16800 W.

GLENDALE DRIVE
NEW BERLIN, WI 53151
PHONE: (262) 797-4680
San Jos 319 of 201
Arequipa PERU
www.petroncorp.com
ISO 9001:2000 CERTIFIED

LUBRICACIN DE ENGRANAJES ABIERTOS DE PALAS BUCYRUS

El presente documento quiere presentar un resumen de las especificaciones de lubricantes

de la empresa Bucyrus International (BI) a lo largo de los ltimos aos.
Nos limitaremos a la lubricacin de los sistemas de engranajes abiertos en las palas
gigantes.

Debemos indicar que la empresa Bucyrus ha cambiado sus especificaciones de lubricantes

varias veces a lo largo de los aos.

1.- Antes de 1990

La especificacin inicial, de la cual no contamos con documento oficial de BI, era emplear
una grasa nica para toda la pala, es decir que los 6 sistemas A1, A2, B1, B2, C1, C2
empleaban el mismo lubricante. Se trataba bsicamente de grasas con aceites base de muy
baja viscosidad, que garantizaban que los rodamientos lubricados no se afectasen por la
alta viscosidad de las grasas de mejor performance, comnmente recomendadas en
engranajes abiertos.
Por los aos 90 BI comprende que al emplear un solo lubricante, est sacrificando
rendimiento de la grasa y decide cambiar su especificacin a recomendar dos grasas para
sus palas: la OGL o de engranajes abiertos y la EP para rodamientos. En esa ocasin
Bucyrus emite un documento explicando el cambio a dos lubricantes, el que se adjunta
como anexo I

2.- Despus de 1990

A partir de los aos 90 con la salida al mercado de las palas 495 B I, las ms grandes de la
gama, Bucyrus recomendaba ya el empleo de dos grasas.

Aos ms tarde aparece la 495 B II. Las especificaciones Bucyrus para los lubricantes de
engranajes abiertos de estas palas, se muestran a continuacin y el documento completo se
adjunta a este documento, como anexo II. Estas especificaciones son vlidas para las 495
B I, B II, as como para las palas 495 HR hasta el ao 2004, pues en Agosto del 2005 se
cambian las especificaciones.

La especificacin es clara y vlida para todo lubricante OGL; los de tipo asfltico residual,
semi sintticos y grasas. Seleccionamos de estas especificaciones, las que en el pasado se
emplearon para desaprobar nuestro lubricante Mobiltac. Estas son:

Load Weld 250 kg. Min

Copper Strip Corrosion pasa

Como se aprecia en la adjunta hoja tcnica del Mobiltac 275 (OGL 595 bajo la marca
Petron) anexo V, y en el recuadro que publicamos ms abajo, nuestro lubricante cumple con
estos requisitos, pues tiene

Load Weld 400 Kg

Copper Strip Cossrosion pasa

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

Tambin se puede comparar los dems requerimientos y se ver que nuestro lubricante
cumple y excede todos stos.

Mobiltac 275

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

3.- Desde el ao 2005

En agosto del 2005, luego de que algunas nuevas palas 495 HR venan operando ya en el
mercado, Bucyrus decide cambiar sus especificaciones de lubricantes en general y por lo
tanto se incluye cambios en los OGL. Es de suponer que las mejoras en tamao del
cucharn, potencia de los equipos, velocidad de carga y descarga, entre muchos otros,
origin que BI replantee sus especificaciones de lubricantes.

La norma tcnica respectiva se incluye como adjunto, anexo III y un recuadro resumen se
reproduce a continuacin. Cabe indicar que la especificacin es definida SOLAMENTE para
las palas posteriores a esa fecha, agosto del 2005, pues sino Bucyrus habra enviado una
nota a todos los Usuarios de equipos antiguos indicando que el cambi de especificaciones
afecta a las palas de cada Usuario. Lo que s ha sucedido en el siguiente cambio de
Bucyrus (ver acpite 4)

Es importante analizar los cambios ms importantes de esta norma:

- Incluye corrosin al cobre. No comprendemos porque se incluye este valor, ya que

los bujes de bronce son casi inexistentes en el caso del circuito de OGL

- Se incrementa el valor a la carga de soldadura a 800 kg y se aumenta tambin el

dimetro de desgaste a 0.7 mm. Como fabricantes de lubricantes para engranajes
abiertos consideramos innecesario este aumento en el valor de soldadura, ms aun
si este va acompaado de incremento del dimetro de cicatriz permitido. Es decir se
admite mayores cicatrices o huellas de una falla de lubricacin.

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

 AGMA no considera necesario el valor de carga de soldadura como importante en
engranajes abiertos, sino la creacin de una pelcula lubricante creada por la alta
viscosidad.

- Se incluye viscosidades mnimas para 3 valores de temperatura, aunque los rangos

han cambiado con respecto a la norma anterior. Consideramos las viscosidades
solicitadas como muy bajas para la proteccin requerida. El tiempo nos dio la razn,
como se ver luego.

Lo importante en analizar esta norma, es que las palas de Alumbrera no estn incluidas
bajo esta norma. Si lo estn en la norma anterior que es la vlida para su fecha de
fabricacin y fue incluida en los manuales recibidos de la pala.

4.- Desde Junio del 2011

Bucyrus, debido a ciertos problemas en los Hoist, decide cambiar la especificacin de sus
lubricantes, segn norma adjunta, como anexo IV.

El encabezado de la nueva norma es claro, indica que es obligatorito, inclusive para todas
las palas antiguas cuyos nmero de serie se detalla en la misma.

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

Como se ve, Bucyrus es claro cuando retroactivamente cambia las especificaciones para
palas fabricadas con anterioridad a la emisin de una nueva norma.

Igualmente ser vlida para todas las palas nuevas fabricadas a partir de la fecha.

El cuadro resumen de los cambios en las nuevas especificaciones se muestra a

continuacin.

Como se ve solamente se ha incrementado la viscosidad del lubricante para la transmisin

del Hoist. Nosotros aun creemos que este incremento es muy bajo. Los engranajes abiertos
requieren de la mas alta viscosidad para poder trabajar adecuadamente protegidos y en ese
sentido el Mobiltac trabaja con viscosidades tan altas como 60,000 cSt @ 40C, donde BI
exige solamente 5,000. AGMA es claro al respecto y solicita muy altas viscosidades

Estas nuevas especificaciones no son aplicables a las palas de Alumbrera, pero las
incluimos para resaltar el hecho de que los cambios en las normas no son retroactivas, a no
ser que expresamente lo indique Bucyrus, aun con nmero de serie de cada pala
involucrada. En consecuencia las palas de Alumbrera debern lubricarse de acuerdo a las
especificaciones incluidas en el manual respectivo y reproducidas en este documento en el
acpite 2.

De acuerdo a las explicaciones cronolgicas brindadas en este documento, todas

respaldadas por las normas vigentes de Bucyrus, se conluye que nuestro lubricante
Mobiltac es aprobado para lubricar las palas de Minera Alumbrera. Adicionalmente
como se les brind en su momento Alumbrera es libre de contactar a la mina Peruana
Antamina para confirma los resultados de empleo del Mobiltac en palas 495 BI de esta
mina. As como de cualquier usuario de la lista de usuarios incluida.

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

 ANEXO I

PROHIBICION DE LUBRICANTE UNICO

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

 Single Lubricant Usage on Bucyrus Electric Mining Shovels
David M. Lang Director of Engineering Shovels and Drills - Bucyrus
International Inc.

In previous times it had been deemed beneficial by end users, equipment manufacturers,
and lube suppliers to consolidate open gear lubricants and greases into one product. A
common lubricant that worked equally well in high and low speed bearings, bushings, open
gears, dipper handles, and roller circles was thought to be advantageous from a supply and
distribution standpoint.
This concept has not proved to be as practical as originally conceived.
Certain bearing suppliers have never subscribed to the idea. They felt that bearing
life was compromised, especially if abrasive extreme pressure additives such as
molybdenum were utilized in the compositions.
Lube companies were sometimes forced into a lube selection that compromised
performance. It was that or walk away from business.
Some lube companies claimed a single lube product but needed to supply dual
versions of that product. (The concept of a single lubricant was only lip service.)
The effectiveness of lubrication products in general has been challenged since the
elimination of lead based additives. Products have changed composition often resulting in
decreased performance. This has further clouded the single lube issue and resulted in
reduced success.
In order to produce equipment with the greatest universal utility Bucyrus has continued to
equip its shovel products with lube systems capable of two distinct systems: Open Gear
Lube, and Grease. Piping, injectors, pumps, and reservoirs continue to be capable of
accepting two different lube products.
With the ever increasing concern for equipment reliability, reduction in downtime, decrease
in failure rates, and component longevity it now seems more prudent than ever to
reestablish a position on the single lube matter. The use of a single universal lubricant
is inconsistent with the goal of increased Mean Time Between Failure.

Bucyrus International, Inc. hereby

recommends dual lube products to be
used on its mining shovel product

Dipper handles, swing rack teeth, rollers and rails, and open gears have been shown
to work best with Open Gear lube products. Bearings best function with grease.
Bushings can often function either way depending on the individual product.
 ANEXO II

ESPECIFICACIONES PARA PALAS B I, B II, HR ANTES DE 2005

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

 ANEXO III

ESPECIFICACIONES LUBRICANTES DESDE AGOSTO 2005

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

Bucyrus International, Inc.

SPECIFICATION FOR
OGL OPEN GEAR LUBRICANT
SD4713 (August 18, 2005)

SCOPE:

1. This specification covers Open Gear Lubricant.

2. Materials furnished under this specification are primarily intended to lubricate open
gears, but may also be used to lubricate racks, bushings, rails, rollers, dipper
handles and propel mechanism components.

3. The material furnished under this specification must be dispensable through the
distribution lines of a centralized lubrication system to the most remote application
point, at the lowest anticipated operating temperature. It must not plate or plug
components of the centralized lubrication system such as injectors, metering blocks,
or spray nozzles.

4. This specification covers open gear lubricants that may be applied in service at
temperatures ranging from -50C (-58F) to the highest ambient temperature
conditions. The particular grade or consistency selected must perform within the
specific temperature range in which it is utilized.

PHYSICAL CHARACTERISTICS:

1. Materials furnished under this specification may be asphaltic (bitumen) compounds,

or blends of a thickener and mineral oils and/or synthetic fluids. They may be in the
form of viscous fluids, semi-fluid greases or pastes.

2. Materials furnished under this specification are produced with highly fortified blends
of viscous fluids combined with additives to form stable, long lasting, high load
carrying, wear resistant films that lubricate under mixed film and boundary
conditions.

3. Open gear lubricants supplied under this specification must have excellent adhesive
and cohesive qualities, must not chip or throw off, and must provide sufficient film
thickness and scuffing resistance to prevent metal to metal contact between
applications under all operating conditions.

4. Various grades or consistencies of open gear lubricants may be required to provide

proper lubrication and application properties over a wide range of ambient
temperatures. The consistency of the lubricant as applied must be appropriate for
the method of application, and the in-service consistency shall be appropriate for the
lubricant to meet or exceed the minimum performance requirements listed in the
"MINIMUM PERFORMANCE REQUIREMENTS" section.

Page 1 of 4
Bucyrus International, Inc.

SPECIFICATION FOR
OGL OPEN GEAR LUBRICANT
SD4713 (August 18, 2005)

5. Viscosity, a fluid's resistance to flow, is the principal physical characteristic of a fluid

in terms of its ability to produce a lubricating film between two interfacing surfaces.
All lubricating fluids possess a natural viscosity that may be altered (enhanced) by
additives such as resins or polymers. Some "viscosity enhancers" are shear
sensitive, which could result in insufficient protection of the lubricated components
under high load, elevated temperatures and/or high shear conditions. The viscosity
of the fluids utilized in the open gear lubricants shall be sufficient under operating
conditions for the product to meet or exceed the performance requirements listed in
the "MINIMUM PERFORMANCE REQUIREMENTS" section.

6. Open gear lubricants supplied under this specification must be specifically

formulated to protect surfaces, reduce wear, and provide satisfactory service life
under all anticipated operating conditions.

7. Open gear lubricants supplied under this specification must have excellent water
tolerance and rust preventive qualities, as well as minimal dripping qualities for
operation over wide temperature ranges.

8. Should the material furnished under this specification contain a diluent to improve
dispensability, special care must be exercised to ensure its compatibility with all
centralized lubrication system components, i.e., gaskets, o-rings, vent valves, etc.,
and oil seal lip materials (Nitriles, Viton). Reference ASTM D 4289-03.

9. For extended use in low temperature areas, open gear lubricants supplied under this
specification should be capable of slumping in containers and should be pumpable
through lube lines without the aid of heat tracing. In order to minimize compatibility
problems, it is desirable that the thickener and additive system be compatible with
the additional grades that are suitable for the other ambient temperatures.

Page 2 of 4
Bucyrus International, Inc.

SPECIFICATION FOR
OGL OPEN GEAR LUBRICANT
SD4713 (August 18, 2005)

MINIMUM PERFORMANCE REQUIREMENTS:

PROPERTY REFERENCE REQUIREMENT

Flash point of product as applied, minimum
(base product with diluent) ASTM D92 / ISO 2592
Ambient Temperature (See Note #1)
-50C(-58F) to +10C(50F) 61C (142F)
Above +10C(50F) 80C (176F)
Flash point of base fluid(s), minimum ASTM D92 / ISO 2592 140C (284F)
Rust protection ASTM D 1743 Pass
Copper strip corrosion
maximum rating ASTM D 4048 2e
24hr. @ 100C (212F)
Four ball EP test
weld point, minimum kgf ASTM D 2596 800
(base product without diluent)
Load wear index (LWI), minimum ASTM D 2596 120
(base product without diluent)
Four ball wear test
60 minutes @ 40 kgf. ASTM D 2266 0.7
Maximum scar, mm
(base product without diluent)
Adhesive properties Must adhere to surfaces at the lowest
anticipated ambient temperature.
Pumpability, Lincoln Ventmeter To vent from 1800 psi (127 kgf/cm^2)
to less than or equal to 600 psi (42 kgf/cm^2)
within 30 seconds at the lowest anticipated
ambient temperature (Testing temperature
not less than -25C/-13F).
Minimum Base Fluid Viscosity
Ambient Temperature ASTM D 445
(See Note #1)
C (F)
-50 to +10 (-58 to +50) 680 cSt at 40C
-20 to +40 (-4 to +104) 1860 cSt at 40C
+10 to +50 (+50 to +122) 3600 cSt at 40C
Lubricating Solids
(Molybdenum Disulfide, Graphite, Etc.) 15 Microns
Particle Size, (Microns, max.)

NOTE:
1. Ambient Temperature - The ambient temperature shall be the temperature at the
point of lubricant application.

Page 3 of 4
Bucyrus International, Inc.

SPECIFICATION FOR
OGL OPEN GEAR LUBRICANT
SD4713 (August 18, 2005)

CERTIFIED LUBRICANTS:

Lubricants certified by their manufacturers as complying with this specification will be

listed on the Certified Lubricants Listing for Open Gear Lubricant (see the
Bucyrus International, Inc. web site www.bucyrus.com for the latest listing). The use of
non-certified lubricants may invalidate the Bucyrus International, Inc. product warranty
obligation.

Specific product selection is the responsibility of the equipment operator/owner and is

dependent on climate, application, performance and regional/local regulatory
requirements.

Lubricant manufacturers seeking to certify their products should contact the following for
direction:

Bucyrus International, Inc.

Engineering Services & Technical Support
1100 Milwaukee Avenue
South Milwaukee, Wisconsin 53172
Phone (414) 768-4000

SPECIFICATION REVISIONS:

This specification is subject to change without notice. Please contact the following for
the latest specification:

Bucyrus International, Inc.

Engineering Services & Technical Support
1100 Milwaukee Avenue
South Milwaukee, Wisconsin 53172
Phone (414) 768-4000

Page 4 of 4
 ANEXO IV

MODIFICACION ESPECIFICACION LUBRICANTES JUNIO 2011

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

 SERVICE ADVISORY
Date: June 14, 2011
Bucyrus International, Inc.
P.O. Box 500 - 1100 Milwaukee Avenue
South Milwaukee, Wisconsin, 53172-0500, USA Advisory No.: 11-005
414.768.4000 / Fax: 414.768.4570 Revision No.: 0

MANDATORY
Compliance with this advisory should be performed at the next convenient maintenance opportunity.

SUBJECT: OPEN GEAR LUBRICANT (OGL) SPECIFICATION UPDATE -- SD4713

NOTE: IT IS ESSENTIAL THAT ALL APPROPRIATE SAFETY MEASURES SUCH AS THOSE SET
FORTH IN THE APPLICABLE MACHINE MAINTENANCE MANUAL ARE FOLLOWED DURING
THE PERFORMANCE OF THIS WORK.

MODELS AFFECTED: 495HD, 495HR, 495HF, 295HR, 295HD, 182M

MACHINES AFFECTED S/Ns: 141136, 141141, 141142, 141143, 141146, 141148, 141149, 141156,
141157, 141161, 141162, 141163, 141164, 141167, 141176, 141177, 141178, 141179, 141185, 141186,
141197, 141198, 141207, 141208, 141209, 141214, 141215, 141224, 141227, 141228, 141229, 141230,
141231, 141232, 141233, 141234, 141235, 141236, 141237, 141238, 141240, 141241, 141242, 141243,
141244, 141245, 141246, 141247, 141252, 141253, 141254, 141255, 141256, 141257, 141258, 141259,
141260, 141261, 141262, 141263, 141264, 141265, 141266, 141267, 141268, 141269, 141270, 141271,
141272, 141310, 141311, 141312, 141313, 141314, 141316, 141317, 141318, 141319, 141320, 141321,
141322, 141323, 141324, 141325, 141326, 141327, 141328, 141329, 141330, 141332, 141333, 141343,
141344, 141345, 141346, 141347, 141350, 141351, 141348, 141349, 141352, 141353, 141354, 141356,
141358, 141359, 141409, 141410, 141411, 141412, 141420, 141421, 141422, 141423, 141425, 141430,
141431, 141433, 141439, 141440, 141442, 141444, 141446, 141449, 141451, 141454, 141455, 141456,
141457, 141460

ISSUE:
The specification for open gear lube (OGL) prescribes a viscosity based on ambient temperature at the
point of application. Particularly in cold climates, some customers have selected seasonal lubricants with
minimal viscosity allowing it to be pumped to external components. However, under certain conditions
these lubricants may not meet the viscosity requirements of the hoist pinions and bull gear (located in the
heated machinery room) and could provide marginal lubrication which could lead to premature distress
on the gear teeth.

1 OF 3 ISO 9001: 2000 Registered Firm

ACTION:
To meet the specification, a solvent cut-back (non-chlorinated diluent type) lubricant or a pumpable high
viscosity grease or compound may be required for cold weather applications. If the owner/operator
chooses, a split lube system may be adapted that will allow the specified open gear lubricant to be
utilized year round for the hoist pinions and hoist drum gear, and a seasonal low viscosity open gear
lubricant for external components. To obtain a quotation for split lube system components please
contact our Aftermarket Service Parts Group.

The high viscosity of the OGL may provide difficulty pumping in cold weather applications. The factory
supplied systems have heat sources designed for pumpability during cold start ups. It is recommended
to effectively plan refill intervals to avoid transport and refills during the coldest times of the year.

OPEN GEAR LUBRICANT

The new specification clarifies the viscosity requirement of the lubricant for the hoist pinions and hoist
drum gear. Lubricant viscosities for systems other than the hoist will remain as before.

The OGL viscosity requirements for the electric mining shovel equipment are as follows:

PROPERTY REFERENCE REQUIREMENT

Minimum Fluid Viscosity at Ambient Temperature
All - Except Electric Mining Shovel Hoist Drum Gear

C (F)
ASTM D 445
-50 to +10 (-58 to +50)
680 cSt at 40C
-20 to +40 (-4 to +104)
1860 cSt at 40C
+10 to +50 (+50 to +122)
3600 cSt at 40C
Minimum Fluid Viscosity at Ambient Temperature
Electric Mining Shovel Hoist Drum Gear

C (F) ASTM D 445

+10 to +35 (+50 to +95) 3600 cSt at 40C
+25 to +50 (+77 to +122) 5000 cSt at 40C

Note : The ambient temperature shall be the temperature at the point of lubricant application. The Electric Mining Shovel Hoist Drum
Gear is enclosed in a heated machinery room which should not be below 10C (50F).

Included in the specification is the requirement that the lubricant contain molybdenum disulfide at a
minimum of 2% to protect the gear surfaces during low speed high load conditions which are common
in the hoist system. Also included is a clarification to the lubricating solids particle size.

Attached please find the new OGL Specification SD4713.

2 OF 3 ISO 9001: 2000 Registered Firm

Specific product selection is the responsibility of the equipment operator/owner and is dependent on
climate, application, performance and regional/local regulatory requirements. Lubricants shall be
certified by their manufacturers as complying with this specification.

The use of lubricants not meeting this specification may invalidate the Bucyrus International, Inc.
product warranty obligation.

If you have any questions on the above, please contact:

Bucyrus International, Inc.

Engineering Services & Technical Support
1100 Milwaukee Avenue
South Milwaukee, WI 53172
414.768.4000

3 OF 3 ISO 9001: 2000 Registered Firm

 Specification Data

SCOPE:

1. This specification covers Open Gear Lubricant.

2. Materials furnished under this specification are primarily intended to lubricate open gears, but may
also be used to lubricate racks, bushings, rails, rollers, dipper handles and propel mechanism
components.

3. The material furnished under this specification must be dispensable through the distribution lines of a
centralized lubrication system to the most remote application point, at the lowest anticipated operating
temperature. It must not plate or plug components of the centralized lubrication system such as
injectors, metering blocks, or spray nozzles.

4. This specification covers open gear lubricants that may be applied in service at temperatures ranging
from -50C (-58F) to the highest ambient temperatu re conditions. The particular grade or consistency
selected must perform within the specific temperature range in which it is utilized. The temperature
may vary significantly between external components in cold climates and components located within
heated enclosures and must be considered during lubricant selection.

PHYSICAL CHARACTERISTICS:

1. Materials furnished under this specification are produced with highly fortified blends of viscous fluids
combined with additives to form stable, long lasting, high load carrying, wear resistant films that
lubricate under mixed film and boundary conditions. Lubricants addressed under this specification
may be defined by AGMA 6014-A06 Annex D as (1) Residual [asphaltic (bitumen)] compounds, (2)
High viscosity oils, (3) Compounds or (4) Greases.

2. Open gear lubricants supplied under this specification must have excellent adhesive and cohesive
qualities, must not chip or throw off, and must provide sufficient film thickness and scuffing resistance
to prevent metal to metal contact between applications of the lubricant under all operating conditions.
Therefore: (2) High viscosity oils are NOT recommended due to performance characteristics at
relatively slow speeds and frequent stop/start application; and (4) Greases inherently provide
marginal film thicknesses at low speed which requires properly designed additive packages and
thickener selection, stringent break in procedures and more frequent lubricant intervals.

3. Various grades or consistencies of open gear lubricants may be required to provide proper lubrication
and application properties over a wide range of ambient temperatures. The consistency of the
lubricant as applied must be appropriate for the method of application, and the in-service consistency
shall be appropriate for the lubricant to meet or exceed the minimum performance requirements listed
in the MINIMUM PERFORMANCE REQUIREMENTS section.

TITLE: OGL OPEN GEAR LUBRICANT

DATE: June 2011
APPROVALS: Director of Engineering: Initiator: Page 1 of 4 SD 4713
Richard Morrell Timothy Vail
This document is the property of Bucyrus International, Inc. Subject matter herein is private, confidential and restricted. Do not use, reproduce,
copy, distribute or disclose except with, and only to the extent of, prior written consent of Bucyrus International, Inc. Persons receiving this
document are responsible for restricting disclosure, except as absolutely necessary consistent with the intended use. When such use is completed,
return immediately to Bucyrus International, Inc. 2011 Bucyrus International, Inc. All rights reserved.
 Specification Data

4. Viscosity, a fluids resistance to flow, is the principal physical characteristic of a fluid in terms of its
ability to produce a lubricating film between two interfacing surfaces. All lubricating fluids possess a
natural viscosity that may be altered (enhanced) by additives such as resins or polymers. Some
viscosity enhancers are shear sensitive, which could result in insufficient protection of the lubricated
components under high load, elevated temperatures and/or high shear conditions. The viscosity of
the fluids utilized in the open gear lubricants shall be sufficient under operating conditions for the
product to meet or exceed the performance requirements listed in the MINIMUM PERFORMANCE
REQUIREMENTS section.

5. Open gear lubricants supplied under this specification must be specifically formulated to protect
surfaces, reduce wear, and provide satisfactory service life under all anticipated operating conditions.

6. Open gear lubricants supplied under this specification must have excellent water tolerance and rust
preventive qualities, as well as minimal dripping qualities for operation over wide temperature ranges.

7. Should the material furnished under this specification contain a diluent to improve dispensability,
special care must be exercised to ensure its compatibility with all centralized lubrication system
components, i.e., gaskets, o-rings, vent valves, etc., and oil seal lip materials (Nitriles, Viton).
Reference ASTM D 4289-03.

8. For extended use in low temperature areas, open gear lubricants supplied under this specification
should be capable of slumping in containers and should be pumpable through lube lines without the
aid of heat tracing. In order to minimize compatibility problems, it is desirable that the thickener and
additive system be compatible with the additional grades that are suitable for the other ambient
temperatures.

TITLE: OGL OPEN GEAR LUBRICANT

DATE: June 2011
APPROVALS: Director of Engineering: Initiator: Page 2 of 4 SD 4713
Richard Morrell Timothy Vail
This document is the property of Bucyrus International, Inc. Subject matter herein is private, confidential and restricted. Do not use, reproduce,
copy, distribute or disclose except with, and only to the extent of, prior written consent of Bucyrus International, Inc. Persons receiving this
document are responsible for restricting disclosure, except as absolutely necessary consistent with the intended use. When such use is completed,
return immediately to Bucyrus International, Inc. 2011 Bucyrus International, Inc. All rights reserved.
 Specification Data

MINIMUM PERFORMANCE REQUIREMENTS:

PROPERTY REFERENCE REQUIREMENT

Flash point of product as applied, minimum
(base product with diluent) ASTM D92 / ISO 2592
Ambient Temperature (See Note #1)
-50C(-58F) to + 10C (50F) 61C (142F)
Above +10C(50F) 80C (176F)
Flash point of base fluid(s), minimum ASTM D92 / ISO 2592 140C (284F)

Rust protection ASTM D 1743 Pass

Copper strip corrosion
Maximum rating ASTM D 4048 2a
o o
24hr. @ 100 C (212 F)
Four ball EP test
800
weld point, minimum kgf ASTM D 2596
(base product without diluent)
Load wear index (LWI), minimum 120
ASTM D 2596
(base product without diluent)
Four ball wear test
60 minutes @ 40 kgf.
ASTM D 2266 0.7
Maximum scar, mm
(base product without diluent)
Adhesive properties Must adhere to surfaces at the lowest anticipated ambient
temperature. (See Note #1)
Minimum Base Fluid Viscosity
Ambient Temperature (See Note #1) ASTM D 445
All - Except Electric Mining Shovel Hoist Drum Gear
C (F)
-50 to +10 (-58 to +50) 680 cSt at 40C
-20 to +40 (-4 to +104) 1860 cSt at 40C
+10 to +50 (+50 to +122) 3600 cSt at 40C
Minimum Base Fluid Viscosity
Ambient Temperature (See Note #1) ASTM D 445
Electric Mining Shovel Hoist Drum Gear
C (F)
+10 to +35 (+50 to +95) 3600 cSt at 40C
+25 to +50 (+77 to +122) 5000 cSt at 40C

Pumpability, Lincoln Ventmeter To vent from 1800 psi (127 kgf/cm^2) to less than or equal to 600 psi
(42 kgf/cm^2) within 30 seconds at the lowest anticipated ambient
temperature.

TITLE: OGL OPEN GEAR LUBRICANT

DATE: June 2011
APPROVALS: Director of Engineering: Initiator: Page 3 of 4 SD 4713
Richard Morrell Timothy Vail
This document is the property of Bucyrus International, Inc. Subject matter herein is private, confidential and restricted. Do not use, reproduce,
copy, distribute or disclose except with, and only to the extent of, prior written consent of Bucyrus International, Inc. Persons receiving this
document are responsible for restricting disclosure, except as absolutely necessary consistent with the intended use. When such use is completed,
return immediately to Bucyrus International, Inc. 2011 Bucyrus International, Inc. All rights reserved.
 Specification Data

Molybdenum Disulfide 2% Minimum

Lubricating Solids
15 Micron Nominal
(Molybdenum Disulfide, Graphite, Etc.)
44 Micron Maximum
Particle Size
NOTE:
1. Ambient Temperature The ambient temperature shall be the temperature at the point of lubricant application. The
Electric Mining Shovel Hoist Drum Gear is enclosed in a heated machinery room which should not be below 10C (50F).

LUBRICANTS:

Specific product selection is the responsibility of the equipment operator/owner and is dependent on
climate, application, performance and regional/local regulatory requirements. Lubricants shall be certified
by their manufacturers as complying with this specification. Quality Control Documentation may be
requested pertaining to viscosity, weld point and scar per batch to validate properties.

The use of lubricants not meeting this specification may invalidate the Bucyrus International, Inc. product
warranty obligation.

SPECIFICATION REVISIONS:

This specification is subject to change without notice. Please contact the following for the latest
specification:

Bucyrus International, Inc.

Engineering Services & Technical Support
1100 Milwaukee Avenue
South Milwaukee, Wisconsin 53172
Phone (414) 768-4000

TITLE: OGL OPEN GEAR LUBRICANT

DATE: June 2011
APPROVALS: Director of Engineering: Initiator: Page 4 of 4 SD 4713
Richard Morrell Timothy Vail
This document is the property of Bucyrus International, Inc. Subject matter herein is private, confidential and restricted. Do not use, reproduce,
copy, distribute or disclose except with, and only to the extent of, prior written consent of Bucyrus International, Inc. Persons receiving this
document are responsible for restricting disclosure, except as absolutely necessary consistent with the intended use. When such use is completed,
return immediately to Bucyrus International, Inc. 2011 Bucyrus International, Inc. All rights reserved.
 ANEXO V

HOJA TECNICA MOBILTAC 275 (PETRON OGL 595)

ENGINEERED INDUSTRIAL LUBRICANTS & METALWORKING PRODUCTS

 OPEN GEAR LUBE 595 NC

Property Test Method Typical Data

Color Visual Black

Appearance Visual Viscous, Semi-Fluid

Specific Gravity ASTM D-1298 1.0

Flash Point ASTM D-92 (C.O.C.) >200F (>93C)

4 Ball EP ASTM D-2596

Weld Point (Kg) 400

Load Wear Index (Kg) 65

4 Ball Wear, Scar Diameter (mm) ASTM D-2266 0.5

Timken OK Load (lbs) ASTM D-2509 45

U.S. Steel Retention USS-1RT @ 33 lbs Pass

USS-1RT @ 43 lbs Pass

Rust ASTM D-1743 Pass

Ventmeter @ 32F (0C) Lincoln 450 psi @ 30 seconds

Base Oil Viscosity, cSt @ 100 C ASTM D-445 540

IMPORTANT: Before using Open Gear Lube 595 NC, always be sure to read and follow precautions and
directions for use appearing on the product container.

Petron Corporation
16800 W Glendale Drive, New Berlin, Wisconsin 53151
Tel: (262) 797-4680 Fax: (262) 796-1080 Open Gear Lube 595 NC
Web: http://www.PetronCorp.com ISO 9001:2008 Certified 2/2011