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Stronger, with
Castolin Eutectic
A CENTURY OF HISTORY
The traditional core competence for Castolin is the constant fight against industrial wear
and tear using maintenance fusion technologies. Our long experience in research and deve-
lopment has created numerous patents and progress in the field of industrial materials and
metallurgy, surface engineered protective coatings and associated processes. Throughout
our hundred year history, Castolin has pioneered product developments at the leading edge
of technology with exceptional performance qualities for practical industrial applications
leading to conservation of valuable raw material and energy resources.
Whilst every care has been taken in the preparation of the technical information contained in the publi-
cation, it is provided for guidance only and Castolin Eutectic will not accept any liability resulting from
its use.
email: castolin@castolin.at
homepage: www.castolin.at
21 ECOBRAZ RANGES 24
21.10 Capillary Soldering Brazing Alloys 24
22.10 Self-Fluxing Brazing Alloys for Copper 25
23.10 Gas Welding and Brazing Alloys 25
23.20 Wearfacing Alloys 26
24.10 Soldering Alloys 27
27.10 Fluxes 28
28.10 Brazing Light Metal Alloy and Soldering Pastes 31
93 CASTOTUBES 45
2-44 Special electrode with high nickel content for contaminated cast irons.
2.5 - 3.2 - 4.0 This electrode is highly recommended for welding without preheating
old and oil-soaked cast irons, whetever for joining or overlaying, as well
as for buttering before welding with bronze electrodes.
Rm: 330 MPa Rp0.2: 300 MPa
XHD 2230 Nickel iron electrode with bimetallic core wire developed for welding
2.5 - 3.2 - 4.0 grey cast iron to steel or engineering cast iron grades with spheroidal
graphite. Deposits have highest mechanical properties and exceptional
crack resistance.
Rm: 490 MPa Rp0.2: 330 MPa A5: 13.5%
XHD 2480 Nickel based electrode developed for welding and repair of grey cast iron.
2.5 - 3.2 Regular deposits. Increased crack resistance.
Rm: 320 MPa
2-23 Nickel iron electrode developed for welding grey cast iron and ductile
2.5 - 3.2 - 4.0 cast iron. High crack resistance.
Rm: 325 MPa Rp0.2: 310 MPa
2-24 Nickel based electrode developed for welding grey cast iron with soft,
2.5 - 3.2 - 4.0 machinable deposits. Very easy to use.
Rm: 480 MPa Rp0.2: 230 MPa
2240 Nickel iron electrode with bimetallic core wire developed for welding cast
2.5 - 3.2 - 4.0 iron in all positions. High mechanical properties and crack resistance.
Rm: 345 MPa Rp0.2: 305 MPa
640 Electrode for fully austenitic steel deposits with exceptional hot crack
2.5 - 3.2 - 4.0 resistance. This alloy is developed for repair and assembly of high alloy
and carbon steels.
Rm: 650 MPa Rp0.2: 450 MPa A5: 38%
Work hardened: 400 HV30
XHD 646 High impact resistance. Rebuilding worn parts in 14% manganese steel.
2.5 - 3.2 Buttering layer before wear facing.
4.0 - 5.0 Rm: 680 MPa Rp0.2: 510 MPa A5: 32%
Work hardened: 400 HV30
Xuper 680S High alloy tool & die repairs and joining dissimilar steels. Highest tensile
1.6 - 2.0 - 2.5 strength and crack resistance. Exceptionally easy weldability.
3.2 - 4.0 Rm: 860 Mpa Rp0.2: 690 MPa A5: 20%
690 SF Specifically designed for joining and buttering a wide range of steels
2.5 - 3.2 which are either of unknown composition or considered 'difficult - to -
weld' and where matching electrodes do not exist.
Rm: 820 MPa Rp0.2: 620 MPa A5: 25%
Xuper 690 Assembly, rebuilding, buttering layer for alloyed and hardenable steels
2.5 - 3.2 - 4.0 before wear facing. High resistance to cracking.
Rm: 675 MPa Rp0.2: 550 MPa A5: 40%
Xuper 2222 Electrode deposits a high nickel alloy with an austenitic structure for wel-
2.5 - 3.2 ding all kinds of steel and steel castings in thick sections. Welding nickel
4.0 - 5.0 alloys and Inconel 600. Working temperature: from cryogenic up to
980C.
Rm: 670 MPa Rp0.2: 420 MPa A5: 45%
XHD 2222 High nickel alloy electrode producing deposits with excellent toughness,
2.5 - 3.2 - 4.0 capable of withstanding high stress even under impact loading.
Rm: 590 MPa Rp0.2: 420 MPa A5: 30%
XHD 6868 Electrode developed for high speed welding of difficult-to-weld, galva-
2.5 - 3.2 - 4.0 nised or dissimilar steels. Rebuilding and buttering layers before wear
facing. High metal recovery (170%).
Rm: 800 MPa Rp0.2: 670 MPa A5: 17.5%
E 308L-17 Electrode developed for assembly and repair of AISI 304 type stainless steel.
2.5 - 3.2 - 4.0 Rm: 590 MPa Rp0.2: 430 MPa A5: 40% AWS A 5.4: E 308 L-17
E 310-17 Electrode developed for assembly and repair of AISI 309 (25/12), 310
2.5 - 3.2 - 4.0 (25/20), and 314 type refractory steel. Excellent resistance to heat
(up to 1050 C) and corrosion.
Rm: 600 MPa Rp0.2: 400 MPa A5: 35% AWS A 5.4: E 310-17
E 316L-17 Electrode developed for assembly and repair of AISI 316 type stainless steel.
2.0 - 2.5 Rm: 590 MPa Rp0.2: 440 MPa A5: 40% AWS A 5.4: E 316 L-17.
3.2 - 4.0
E 318-17 Rutile type electrode depositing austenitic stainless steel stabilized with
2.5 - 3.2 - 4.0 niobium. It has increased corrosion resistance, notably to intercrystalline
corrosion and pitting up to 400C and in air oxidation up to 800C.
Rm: 620 MPa Rp0.2: 470 MPa A5: 35 % AWS A 5.4: E 318-17
Designations Properties
33000 Electrode developed for assembly and repair of AISI 304 type stainless steel.
2.0 - 2.5 - 3.2 Rm: 615 MPa Rp0.2: 450 MPa A5: 42 % AWS A 5.4: E 308L -17
33300 Electrode developed for assembly and repair of AISI 309 (25/12), 310 (25/20),
2.5 - 3.2 and 314 type refractory steel. Excellent resistance to heat (up to 1050 C)
and corrosion.
Rm: 565 MPa Rp0.2: 395 MPa A5: 36 % AWS A 5.4: E 310-16
33500 Electrode developed for assembly and repair of AISI 316 type stainless steel.
2.0 - 2.5 - 3.2 Rm: 700 MPa Rp0.2: 535 MPa A5: 30 % AWS A 5.4: E 316L -17
Castinox D Electrode developed for assembly and repair of AISI 309 (25/12), 310 (25/20),
2.5 - 3.2 and 314 type refractory steel. Excellent resistance to heat (up to 1200 C)
and corrosion.
Rm: 555 MPa Rp0.2: 399 MPa A5: 33 %
6601 Rutile electrode for welding usual structural steels in all positions.
2.5 - 3.2 Rm: 570 MPa Re: 480 MPa A5: 21 % AWS A 5.1: E 6013
6666 Basic double extruded flux coated electrode for welding low alloy steel.
2.5 - 3.2 - 4.0 Rm: 570 MPa Re: 420 MPa A5: 20 % AWS A 5.5: E 8018 G
285 Bronze electrode developed for assembly and repair of copper based
3.2 - 4.0 alloys and resurfacing of steel or cast iron parts subject to frictional wear.
Rm: 380 MPa A5: 18 % Hardness: 125 HB
XHD 1855 Complex bronze electrode developed for marine applications needing
3.2 high strength / ductility properties and resistance to wear by cavitiation,
corrosion, friction.
Rm: 705 Mpa A5: 24% Hardness: 175 HV30
2101S Electrode developed for the assembly and repair of aluminium alloy castings.
2.5 - 3.2 Rm: 170 MPa Rp0.2: 95 MPa A5: 5 %
XHD 2100 Electrode developed for welding wrought aluminium alloys particularly
3.2 when anodisation is required .
CutTrode 01 Electrode developed for gas free, high speed cutting and piercing work on
3.2 - 4.0 - 5.0 all metals in all positions.
ChamferTrode Electrode developed for fast metal removal and surface preparation by
03 / 04 chamfering, grooving and gouging.
3.2 - 4.0 Elimination of worn and cracked surfaces.
XHD 6710 High metal recovery (215%) electrode developed for protection against
3.2 - 4.0 wear by abrasion and erosion. The hardness is obtained in a single pass.
Hardness: 63-68 HRC.
XHD 6715 High metal recovery (255%) electrode developed for protection against
3.2 wear by abrasion and erosion. Maximum hot abrasion resistance up to
650C. The hardness is obtained in a single pass.
Hardness: 65 HRC.
5006 High metal recovery (170%) electrode developed for anti-wear resurfa-
2.5 - 3.2 cing of parts subject to combined stresses: abrasion, pressure and mode-
4.0 - 5.0 rate impact by medium to fine particles.
Hardness: 55-60 HRC.
N 6070 High metal recovery (250%) electrode developed for protective coatings
4.0 against wear by abrasion in the presence of very fine and very hard
abrasive materials. Maximum hot abrasion resistance up to 650C.
Hardness: 900-1100 HV30
6088 Thanks to high density and good distribution of hard DIAMAX particles
5.0 in a hard nickel based matrix, the deposit obtained with this electrode is
highly resistant to abrasion, erosion and corrosion at high temperatures.
Hardness: 56 HRC
TECHNICAL NOTE
Microstructures of the primary EutecTrode alloys from the 11.50 carbide alloy coatings.
XHD 6715 5006
N 6070 N 700
6 Electrode for High Speed Steel type deposits developed for fabrication or
2.5 - 3.2 repair of damaged tools. Increased resistance to shock, pressure, cracking
and oxidation at high temperature.
Hardness: 62 HRC
N 102 High metal recovery (150%) electrode developed for anti-wear coatings
3.2 - 4.0 on parts or tools to resist high pressures, impacts and wear.
Hardness: 53-58 HRC
EC 3292 High metal recovery (150%) electrode developed for protective coatings
2.5 - 3.2 on parts subject to wear by fatigue (cutting tools), metal-to-metal
friction and by impacts with abrasion.
Hardness: 53-57 HRC
XHD 6804 High metal recovery (135%) electrode developed for protective coatings
2.5 - 3.2 - 4.0 on parts subject to elevated temperatures in combined wear regimes:
heat corrosion friction.
Hardness as welded: 470 HV30 Work hardened: 530 HV30
35200 Electrode developed for coating parts to resist deformation and wear
3.2 - 4.0 by high pressure loading. Rebuilding and buttering layers before wear
facing.
Rm : 960 MPa Rp0.2 : 810 MPa A5: 13 % Hardness: 320 HV30
XHD 6865 High metal recovery (150%) electrode depositing a special nickel alloy,
2.5 - 3.2 developed for wear protective coatings on hot working tools and dies
Working temperature: up to 950C.
Hardness as welded: 240 HB Work hardened: 360-380 HB.
XHD 6817 High metal recovery (170%) electrode depositing a special nickel alloy,
3.2 developed for wear protective, creep resistant coatings on hot working
tools and dies.
Working temperature: up to 1100C.
Hardness as welded: 200 HB Work hardened: 350 HB.
N 9025 Electrode deposits a cobalt based, work hardening alloy (Grade 25 type)
3.2 having high hot crack resistant mechanical properties and a superior
resistance to metal-to-metal friction, oxidation, pressure and thermal
fatigue.
Hardness as welded: 250 HV30 Work hardened: 440 HV30
N 9060 Electrode deposits a cobalt based alloy with lower hardness (Grade 6
3.2 type), intended for resurfacing for protection against wear combined
with corrosion, heat and abrasion. The deposited metal retains its
hardness at high temperature.
High resistance to impact and hot cracking.
Hardness: 40-45 HRC
N 9080 Electrode deposits a work hardening cobalt based alloy (Grade 21 type),
3.2 - 4.0 intended for resurfacing for protection against wear combined with
corrosion, heat and impact. The deposited alloy retains its properties at
high temperature.
Hardness as welded: 320 HV30 Work hardened: 525 HV30
45500 S MAG wire for assembly and repair of AISI 316 type stainless steel.
(ER 316LSi) Rm: 560 MPa Rp0.2: 370 MPa A5: 35 % AWS SFA 5.9: ER 316 LSI
0.8 - 1.2 - 1.6
15 Kg
45503 S MAG wire for assembly and repair of AISI 304 type stainless steel.
(ER 308LSi) Rm 600 MPa Rp0.2: 360 MPa A5: 40 % AWS SFA 5.9: ER 308 LSI
0.8 -1.0
1.2 - 1.6
15 Kg
45513 S MAG wire for assembly and repair of refractory (AISI type 310) stainless
(ER 310) steel that needs to resist corrosion and oxidation in air up to 1150C.
1.0 - 1.2 Rm: 580 Mpa Rp0.2: 380 Mpa A5: 42 % AWS SFA 5.9: ER 310
15 Kg
45516 S MAG wire for heterogeneous welding of steels that are difficult to weld
(ER 309LSi) and for welding 309 type stainless steel.
1.0 Rm: 600 MPa Rp0.2: 400 MPa A5: 40 % AWS SFA 5.9: ER 309LSi
15 Kg
45552 S MAG wire for welding 304 type stainless steels stabilized with Ti or Nb
(ER 347) (321 and 347).
0.8 - 1.0 - 1.2 Rm: 660 MPa Rp0.2: 460 MPa A5: 42 % AWS A 5.9: ER 347
15 Kg
45554 S MAG wire for welding austenitic steels with manganese and welding
(ER 307 Si) steels that are difficult to weld or with thick sections.
0.8 - 1.0 Rm: 620 MPa Rp0.2: 420 MPa A5: 40 %
1.2 - 1.6
15 Kg
45250 MAG wire for welding non-alloyed or low alloyed steel in general use.
0.8 - 1.0 - 1.2 Rm: >570 MPa Rp0.2: >420 Mpa A5: >19 % EN 440: G4Si1
15 Kg
45252 MAG wire for welding steel resistant to heat and creep up to 570 C.
0.8 - 1.0 - 1.2 Rm: >600 MPa Rp0.2: >500 MPa A5: >20%
15 Kg
45257 MAG wire for welding high yield strength steel (up to 700MPa) used in
0.8 - 1.0 - 1.2 highly stressed parts of fabrication-welded structures.
15 Kg Rm: 830 MPa Rp0.2: 760 MPa A5: 18 % AWS A 5.28: ER 100S-G
45703 MIG wire for assembly and coating of plain bronze (copper-tin) parts.
1.0 - 1.2 Rm: 260 MPa A: 20 % DIN 1733 SG-CuSn6
15 Kg
45706 MIG wire for assembly and coating of copper and its alloys.
1.0 - 1.2 Copper-Silicon alloy (3%).
15 Kg Rm: 350 MPa Rp0.2: 150 MPa A5: 40 % DIN 1733: SG Cu Si 3
45751 MIG wire for welding copper-aluminum alloys and coating parts subject
0.8 - 1.0 to wear by metal-to-metal friction. Very good resistance to corrosion by
1.2 - 1.6 sea water.
15 Kg Rm: 430 MPa A: 40 % Hardness: 100 HB
45802 MIG wire (type AG5, 5356) for welding aluminium alloys.
0.8 - 1.0 - 1.2 Homogeneous welding of aluminum-magnesium alloys with 5% Mg.
7.5 Kg Rm: >235 MPa Rp0.2: >110 MPa A5: >17 % EN: AWAlMg5(A)
45803 MIG wire (type AS5, 4043) for welding aluminum-magnesium alloys and
1.0 - 1.2 - 1.6 reclamation of defective foundry castings.
7.5 Kg Rm: >120 MPa Rp0.2: >40MPa A5: >8 % EN: AW-AlSi5(A)
45806 MIG wire (type AG4MC, 5183) for welding aluminum-magnesium alloys.
1.0 - 1.2 Rm: >275 MPa Rp0.2: >125 MPa A5: >17 % EN: AW-AlMg5Mn1(A)
7.5 Kg
Designations Properties
45351 MIG wire for producing anti-wear coatings on parts subject to combined
0.8 - 1.0 pressure, moderate abrasion and significant impacts.
1.2 - 1.6 Hardness: 60 HRC DIN 8555: SG 6-60-GTZ
15 Kg
45365 MIG wire for producing anti-wear coatings on parts subject to combined
1.0 - 1.2 pressure and abrasion, which is only machineable by grinding.
15 Kg Hardness: 58 HRC MSG 3-GZ-60
45654 MIG wire for welding Inconel 625 and nickel based alloys.
1.0 - 1.2 Austenitic alloy for assembly of dissimilar steels.
15 Kg Rm: > 700 Mpa Rp0.2: > 420 Mpa A5: >25 % AWS 5.4 14: ER NiCrMo-3
45507 WS TIG rod for assembling or coating tool steel or dissimilar steels. Buttering
(ER 312) layer before surfacing.
1.0 - 2.0 Rm: 750 Mpa Rp0.2: 530 Mpa A5: 25 % AWS SFA 5.9: ER 312
2.4 - 3.2
45612W TIG rod for welding Inconel 600 , nickel based alloys and tool steels or
1.0 - 1.6 low to highly alloyed steels that are difficult to weld. Assembly of copper
2.0 - 2.4 with steel.
Rm: >620 Mpa Rp0.2: >380 Mpa A5: >35 % AWS SFA 5.14: ER NiCr3
45654W TIG rod for welding Inconel 625 and nickel based alloys. Austenitic alloy
1.6 - 2.0 - 2.5 for assembly of dissimilar steels.
Rm: > 700 Mpa Rp0.2: > 420 Mpa A5: >25 % AWS 5.4 14: ER NiCrMo-3
45252W TIG rod for the assembly and resurfacing of 15 CD 4 type steel.
2.0 - 3.0 Resists heat up to temperatures of 550C.
Rm : >510 MPa Rp0.2: >355 MPa A5: >20 % AWS A 5.28-29 : ER80 S-G
45255W TIG rod for fabrication welding mechanical structural steel assemblies.
2.0 - 2.4 - 3.0 Rm : > 530 MPa Rp0.2: > 385 MPa A5: > 20 % AWS A 5.18 : ER 70 S 6
45703W TIG rod for assembly and coating of plain bronze (copper-tin) parts.
2.0 - 2.5 Fights against wear by metal-to-metal friction.
Rm: 260 MPa Hardness: 80 HB A: 20 % DIN 1733: SG-Cu Sn 6
45704W TIG rod for assembly and coating of pure copper. The deposited metal
2.0 - 3.0 provides high electrical conductivity. Particularly recommended for
copper that is difficult to weld.
Rm: 200 Mpa Hardness: 60 HB A: 30 % DIN 1733: SG-Cu Ag
45706W TIG rod for assembly and coating of copper and its alloys.
2.0 Copper-silicon alloy (3%).
Rm: 350 MPa Hardness: 80 HB Din 1733: SG Cu Si 3
45801W TIG rod for welding aluminum (up to 99.5%) and its alloys.
2.0 - 3.2 Rm : >65 MPa Rp0.2: >20 MPa A5: >35 % AWS A 5.10: ER 1100
DIN 1732 : SG Al99.5Ti
45802W TIG rod for welding aluminum-magnesium alloys and similar types of
2.0 - 2.5 aluminum alloys.
3.2 - 4.0 Rm: >235 MPa Rp0.2: >110 MPa A5: >17 % AWS A 5.10: ER 5356
DIN 1732 : SG Al Mg 5
45301W TIG rod for coating parts subject to heat, thermal shock and plastic
1.0 - 1.6 deformation.
2.0 - 2.4 Hardness as welded: 46 HRC
45303W TIG rod for HSS coating of parts subject to combined mechanical wear:
1.0 - 1.6 adhesion, friction, shock or contact fatigue at elevated temperatures.
2.0 - 2.5 Hardness as welded: 63 HRC
45406W TIG rod cobalt based alloy (Grade 6 type). Excellent resistance to heat,
3.0 - 4.0 corrosion, wear, cavitation and metal-to-metal friction.
Hardness as welded: 41 HRC
45412W TIG rod cobalt based alloy (Grade 12 type). Excellent resistance to heat,
3.0 corrosion, wear, cavitation and metal-to-metal friction.
Hardness as welded: 48 HRC
45421W TIG rod cobalt based alloy (Grade 21 type). Excellent resistance to heat,
3.0 corrosion, wear, cavitation and metal-to-metal friction.
Hardness as welded: 330 HV30 Work hardened: 450 HV30
45612W TIG rod for welding Inconel 600 , nickel based alloys and tool steels or
1.0 - 1.6 low to highly alloyed steels that are difficult to weld. Assembly of copper
2.0 - 2.4 with steel.
Rm: >620 Mpa Rp0.2: >380 MPa A5: >35 % AWS A 5.14: ER NiCr3
45654W TIG rod for welding Inconel 625 and nickel based alloys.
1.6 - 2.0 - 2.5 Austenitic alloy for assembly of dissimilar steels.
Rm: > 700 Mpa Rp0.2: > 420 Mpa A5: >25 % AWS A 5.14: ER
DO*22 Inconel 600 type metal cored wire developed for weld surfacing nickel
1.6 alloys, low or high alloy steel, and refractory steel and alloys.
15 Kg Rm: 650 Mpa Rp0.2: 370 Mpa A5: 40%
Hardness as welded: 165 HV30 Work hardened: 320 HV30
DO*28 S Metal-flux cored wire intended for welding AISI 316 L type steel.
1.2 Rm: 500-600 Mpa Rp0.2: 380-450 Mpa A5: 35-45 %
15 Kg AWS A 5.9: E 316 LT-1
DO*11 Metal cored wire developed for producing anti-wear coatings (tungsten
1.6 carbides in a nickel based matrix) on parts subject to severe abrasion in
15 Kg combination with heat and corrosion.
Hardness (matrix): 55 HRC Hardness (carbides): 2400 HV0.4
DO*48 Metal cored wire developed for producing anti-wear coatings (tungsten
1.6 carbides in an iron base matrix) on parts subject to severe abrasion or
15 Kg erosion combined with moderate pressure and impacts.
Hardness (matrix): 55 HRC Hardness (carbides): 2300 HV0.3
DO*390 N NanoAlloy patended, gas shielded, metal cored alloy wire, ideal for main-
1.6 tenance and repair applications or batch manufacturing where highest
15 Kg integrity welding, efficiency and productivity are required.
Hardness (one layer): 70 HRC
DO*395 N The slag-free deposit contains a high volume fraction of ultra-hard pha-
1.2 ses which ensures an excellent performance against abrasion, erosion
15 Kg combined with moderate impact.
Hardness (one layer): 69 HRC
DO*04 Metal cored wire develped for producing anti-wear coating depositing steel
1.2 - 1.6 alloyed with chromium, cobalt and molybdenum. Excellent resistance to
15 Kg wear by metal-to-metal friction, mechanical properties stable up to 500C.
Hardness: 48 HRC
DO*05 Metal cored wire developed for producing work hardening anti-wear coatings,
1.6 having an excellent resistance to impacts, pressure and high stress abrasion.
15 Kg Hardness as welded: 250 HV30 Work hardened: 380 HV30
DO*06 Metal cored wire developed for producing anti-wear coatings with High
1.6 Speed Steel properties for fabrication or repair of damaged tools. Increased
15 Kg resistance to shock, pressure, cracking and oxidation at high temperature.
Hardness: 63 HRC
DO*15 Metal cored wire developed for producing anti-wear coatings on parts
1.2 - 1.6 subject to impact, abrasion and contact fatigue.
15 Kg Hardness: 58 HRC
DO*16 Metal cored wire developed for producing anti-wear coatings having
1.6 excellent resistance to shocks and to pressures up to 550C.
15 Kg Hardness: 48 HRC.
DO*30 Metal cored wire developed for producing single pass, anti-wear coatings
1.2 - 1.6 on parts subject to abrasion and erosion by small particles.
15 Kg Hardness: 67 HRC
DO*33 Metal cored wire developed for producing anti-wear coatings having
1.6 excellent resistance to abrasion and erosion at high temperatures up to 650C.
15 Kg Hardness: 68 HRC
DO*55 Metal cored wire Maraging type (Martensitic Ni-Co-Mo steel with
1.6 precipitation hardening) developed for producing anti-wear coatings
15 Kg on parts subject to compression, creep and cold cutting.
Hardness as welded: 35 HRC
Hardness after heat treatment 480C for 3 to 7 hours: 58 HRC
DO*322 Metal cored wire developed for producing multi pass, anti-wear coatings
1.6 on parts subject to abrasion and erosion by small particles.
15 Kg Hardness: 65 HRC
DO*327 Metal cored wire developed for producing multi pass, crack-free coating of
1.6 parts subject to wear by combined abrasion and impact with high pressures.
15 Kg Hardness: 58 HRC
DO*332 Metal cored wire developed for multi pass, anti-wear coatings having
1.6 excellent resistance to abrasion and moderate impact.
15 Kg Hardness: 60 HRC
CaviTec GMA Metal cored wire developed with a patented alloy system producing
1.2 - 1.6 anti-wear coatings with outstanding cavitation resistance on hydraulic
15 Kg turbines and pumping equipment.
Hardness as welded: 280 HV30 Work hardened: 390 HV30
DO*60 Metal cored wire depositing a Grade 6 type cobalt base alloy. Excellent
1.2 - 1.6 resistance to heat, corrosion, wear, cavitation and metal-to-metal friction.
15 Kg Hardness: 41 HRC
DO*70 Metal cored wire depositing a Grade 12 type cobalt base alloy. Excellent
1.6 resistance to heat, corrosion, abrasion, cavitation and metal-to-metal friction
15 Kg Hardness: 48 HRC
DO*80 Metal cored wire depositing a Grade 21 type cobalt base alloy. Excellent
1.6 resistance to heat, corrosion, wear, cavitation and metal-to-metal friction.
15 Kg Hardness as welded: 330 HV30 Work hardened: 450 HV30
DO*85 Metal cored wire depositing a Grade 25 type cobalt base alloy. Excellent
1.6 resistance to thermal shocks and pressures, as well as abrasion at tempe-
15 Kg ratures up to 950C and oxidation up to 1200C.
Hardness as welded: 250 HV30 Work hardened: 380 HV30
4395 N Self shielded cored wire developed for coating parts subject to abrasion
2.8 and erosion combined with moderate impact.
15 Kg Hardness: 69 HRC
4601 Self shielded cored wire developed for coating parts subject to abrasion
1.2 - 1.6 - 2.8 without impact.
15 Kg Hardness: 60 HRC
4660 Self shielded cored wire developed for coating parts subject to abrasion
1.2 - 1.6 - 2.8 by medium and large bodies
15 Kg Hardness: 63 HRC
3205 Self shielded cored wire developed for anti-wear coating of low or alloy
1.6 - 2.4 - 2.8 steel parts with work hardening properties against heavy impact, pres-
15 Kg sure and friction.
Hardness as welded: 250 HV30 Work hardened: 390 HV30
4415 Self shielded cored wire developed for anti-wear coating of low or alloy
1.6 - 2.8 steel parts to resist impact and abrasion up to service temperature of 500C.
15 Kg Hardness: 55 HRC
4630 Self shielded cored wire developed for anti-wear coating of low or alloy steel
2.8 parts in single pass to resist severe abrasion and erosion by fine particles.
15 Kg Hardness: 67 HRC
4923 Self shielded cored wire developed for crack-free coating of parts subject
1.2 - 1.6 - 2.8 to wear by combined abrasion and impact with high pressures.
15 Kg Hardness: 57 HRC
21 ECOBRAZ RANGES
21.10 CAPILLARY SILVER BRAZING ALLOYS
Cadfree Silver Alloys
Designations Properties
1020 B - T - XFC Castolin 1020 is a CADFREE quaternary Ag-Cu-Zn-Sn brazing alloy for
capillary joining of ferrous metals, plus Cu and Ni alloys. Very high Ag
content gives excellent fluidity, low joining temperature and increased
mechanical strength in joints. Water/gas-tight sealing of joints.
Deposit colour: stainless steel.
1666 A high silver-copper-zinc-tin alloy. Formulated for maximum fluidity and
1666 XFC wettability on the metals specified. High fluidity, low heat input and very
good mechanical properties make this latest silver alloy exceptional.
181 - 181 F Maximum Safety Margin, thanks to its high silver content: either by
capillary attraction, in the case of close-fitting components, or by moul-
ding in the case of large joint gaps. Joints built up with Castolin 181 are
especially resistant to impact and vibrations.
1030 XFC The high silver content of this filler alloy promotes joining by capillarity,
and makes this product ideal for joining dissimilar metals.
1030 XFC is recommended for all maximum safety margin applications.
1802 - 1802 L 1802 is a quaternary Ag-Cd-Cu-Zn brazing alloy for capillary joining
1802 XFC of ferrous metals, plus Cu and Ni alloys. High Ag content plus Cd gives
outstanding fluidity, lowest joining temperature and high mechanical
strength in joints. Water/gas-tight sealing of joints.
1810 XFC Versatile and economical, this low temperature brazing alloy is designed
for application on copper, brass, bronze and steels. Especially recommen-
ded for dissimilar metal combinations such as carbon or alloy steels to
copper, brass or bronze.
146 MF - 146 XFC 146 is a bronze type alloy for use with cast-iron and carbon steel compo-
nents, also recommended for galvanised steels and copper base alloys.
16 XFC A silver containing alloy for producing high strength joints by either thin
flowing or bead formation on carbon and alloy steel applications, and
especially suitable for joining carbide tips. A copper base alloy producing
high fluidity or bead forming characteristics by simply controlling the
heat input combination. Deposits are of exceptional joint strength and
crack resistance, and are fully machinable and will work harden under
impact loading conditions.
18 - 18 MF Application designed welding rod for the repair and maintenance of brass,
18 XFC bronze and copper parts. An economical silver bearing brazing type alloy for
use on a wide range of brasses and bronzes, and a combination of these, also
suitable for dissimilar combinations of copper alloys to ferrous materials.
A bronze alloy producing maximum strength and fluidity. The addition of
deoxidising elements aid in eliminating zinc oxidation and fuming.
185 XFC Cu-Zn-Ni braze welding alloy for repair and rebuilding of metal components.
CastoDrill 8800 A flux coated bronze/tungsten carbide rod for use with the oxyacetylene
process for applications requiring excellent cutting properties along with
abrasion and impact resistance in media such as sand, gravel, earth,
minerals etc., also recommended for tools to remove drill rods in well
drilling. A composite torch rod; consisting of hard carbide particles dis-
persed through a tough alloy matrix.
TeroCote 7888 T 7888 T is a high performance anti-wear product in the form of a flexible
with carbides cord, comprising a nickel core wire, covered with an elastic binder
containing a mixture of carbides and nickel alloy powder. The latter has
a uniquely effective self-fluxing action, which gives 7888 T outstanding
wetting properties. As a result, a smooth, even protective coat can be
deposited quickly and easily, greatly reducing the risk of overheating
the base material. Each spool of 7888 T carries one continous length of
cord of rigorously consistent diameter and without joints, for improved
reliability with automated or robotic feeder systems. 7888 T deposits
an extremely durable protective coating comprising a dense mass of
ultrahard tungsten carbides embedded in a tough nickel-chromium
alloy matrix. This structure offers extremely effective protection against
erosive and abrasive attack by a wide variety of materials. The matrix
composition helps to absorb moderate impact and improves resistance
to corrosion, while the angular profile of the finely crystallised carbides
makes them very difficult to dislocate.
Ultimium 8811 A carbide containing rod for producing the ultimate in abrasion resistance
due to the high concentration of hard, wear resistant carbides within a self
fluxing metallic matrix. For use on steels, stainless steel and cast iron
components utilising the Oxyacetylene, TIG and Eutalloy processes.
This unique alloy form provides a welded protective coating without dilution
of the base material. High density of carbide hard phases. Sound, crack free
deposit. No deformation of workpiece. Rod identification: Dark grey coating.
Designations Properties
Ultimium 8888 Ultimium 8888 is a nickel based composite rod containing a high quantity
of tungsten carbides. This functional coating is designed for cutting and
drilling applications.
The coating thickness of 5-10mm guarantees great wear and corrosion resis-
tance.
Ultimium 8888 Castolin 8888 Cutter was specifically designed to be have the Ultimate
Cutter Cutting Performance. Only high grade tungsten carbides are used,
insuring consistant cutting performance.
E 7650 Castolin 7650 CR has excellent flow and wetting characteristics.
It is designed to coat, repair and protect low alloyed steels as well as cast
iron parts with up to 0.5% carbon.
Designations Properties
CastoDur N 901 Cobalt base alloy for use with either oxyacetylene or the TIG process, for
applications subject to wear by abrasion, impact and pressure in both
hot and cold service conditions. Deposits also provide corrosion and heat
resistance with excellent hot hardness properties. Excellent resistance to
corrosion and abrasion. High hardness properties. Good heat resistance.
CastoDur N 906 CastoDur 906 is a cobalt base filler metal. This alloy is used in applications
where lower hardness with abrasion and corosion resistance are needed.
Designations Properties
157 - 157 T 157 is a solder alloy containing silver but no lead or cadmium, and parti-
cularly recommended for applications in the food processing industry.
The mechanical properties of assemblies made with 157 are superior to
those of any conventional (lead-tin) alloys, making it especially preferable
in harsh service conditions.
1827 1827 is a cadmium based soft solder containing silver. It is recommended
for joining aluminium to copper.
Designations Properties
190 - 190 FBK Recommended for good strength joints in sheet and wrought aluminium
and some aluminium alloys. Ideal for brazing furniture and fittings,
window frames, aluminium utensils and applications within the aircraft
and radio industries. Castolin 190 can be used in conjunction with the
Oxyacetylene and Tungsten inert gas shielded (TIG) processes. An alumi-
nium silicon alloy producing good strength joints and good resistance
to corrosion. Not suitable for parts requiring anodised finishes or alumi-
nium alloys containing more than 1.5% magnesium.
190: Bare rod
1185 MF Mini-flux filler rod for overlays, repairs and fabrication of parts made
from copper and its alloys such as York-Albro, cupro-aluminium, and the
joining of these to nickel alloys, or cast iron which must have high corro-
sion resistance.
Castolin 1185 MF is recommended particularly for its excellent resistance
to corrosion from sea water and mineral and organic acids, such as sul-
phuric, acetic, hydrofluoric and hydrochloric acid diluted to 5%, saline
and alkaline solutions.
1902 1902 is a magnesium aluminium alloy. Specially designed for braze wel-
ding of magnesium motor-blocks and castings.
21F An extruded flux coated aluminium alloy for low heat input, high
strength welding repairs and fabrication of wrought and cast aluminium
and some aluminium alloys. Not suitable for parts requiring an anodised
finish. Uniform flux coating. Rapid solidification ideal for butt joints.
AluTin 51 Soft solder especially suited for joining aluminium to other metals.
27.10 FLUXES
Brass/Bronze Fluxes
Designations Properties
16 Paste brazing flux for capillary brazing with copper - zinc - nickel based alloys.
At elevated temperature the flux reduces the metal oxides on the base
metal and activates the surface. This results in an optimal wetting of the
filler metal and increase of the capillary effect in the gap between the
two surfaces to be joined. The development of a surface alloy between
the filler metal and the base metal ensures the metallic continuity.
18 Paste brazing flux for capillary brazing with copper - zinc - nickel based alloys.
At elevated temperature the flux reduces the metal oxides on the base
metal and activates the surface. This results in an optimal wetting of the
filler metal and increase of the capillary effect in the gap between the
two surfaces to be joined. The development of a surface alloy between
the filler metal and the base metal ensures the metallic continuity, elimi-
nating zinc oxidation and fuming.
Designations Properties
185 A Paste brazing flux for braze coating with copper - zinc - nickel based
alloys. At elevated temperature the flux reduces the metal oxides on the
base metal and activates the surface. This results in an optimal wetting
of the filler metal and increase of the capillary effect in the gap between
the two surfaces to be joined. The development of a surface alloy
between the filler metal and the base metal ensures the metallic conti-
nuity. The brazing flux 185 A is designed for use with the following hea-
ting methods: oxyacetylene flame and furnace without gas protection.
Other Fluxes
Designations Properties
14 Flux for 14, cast iron filler rod typical of a flake cast iron structure, where
deposits require high strength for the repair of cracks, blow-holes, casting
defects and building up of worn and missing sections.
Soldering Fluxes
Designations Properties
157 NC 157 NC is a solder flux in paste form ready for use.
AluTin 51 Soft solder especially suited for joining aluminium to other metals.
Silver Fluxes
Designations Properties
1020 Flux for Castolin 1020 a CADFREE quaternary Ag-Cu-Zn-Sn brazing alloy
for capillary joining of ferrous metals, plus Cu and Ni alloys. Very high Ag
content gives excellent fluidity, low joining temperature and increased
mechanical strength in joints. Water/gas-tight sealing of joints.
1802 Atmosin Powder brazing flux for capillary brazing with high silver content alloys.
At elevated temperature the flux reduces the metal oxides on the base
metal and activates the surface. This results in an optimal wetting of the
filler metal and increase of the capillary effect in the gap between the
two surfaces to be joined. The surface active Atmosin helps to obtain an
even thickness of the brazing flux, which adheres strongly with the base
metal during the heating phase.
1802 HF Powder brazing flux for capillary brazing with high silver content alloys.
At elevated temperature the flux reduces the metal oxides on the base
metal and activates the surface. This result in an optimal wetting of the
filler metal and increase of the capillary effect in the gap between the
two surfaces to be joined. The brazing flux 1802 HF is designed for use
with induction heating.
1802 PF Atmosin Paste brazing flux for capillary brazing with high silver content alloys.
At elevated temperature the flux reduces the metal oxides on the base
metal and activates the surface. The surface active Atmosin helps to
obtain an even thickness of the brazing flux, which adheres strongly with
the base metal during the heating phase. The brazing operation is easier,
this increases the productivity specially for large series of parts.
181 Atmosin Paste with Powder brazing flux for capillary brazing with silver containing
alloys. At elevated temperature the flux reduces the metal oxides on the
base metal and activates the surface. The surface active Atmosin helps to
obtain an even thickness of the brazing flux, which adheres strongly with
the base metal during the heating phase. The brazing operation is easier,
this increases the productivity specially for large series of parts.
181 PF Atmosin Paste brazing flux for capillary brazing with silver containing alloys.
At elevated temperature the flux reduces the metal oxides on the base
metal and activates the surface. The surface active Atmosin helps to
obtain an even thickness of the brazing flux, which adheres strongly with
the base metal during the heating phase. The brazing operation is easier,
this increases the productivity specially for large series of parts.
ActivaTec 1000 Paste flux for all high-silver content brazing.
Albro Silver brazing flux with long continuous activity and high heat resistance.
It is recommended for parts in aluminium bronze.
AluTin 51 Soft solder especially suited for joining aluminium to other metals.
Designations Properties
190 AL This alloy in paste form is designed for immediate use without
preparation, and provides high-strength assemblies and re-pairs.
Combining the filler alloy 190 and 190 NH flux into a ready-to-use paste,
this product has been designed for use with automatic metering devices,
having a consistency suitable for most such systems.
Designations Properties
Designations Properties
Capillary silver brazed joint using Grain growth observed after brazing using
Xuper 1802 alloy. a Cu-P-Ag alloy.
NF THIN COATING
ZF ULTRA-THIN COATING
21 ECOBRAZ RANGES
Melting Product Form Flux
Composition in % Range in C Coating
Colour
Product Ag Cu Zn Sn Cd Si Ni Other Solidus Liquidus Form Colour
Castolin range - Cadfree Silver Alloys
1020 F 56,7 21,9 Bal. 5.3 625 665 F Coated Pink
1020 XFC 56,7 21,9 Bal. 5.3 625 665 XFC Coated Pink
1666 45,1 25,3 Bal. 2 660 700 Bare Rod
1666 XFC 45,1 25,3 Bal. 2 660 700 XFC Coated Green
181 19,6 46,0 Bal. 740 835 Bare Rod
181 F 19,6 46,0 Bal. 740 835 F Coated White
Castolin range - Silver Alloys with Cadmium
1010 XFC 37,9 20,3 Bal. 21.4 615 670 XFC Coated White
1030 XFC 35 25,7 Bal. 19.5 625 695 XFC Coated Purple
1802 40 18,3 Bal. 24.1 595 630 Bare Rod
1802 XFC 40 18,3 Bal. 24.1 595 630 XFC Coated White
1810 XFC 29,8 27,5 Bal. 23.6 604 683 XFC Coated White
EcoBraze Cadfree Silver Alloys
38220 B 19,4 43,8 Bal. 0.2 740 815 Bare Rod
38220 F 19,4 43,8 Bal. 0.2 740 815 F Coated White
38220 T 19,4 43,8 Bal. 0.2 740 815 Wire
38225 B 25,9 39,7 Bal. 2.1 680 760 Bare Rod
38225 F 25,9 39,7 Bal. 2.1 680 760 F Coated White
38225 T 25,9 39,7 Bal. 2.1 680 760 Wire
38234 B 34 36,6 Bal. 2.2 630 730 Bare Rod
38234 F 34 36,6 Bal. 2.2 630 730 F Coated White
38234 T 34 36,6 Bal. 2.2 630 730 Wire
38240 B 40,7 29,3 Bal. 2 650 710 Bare Rod
38240 F 40,7 29,3 Bal. 2 650 710 F Coated White
38240 T 40,7 29,3 Bal. 2 650 710 Wire
38244 B Bare Rod
38244 F F Coated White
38244 T Wire
38245 B 45 26,7 Bal. 2.7 640 680 Bare Rod
38245 F 45 26,7 Bal. 2.7 640 680 F Coated White
38245 T 45 26,7 Bal. 2.7 640 680 Wire
38245 XFC 45 26,7 Bal. 2.7 640 680 XFC Coated White
38249 B 49 16,3 Bal. 4.7 7.6 680 705 Bare Rod
38249 T 49 16,3 Bal. 4.7 7.6 680 705 Wire
38255 B 54,3 21,1 Bal. 2.2 630 660 Bare Rod
38255 F 54,3 21,1 Bal. 2.2 630 660 F Coated White
38255 T 54,3 21,1 Bal. 2.2 630 660 Wire
38256 B 56,8 22,3 Bal. 5.3 625 665 Bare Rod
38256 F 56,8 22,3 Bal. 5.3 625 665 F Coated White
38256 T 56,8 22,3 Bal. 5.3 625 665 Wire
38256 XFC 56,8 22,3 Bal. 5.3 625 665 XFC Coated White
EcoBraze Silver Alloys with Cadmium
38330 B 30,4 27,2 Bal. 20.5 610 690 Bare Rod
38330 F 30,4 27,2 Bal. 20.5 610 690 F Coated White
38330 T 30,4 27,2 Bal. 20.5 610 690 Wire
38330 XFC 30,4 27,2 Bal. 20.5 610 690 XFC Coated White
38334 B 33,9 22,6 Bal. 19.6 610 680 Bare Rod
38334 F 33,9 22,6 Bal. 19.6 610 680 F Coated White
38334 T 33,9 22,6 Bal. 19.6 610 680 Wire
38335 B 34,7 25,2 Bal. 18.2 610 670 Bare Rod
38335 F 34,7 25,2 Bal. 18.2 610 670 F Coated White
38335 T 34,7 25,2 Bal. 18.2 610 670 Wire
38335 XFC 34,7 25,2 Bal. 18.2 610 670 XFC Coated White
38340 B 39,8 19,4 Bal. 20.5 595 630 Bare Rod
38340 F 39,8 19,4 Bal. 20.5 595 630 F Coated White
38340 T 39,8 19,4 Bal. 20.5 595 630 Wire
38340 XFC 39,8 19,4 Bal. 20.5 595 630 XFC Coated White
38345 B 44,3 15 Bal. 23.5 605 620 Bare Rod
38345 F 44,3 15 Bal. 23.5 605 620 F Coated White
38345 T 44,3 15 Bal. 23.5 605 620 Wire
27.10 FLUXES
Melting Range C Flux Appearance Residue Properties
Product Solidus Liquidus
Castolin range - Brass/Bronze Fluxes
16 700 1000 Dark Grey Paste Non-Corrosive
18 700 1000 Yellow Paste Non-Corrosive
185 A 700 1000 Blue Paste Non-Corrosive
Castolin range - Light metal fluxes
190 500 700 White Powder Corrosive
Castolin range - Other Fluxes
14 700 1000 Pink Powder Corrosive
Castolin range - Silver Alloy Fluxes
1020 450 850 White Powder Corrosive
1802 Atmosin 400 780 White Powder Corrosive
1802 HF 450 850 White Powder Corrosive
1802 PF Atmosin 420 820 Pink Paste Corrosive
181 Atmosin 550 900 White Powder Corrosive
181 PF Atmosin 550 900 White Paste Corrosive
ActivaTec 1000 400 800 White Paste Corrosive
Albro 400 820 White Paste Corrosive
Castolin range - Soft Solder Fluxes
157 NC 150 450 Yellow Paste Corrosive
AluTin 51 120 300 Yellow Liquid Corrosive
RotoTec Alloy Bond coat for RotoTec 19000 and ~170 HV10
51000 Ni-Al-Mo MetaCeram 28000 powder families, Fusion reaction during spraying creates
on all metals except Cu and Mg. strong bond with substrate
RotoTec Alloy Wear sleeves for pumps, cylinder rods, ~370 HV10
19940 Ni-Cr-Fe-Mo drying cylinders for papermaking. The best surface finish is obtained by
grinding. Good resistance to friction
under pressure.
RotoTec Alloy Drag roll, wear plates, gripping finger. ~250 HV10
19999 Ni-Cr-Fe and 50% carbides
carbides High resistance to abrasion.
Rough deposit.
MetaCeram Cr2O3 On RotoTec 51000 bonding layer. Microhardness of the particles ~2400 HV10g
28010 Cable gland seatings, shaft protector Max. service temperature 500 C.
sleeves, seam ring joint seatings Product density 5.2 kg/dm
Plungers, pump shafts, feed chutes. High hardness, excellent resistance
3 to corro-
sion, low coefficient of friction.
MetaCeram Al2O3 On RotoTec 51000 bonding layer. Microhardness of the particles ~1950 HV10g
28020 TiO2(2.2%) seam ring joint seatings, cable gland Max. service temperature 1000 C.
seatings, shaft protector sleeves, Product density 4.0 kg/dm .
3
electrical isolation of machine parts, High hardness, excellent resistance
press rings for making radial tyres, to corrosion.
sifting plate Good electrical insulation (dependent
on deposit thickness).
MetaCeram Al2O3 On RotoTec 51000 bonding layer. Microhardness of the particles ~1600 HV10g
28030 TiO2(13%) Printer cylinders, paper transport Max. service temperature 1000 C.
rollers, thread guide, wear and sliding Product density 4.0 kg/dm.
plates, induction oven parts. Good resistance to corrosion and good fric-
tion properties.
3
MetaCeram ZrO2 On RotoTec 51000 bonding layer. Microhardness of the particles ~700 HV10g
28085 CaO (30%) Combustion chamber thermal insula- Max. service temperature 1200 C.
tion parts, crucibles, foundry machine Product density 5.4 kg/dm3.
parts, ladle for steel and iron works, Excellent thermal insulation and stands up to
guide wheels for wire zinc baths, thermal shocks.
pyrometer tubes. Non wetting for liquid metals.
3
31.80 EUTROLOY ALLOY POWDERS FOR PTA (PLASMA TRANSFERRED ARC) PROCESS
Designations Product Applications Properties
Type
EuTroLoy Alloy
16012.04 Co-Cr-W-Ni-Fe Slide valve seats, extruder screws ~46 HRC
(Gr. 12 Type) for plastic masses, feed screws for High abrasion resistance under pressure
sawdust and hydropulpers in the and impact stress (cavitation). Heat and
paper industry, tools in the timber corrosion-resistant. Low coefficient of
industry, segments of nose rings and sliding metal friction, insensitive to
clinker cooling plates, tools for the adhesive wear.
paper, plastics and timber processing For operating temperatures up to 750 C.
EuTronic Alloy Cement cooler plates, boiler water Hardness ~860 HV0.3
Arc 502 Fe-Cr-Ti-Si-Mn wall protection, pulp production Self bonding alloy with enhanced surface
digesters, steam turbine casings, wear resistance properties to combat
cracking installations, high tempera- erosion, thermal shock up to 650C
ture cyclone, fume extractors etc.
EuTronic Alloy Corrosion and erosion resistant pro- Hardness ~260 HV0.3
Arc 509 Fe-Cr-Al-Mo tective coatings in boiler equipment Self bonding alloy with enhanced surface
up to 900C wear resistance properties to combat cor-
rosion, erosion up to 900C and oxidation
EuTronic Alloy Abrasion, erosion and adhesion resis- Hardness ~1200 HV0.3
Arc 595 Fe-Cr-B-Si-Mn tant protective coatings in pumps, Self bonding alloy for thick or thin
boiler tubes, water walls and fans. coatings with good corrosion resistance.
MeCaTeC Cold, ultra-rapid setting paste. Formulated for applications needing a fast reac-
Express 100 Emergency rebuilding, protecting and repairing tion with an application or handling time of 5
damage or cracks in machine parts such as: minutes. Curing will even occur at temperatu-
foundry casting defects, cast iron housings, res down to +5C. Can also be easily machined,
machine bearing journals, fuel pipes, contai- drilled or tapped.
ners, engine, gear box casings, worn pump hou- Service temperature up to 90 C
sings, etc.
MeCaTeC Cold, rapid setting fluid for general repairs. Repairs of deep cracks or to fill narrow cavities
101F Protecting and repairing damaged machine in steel, cast iron, aluminium, bronze and con-
parts such as keyways, machine beds, bearing crete. Can also be easily machined, drilled or
housings, engine, gearbox casings, cast iron tapped.
machine housings, pump and valve parts, etc. Service temperature up to 120 C
MeCaTeC Cold, rapid setting paste for general repairs. All-positional patch repairs of cracks or fissures
101P rebuilding, protecting and repairing damaged in steel, cast iron, aluminium, bronze and con-
machine parts such as: keyways, machine beds, crete. Easy to fit machine, drill, tap or sand.
bearing houings, engine, gearbox casings, cast Service temperature up to 120 C
iron machine housings, pump and valve parts, etc.
MeCaTeC Cold, rapid setting paste for anti-corrosion and All-positional protection against wear by a
102P anti-abrasion coatings. variety of corrosive liquids, abrasive media,
Rebuilding, protecting and repairing damaged slurry erosion and cavitation effects. Can be
or new machine parts such as butterfly valve, precision machined, drilled or tapped whilst
gate valves, pump housings, propellors, hydrau- exhibiting exceptional resistance to pressure
lic rams, diaphragms, etc. and deformation.
Service temperature up to 175 C
MeCaTeC Cold, rapid setting fluid for anti-abrasion Brushable in thin layers over large areas or
103F coatings. complex forms. Protection against wear by low
Protecting and repairing damaged or new pressure abrasion and erosion. Smooth surface
machine parts such as mixer blades, hoppers, finish and high electrical insulating properties.
vessels, chutes, pump impellors, fan blades, Machinable by grinding.
elbows and conduits. Service temperature up to 175 C
MeCaTeC Cold, rapid setting paste for food and beverage For use in potable water systems. All-positional,
104P industry. rust free, safe repairs of cracks, fissures or dents
Rebuilding, protecting and repairing damaged in stainless steel. Can also be easily machined,
stainless steel parts used in the food industry drilled or tapped.
such as shafts, chutes, trays, water vessels, Service temperature up to 120 C
piping, valve parts, pump parts, etc.
MeCaTeC Cold, rapid setting paste for anti-erosion coatings. Protection against wear in severe erosion and
A5 All applications needing thick coatings to resist abrasion. The tough, composite matrix is rein-
wear by abrasion and erosion. Rebuilding, forced with ultra resilient Kevlar fibres and a
protecting and repairing damaged machine dense dispersion of hard, wear resistant cera-
parts such as sand pumping equipment, slurry mic phases.
pumps, screw conveyors, pipe elbows, chutes for Service temperature up to 120 C
clinker, cement and ash handling pipes, etc.
MeCaTeC Same applications as MeCaTeC A5 but for Similar wear resistant properties as MeCaTeC
A5HT increased service temperatures A5 but using a special heat resistant composite
matrix suitable for service up to 250C for a
brief exposure.
MeCaTeC Cold, rapid setting fluid for anti-impact coatings. Pourable, durable elastomer resistant to tearing.
110F Protecting and repairing damaged parts such Useful for damping machine vibrations, reducing
as expansion joints, fluid transport systems, fan sound waves and harmful noise levels. Good
blades, pump parts, vibration dampers, rubber electrical insulating properties. To be used with
parts, conveyor belts and chutes, hydraulic ins- primer compounds MECATEC Bond M or Bond R.
tallations, etc. Service temperature up to 80 C (dry)
MeCaTeC Cold, rapid setting paste for anti-impact coatings. All-positional repairs. Elastomer resistant to tea-
110P Rebuilding, protecting and repairing damaged ring. Useful for damping machine vibrations,
or new machine parts such as conveyor belts, reducing sound waves and harmful noise levels.
hydraulic installations, fluid transport systems, Good electrical insulating properties. To be used
anti-slip surfaces, fan blades, pump parts, vibra- with primer compounds MECATEC Bond M or
tion dampers, rubber components, etc Bond R.
Service temperature up to 80 C (dry)
MeCaTeC Primer fluid for optimum substrate bonding MeCaTeC Bond M is a primer compound used
Bond M to metal. for optimising the adhesive bonding properties
Same applications as MeCaTeC 110F and 110P. of MeCaTeC 110F or 110P to Metallic substrates.
MeCaTeC Primer fluid for optimum substrate bonding MeCaTeC Bond R is a primer compound used
Bond R to rubber. for optimising the adhesive bonding properties
Same applications as MeCaTeC 110F and 110P. of MeCaTeC 110F or 110P to Rubber substrates.
MECATEC Bond R is additionally used for bonding
to other non-metallic substrates such as already
cured MeCaTeC 110F or 110P coatings, fibreglass
materials, concrete surfaces, wooden parts.
Abrasion
Cavitation
Corrosion
Erosion
Friction
Impact
Electric Insulation
Emergencies
General repair
Machining
Food and drink
Max. temperature C 90 120 175 175 120 120/250* 50/80**
CDP 4624 5+3 Weld cladded wear plate for abrasion and erosion resistance. This is a chromium car-
6+4 bide alloy wearplate, ideal for applications, where the right balance between price
8+5 and service life is required.
10 + 5 Hardness: 57 - 60 HRC
15 + 5 Carbide content: > 30%
Standard plate dimensions: 1500 x 3000mm
Surface coating: 1220 x 2740mm (3.34m).
CDP 4666 5+3 Weld cladded wear plate for extreme abrasion and erosion resistance. This is the real
6+4 high load resistant wearplate with a unique overlay and a complex carbide structure
8+5 with high density of hard particles.
10 + 5 Hardness: 62 - 65 HRC
15 + 5 Carbide content: > 50%
Standard plate dimensions: 1500 x 3000mm
Surface coating: 1220 x 2740mm (3.34m).
CDP 4666 5+3 30% increased wear resistance with XuperWave geometry. XuperWave bed and crack
XuperWave 6+4 morphology provide nonparallel geometry to wear flow direction. Weld cladded
8+5 wear plate for extreme abrasion and erosion resistance.
10 + 5 Hardness: 62 - 65 HRC
15 + 5 Carbide content: > 50%
Standard plate dimensions: 1500 x 3000mm
Surface coating: 1220 x 2740mm (3.34m).
On request
Designations Thicknesses Properties
(The thicknesses are shown as follows - thickness of metal base + thickness of protective layer)
CDP 3952 6+4 Weld cladded wear plate for hot abrasion and erosion. Especially designed for extra
8+5 fine erosive / abrasive medias and critical applications, where every additional day
10 + 5 in service is critical. Maximum service temperature is 700C.
Hardness: 63 - 65 HRC
Carbide content: > 50%
Standard plate dimensions: 1500 x 3000mm
Surface coating: 1220 x 2740mm (3.34m).
CDP 4623i 8+5 Weld cladded wear plate especially for the combined wear of abrasion and impact.
10 + 5 Hardness: 53 - 55 HRC
15 + 5 Carbide content: > 50%
Standard plate dimensions: 1500 x 3000mm
Surface coating: 1220 x 2740mm (3.34m).
Standard support plates in unalloyed S235 type steel. Standard cutting techniques - e.g. plasma arc, water jets or
laser - may be applied. Castolin offers a comprehensive range of solutions for virtually all wear-intensive fields of
heavy industry in the form of CDP plates and CastoTubes.
On request there are also different types of support plates and special thicknesses of metal base and protective
layer.
CDP 496 4+2 Powder coated wear plate to combat erosion. The Ni Cr B Si alloy deposit offers
excellent resistance to wear by metal-to-metal friction, erosion and a wide range of
corrosive conditions.
Hardness: 55 HRC
Standard plate dimensions: 850 x 1250mm
Surface coating: 800 x 1200mm (0.96m).
CDP 112 2+1 Powder coated wear plate for extreme abrasion and erosion resistance. The deposit
4+2 consists of a wear resistant Ni Cr B Si matrix and additions of fine dispersed tungs-
ten carbides.
Matrix hardness: 55 HRC
Carbide hardness: > 1.700 HV0.03
Carbid content: 35%
Standard plate dimensions: 850 x 1250mm
Surface coating: 800 x 1200mm (0.96m).
93 CASTOTUBES
Designations Properties
CastoTubes Applied internal coating thicknesses are typically 3.0 - 4.5mm. The TeroMatec 4666 wearfacing
alloy contains multiple hard phases which resist abrasion and erosion up to 500C. Tubes with
inner diameter from 82 up to 277mm, a maximum length of 3m and different wall thicknesses
are available. CastoTubes are available with slip-on or integral flanges in accordance with DIN
standards.
Hardness: 62 - 65 HRC
Carbide content: > 50%
TECHNICAL NOTE
Applications
All activities where wear by abrasion is a major problem and the operation costs and work stoppages caused by
this type of wear must be reduced.
Engineering
Castolin Eutectic manufactures complete finished solutions ready for immediate installation in accordance with
your engineering specifications and to suit your individual requirements. Even sophisticated designs can be rea-
lised with CDP and CastoTubes
Installation
By welding the metal base side which has good weldability with EutecTrode 6666 or 640, EnDOtec DO*02,
CastoMag 45250 or 45554 S.
Stronger, with
Castolin Eutectic
EXAMPLES OF DESIGNATIONS
EXAMPLES OF DESIGNATIONS
TENSILE STRENGTH RM
HARDNESS H
THE IMPACT STRENGTH AND ELONGATION INDICATE THE DUCTILITY. THE TENSILE STRENGTH , THE YIELD STRENGTH AND THE HARDNESS
THESE VALUES ALWAYS CHANGE IN THE SAME SENSE. INDICATE THE TOUGHNESS. THESE VALUES ALWAYS CHANGE IN THE SAME
K RM Rp02 A H
DEFINITION : The impact strength of a material is measured using an impact testing machine (Charpy or Izod)
allowing an assessment of the property of brittleness.
UF RESILIENCE: Unified French bar (KCU) Standardized test specimen whose notch is U shaped.
V RESILIENCE: Bar using the Charpy test (KCV). Standardized test specimen whose notch is V shaped.
TENSILE TESTING
Test method
The test involves subjecting a test specimen to a tensile force until it breaks in order to determine the metals
mechanical properties.
Subject to an increasing tensile force, the test specimen stretches uniformly up to a certain characteristic value.
This value where the applied load remains stationary is the elastic limit or yield point for steels .
If the load is removed, the test specimen returns approximately to its original length. If the load continues to
increase, the stretching increases and becomes permanent, followed by breakage this is the Ulimate Tensile
Strength.
F(N)
With this test, it is possible to define three mechanical properties: Rm(Mpa)=
S(mm2)
Tensile strength (Rm) The property indicates a materials resistance to breaking. F(N)
Rpo,2 (Mpa)=
S(mm2)
Yield strength (Rp) This property indicates a materials capacity to stretch or
deform elastically.
In the following comparison table, the hardness values are only approximate averages. No mathematical data can
make an absolute conversion possible. Therefore be careful to avoid erroneous conversions between these diffe-
rent hardness testing methods.
PREHEATING IS A FUNCTION OF THE STEELS CARBON CONTENT AND THE SECTION THICKNESS.
WE RECOMMEND FOR A CARBON EQUIVALENT:
Never preheat steel with 12 14% manganese During welding make sure that the parts temperature does not
exceed 250C. For tempered steel, follow the suppliers recommendations for the preheating temperature which
could be between 200 and 500C.
NOTE :
The preheating temperatures shown in this table have been defined as a function of the carbon content.
It should be emphasized that the preheating temperatures do not take into account additional elements, the section
thickness, or the location of the weld.
The use of highly alloyed CASTOLIN welding products with superior mechanical properties makes it possible to safely
lower these preheating temperatures, even eliminating them in certain situations.
For example, for a 35NCD15 steel, welding with a conventional electrode requires preheating to 400 - 600C, whereas
using the 2222 electrode allows preheating to only 250 - 300C.
60 90
90
a
e
s
Alloy cast iron alloys are not list in these tables. Nickel, chromium, molybdenum, and silicon sometimes present in
these types of cast iron give them specific mechanical properties and structures. They are used in the domains of
wear by abrasion, corrosion and heat.
Grades and Standards Process options Most Commonly Uses and Types
Used Alloys of Parts
Grades and Standards Process options Most Commonly Uses and Types
Used Alloys of Parts
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Castolin Eutectic - with their wealth of experience in wear protection have developed a series of
Industry Programmes that look at specic applications of wear throughout major world wides
industries that encounter signicant High Load, High Wear issues.
CemTec
A tour of the various plant equipment and
processes specic to the Cement industry,
common wear problems encountered in these
environments and applications with their
solutions, cost savings and life enhancing data.
Castolin Eutectic is part of a dedicated global
CemTec team focused on providing solutions to
wear protection in the cement industry.
INDUSTRY PROGRAMMES
Pulp & Paper
Pulp and paper mills have a unique range of
wear and corrosion problems. For example
severe abrasion is found in the wood yard at
the debarking stage while abrasion and/ or
erosion occurs in the production of chips and
their transport to the digesters.
Choosing Castolin Eutectic as your industrial partner brings clear benets - higher quality manufactured
products, enhanced durability, increased productivity and signicantly improved prots.
PROJECT
MANAGEMENT
Castolin Eutectics world-wide experience enables us to:
Consultancy
Adopting a Consultancy approach, we have experience of providing bes-
poke solutions to meet your every need, whether it is joining solutions or
enhanced wear protection from site surveys through to the development
of products specic to your requirements.
Plant Survey
We offer an in-depth plant survey where appropriate
to identify the best solution to specic problems. This
thorough on-site study is conducted in partnership
with plant engineers to analyse all aspects of the
situation and develop a problem-solving strategy.
SERVICE
CastoLab
Creative solutions through Specialist Workshops
CastoLab is the sub-contract engineering Wear & Fusion and service division of Castolin Eutectic, offe-
ring a complete and comprehensive service for the maintenance and repair of machine parts and major
components subject. Work can either be undertaken in the workshop facility or alternatively, an on-site
service is available.
CastoLab utilises the latest Wear and Fusion technologies and materials and is fully equipped with
the most advanced processes for repair maintenance. Highly experienced engineers will undertake a
complete study of your manufacturing equipment from diagnosis of the problem, preparation and
reclamation treatment of the component, nal machining, a detailed inspection and test of all treated
parts to make them ready for use.
n TIG
n THERMAL SPRAYING
n ARC SPRAY
n PTA
n BRAZING
n POLYMERIC COATING
n FUSE COATING
We also offer small and medium batch production runs of semi nished products in the above processes
Service
Clear benets from service excellence
Choosing Castolin Eutectic as your industrial partner brings clear benets - higher quality
manufactured products, enhanced durability, increased productivity and signicantly
improved prots.
n Service equipment
n Installation and repair of equipment
n Offer validation & calibration of equipment
n Dedicated service manager
n Industrial gas equipment inspection by trained personel
These benets are delivered across a huge range of industries and are supported by top-quality
customer service and fast response.
At our manufacturing facilities around the world we continue to produce the highest quality products to
suit requirements of customers and their demanding applications. This is reected by the number and
variety of products available as well as the quality which is in evidence when using our products.
Included in this catalogue are a number of products which we have been selling for years; in some cases
over 20 or 30 years old for example 1020 XFC, 680S, 244 and Eutalloy 10675. They are quite simply so
good at their application that they are unsurpassed, even to this day.
Our vast accumulated research and development data enable us to create state-of-the-art solutions
through our qualied technical support engineers in different countries around the world. With Castolin
Eutectic, you are tapping into a wealth of information shared between hundreds of experts over the ve
main continents. This means that we are continually on the cutting edge of new products, with a world-
leading reputation as the rst to market in product development.
Where we lead, others follow.
Where we lead,
others follow
Tel:+43 1 869 45 41 68 www.castolin.com
European Product Catalogue.
10
TECHNICAL DATA
REFERENCES
Training
Knowledge Transfer by Training
06/2008