You are on page 1of 8

process flow in repetitive manufacturing of sap pp 22/5/17 0:30

(http://w
ww.sap.c
Products
om/) (https://www.sap.com/products.html)

Industries (https://www.sap.com/industries.html)

Support (https://www.sap.com/support.html)

Training (https://www.sap.com/training-certication.html)

Community (https://www.sap.com/community.html)

Developer (https://www.sap.com/developer.html)

Partner (https://www.sap.com/partner.html)

About (https://www.sap.com/corporate/en.html)

Home (https://www.sap.com) / Community (https://www.sap.com/community.html) / Archives + Actions


(/) / Discussions Archive (/discussions) / SAP ERP Manufacturing - Production Planning (SAP PP)
(/discussions/space/erp/manufacturing-pp) / process flow in repetitive manufacturing of sap pp

Archived discussions are read-only. Learn more about SAP Q&A


(https://go.sap.com/community/about/questions-and-answers.html)

https://archive.sap.com/discussions/thread/990688 Pgina 1 de 8
process flow in repetitive manufacturing of sap pp 22/5/17 0:30

process'ow'in'repetitive
manufacturing'of'sap'pp
hi sap guru's,

pls send me the process flow in repetitive manufacturing of sap


pp module. (https://people.sap.com/mur
alidhar.tallam)
regards & thanks in advance.

muralidhar.t muralidhar Tallam


(https://people.sap.com/muralidhar.ta
llam)
August 27, 2016 at 10:31 AM
1 Likes

were looking for? View more on this topic (https://go.sap.com/community/tag.html?


6110120463147070804386975) or

(https://answers.sap.com/questions/ask.html?primaryTagId=877902606110120463147070804386975)

8 replies

(https://people.sap.com/rupesh.brahmankar3)

R Brahmankar (https://people.sap.com/rupesh.brahmankar3)replied August 04, 2008 at 09:41 AM

Hi,

Repetative manufacturing is period based planning and not based on orders. Normally
same products will be manufactured over longer period of time..products will not
change frequently. Confirmation is from backflushing and settlement is through from
product cost collector for the period. Confirmaton will be without ref to planned orders.
Planned orders are sufficient to carry out shop floor activity. In master data production
versions and cost collector is must where this is not mandatory in discreate.

https://archive.sap.com/discussions/thread/990688 Pgina 2 de 8
process flow in repetitive manufacturing of sap pp 22/5/17 0:30

You do these steps for rem production:

mm01 : Material Master

- MRP - 4 view you click rem

cs01 : Create Bom

cr01 : Create Work Center

ca21 : Create Rate Routing

mm02 : Prodn Version

md61 : Create PIR

mc74 : Transfer PIR to Demand

kkf6n : Create Product Cost Collector

mb1c : Create Stock

md02 : MRP run

mfbf : Rem Back Flush

The detailed sequence of T.Codes for REM including Std cost estimate.

Material master - MM01

BOM - CS01

Price Planning - KP26

Work Center - CR01

Rate Routing - CA21

Material Master Change, enter production version - MM02 (MRP 4 View)

Product Cost Collector - KKF6N

Costing - CK40N

Backflushing - MFBF

Hope it will work for you.

Regards,

R.Brahmankar

https://archive.sap.com/discussions/thread/990688 Pgina 3 de 8
process flow in repetitive manufacturing of sap pp 22/5/17 0:30

(https://people.sap.com/sridhar.vuppala)

Sridhar Vuppala (https://people.sap.com/sridhar.vuppala)replied May 07, 2013 at 12:55 PM

Dear,

in rem process i didn't get the cost updated in CK11N, my cost is not estimated

i don't why like this coming

pls can u help me?

regards,

sridhar.vuppala

(https://people.sap.com/rekha.bamgude)

Rekha Bamgude (https://people.sap.com/rekha.bamgude)replied March 05, 2014 at 12:43 PM

Hello everyone,

thank you so much for your guidence ,this is very helpful for me.

Thanks & regards

rekha

The message was moderated

(https://people.sap.com/mangalraj.senthamaraikannan)

Mangalraj Senthamaraikannan (https://people.sap.com/mangalraj.senthamaraikannan)replied

August 04, 2008 at 09:50 AM


Dear Muralidhar,

https://archive.sap.com/discussions/thread/990688 Pgina 4 de 8
process flow in repetitive manufacturing of sap pp 22/5/17 0:30

Please check the link of the SDN forum thread which will help
you a lot.

The sequence in REM is

1.MM01-material creation and Assign the REM profile for all


the Inhouse manufactured materials(FERT &

HALB) and also tick mark for repetitive manufacturing in


MRP4 view.

2.CS01 - BOM creation.

3.Work centre creation - CR01.

4.Rate routing creation - CA21.

5.Creating production version to link BOM & Rate routing in


MRP4 view of the material master.

6.Creations of product cost collector using production version


in KKF6N.

7.Cost rollup & Release using CK40N.

8.Demand values,in MD61,

9.MRP Run- MD02,Stock/Requirements List - MD04.Planning


Table in MF50.

10.Planned orders generated.

11.Pull List MF60.

12.MFBF.Production booking

[REM Flow With T codes|Repetitive Manufacturing


(/discussions/message/3808811#3808811)]

[REM Flow|Repetitive Manufacturing


(/discussions/message/4885949#4885949)]

Regards

Mangalraj.S

(https://people.sap.com/rekha.bamgude)

Rekha Bamgude (https://people.sap.com/rekha.bamgude)replied March 05, 2014 at 12:44 PM

https://archive.sap.com/discussions/thread/990688 Pgina 5 de 8
process flow in repetitive manufacturing of sap pp 22/5/17 0:30

Hello sir,

thank you so much for your guidence ,this is very helpful for me.

Thanks & regards

rekha

(https://people.sap.com/alok.mohapatra)

alok mohapatra (https://people.sap.com/alok.mohapatra)replied May 07, 2013 at 13:31 PM

Dear Sridhar,

The following steps are necessary for Rem,

1. Master Data -

- Create Material master - MM01

-Create BOM - CS01

-Create rate Routing - CA21

Create Rem profile - SPRO ->Production planning -> Rem.Manuf->Control data or use
existing one

Assign Bom seelction method = 2 & 3 (Prod version) in MRP view

Rem MFG indicator - mrp view in MM01.

Assign the REM profile to a material - MRP view in MM01.

create Valid Production version - MRP view in MM01 & Check Rem mfg ind

Assign the BOM and routings in Prod. Version

2.For Preliminary Cost Estimate:

Create version specific product cost collecter for Header material and preiminary cost
estimate - KKF6N as per the settings in Rem profile. -

3 For standard cat Estimate.

create std Cost estimation(CK11n)

std cost Estimation Mark & release(CK24)

U can do any one of the cost estimation as per the settings in REM profile.

https://archive.sap.com/discussions/thread/990688 Pgina 6 de 8
process flow in repetitive manufacturing of sap pp 22/5/17 0:30

4.create PIR in MD61.

5 .Run the MRP for your header material - MD02/MD01 - results run scheduler (PE type
Planned order) will be created. Here planned order cant be converted to Production
order.

5. Use planning table for scheduling and capacity planning - MF50. Here u can assign u
production quantities to production line

6. Use Pull list for material staging (if material storage exists in prod location ) - MF60

7. Back flux (confirmation) the Planned order - MFBF. Results planned order will
Reduced and GR,GI, activity cost will be posted. U need not convert the planned order
to production order, Confirmation for planned order only.

8. To see Backlash documents MF12

9. Then Goto KKF6n to see the Manufacturing cost.

10.Over head calculation - (Co42)

11 Variance calculation (KKS6)

12- Settlement(KK87)

The above steps for are followed for Normal Rem process.

http://help.sap.com/printdocu/core/print46c/en/data/pdf/PPREM/PPREM.pdf
(http://help.sap.com/printdocu/core/print46c/en/data/pdf/PPREM/PPREM.pdf)

Regards

Alok Mohapatra

Atif Syed (https://people.sap.com/atif.syed)replied


(https://people.sap.com/atif.syed)
April 03, 2015 at 16:31 PM
This may help

https://archive.sap.com/discussions/thread/990688 Pgina 7 de 8
process flow in repetitive manufacturing of sap pp 22/5/17 0:30

Share & Follow


(https://www.facebook.com/sapcommunity) (https://twitter.com/SAPCommunity)
(https://www.youtube.com/c/SAPCommunities) (https://www.linkedin.com/company/sap)
(https://plus.google.com/+SAPCommunities) (https://instagram.com/sap/)
(http://www.slideshare.net/SAP)

Privacy (http://go.sap.com/about/legal/privacy.html) Terms of Use (http://go.sap.com/corporate/en/legal/terms-of-


use.html) Legal Disclosure (http://go.sap.com/about/legal/impressum.html) Copyright
(http://go.sap.com/about/legal/copyright.html) Trademark (http://go.sap.com/about/legal/trademark.html) Sitemap
(http://www.sap.com/sitemap/index.html) Newsletter (https://go.sap.com/registration/newsletter.html)

https://archive.sap.com/discussions/thread/990688 Pgina 8 de 8