AND T OOLS M ECH 07 – L UBRICATION
OBJECTIVES: OBJECTIVES: Trainees will be aware of the need to lubricate and the methods
To select and use the correct tools safely. used. They will also recognise the various different types of lubricant.

DURATION DURATION
Duration of the course will be 1 day ½ day with practical work on-site

PRE REQUISITES PRE REQUISITES

None None

COURSE OUTLINE COURSE OUTLINE

• Awareness of HASAWA and Abrasive Wheel Regulations The reason for lubricating:-
• Practice with spanners • Friction
• Practice with hammer and chisel • Bearings
• Practice with hacksaws • Types of lubricant and their properties
• Practice with screwdrivers • Additives
• Practice with grinder • General groups of oil e.g. circulating, gear, engine etc.
• Grease – types
TRAINING METHODS • Types of oil feeder
Lecture using handouts demonstra- • Grease points
tions and videos • Grease guns

TRAINING METHODS
ASSESSMENT
Demonstrations will be used but practical work may not be possible.
Assessment will be by practical test
and observation.
ASSESSMENT
By observation and questionnaire
CERTIFICATION
On successfull completion of the
course delegates will receive a NETA certificate detailing the units undertaken. CERTIFICATION
On successfull completion of the course delegates will receive a NETA certificate
detailing the units undertaken.

8 13
 B ASIC P NEUMATIC S YSTEMS H YDRAULIC F LUID P OWER S YSTEMS
(5 D AYS )
AIM
To familiarise delegates with the capabilities and potential application of pneumatic AIM
systems To provide Engineering Maintenance Personnel with a working knowledge of Hydraulic
Fluid Power System Components and Operating Principles

PRE-REQISITE PRE-REQISITE
Not Applicable Not Applicable

OPTIMUM NUMBER
Optimum number for this course would be 8 delegates
COURSE OBJECTIVES
At the end of the course, delegates will be able to: -
• Understand the principles of generating and distributing compressed air
• Recognise the relevant safety regulations and associated legislations
• Describe system requirements
• Identify pneumatic components and describe their function
• Understand the operating principle of conditioning units
• Produce circuit drawings to BS 2917/ ISO1219
• Relate to manufacturers specification
• Build circuits to satisfy prescribed sequences
COURSE DURATION
Five Days
OPTIMUM NUMBER
Optimum number for this course would be 8 delegates
COURSE OBJECTIVES
At the end of the course delegates will be able to: -
• Recognise safety requirements
• Understand the principles of hydraulic fluid power
• Understand Hydraulic circuits and symbols
• Be able to diagnose faults
• Understand, service and repair requirements
• Identify hydraulic components and their principles of operation
• Understand the correct selection of components
• Build circuits to satisfy given sequences
• Understand contamination control requirements
This course takes a much more in depth look at the subject matter and can supplement
course CP-7702 fluid power systems

COURSE DURATION
TRAINING METHOD This course is of Five Days duration
Use will be made of audio visual demonstrations, practical exercises and course
handouts TRAINING METHOD
Lectures, Demonstrations and Practice in workshop

ASSESSMENT ASSESSMENT
On completion of the course the trainee will demonstrate an understanding of the On completion of the course the trainee will demonstrate an understanding of the
information taught information taught

CERTIFICATION CERTIFICATION
A NETA certificate will be awarded on successful completion of the course A NETA certificate will be awarded on successful completion of the course.

14 7
 H YDRAULIC F LUID P OWER S YSTEMS G ASKETED J OINTS
(3 D AYS )
AIM AIM
To familiarise staff with the capabilities, operating principles and potential application of The aim of this course is to enhanced existing knowledge and skiLLS
hydraulic systems in industry

PRE-REQUISITE
PRE-REQUISITE Not Applicable
Craft Personnel with little or no prior knowledge of Hydraulics

OPTIMUM NUMBER
COURSE OBJECTIVES The optimum number of delegates for this course is 8 - 10 people
On successful completion of the course delegates will be able to:
• Understand the principles of hydraulic fluid power
• Understand contamination control requirements COURSE OBJECTIVES
• Recognise safety requirements On completion of the training delegates will to able to:
• Identify hydraulic components and their principles of operation • Recognise the different type of flanges, their sizes and any face defects
• Build circuits to satisfy given sequences • Identify the different types of gaskets their sizes and composite material.
• Identify different types of bolts and studs and their sizes
• Know the correct procedure for making, breaking and tightening joints
COURSE DURATION • Know the correct use of I.D’s and P.I.D’s
Three Days • Use operation and maintenance manuals

OPTIMUM NUMBER COURSE DURATION

Optimum number for this course would be 8 delegates This course will be of 1 days duration

TRAINING FORMAT TRAINING AIDS

Lectures, Demonstrations and Practice in workshop Use will be made of audio visual presentation equipment

TRAINING AIDS ASSESSMENT

Handouts / presentations / test rigs

CERTIFICATION
ASSESSMENT:
On completion of the course the trainee will demonstrate an understanding of the information
taught.

CERTIFICATION
A NETA certificate will be award on successful completion of the course will be awarded on
successful completion of the course

6 15
 H AND T OOLS - B ENCH F ITTING P UMPS A PPRECIATION
5 D AYS
AIM AIM
The aim of this course is to achieve competency with Hand Tools This course will provide the delegate with an understanding of the main types of
pumping units and the skills required to carry out the mechanical maintenance

PRE-REQUISITE
Non DESIGNED FOR:
Mechanical Maintenance Personnel

OPTIMUM NUMBER
Optimum number for this course would be between six and eight OPTIMUM NUMBER
Optimum number for this course would be 8 delegates

COURSE OBJECTIVES
Upon completion of this training course delegates will be able to: COURSE OBJECTIVES
On successful completion of the course, delegates will be able to: -
• Use safe working practices in the use of a range of hand tools • Identify the basic differences of pumps
• Identify and correctly use a range of basic hand tools. • Install pumps in the correct alignment
• Identify the correct tool for specific tasks • Dismantle and identify faults
• Demonstrate practical workshop techniques • Install correctly with regards to gasket and bolt torque
• Repair and rectify faults

COURSE DURATION This course takes a much more in depth look at the subject matter and can
Duration of this course is 3 day. supplement CP7700 pumps appreciation

TRAINING AIDS COURSE DURATION

Use will be made of Lecture notes and audio/visual presentation, workshop and Duration of this course will be five days
practical exercises

TRAINING AIDS
ASSESSMENT Use will be made of Lecture notes and audio/visual presentation
Candidates will be assessed by work pieces produced, question and answer session

ASSESSMENT
CERTIFICATION On completion of the course the learner will demonstrate an understanding
On successful completion of the course candidates will receive a Basic Handtool skills
of the information taught
certificate

CERTIFICATION
On successful completion of the course candidates will receive a NETA certificate

16 5
 P UMPS A PPRECIATION F LAME C UTTING S KILLS C OURSE
3 D AYS
AIM AIM
This course will provide the delegate with an understanding of the main types of Aim of the course is to enable the participant to achieve a high degree of competency and a
pumping units and the skills required to carry out the mechanical maintenance. knowledge of the safe working practices in Oxy/Gas Flame Cutting.

PRE-REQUISITE
DESIGNED FOR:
No previous knowledge of Flame cutting is required.
Mechanical Maintenance Personnel

OPTIMUM NUMBER
OPTIMUM NUMBER The optimum number for the course will be eight although by special arrangement
Optimum number for this course would be 8 delegates a slight increase or decrease in the numbers can be accommodated.

COURSE OBJECTIVES COURSE OBJECTIVES

On successful completion of this course, delegates will be able to: - On completion of the course the learner will be capable of:
• Being aware of the safety requirements involved whilst using Flame cutting
• Identify the basic differences of pumps equipment
• Dismantle and identify faults • Identifying and storing cylinders
• Repair and rectify faults • Identifying, selecting and assembling Flame Cutting Equipment
• Selecting the correct nozzle size and gas pressures
• Demonstrating that he can use Flame Cutting equipment to cut a variety of
COURSE DURATION shapes and sections
Duration of this course will be three days

COURSE DURATION
TRAINING AIDS The course will be of a flexible duration to suit the particular needs of a company it
Use will be made of Lecture notes and audio/visual presentation is assumed the course will be between two and five days, dependant on the
practical content.

ASSESSMENT
On completion of the course the learner will demonstrate an understanding of the TRAINING AIDS
information taught Use will be made of audio-visual presentation, handouts and specific items of cut-
ting equipment.

CERTIFICATION
On successful completion of the course candidates will receive a NETA certificate
ASSESSMENT
Assessment of the course will be by visual inspection of the learners practical work
samples.

CERTIFICATION
On successful completion of the course candidates will receive a NETA certificate

4 17
 P IPEFITTING S KILLS FOR P ERSONNEL OF O THER I NTRODUCTION
D ISCIPLINES
AIM
The aim of the course is to provide training for tradesmen in Basic Pipefitting Skills. NETA is recognised as one of the UK’s leading providers of vocational skills
training and is an award winning company involved in the training and re-skilling
PRE-REQUISITE of both young people and adults.
The trainee will have a knowledge of Engineering practices.

Training methods are practical and hands-on and all NETA's instructional
COURSE OBJECTIVES staff has come from industry with considerable personal experience within
On conclusion of this course the learner will have a greater knowledge of:
their field of expertise.
• Safety
• Engineering Drawings The philosophy of the company, which is central to all its services, is
• Hand Power Tools that individuals should receive high quality training in an environment,
• Pipework Identification
which simulates as far as possible, the real working conditions found in
• Jointing Procedures
• Fabrication, Installation industry. The integration of working rigs and simulated site activity into the
• Bending learning process maximises the effective use of resources and creates a
realistic learning experience for individuals.
COURSE DURATION
The duration of the course will be five days. A major strength has been the ability of the company to develop
learning programmes, which meet specific client requirements rather than
OPTIMUM NUMBER limiting choice to standard course activity.
The optimum number of persons on the course will be ten.
In order to implement this, NETA has, over the years, developed a number of
TRAINING AIDS well-equipped training centres in the Tees Valley in Northern England. In
Use will be made of course notes, audio-visual presentation and practical demon- addition, many courses are now delivered at clients' own premises either
strations.
in the UK or abroad, and the majority of NETA's programmes are customised, to
reflect specific requirements, offering a flexibility that guarantees clients
ASSESSMENT the best training delivered in the most efficient and cost effective way.
Assessment will be agreed between the client or prospective employer.

This booklet details the range of standard Mechanical courses

CERTIFICATION
currently on offer, however NETA can tailor training to clients exact
On successful completion of the course candidates will receive a NETA certificate
requirements. More information is available on request.

18 3

Training Facilities at NETA
2 19
S AFE U SE OF A BRASIVE W HEELS
AIM
The aim of the course is to train selected people in the skills and knowledge needed to
achieve the standards of competence to carry out their duties in respect of the safe use
and changing of abrasive wheels.
PRE-REQUISITE
A Knowledge of Pedestal and Portable grinding equipment is required.
COURSE OBJECTIVES
On completion of the course delegates will be aware of:
• The hazards arising from the use of Abrasive Wheels and precautions which
should be observed.
• Methods of marking Abrasive Wheels as to type and speed.
• Methods of storing, handling and transporting Abrasive Wheels.
• Methods of inspection and testing Abrasive Wheels to check for damage.
• Using Abrasive Wheel Equipment correctly.
• The function of all components used with Abrasive Wheels including flanges,
washers, bushes and nuts used in mounting and including knowledge of the
correct and incorrect methods of assembling all components and correct balance
of Abrasive Wheels.
• The proper method of dressing an Abrasive Wheel.
• The adjustment of rests of an Abrasive Wheel.
• The requirements of the Safe Use of Abrasive Wheels
• PUWER 1998
• Noise Regulations 1989
• COSHH Regulations 1999
• Management of Health & Safety At Work Regulations 1999
• HASAWA 1974
• Personal Protective Equipment 1992
• Code of practice Safe use of Abrasive Wheels.
COURSE DURATION
The course will be one day duration.
Or ½ day – hand held grinders only.
OPTIMUM NUMBER
The optimum number on this course will be between six and ten persons.
TRAINING AIDS
Use will be made of lecture notes and audio visual presentation.
Practical will include use and Demonstrations.
ASSESSMENT
The course will be assessed by a written test.
CERTIFICATION
On successful completion of the course candidates will receive a NETA certificate.
 B OLT T ENSIONING - “C RITICAL B OLTING ” C ONTENTS
AIM
3. Introduction
The aim of this course is to focus delegates on Joint integrity and the adoption of best
practice, in ensuring a leak-free ‘right first time’ joint.. 4. Pumps Appreciation 3 days
PRE-REQUISITE
Candidates best suited to assembling and tightening bolted connections are mechanical- 5. Pumps Appreciation 5 days
ly minded, such as mechanical fitters and pipe fitters. These tend to have a basic work-
ing knowledge of the principles and practice of piping/flanged systems, which provide a 6. Hydraulic Fluid Power Systems 3 Days
foundation for the course
7. Hydraulic Fluid Power Systems 4 Days
COURSE OBJECTIVES
On successful completion of the 3 days course, delegates will: -
8. Mech 01 - Basic Hand Tools
• Be aware of the relevant health & safety legislation
• Understand the correct methods of pipe joint assembly, gaskets, bolts and flanges 9. Mech 02 - Flanged Joints
• Be able to identify and select the correct flanges, joints and bolts for the task in hand
• Know the correct sequence and procedure of bolting up joints 10. Mech 03 - Slip Plates
• Use and set the tools correctly for the task in hand.
11. Mech 04 - Hoses and Connections
On successful completion of the 4 days course, delegates will, in addition to all of the
above: - 12. 05 - Mechanical Valves
• Be able to safely and correctly use hydraulic bolt tensioning equipment
• Be able to assemble a pipe joint 13. Mech 07 - Lubrication
On successful completion of the 5 days course, delegates will, in addition to all of the 14. Basic Pneumatic Systems
above: -
• Understand the safe and correct use of hydraulic torque wrenches. 15. Gasketed Joints
• Be able to assemble a pipe joint using hydraulic tensioning equipment
16. Hand Tools - Bench Fitting
COURSE DURATION
Optimum number for these courses would be: -
3 days - minimum of 4 17. Flame Cutting Skills
4 days and or 5 days– minimum of 4 (Please note maximum numbers may be restricted
due to the high pressure equipment used) 18. Pipefitting Skills for Personnel of Other Disciplines
OPTIMUM NUMBER 19. Safe Use of Abrasive Wheels
Optimum number for these courses would be: -
3 days - minimum of 4
4 days and or 5 days– minimum of 4 (Please note maximum numbers may be restricted 20. Bolt Tensioning - Critical Bolting
due to the high pressure equipment used)

TRAINING AIDS
Use will be made of Lecture notes, audio/visual presentation, examples of – tools,
flanges, gaskets, bolts and interactive practical demonstrations.

ASSESSMENT Meeting the needs and expectations of service users is of the highest priority to
Candidates will be assessed using practical exercises and a written questionnaire. our staff. Therefore if you have any concerns or wish to make a comment about
the service please contact: Barbara Seddon email b.seddon@neta.co.uk
CERTIFICATION
On successful completion of the course candidates will receive a NETA Certificate
20 1
01/11/10 This information was correct at the time of publication