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A boiler is a closed vessel in which water or other fluid is heated. The fluid does
not necessarily boil. (In North America, the term "furnace" is normally used if the
purpose is not to actually boil the fluid.) The heated or vaporized fluid exits the boiler
for use in various processes or heating applications, including water heating, central
heating, boiler-based power generation, cooking, and sanitation. The pressure
vessel of a boiler is usually made of steel (or alloy steel), or historically of wrought
iron. Stainless steel, especially of the austenitic types, is not used in wetted parts of
boilers due to corrosion and stress corrosion cracking.However, ferritic stainless steel
is often used in superheater sections that will not be exposed to boiling water, and
electrically-heated stainless steel shell boilers are allowed under the European
"Pressure Equipment Directive" for production of steam for sterilizers and
disinfectors.
The source of heat for a boiler is combustion of any of several fuels, such
as wood, coal, oil, or natural gas. Electric steam boilers use resistance- or immersion-
type heating elements. Nuclear fission is also used as a heat source for
generating steam, either directly (BWR) or, in most cases, in specialised heat
exchangers called "steam generators" (PWR). Heat recovery steam
generators (HRSGs) use the heat rejected from other processes such as gas turbine.
In live steam models, copper or brass is often used because it is more easily
fabricated in smaller size boilers. Historically, copper was often used
for fireboxes (particularly forsteam locomotives), because of its better formability
and higher thermal conductivity; however, in more recent times, the high price of
copper often makes this an uneconomic choice and cheaper substitutes (such as steel)
are used instead.
For much of the Victorian "age of steam", the only material used for
boilermaking was the highest grade of wrought iron, with assembly by rivetting. This
iron was often obtained from specialist ironworks, such as at Cleator Moor (UK),
noted for the high quality of their rolled plate and its suitability for high-reliability
use in critical applications, such as high-pressure boilers. In the 20th century, design
practice instead moved towards the use of steel, which is stronger and cheaper,
with welded construction, which is quicker and requires less labour. It should be
noted, however, that wrought iron boilers corrode far slower than their modern-day
steel counterparts, and are less susceptible to localized pitting and stress-corrosion.
This makes the longevity of older wrought-iron boilers far superior to those of
welded steel boilers.
Cast iron may be used for the heating vessel of domestic water heaters. Although
such heaters are usually termed "boilers" in some countries, their purpose is usually
to produce hot water, not steam, and so they run at low pressure and try to avoid
actual boiling. The brittleness of cast iron makes it impractical for high-pressure
steam boilers.
Boiler feedwater is an essential part of boiler operations. The feed water is put in
to the steam drum from a feed pump. In the steam drum the feed water is then turned
into steam from the heat. After the steam is used it is then dumped to the main
condenser. From the condenser it is then pumped to the deaerated feed tank. From
this tank it then goes back to the steam drum to complete its cycle. The feed water is
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never open to the atmosphere. This cycle is known as a closed system or Rankine
cycle.
During the early development of boilers, water treatment was not so much of an
issue, as temperatures and pressures were so low that high amounts of scale and rust
would not form to such a high amount, especially if the boiler was cleaned and/or
blown down. It was general practice though, to install zinc plates
and/or alkaline chemicals to reduce corrosion within the boiler. Many tests had been
performed to try to determine the cause and possible protection from corrosion in
boilers using distilled water, various chemicals, and sacrificial metals.
Silver nitrate can be added to feedwater samples in order to detect contamination
by seawater. Use of lime for alkalinity control had been mentioned as early as 1900,
and was used by the French and British Navies up until about 1935.In modern boilers
though, treatment of boiler feedwater is extremely critical, as many problems can
result from the use of untreated water in extreme pressure and temperature
environments; this includes lower efficiency in terms of heat transfer, overheating,
damage, and high costs of cleaning.
DIAGRAM OF
FIRE TUBE
BOILER
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DIAGRAM OF WATER TUBE BOILER
CONTENTS
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storage tank to four steam generators through parallel sets of high
pressure heaters and feedwater control valves. Each steam
generator has three control valves (2 x 110% + 1 x 15%). At full
power the temperature of the feedwater entering the steam
generators is 187C. Three 50% reheater drain pumps pump the
condensate from the reheater drains tank directly to the four
steam generators. Four 30 cm feedwater lines run from the turbine
building to the reactor building. Each line is equipped with a swing
check valve located inside the reactor building (containment) to
prevent backflow of water out of the steam generators on loss of
feedwater supply.
All 12 feedwater control valves have manual isolating valves
between them and the steam generator and motorized isolating
valves between them and the last feedwater heater.
Thermal stress limitations at the steam generator preheater
inlet impose additional limitations on the feedwater circuit. The
preheater temperature is assumed to be equal to the steam
generator saturation temperature. The limit is in the 130 to 150
Celsius degree range and therefore at normal load with a
saturation temperature of 258C the feedwater temperature should
be greater than 130C.
The normal feedwater temperature being in the 170C range is
well above this limit. However startup and severe transients can
cause this limit to be exceeded. On startup after an extended
shutdown the deaerator electric heaters may have to be in service
for > 48 hours to achieve this temperature. If feedwater is
unavailable, the emergency water system provides long term
cooling to the steam generators. One emergency water line is
provided for each steam generator. A check valve in each line
prevents back flow and circulation during normal operation.
Emergency water is ordinary lake water.
A phosphate addition line joins each feedwater main
downstream of steam generator level control valves. As can be
seen in Figure 3.2 there is redundancy in almost all of the
feedwater circuit except with the exception of the deaerator and
deaerator storage tank. This storage tank typically contains about
a five minute supply of water at full load conditions. It therefore
imperative that this vessel is available and has an assured supply
of water.
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3)The Condensate
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is used as it is the lowest pressure point in the cycle and pressure
in these heaters can be subatmospheric at very low loads and
during startup.
5)The Deaerator
THE
DEAERATOR DIAGRAM
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The deaerator and it's associated storage tank are very large
pressure vessels. To meet the required boiler feed pump NPSH
they are located 30 to 35 metres above the boiler feed pumps.
This is the only source of water to the boiler feed pumps and must
be heated to a minimum value (about 130C) for protection of the
steam generator. The normal heat source is extraction steam
from the turbine which mixes with the condensate as it is sprayed
into the deaerator section. As a backup during low loads and
turbine upset, steam is supplied from the main steam line to
different lines called Startup Steam lines and Poison Prevent
steam lines.
The loss of significant turbine load mode of operation is
commonly called "poison prevent". During shutdown conditions
the storage tank is kept warm via electric emersion heaters. The
extraction steam supply line has two power assisted close check
valves in series (see section 3.2.4). The one near the turbine is
activated by a turbine trip and the one near the deaerator is
activated by very high level in the deaerator. On a turbine trip or
high heater level the air is removed from the air assist piston and
allows a spring to place a closing force on the check valve (NRV).
The deaerator is also the place in the feedwater system where
hydrazine is injected. Hydrazine is an oxygen scavenger and by
injecting hydrazine between the D/A and the D/A storage tank the
hydrazine can control any excess oxygen in the feedwater circuit.
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7)Protection of Water system Components
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As the deaerator is a direct contact heater there can be no
condensate tube leak, but a condensate overpressure condition
could occur on a failure of the level control system which would
result in total flooding of the heat exchanger. Over pressure
protection is provided by:
a Pressure Control Flow Orfices during normal operation
b Safety Valves
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FEEDWATER TREATMENT PLANT
Oxygen and Carbon Dioxide are removed from the feed water by
deaeration. Deaeration can be accomplished by using deaerators heaters, vacuum
deaerators, mechanical pumps, and steam-jet ejectors. In deaerating heaters steam
sprays incoming feed water and carries away the dissolved gases.
The deaerators also store hot feed water which is ready to be used in the boiler.
This means of mechanical deaeration is also used with chemical oxygen scavenging
agents to increase efficiency. Deaerating heaters can be classified in to two groups.
The two deaerating heaters are spray types and tray types. With tray type deaerating
heaters the incoming water is sprayed into steam atmosphere in order to reach
saturation temperature. When the saturation temperature is reached most of the
oxygen and non-condensable gases are released. There are seals that prevent the
recontamination of the water in the spray section. The water then falls to the storage
tank below.
The non-condensables and oxygen are then vented to the atmosphere. The
components of the tray type deaerating heater are a shell, spray nozzles, direct contact
vent condenser, tray stacks, and protective interchamber walls. The spray type
deaerater is very similar to the tray type deaerater. The water is sprayed into a steam
atmosphere and most of the oxygen and non-condensables are released to the steam.
The water then falls to the steam scrubber where the slight pressure loss causes the
water to flash a little bit which also helps with the removal of oxygen and non-
condensables. The water then overflows to the storage tank. The gases are then
vented to the atmosphere. With vacuum deaeration a vacuum is applied to the system
and water is then brought to its saturation temperature. The water is sprayed in to the
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tank just like the spray and tray deaeraters. The oxygen and non-condensables are
vented to the atmosphere.
The feed system completes the cycle between boiler and turbine to enable the
exhausted steam to return to the boiler as feedwater. The feed system is made up of
four basic items: the boiler, the turbine, the condenser and the feed pump. The boiler
produces steam which is supplied to the turbine and finally exhausted as low-energy
steam to the condenser.
The condenser condenses the steam to water (condensate) which is then pumped
into the boiler by the feed pump.
Other items are incorporated into all practical feed systems, such as a drain tank
to collect the condensate from the condenser.
In a system associated with an auxiliary boiler, as on a motor ship, the drain tank
or hotwell will be open to the atmosphere. Such a feed system is therefore referred to
as 'open feed'. In high-pressure watertube boiler installations no part of the feed
system is open to the atmosphere
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The feed filter and hotwell tank is arranged with internal baffles to bring about
preliminary oil separation from any contaminated feed or drains. The feedwater is
then passed through charcoal or cloth filters to complete the cleaning process. Any
overflow from the hotwell passes to the feedwater tank which provides additional
feedwater to the system when required. The hotwell provides feedwater to the main
and auxiliary feed pump suctions.
A feed heater may be fitted into the main feed line. This heater may be of the
surface type, providing only heating, or may be of the direct contact type which will
de-aerate in addition. De-aeration is the removal of oxygen in feedwater which can
cause corrosion problems in the boiler. A feed regulator will control the feedwater
input to the boiler and maintain the correct water level in the drum.
Fig:
Energy
The feed system completes the cycle between boiler and turbine to enable the
exhausted steam to return to the boiler as feedwater. The feed system is made up of
four basic items: the boiler, the turbine, the condenser and the feed pump. The boiler
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produces steam which is supplied to the turbine and finally exhausted as low-energy
steam to the condenser. The condenser condenses the steam to water (condensate)
which is then pumped into the boiler by the feed pump.
Other items are incorporated into all practical feed systems, such as a drain tank
to collect the condensate from the condenser and provide a suction head for the feed
pump. A make-up feed tank will provide additional feedwater to supplement losses or
store surplus feed from the drain tank.
In a system associated with an auxiliary boiler, as on a motor ship, the drain tank
or hotwell will be open to the atmosphere. Such a feed system is therefore referred to
as 'open feed'. In high-pressure watertube boiler installations no part of the feed
system is open to the atmosphere and it is known as 'closed feed'.
A closed feed system for a high pressure watertube boiler supplying a main
propulsion steam turbine is shown in Figure above. The steam turbine will exhaust
into the condenser which will be at a high vacuum.
The condensate is heated in passing through the air ejector. The ejector removes
air from the condenser using steam-ope rated ejectors. The condensate is now
circulated through a gland steam condenser where it is further heated. In this heat
exchanger the turbine gland steam is condensed and drains to the atmospheric drain
tank.
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The condensate is now passed through a low-pressure heater which is supplied
with bled steam from the turbine. All these various heat exchangers improve the plant
efficiency by recovering heat, and the increased feedwater temperature assists.
An atmospheric drain tank and a feed tank are present in the system to store
surplus feedwater and supply it when required. The drain tank collects the many
drains in the system such as gland steam, air ejector steam, etc. A recircuiating feed
line is provided for low load and manoeuvring operation to ensure an adequate flow
of feedwater through the air ejector and gland steam condenser.
CONCLUSION
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\
I know about the feedwater system of boiler and about the process and the
components that have related with the feed water system of boiler.Besides that,i also
can understand and know about the water treatment of the feedwater of boiler.
From the contents,we can conclude that there is two types of feed water
system.Open feed water system and close feed water system.Both of them have
different function and have different mechanism
I also know about the function of water treatment of feed water that to prevent
scaling and to control the alkalinity.And I also know the details about the feed water
system clearly.
REFERENCES
1.http://www.hurstboiler.com/boilers/boiler_auxiliary_equipment/feed_water_sys
tems
2.https://en.wikipedia.org/wiki/Boiler_feedwater
3.http://www.compedu.net/webcompedu/ManualCopy/Steam_Boiler_Technolog
y/Feedwater_and_steam_system/feedwater_and_steam_system.pdf
4.https://www.google.com/search?
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q=boiler+deaerator&biw=1366&bih=623&tbm=isch&tbo=u&source=univ&sa=X&v
ed=0ahUKEwjzjcTwrevNAhXMvI8KHZ0sBNUQsAQIMw#imgrc=7d-
McIZacSGX1M%3A
INDEXES
16
17
CONTENTS
NO PAGE
1 INTRODUCTION 1-3
3 CONCLUSION 16
4 REFERENCES 17
5 INDEXES 18