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OWNERS MANUAL

YZF-R1
4C8-28199-E1
U4C8E1E0.book Page 1 Wednesday, June 13, 2007 9:24 AM

EAU26944

YAMAHA MOTOR ELECTRONICS CO., LTD.

1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan

DECLARATION of CONFORMITY

We
Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan

Hereby declare that the product:


Kind of equipment: IMMOBILIZER
Type-designation: 5SL-00

is in compliance with following norm(s) or documents:


R&TTE Directive(1999/5/EC)
EN300 330-2 v1.1.1(2001-6), EN60950-1(2001)
Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)

Place of issue: Shizuoka, Japan

Date of issue: 1 Aug. 2002

Revision record
No. Contents Date
1 To change contact person and integrate type-designation. 9 Jun. 2005
2 Version up the norm of EN60950 to EN60950-1 27 Feb. 2006
3 To change company name 1 Mar. 2007

General manager of quality assurance div.


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INTRODUCTION
EAU10100

Welcome to the Yamaha world of motorcycling!


As the owner of the YZF-R1, you are benefiting from Yamahas vast experience and newest technology regarding the design
and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R1. The owners manual does
not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth-
ers from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION


EAU10151

Particularly important information is distinguished in this manual by the following notations:


The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the
WARNING motorcycle operator, a bystander, or a person inspecting or repairing the motor-
cycle.

A CAUTION indicates special precautions that must be taken to avoid damage to


CAUTION: the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

NOTE:
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10030

WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
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IMPORTANT MANUAL INFORMATION

EAU10200

YZF-R1
OWNERS MANUAL
2007 by Yamaha Motor Co., Ltd.
1st edition, May 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 Sidestand ..................................... 3-25 Tires ............................................. 6-19
Ignition circuit cut-off system ........ 3-26 Cast wheels ................................. 6-21
DESCRIPTION ..................................2-1 Adjusting the clutch lever free
Left view ..........................................2-1 PRE-OPERATION CHECKS ............. 4-1 play ........................................... 6-22
Right view ........................................2-2 Pre-operation check list .................. 4-2 Adjusting the rear brake light
Controls and instruments.................2-3 switch ....................................... 6-22
OPERATION AND IMPORTANT Checking the front and rear
INSTRUMENT AND CONTROL RIDING POINTS................................. 5-1 brake pads ................................ 6-23
FUNCTIONS .......................................3-1 Starting the engine ......................... 5-1 Checking the brake fluid level ...... 6-23
Immobilizer system .........................3-1 Shifting ........................................... 5-2 Changing the brake fluid .............. 6-24
Main switch/steering lock ................3-2 Tips for reducing fuel Drive chain slack .......................... 6-25
Indicator and warning lights ............3-4 consumption ............................... 5-3 Cleaning and lubricating the
Multi-function meter unit .................3-7 Engine break-in .............................. 5-3 drive chain ................................ 6-26
Anti-theft alarm (optional) .............3-13 Parking ........................................... 5-4 Checking and lubricating the
Handlebar switches ......................3-14 cables ....................................... 6-27
Clutch lever ...................................3-15 PERIODIC MAINTENANCE AND Checking and lubricating the
Shift pedal .....................................3-15 MINOR REPAIR ................................. 6-1 throttle grip and cable ............... 6-27
Brake lever ...................................3-16 Owners tool kit ............................... 6-1 Checking and lubricating the
Brake pedal ..................................3-16 Periodic maintenance and brake and clutch levers ............ 6-27
Fuel tank cap ................................3-17 lubrication chart .......................... 6-2 Checking and lubricating the
Fuel ...............................................3-17 Removing and installing cowlings shift pedal ................................. 6-28
Fuel tank breather/ and panels .................................. 6-6 Checking and lubricating the
overflow hose ............................3-18 Checking the spark plugs ............... 6-9 sidestand .................................. 6-28
Catalytic converter ........................3-19 Engine oil and oil filter cartridge ... 6-10 Lubricating the swingarm
Seats ............................................3-19 Coolant ......................................... 6-13 pivots ........................................ 6-29
Helmet holders .............................3-20 Replacing the air filter element ..... 6-16 Checking the front fork ................. 6-29
Adjusting the front fork ..................3-21 Checking the engine idling Checking the steering .................. 6-30
Adjusting the shock absorber speed ........................................ 6-18 Checking the wheel bearings ....... 6-30
assembly ...................................3-22 Checking the throttle cable free Battery ......................................... 6-31
Luggage strap holders ..................3-25 play ........................................... 6-18 Replacing the fuses ..................... 6-32
EXUP system ...............................3-25 Valve clearance ............................ 6-18 Replacing a headlight bulb .......... 6-34
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TABLE OF CONTENTS
Tail/brake light ..............................6-37
Replacing a turn signal light
bulb ...........................................6-37
Replacing the license plate light
bulb ...........................................6-38
Replacing an auxiliary light bulb ...6-38
Supporting the motorcycle ............6-39
Front wheel ...................................6-40
Rear wheel ...................................6-42
Troubleshooting ............................6-43
Troubleshooting charts .................6-44

MOTORCYCLE CARE AND


STORAGE ..........................................7-1
Matte color caution .........................7-1
Care ................................................7-1
Storage ...........................................7-4

SPECIFICATIONS .............................8-1

CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
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SAFETY INFORMATION
EAU10281
AND/OR WHEN MADE NECES- Ride where other motorists can
SARY BY MECHANICAL CONDI- see you. Avoid riding in another
MOTORCYCLES ARE SINGLE TIONS. motorists blind spot.
1 TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi-
AND OPERATION ARE DEPENDENT Safe riding enced operators. In fact, many op-
UPON THE USE OF PROPER RIDING Always make pre-operation erators who have been involved in
TECHNIQUES AS WELL AS THE EX- checks. Careful checks may help accidents do not even have a cur-
PERTISE OF THE OPERATOR. EV- prevent an accident. rent motorcycle license.
ERY OPERATOR SHOULD KNOW This motorcycle is designed to car- Make sure that you are qualified
THE FOLLOWING REQUIREMENTS ry the operator and a passenger. and that you only lend your
BEFORE RIDING THIS MOTOR- The failure of motorists to detect motorcycle to other qualified op-
CYCLE. and recognize motorcycles in traf- erators.
HE OR SHE SHOULD: fic is the predominating cause of Know your skills and limits.
OBTAIN THOROUGH INSTRUC- automobile/motorcycle accidents. Staying within your limits may
TIONS FROM A COMPETENT Many accidents have been caused help you to avoid an accident.
SOURCE ON ALL ASPECTS OF by an automobile driver who did We recommend that you prac-
MOTORCYCLE OPERATION. not see the motorcycle. Making tice riding your motorcycle
OBSERVE THE WARNINGS AND yourself conspicuous appears to where there is no traffic until you
MAINTENANCE REQUIRE- be very effective in reducing the have become thoroughly famil-
MENTS IN THE OWNERS MAN- chance of this type of accident. iar with the motorcycle and all of
UAL. Therefore: its controls.
OBTAIN QUALIFIED TRAINING Wear a brightly colored jacket. Many accidents have been caused
IN SAFE AND PROPER RIDING Use extra caution when you are by error of the motorcycle opera-
TECHNIQUES. approaching and passing tor. A typical error made by the op-
OBTAIN PROFESSIONAL TECH- through intersections, since in- erator is veering wide on a turn
NICAL SERVICE AS INDICATED tersections are the most likely
BY THE OWNERS MANUAL places for motorcycle accidents
to occur.

1-1
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SAFETY INFORMATION
due to EXCESSIVE SPEED or un- This motorcycle is designed for on- cause burns. Always wear protec-
dercornering (insufficient lean an- road use only. It is not suitable for tive clothing that covers your legs,
gle for the speed). off-road use. ankles, and feet.
Always obey the speed limit and A passenger should also observe 1
never travel faster than warrant- Protective apparel the above precautions.
ed by road and traffic conditions. The majority of fatalities from motor-
Always signal before turning or cycle accidents are the result of head Modifications
changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle
other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re-
The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren-
passenger is important for proper Always wear an approved helmet. der the motorcycle unsafe for use and
control. Wear a face shield or goggles. may cause severe personal injury.
The operator should keep both Wind in your unprotected eyes Modifications may also make your
hands on the handlebar and could contribute to an impairment motorcycle illegal to use.
both feet on the operator foot- of vision that could delay seeing a
rests during operation to main- hazard. Loading and accessories
tain control of the motorcycle. The use of a jacket, heavy boots, Adding accessories or cargo to your
The passenger should always trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-
hold onto the operator, the seat preventing or reducing abrasions ty and handling if the weight distribution
strap or grab bar, if equipped, or lacerations. of the motorcycle is changed. To avoid
with both hands and keep both Never wear loose-fitting clothes, the possibility of an accident, use ex-
feet on the passenger footrests. otherwise they could catch on the treme caution when adding cargo or
Never carry a passenger unless control levers, footrests, or wheels accessories to your motorcycle. Use
he or she can firmly place both and cause injury or an accident. extra care when riding a motorcycle
feet on the passenger footrests. Never touch the engine or exhaust that has added cargo or accessories.
Never ride under the influence of system during or after operation. Here are some general guidelines to
alcohol or other drugs. They become very hot and can follow if loading cargo or adding acces-
sories to your motorcycle:

1-2
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SAFETY INFORMATION
Loading bags, duffel bags, or tents, can limit suspension travel, steering
The total weight of the operator, pas- create unstable handling or a slow travel or control operation, or ob-
senger, accessories and cargo must steering response. scure lights or reflectors.
1 not exceed the maximum load limit. Accessories Accessories fitted to the handle-
Genuine Yamaha accessories have bar or the front fork area can
Maximum load: been specifically designed for use on create instability due to improper
195 kg (430 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody-
test all other accessories that may be namic changes. If accessories
When loading within this weight limit,
available, you must personally be re- are added to the handlebar or
keep the following in mind:
sponsible for the proper selection, in- front fork area, they must be as
Cargo and accessory weight
stallation and use of non-Yamaha lightweight as possible and
should be kept as low and close to
accessories. Use extreme caution should be kept to a minimum.
the motorcycle as possible. Make
when selecting and installing any ac- Bulky or large accessories may
sure to distribute the weight as
cessories. seriously affect the stability of
evenly as possible on both sides of
Keep the following guidelines in mind, the motorcycle due to aerody-
the motorcycle to minimize imbal-
as well as those provided under Load- namic effects. Wind may at-
ance or instability.
ing when mounting accessories. tempt to lift the motorcycle, or
Shifting weights can create a sud-
Never install accessories or carry the motorcycle may become un-
den imbalance. Make sure that ac-
cargo that would impair the perfor- stable in cross winds. These ac-
cessories and cargo are securely
mance of your motorcycle. Care- cessories may also cause
attached to the motorcycle before
fully inspect the accessory before instability when passing or being
riding. Check accessory mounts
using it to make sure that it does passed by large vehicles.
and cargo restraints frequently.
not in any way reduce ground Certain accessories can dis-
Never attach any large or heavy
clearance or cornering clearance, place the operator from his or
items to the handlebar, front fork,
her normal riding position. This
or front fender. These items, in-
improper position limits the free-
cluding such cargo as sleeping
dom of movement of the opera-

1-3
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SAFETY INFORMATION
tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the
therefore, such accessories are leaving the motorcycle unattended affected area with soap and water
not recommended. and remove the key from the main and change your clothes.
Use caution when adding electri- switch. When parking the motor- 1
cal accessories. If electrical acces- cycle, note the following:
sories exceed the capacity of the The engine and exhaust system
motorcycles electrical system, an may be hot, therefore, park the
electric failure could result, which motorcycle in a place where pe-
could cause a dangerous loss of destrians or children are not like-
lights or engine power. ly to touch these hot areas.
Do not park the motorcycle on a
Gasoline and exhaust gas slope or soft ground, otherwise it
GASOLINE IS HIGHLY FLAMMA- may fall over.
BLE: Do not park the motorcycle near
Always turn the engine off when a flammable source, (e.g., a ker-
refueling. osene heater, or near an open
Take care not to spill any gaso- flame), otherwise it could catch
line on the engine or exhaust fire.
system when refueling. When transporting the motorcycle
Never refuel while smoking or in in another vehicle, make sure that
the vicinity of an open flame. it is kept upright. If the motorcycle
Never start the engine or let it run should lean over, gasoline may
for any length of time in a closed leak out of the fuel tank.
area. The exhaust fumes are poi- If you should swallow any gaso-
sonous and may cause loss of line, inhale a lot of gasoline vapor,
consciousness and death within a or allow gasoline to get into your
short time. Always operate your eyes, see your doctor immediately.
motorcycle in an area that has ad- If any gasoline spills on your skin
equate ventilation.
1-4
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DESCRIPTION
EAU10410

Left view

1. Fuse box (page 6-32) 8. Shock absorber assembly rebound damping force adjusting screw
2. Front fork rebound damping force adjusting screw (page 3-21) (page 3-22)
3. Front fork spring preload adjusting bolt (page 3-21) 9. Shock absorber assembly spring preload adjusting ring (page 3-22)
4. Fuel injection system fuse (page 6-32) 10.Engine oil drain bolt (page 6-10)
5. Main fuse (page 6-32) 11.Coolant drain bolt (page 6-14)
6. Shock absorber assembly compression damping force adjusting bolt 12.Engine oil filter cartridge (page 6-10)
(for fast compression damping) (page 3-22) 13.Front fork compression damping force adjusting screw (page 3-21)
7. Shock absorber assembly compression damping force adjusting bolt
(for slow compression damping) (page 3-22)
2-1
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DESCRIPTION
EAU10420

Right view

1. Luggage strap holder (page 3-25) 9. Engine oil level check window (page 6-10)
2. Helmet holder (page 3-20) 10.Engine oil filler cap (page 6-10)
3. Owners tool kit (page 6-1) 11.Rear brake light switch (page 6-22)
4. Passenger seat lock (page 3-19) 12.Rear brake fluid reservoir (page 6-23)
5. Battery (page 6-31)
6. Air filter element (page 6-16)
7. Radiator cap (page 6-13)
8. Coolant reservoir (page 6-13)

2-2
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DESCRIPTION
EAU10430

Controls and instruments

1. Clutch lever (page 3-15)


2. Left handlebar switches (page 3-14)
3. Main switch/steering lock (page 3-2)
4. Multi-function meter unit (page 3-7)
5. Front brake fluid reservoir (page 6-23)
6. Right handlebar switches (page 3-14)
7. Throttle grip (page 6-18)
8. Brake lever (page 3-16)

2-3
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INSTRUMENT AND CONTROL FUNCTIONS


EAU10974
an immobilizer system indicator mended to use either standard
Immobilizer system light (See page 3-4.) key and keep the code re-regis-
The key with the red bow is used to reg- tering key in a safe place.
ister codes in each standard key. Since Do not submerse any key in wa-
re-registering is a difficult process, take ter.
the vehicle along with all three keys to Do not expose any key to exces-
a Yamaha dealer to have them re-reg- sively high temperatures.
istered. Do not use the key with the red Do not place any key close to
bow for driving. It should only be used magnets (this includes, but not 3
for re-registering the standard keys. Al- limited to, products such as
ways use a standard key for driving. speakers, etc.).
1. Code re-registering key (red bow) ECA11821
Do not place items that transmit
2. Standard keys (black bow) CAUTION: electrical signals close to any
DO NOT LOSE THE CODE RE- key.
This vehicle is equipped with an immo-
REGISTERING KEY! CONTACT Do not place heavy items on any
bilizer system to help prevent theft by
YOUR DEALER IMMEDIATELY key.
re-registering codes in the standard
IF IT IS LOST! If the code re-reg- Do not grind any key or alter its
keys. This system consists of the fol-
istering key is lost, registering shape.
lowing.
new codes in the standard keys Do not disassemble the plastic
a code re-registering key (with a
is impossible. The standard part of any key.
red bow)
keys can still be used to start Do not put two keys of any im-
two standard keys (with a black
the vehicle, however if code re- mobilizer system on the same
bow) that can be re-registered with
registering is required (i.e., if a key ring.
new codes
new standard key is made or all Keep the standard keys as well
a transponder (which is installed in
keys are lost) the entire immobi- as keys of other immobilizer
the code re-registering key)
lizer system must be replaced. systems away from this vehi-
an immobilizer unit
Therefore, it is highly recom- cles code re-registering key.
an ECU (Electronic Control Unit)

3-1
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INSTRUMENT AND CONTROL FUNCTIONS


Keep other immobilizer system EAU10471 EAU10550

keys away from the main switch Main switch/steering lock ON


All electrical circuits are supplied with
as they may cause signal inter-
power, the meter lighting, taillight, li-
ference.
cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.
NOTE:
3 The headlights come on automatically
when the engine is started and stay on
until the key is turned to OFF, even if
The main switch/steering lock controls the engine stalls.
the ignition and lighting systems, and is
used to lock the steering. EAU10660
OFF
NOTE: All electrical systems are off. The key
Be sure to use the standard key (black can be removed.
bow) for regular use of the vehicle. To
minimize the risk of losing the code re- EAU10680

registering key (red bow), keep it in a LOCK


safe place and only use it for code re- The steering is locked, and all electrical
registering. systems are off. The key can be re-
moved.

3-2
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INSTRUMENT AND CONTROL FUNCTIONS


To lock the steering To unlock the steering EAU10941
(Parking)
The steering is locked, and the taillight,
license plate light and auxiliary lights
are on. The hazard lights and turn sig-
nal lights can be turned on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the 3
key can be turned to .
ECA11020

1. Push. 1. Push. CAUTION:


2. Turn. 2. Turn. Do not use the parking position for
1. Turn the handlebars all the way to Push the key in, and then turn it to an extended length of time, other-
the left. OFF while still pushing it. wise the battery may discharge.
2. Push the key in from the OFF po- EWA10060

sition, and then turn it to LOCK WARNING


while still pushing it. Never turn the key to OFF or
3. Remove the key. LOCK while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to OFF or
LOCK.

3-3
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INSTRUMENT AND CONTROL FUNCTIONS


EAU11003 EAU11060
This model is also equipped with a
Indicator and warning lights Neutral indicator light
self-diagnosis device for the oil
This indicator light comes on when the
level detection circuit. If the oil lev-
transmission is in the neutral position.
el detection circuit is defective, the
EAU11080
following cycle will be repeated un-
High beam indicator light til the malfunction is corrected: The
This indicator light comes on when the oil level warning light will flash ten
high beam of the headlight is switched times, then go off for 2.5 seconds.
3 on. If this occurs, have a Yamaha
dealer check the vehicle.
EAU11250
Oil level warning light
1. Left turn signal indicator light
2. Neutral indicator light
This warning light comes on when the EAU11361
Fuel level warning light
3. High beam indicator light engine oil level is low.
This warning light comes on when the
4. Right turn signal indicator light The electrical circuit of the warning light
fuel level drops below approximately
5. Fuel level warning light can be checked by turning the key to
3.2 L (0.85 US gal) (0.70 Imp.gal).
6. Oil level warning light ON.
When this occurs, refuel as soon as
7. Coolant temperature warning light If the warning light does not come on
possible.
8. Shift timing indicator light for a few seconds, then go off, have a
9. Engine trouble warning light The electrical circuit of the warning light
Yamaha dealer check the electrical cir-
10.Immobilizer system indicator light can be checked by turning the key to
cuit.
ON.
EAU11030 NOTE: If the warning light does not come on
Turn signal indicator lights and Even if the oil level is sufficient, the for a few seconds, and then go off,
warning light may flicker when have a Yamaha dealer check the elec-
The corresponding indicator light flash- riding on a slope or during sudden trical circuit.
es when the turn signal switch is acceleration or deceleration, but
pushed to the left or right. this is not a malfunction.

3-4
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INSTRUMENT AND CONTROL FUNCTIONS


ECA10020
NOTE: CAUTION:
This model is also equipped with a self-
Do not operate the engine if it is
diagnosis device for the fuel level de-
overheated.
tection circuit. If the fuel level detection
circuit is defective, the following cycle
will be repeated until the malfunction is
corrected: The fuel level warning light
will flash eight times, and then go off for 3
3.0 seconds. If this occurs, have a
Yamaha dealer check the vehicle.

EAU11423
Coolant temperature warning light

This warning light comes on when the
engine overheats. When this occurs,
stop the engine immediately and allow
the engine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
ON.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.

3-5
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INSTRUMENT AND CONTROL FUNCTIONS


Coolant
Display Conditions What to do
temperature

Under 39 C
Message Lo is displayed. OK. Go ahead with riding.
(Under 103 F)

3
40116 C
Temperature is displayed. OK. Go ahead with riding.
(104242 F)

Stop the vehicle and allow it to idle until


117139 C Temperature display flashes. the coolant temperature goes down.
(243283 F) Warning light comes on. If the temperature does not go down,
stop the engine. (See page 6-44.)

Above 140 C Message HI flashes. Stop the engine and allow it to cool.
(Above 284 F) Warning light comes on. (See page 6-44.)

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INSTRUMENT AND CONTROL FUNCTIONS


EAU11530
cuit. (See page 3-7 for a detailed expla- EAU33968
Engine trouble warning light
nation of the function of this indicator Multi-function meter unit
This warning light comes on or flashes
light and on how to set it.)
when an electrical circuit monitoring the
engine is defective. When this occurs, EAU38620
have a Yamaha dealer check the self- Immobilizer system indicator light
diagnosis system. (See page 3-7 for an The electrical circuit of the indicator
explanation of the self-diagnosis de- light can be checked by turning the key
vice.) to ON. 3
The electrical circuit of the warning light If the indicator light does not come on
can be checked by turning the key to for a few seconds, then go off, have a
ON. If the warning light does not come Yamaha dealer check the electrical cir-
1. Clock
on for a few seconds, then go off, have cuit. 2. Speedometer
a Yamaha dealer check the electrical When the key is turned to OFF and 30 3. SELECT button
circuit. seconds have passed, the indicator 4. RESET button
light will start flashing indicating the im- 5. Tachometer
EAU11571
mobilizer system is enabled. After 24 6. Coolant temperature display/air intake tem-
Shift timing indicator light perature display
hours have passed, the indicator light
This indicator light can be set to come 7. Odometer/tripmeters/fuel reserve tripme-
will stop flashing, however the immobi-
on and go off at the desired engine ter/stopwatch
lizer system is still enabled.
speeds and is used to inform the rider 8. Shift timing indicator light
This model is also equipped with a self-
when it is time to shift to the next higher EWA12421
diagnosis device for the immobilizer
gear. WARNING
system. (See page 3-7 for an explana-
The electrical circuit of the indicator
tion of the self-diagnosis device.) Be sure to stop the vehicle before
light can be checked by turning the key
making any setting changes to the
to ON.
multi-function meter unit.
If the indicator light does not come on
for a few seconds, then go off, have a The multi-function meter unit is
Yamaha dealer check the electrical cir- equipped with the following:

3-7
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INSTRUMENT AND CONTROL FUNCTIONS


a speedometer (which shows the For the U.K. only: To switch the ECA10031

riding speed) speedometer and odometer/trip- CAUTION:


a tachometer (which shows engine meter displays between kilometers Do not operate the engine in the ta-
speed) and miles, press the SELECT chometer red zone.
an odometer (which shows the to- button for at least one second. Red zone: 13750 r/min and above
tal distance traveled)
two tripmeters (which show the
Tachometer Clock mode
distance traveled since they were
3 last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled since
the fuel level warning light came
on)
a stopwatch
a clock
a coolant temperature display
an air intake temperature display
a self-diagnosis device 1. Tachometer 1. Clock
a display brightness and shift tim- 2. Tachometer red zone 2. Speedometer
ing indicator light control mode The electric tachometer allows the rider Turn the key to ON.
NOTE: to monitor the engine speed and keep it
Be sure to turn the key to ON be- within the ideal power range. To set the clock
fore using the SELECT and RE- When the key is turned to ON, the ta- 1. Push the SELECT button and
SET buttons. chometer needle will sweep once RESET button together for at
across the r/min range and then return least two seconds.
to zero r/min in order to test the electri- 2. When the hour digits start flashing,
cal circuit. push the RESET button to set the
hours.

3-8
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INSTRUMENT AND CONTROL FUNCTIONS


3. Push the SELECT button, and If the fuel level warning light comes on Standard measurement
the minute digits will start flashing. (see page 3-4), the odometer display 1. Push the RESET button to start
4. Push the RESET button to set will automatically change to the fuel re- the stopwatch.
the minutes. serve tripmeter mode F-TRIP and 2. Push the SELECT button to stop
5. Push the SELECT button and start counting the distance traveled the stopwatch.
then release it to start the clock. from that point. In that case, push the 3. Push the SELECT button again
SELECT button to switch the display to reset the stopwatch.
Odometer, tripmeter, and stopwatch between the various tripmeter, odome-
modes ter, and stopwatch modes in the follow- Split-time measurement 3
ing order: 1. Push the RESET button to start
F-TRIP Stopwatch TRIP A the stopwatch.
TRIP B ODO F-TRIP 2. Push the RESET button or start
To reset a tripmeter, select it by push- switch to measure split-times.
ing the SELECT button, and then (The colon : will start flashing.)
push the RESET button for at least 3. Push the RESET button or start
one second. If you do not reset the fuel switch to display the final split-
reserve tripmeter manually, it will reset time or push the SELECT button
itself automatically and the display will to stop the stopwatch and display
1. Odometer/tripmeters/fuel reserve tripme- return to the prior mode after refueling total elapsed time.
ter/stopwatch and traveling 5 km (3 mi). 4. Push the SELECT button to reset
the stopwatch.
Push the SELECT button to switch
Stopwatch mode
the display between the odometer NOTE:
To change the display to the stopwatch
mode ODO, the tripmeter modes To change the display back to the prior
mode, select it by pushing the SE-
TRIP A and TRIP B and the stop- mode, push the SELECT button for a
LECT button. (The stopwatch digits
watch mode in the following order: few seconds until the stopwatch digits
will start flashing.) Release the SE-
TRIP A TRIP B ODO Stop- flash.
LECT button, and then push it again
watch TRIP A
for a few seconds until the stopwatch
digits stop flashing.
3-9
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INSTRUMENT AND CONTROL FUNCTIONS


Coolant temperature display Air intake temperature display When the air intake temperature
display is selected, A is displayed
before the temperature.

Self-diagnosis devices

1. Coolant temperature display 1. Air intake temperature display

The coolant temperature display indi- The air intake temperature display indi-
cates the temperature of the coolant. cates the temperature of the air drawn
Push the RESET button to switch the into the air filter case. Push the RE-
coolant temperature display to the air SET button to switch the coolant tem- 1. Error code display
intake temperature display. perature display to the air intake
This model is equipped with a self-diag-
temperature display.
NOTE: nosis device for various electrical cir-
When the coolant temperature display NOTE: cuits.
is selected, C is displayed for one Even if the air intake temperature If any of those circuits are defective, the
second, and then the coolant tempera- is set to be displayed, the coolant engine trouble warning light will come
ture is displayed. temperature warning light comes on, and then the right display will indi-
ECA10020
on when the engine overheats. cate a two-digit error code.
CAUTION: When the key is turned to ON, This model is also equipped with a self-
the coolant temperature is auto- diagnosis device for the immobilizer
Do not operate the engine if it is
matically displayed, even if the air system.
overheated.
intake temperature was displayed
prior to turning the key to OFF.

3-10
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INSTRUMENT AND CONTROL FUNCTIONS


If any of the immobilizer system circuits key and both standard keys to a Display brightness and shift timing
are defective, the immobilizer system Yamaha dealer and have the stan- indicator light control mode
indicator light will flash, and then the dard keys re-registered.
right display will indicate a two-digit er- If the right display indicates any error
ror code. codes, note the code number, and then
have a Yamaha dealer check the vehi-
NOTE:
cle.
If the right display indicates error code ECA11590
52, this could be caused by transpon- CAUTION: 3
der interference. If this error code ap-
If the display indicates an error
pears, try the following.
code, the vehicle should be checked
1. Use the code re-registering key to as soon as possible in order to avoid 1. Display brightness
start the engine. engine damage. 2. Shift timing indicator light activation/deacti-
vation
NOTE: 3. Shift timing indicator light
Make sure there are no other immobi- 4. Brightness level
lizer keys close to the main switch, and
do not keep more than one immobilizer This mode cycles through five control
key on the same key ring! Immobilizer functions, allowing you to make the fol-
system keys may cause signal interfer- lowing settings in the order listed be-
ence, which may prevent the engine low.
from starting. Display brightness:
This function allows you to adjust
2. If the engine starts, turn it off and the brightness of the displays and
try starting the engine with the tachometer to suit the outside
standard keys. lighting conditions.
3. If one or both of the standard keys
do not start the engine, take the
vehicle, the code re-registering

3-11
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INSTRUMENT AND CONTROL FUNCTIONS


Shift timing indicator light activity: To adjust the brightness of the multi- The indicator light will flash
This function allows you to choose function meter displays and tachometer when activated. (This setting
whether or not the indicator light 1. Turn the key to OFF. is selected when the indicator
should be activated and whether it 2. Push and hold the SELECT but- light flashes four times per
should flash or stay on when acti- ton. second.)
vated. 3. Turn the key to ON, and then re- The indicator light is deacti-
Shift timing indicator light activa- lease the SELECT button after vated; in other words, it will
tion: five seconds. not come on or flash. (This
3 This function allows you to select 4. Push the RESET button to select setting is selected when the
the engine speed at which the indi- the desired brightness level. indicator light flashes once
cator light will be activated. 5. Push the SELECT button to con- every two seconds.)
Shift timing indicator light deactiva- firm the selected brightness level. 2. Push the SELECT button to con-
tion: The control mode changes to the firm the selected indicator light ac-
This function allows you to select shift timing indicator light activity tivity. The control mode changes to
the engine speed at which the indi- function. the shift timing indicator light acti-
cator light will be deactivated. vation function.
Shift timing indicator light bright- To set the shift timing indicator light ac-
ness: tivity function To set the shift timing indicator light ac-
This function allows you to adjust 1. Push the RESET button to select tivation function
the brightness of the indicator light one of the following indicator light
NOTE:
to suit your preference. activity settings:
The shift timing indicator light activation
The indicator light will stay on
NOTE: function can be set between 7000 r/min
when activated. (This setting
In this mode, the right display shows and 15000 r/min. From 7000 r/min to
is selected when the indicator
the current setting for each function 12000 r/min, the indicator light can be
light stays on.)
(except the shift timing indicator light set in increments of 500 r/min. From
activity function). 12000 r/min to 15000 r/min, the indica-
tor light can be set in increments of 200
r/min.
3-12
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INSTRUMENT AND CONTROL FUNCTIONS


1. Push the RESET button to select 1. Push the RESET button to select EAU12331

the desired engine speed for acti- the desired engine speed for deac- Anti-theft alarm (optional)
vating the indicator light. tivating the indicator light. This model can be equipped with an
2. Push the SELECT button to con- 2. Push the SELECT button to con- optional anti-theft alarm by a Yamaha
firm the selected engine speed. firm the selected engine speed. dealer. Contact a Yamaha dealer for
The control mode changes to the The control mode changes to the more information.
shift timing indicator light deactiva- shift timing indicator light bright-
tion function. ness function.
3
To set the shift timing indicator light de- To adjust the shift timing indicator light
activation function brightness
1. Push the RESET button to select
NOTE:
the desired indicator light bright-
The shift timing indicator light de-
ness level.
activation function can be set be-
2. Push the SELECT button to con-
tween 7000 r/min and 15000 r/min.
firm the selected indicator light
From 7000 r/min to 12000 r/min,
brightness level. The right display
the indicator light can be set in in-
will return to the odometer or trip-
crements of 500 r/min. From
meter mode.
12000 r/min to 15000 r/min, the in-
dicator light can be set in incre-
ments of 200 r/min.
Be sure to set the deactivation
function to a higher engine speed
than for the activation function,
otherwise the shift timing indicator
light will remain deactivated.

3-13
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INSTRUMENT AND CONTROL FUNCTIONS


EAU12347
Right position. To cancel the turn signal
Handlebar switches lights, push the switch in after it has re-
Left turned to the center position.

EAU12500
Horn switch
Press this switch to sound the horn.

EAU12660
3 Engine stop switch /
Set this switch to before starting
1. Engine stop switch / the engine. Set this switch to to
2. Start switch stop the engine in case of an emergen-
1. Pass switch PASS cy, such as when the vehicle overturns
EAU12370
2. Dimmer switch / or when the throttle cable is stuck.
Pass switch PASS
3. Turn signal switch /
Press this switch to flash the head-
4. Horn switch EAU12710

5. Hazard switch
lights. Start switch
Push this switch to crank the engine
EAU12400
with the starter.
Dimmer switch / ECA10050
Set this switch to for the high CAUTION:
beam and to for the low beam.
See page 5-1 for starting instruc-
EAU12460 tions prior to starting the engine.
Turn signal switch /
To signal a right-hand turn, push this EAU41700
switch to . To signal a left-hand The engine trouble warning light will
turn, push this switch to . When re- come on when the key is turned to ON
leased, the switch returns to the center and the start switch is pushed, but this
does not indicate a malfunction.

3-14
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INSTRUMENT AND CONTROL FUNCTIONS


EAU12733 EAU12820 EAU12870
Hazard switch Clutch lever Shift pedal
With the key in the ON or posi-
tion, use this switch to turn on the haz-
ard lights (simultaneous flashing of all
turn signal lights).
The hazard lights are used in case of
an emergency or to warn other drivers
when your vehicle is stopped where it 3
might be a traffic hazard.
ECA10061

CAUTION:
1. Clutch lever 1. Shift pedal
Do not use the hazard lights for an
extended length of time with the en- The clutch lever is located at the left The shift pedal is located on the left
gine not running, otherwise the bat- handlebar grip. To disengage the side of the engine and is used in com-
tery may discharge. clutch, pull the lever toward the handle- bination with the clutch lever when
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-
the lever. The lever should be pulled stant-mesh transmission equipped on
rapidly and released slowly for smooth this motorcycle.
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-26.)

3-15
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INSTRUMENT AND CONTROL FUNCTIONS


EAU33850
it by aligning a groove on the adjusting EAU12941

Brake lever knob with the mark on the brake Brake pedal
lever.

1. Brake lever 1. Brake pedal


2. Brake lever position adjusting knob
3. Distance between brake lever and handlebar The brake pedal is on the right side of
grip the motorcycle. To apply the rear
4. mark brake, press down on the brake pedal.
The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
The brake lever is equipped with a po-
sition adjusting knob. To adjust the dis-
tance between the brake lever and the
handlebar grip, turn the adjusting knob
while holding the lever pushed away
from the handlebar grip. When the de-
sired position is obtained, be sure to set

3-16
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INSTRUMENT AND CONTROL FUNCTIONS


EAU13072 EAU13220

Fuel tank cap NOTE: Fuel


The fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly closed and locked.
EWA11090

WARNING
Make sure that the fuel tank cap is 3
properly closed before riding.

1. Fuel tank cap lock cover 1. Fuel tank filler tube


2. Unlock. 2. Fuel level

Make sure that there is sufficient fuel in


To open the fuel tank cap
the tank. When refueling, be sure to in-
Open the fuel tank cap lock cover, in-
sert the pump nozzle into the fuel tank
sert the key into the lock, and then turn
filler hole and to fill the tank to the bot-
it 1/4 turn clockwise. The lock will be re-
tom of the filler tube as shown.
leased and the fuel tank cap can be EWA10880
opened. WARNING
Do not overfill the fuel tank, oth-
To close the fuel tank cap
erwise it may overflow when the
1. Push the fuel tank cap into position
fuel warms up and expands.
with the key inserted in the lock.
Avoid spilling fuel on the hot en-
2. Turn the key counterclockwise to
gine.
the original position, remove it, and
then close the lock cover.

3-17
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INSTRUMENT AND CONTROL FUNCTIONS


ECA10070
curs, use a gasoline of a different EAU34072

CAUTION: brand. Use of unleaded fuel will extend Fuel tank breather/overflow
Immediately wipe off spilled fuel spark plug life and reduce maintenance hose
with a clean, dry, soft cloth, since costs.
fuel may deteriorate painted surfac-
es or plastic parts.

EAU13390
3

Recommended fuel:
PREMIUM UNLEADED GASOLINE
ONLY
Fuel tank capacity: 1. Fuel tank breather/overflow hose
18.0 L (4.76 US gal) (3.96 Imp.gal)
Fuel reserve amount (when the fuel Before operating the motorcycle:
level warning light comes on): Check the fuel tank breather/over-
3.2 L (0.85 US gal) (0.70 Imp.gal) flow hose connection.
Check the fuel tank breather/over-
ECA11400
flow hose for cracks or damage,
CAUTION:
and replace it if damaged.
Use only unleaded gasoline. The use Make sure that the end of the fuel
of leaded gasoline will cause severe tank breather/overflow hose is not
damage to internal engine parts, blocked, and clean it if necessary.
such as the valves and piston rings, Make sure that the end of the fuel
as well as to the exhaust system. tank breather/overflow hose is po-
Your Yamaha engine has been de- sitioned outside of the cowling.
signed to use premium unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging) oc-
3-18
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INSTRUMENT AND CONTROL FUNCTIONS


EAU13441 EAU33861

Catalytic converter Seats


This vehicle is equipped with catalytic
converters in the exhaust system. Rider seat
EWA10860

WARNING To remove the rider seat


The exhaust system is hot after op- Pull back the rear of the rider seat as
eration. Make sure that the exhaust shown, remove the bolts, and then pull
system has cooled down before do- the seat off. 3
ing any maintenance work.
1. Projection
ECA10700
2. Seat holder
CAUTION:
The following precautions must be Passenger seat
observed to prevent a fire hazard or
other damages. To remove the passenger seat
Use only unleaded gasoline. 1. Insert the key into the seat lock,
The use of leaded gasoline will and then turn it clockwise.
cause unrepairable damage to
the catalytic converter. 1. Bolt
Never park the vehicle near pos-
sible fire hazards such as grass To install the rider seat
or other materials that easily Insert the projection on the front of the
burn. rider seat into the seat holder as
Do not allow the engine to idle shown, place the seat in the original po-
too long. sition, and then install the bolts.

1. Passenger seat lock


2. Unlock.

3-19
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INSTRUMENT AND CONTROL FUNCTIONS


2. Lift the front of the passenger seat EAU33870
To release a helmet from a helmet
and pull it forward. Helmet holders holder
Remove the passenger seat, remove
To install the passenger seat the helmet from the helmet holder, and
1. Insert the projection on the rear of then install the seat.
the passenger seat into the seat
holder as shown, and then push
the front of the seat down to lock it
3 in place.

1. Helmet holder

The helmet holders are located on the


bottom of the passenger seat.

To secure a helmet to a helmet hold-


er
1. Remove the passenger seat. (See
1. Projection page 3-19.)
2. Seat holder 2. Attach the helmet to a helmet hold-
2. Remove the key. er, and then securely install the
passenger seat.
NOTE: EWA11040

Make sure that the seats are properly WARNING


secured before riding. Never ride with a helmet attached to
a helmet holder, since the helmet
may hit objects, causing loss of con-
trol and possibly an accident.
3-20
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INSTRUMENT AND CONTROL FUNCTIONS


EAU14741
load and thereby soften the Rebound damping force
Adjusting the front fork suspension, turn the adjusting bolt on
This front fork is equipped with spring each fork leg in direction (b).
preload adjusting bolts, rebound damp-
ing force adjusting screws and com- NOTE:
pression damping force adjusting Align the appropriate groove on the ad-
screws. justing mechanism with the top of the
EWA10180 front fork cap bolt.
WARNING 3
Always adjust both fork legs equal-
ly, otherwise poor handling and loss
1. Rebound damping force adjusting screw
of stability may result.
To increase the rebound damping force
Spring preload and thereby harden the rebound damp-
ing, turn the adjusting screw on each
fork leg in direction (a). To decrease the
rebound damping force and thereby
soften the rebound damping, turn the
1. Current setting
adjusting screw on each fork leg in di-
2. Front fork cap bolt
rection (b).
Spring preload setting:
Minimum (soft): Rebound damping setting:
8 Minimum (soft):
Standard: 26 click(s) in direction (b)*
1. Spring preload adjusting bolt 5 Standard:
Maximum (hard): 10 click(s) in direction (b)*
To increase the spring preload and 0 Maximum (hard):
thereby harden the suspension, turn 1 click(s) in direction (b)*
* With the adjusting screw fully turned
the adjusting bolt on each fork leg in di- in direction (a)
rection (a). To decrease the spring pre-
3-21
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INSTRUMENT AND CONTROL FUNCTIONS


Compression damping force ECA10100 EAU42940

CAUTION: Adjusting the shock absorber


Never attempt to turn an adjusting assembly
mechanism beyond the maximum or This shock absorber assembly is
minimum settings. equipped with a spring preload adjust-
ing ring, a rebound damping force ad-
NOTE: justing screw, a compression damping
Although the total number of clicks of a force adjusting bolt (for fast compres-
3 damping force adjusting mechanism sion damping) and a compression
may not exactly match the above spec- damping force adjusting bolt (for slow
ifications due to small differences in compression damping).
1. Compression damping force adjusting screw ECA10100
production, the actual number of clicks
To increase the compression damping always represents the entire adjusting CAUTION:
force and thereby harden the compres- range. To obtain a precise adjustment, Never attempt to turn an adjusting
sion damping, turn the adjusting screw it would be advisable to check the num- mechanism beyond the maximum or
on each fork leg in direction (a). To de- ber of clicks of each damping force ad- minimum settings.
crease the compression damping force justing mechanism and to modify the
and thereby soften the compression specifications as necessary.
damping, turn the adjusting screw on
each fork leg in direction (b).

Compression damping setting:


Minimum (soft):
25 click(s) in direction (b)*
Standard:
10 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned
in direction (a)

3-22
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INSTRUMENT AND CONTROL FUNCTIONS


Spring preload Spring preload setting: Rebound damping setting:
Minimum (soft): Minimum (soft):
1 20 click(s) in direction (b)*
Standard: Standard:
5 12 click(s) in direction (b)*
Maximum (hard): Maximum (hard):
9 3 click(s) in direction (b)*
* With the adjusting screw fully turned
in direction (a)
Rebound damping force 3

Compression damping force


1. Special wrench
2. Spring preload adjusting ring
3. Position indicator

To increase the spring preload and


thereby harden the suspension, turn
the adjusting ring in direction (a). To de-
crease the spring preload and thereby
soften the suspension, turn the adjust- 1. Rebound damping force adjusting screw
ing ring in direction (b).
To increase the rebound damping force 1. Compression damping force adjusting bolt
NOTE: and thereby harden the rebound damp- (for fast compression damping)
Align the appropriate notch in the ing, turn the adjusting screw in direction 2. Compression damping force adjusting bolt
adjusting ring with the position in- (for slow compression damping)
(a). To decrease the rebound damping
dicator on the shock absorber. force and thereby soften the rebound
Use the special wrench included in Compression damping force (for fast
damping, turn the adjusting screw in di-
the owners tool kit to make the ad- compression damping)
rection (b).
justment. To increase the compression damping
force and thereby harden the compres-
sion damping, turn the adjusting bolt in
3-23
U4C8E1E0.book Page 24 Wednesday, June 13, 2007 9:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


direction (a). To decrease the compres- Compression damping setting (for the following information before
sion damping force and thereby soften slow compression damping): handling the shock absorber. The
the compression damping, turn the ad- Minimum (soft): manufacturer cannot be held re-
justing bolt in direction (b). 20 click(s) in direction (b)* sponsible for property damage or
Standard: personal injury that may result from
Compression damping setting (for 12 click(s) in direction (b)*
Maximum (hard): improper handling.
fast compression damping): Do not tamper with or attempt to
Minimum (soft): 1 click(s) in direction (b)*
4 turn(s) in direction (b)* * With the adjusting bolt fully turned in open the gas cylinder.
3 direction (a) Do not subject the shock ab-
Standard:
3 turn(s) in direction (b)* sorber to an open flame or other
Maximum (hard): NOTE: high heat sources, otherwise it
0 turn(s) in direction (b)* may explode due to excessive
* With the adjusting bolt fully turned in Although the total number of clicks or
direction (a) turns of a damping force adjusting gas pressure.
mechanism may not exactly match the Do not deform or damage the
specifications listed due to small differ- gas cylinder in any way, as this
Compression damping force (for slow will result in poor damping per-
ences in production, the actual number
compression damping) formance.
of clicks or turns always represents the
To increase the compression damping Always have a Yamaha dealer
entire adjustment range. To obtain a
force and thereby harden the compres- service the shock absorber.
precise adjustment, it would be advis-
sion damping, turn the adjusting bolt in
able to check the number of clicks or
direction (a). To decrease the compres-
turns of each damping force adjusting
sion damping force and thereby soften
mechanism and to modify the specifi-
the compression damping, turn the ad-
cations as necessary.
justing bolt in direction (b).
EWA10220

WARNING
This shock absorber contains highly
pressurized nitrogen gas. For prop-
er handling, read and understand
3-24
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INSTRUMENT AND CONTROL FUNCTIONS


EAU15181 EAU15281 EAU15301

Luggage strap holders EXUP system Sidestand


This model is equipped with Yamahas The sidestand is located on the left side
EXUP (EXhaust Ultimate Power valve) of the frame. Raise the sidestand or
system. This system boosts engine lower it with your foot while holding the
power by means of a valve that regu- vehicle upright.
lates the diameter of the exhaust pipe.
NOTE:
The EXUP system valve is constantly
The built-in sidestand switch is part of
adjusted in accordance with the engine 3
the ignition circuit cut-off system, which
speed by a computer-controlled servo-
cuts the ignition in certain situations.
motor.
ECA10191 (See further down for an explanation of
1. Luggage strap holder the ignition circuit cut-off system.)
CAUTION:
2. Hook
The EXUP system has been set EWA10240

There are four luggage strap holders on and extensively tested at the WARNING
the bottom of the passenger seat. To Yamaha factory. Changing The vehicle must not be ridden with
use the strap holders, remove the pas- these settings without sufficient the sidestand down, or if the side-
senger seat, unhook the straps from technical knowledge may result stand cannot be properly moved up
the hooks, and then install the seat with in poor performance of or dam- (or does not stay up), otherwise the
the straps hanging out from under the age to the engine. sidestand could contact the ground
passenger seat. (See page 3-19.) If the EXUP system cannot be and distract the operator, resulting
heard when the main switch is in a possible loss of control.
turned on, have a Yamaha deal- Yamahas ignition circuit cut-off
er check it. system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described

3-25
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INSTRUMENT AND CONTROL FUNCTIONS


below and have a Yamaha dealer re- EAU15312

pair it if it does not function proper- Ignition circuit cut-off system


ly. The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
It prevents starting when the trans-
mission is in gear and the side-
3 stand is up, but the clutch lever is
not pulled.
It prevents starting when the trans-
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
It cuts the running engine when the
transmission is in gear and the sid-
estand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
EWA10250

WARNING
If a malfunction is noted, have a
Yamaha dealer check the system be-
fore riding.

3-26
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INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off:


NOTE:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
This check is most reliable if performed with
3. Turn the key on. a warmed-up engine.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may be defective. 3
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may be defective.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.

3-27
U4C8E1E0.book Page 1 Wednesday, June 13, 2007 9:24 AM

PRE-OPERATION CHECKS
EAU15593

The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
4
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.

4-1
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PRE-OPERATION CHECKS
EAU15605

Pre-operation check list


ITEM CHECKS PAGE

Check fuel level in fuel tank.


Fuel Refuel if necessary. 3-17
Check fuel line for leakage.
Check oil level in engine.
Engine oil If necessary, add recommended oil to specified level. 6-10
Check vehicle for oil leakage.
Check coolant level in reservoir.
Coolant If necessary, add recommended coolant to specified level. 6-13
Check cooling system for leakage. 4
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Front brake Replace if necessary. 6-23, 6-23
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Rear brake Replace if necessary. 6-23, 6-23
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Lubricate cable if necessary.
Clutch 6-22
Check lever free play.
Adjust if necessary.

4-2
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PRE-OPERATION CHECKS
ITEM CHECKS PAGE

Make sure that operation is smooth.


Check cable free play.
Throttle grip 6-18, 6-27
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
Make sure that operation is smooth.
Control cables 6-27
Lubricate if necessary.
Check chain slack.
Adjust if necessary.
Drive chain 6-25, 6-26
Check chain condition.
Lubricate if necessary.
4 Check for damage.
Check tire condition and tread depth.
Wheels and tires 6-19, 6-21
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Shift pedal
Correct if necessary.
Make sure that operation is smooth.
Brake pedal
Correct if necessary.
Make sure that operation is smooth.
Brake and clutch levers 6-27
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Sidestand 6-28
Lubricate pivot if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.

and switches Correct if necessary.
Check operation of ignition circuit cut-off system.
Sidestand switch 3-25
If system is defective, have Yamaha dealer check vehicle.

4-3
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OPERATION AND IMPORTANT RIDING POINTS


EAU15950 EAU33011
Coolant temperature warning
Starting the engine light
EWA10270
In order for the ignition circuit cut-off Shift timing indicator light
WARNING system to enable starting, one of the Engine trouble warning light
Become thoroughly familiar following conditions must be met: Immobilizer system indicator
with all operating controls and The transmission is in the neutral light
their functions before riding. position. If a warning or indicator light does
Consult a Yamaha dealer re- The transmission is in gear with not go off, see page 3-4 for the corre-
garding any control or function the clutch lever pulled and the sid- sponding warning and indicator
that you do not thoroughly un- estand up. light circuit check.
derstand. EWA10290

Never start the engine or oper- WARNING 2. Shift the transmission into the neu-
ate it in a closed area for any Before starting the engine, tral position.
length of time. Exhaust fumes check the function of the igni- 5
NOTE:
are poisonous, and inhaling tion circuit cut-off system ac- When the transmission is in the neutral
them can cause loss of con- cording to the procedure position, the neutral indicator light
sciousness and death within a described on page 3-26. should be on, otherwise have a
short time. Always make sure Never ride with the sidestand Yamaha dealer check the electrical cir-
that there is adequate ventila- down. cuit.
tion.
1. Turn the key to ON and make 3. Start the engine by pushing the
Before starting out, make sure
sure that the engine stop switch is start switch.
that the sidestand is up. If the
set to .
sidestand is not raised com- ECA11730 NOTE:
pletely, it could contact the CAUTION: If the engine fails to start, release the
ground and distract the opera- start switch, wait a few seconds, and
The following warning lights and in-
tor, resulting in a possible loss then try again. Each starting attempt
dicator light should come on for a
of control. should be as short as possible to pre-
few seconds, then go off.
Oil level warning light
Fuel level warning light
5-1
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OPERATION AND IMPORTANT RIDING POINTS


serve the battery. Do not crank the en- EAU16671 ECA10260

gine more than 10 seconds on any one Shifting CAUTION:


attempt. Even with the transmission in
ECA11040
the neutral position, do not
CAUTION: coast for long periods of time
with the engine off, and do not
For maximum engine life, never ac-
tow the motorcycle for long dis-
celerate hard when the engine is
tances. The transmission is
cold!
properly lubricated only when
the engine is running. Inade-
quate lubrication may damage
1. Shift pedal the transmission.
2. Neutral position Always use the clutch while
5
Shifting gears lets you control the changing gears to avoid damag-
amount of engine power available for ing the engine, transmission,
starting off, accelerating, climbing hills, and drive train, which are not
etc. designed to withstand the
The gear positions are shown in the il- shock of forced shifting.
lustration.
NOTE:
To shift the transmission into the neu-
tral position, press the shift pedal down
repeatedly until it reaches the end of its
travel, and then slightly raise it.

5-2
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OPERATION AND IMPORTANT RIDING POINTS


EAU16810 EAU16841 ECA10301

Tips for reducing fuel con- Engine break-in CAUTION:


sumption There is never a more important period After 1000 km (600 mi) of operation,
Fuel consumption depends largely on in the life of your engine than the period the engine oil must be changed and
your riding style. Consider the following between 0 and 1600 km (1000 mi). For the oil filter cartridge or element re-
tips to reduce fuel consumption: this reason, you should read the follow- placed.
Shift up swiftly, and avoid high en- ing material carefully.
gine speeds during acceleration. Since the engine is brand new, do not 1600 km (1000 mi) and beyond
Do not rev the engine while shifting put an excessive load on it for the first The vehicle can now be operated nor-
down, and avoid high engine 1600 km (1000 mi). The various parts in mally.
ECA10310
speeds with no load on the engine. the engine wear and polish themselves
CAUTION:
Turn the engine off instead of let- to the correct operating clearances.
ting it idle for an extended length of During this period, prolonged full-throt- Keep the engine speed out of
tle operation or any condition that might the tachometer red zone. 5
time (e.g., in traffic jams, at traffic
lights or at railroad crossings). result in engine overheating must be If any engine trouble should oc-
avoided. cur during the engine break-in
period, immediately have a
EAU17081 Yamaha dealer check the vehi-
cle.
01000 km (0600 mi)
Avoid prolonged operation above 6900 NOTE:
r/min. During and after the engine break-in
10001600 km (6001000 mi) period, the exhaust heat may cause
Avoid prolonged operation above 8300 discoloration of the exhaust pipe, but
r/min. this is normal.

5-3
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OPERATION AND IMPORTANT RIDING POINTS


EAU17212

Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10310

WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.
Do not park on a slope or on soft
5 ground, otherwise the vehicle
may overturn.
ECA10380

CAUTION:
Never park in an area where there
are fire hazards such as grass or
other flammable materials.

5-4
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU17240 EAU33881 EWA10350

Owners tool kit WARNING


Safety is an obligation of the owner. Pe- Modifications not approved by
riodic inspection, adjustment and lubri- Yamaha may cause loss of perfor-
cation will keep your vehicle in the mance and render the vehicle un-
safest and most efficient condition pos- safe for use. Consult a Yamaha
sible. The most important points of in- dealer before attempting any chang-
spection, adjustment, and lubrication es.
are explained on the following pages.
EWA12371
The intervals given in the periodic
WARNING
maintenance and lubrication chart
should be simply considered as a gen- Do not touch either muffler bracket,
1. Owners tool kit
eral guide under normal riding condi- located under the muffler bracket
tions. However, DEPENDING ON THE The owners tool kit is located under the covers, until the exhaust system has
WEATHER, TERRAIN, GEOGRAPHI- passenger seat. (See page 3-19.) cooled.
CAL LOCATION, AND INDIVIDUAL The service information included in this 6
USE, THE MAINTENANCE INTER- manual and the tools provided in the
VALS MAY NEED TO BE SHORT- owners tool kit are intended to assist
ENED. you in the performance of preventive
EWA10320 maintenance and minor repairs. How-
WARNING ever, additional tools such as a torque
If you are not familiar with mainte- wrench may be necessary to perform
nance work, have a Yamaha dealer certain maintenance work correctly.
do it for you. NOTE:
If you do not have the tools or experi- 1. Muffler bracket cover
ence required for a particular job, have 2. Muffler bracket
a Yamaha dealer perform it for you.

6-1
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU17709

Periodic maintenance and lubrication chart


NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.

ODOMETER READING ( 1000 km) ANNUAL


NO. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40 CHECK

1 * Fuel line Check fuel hoses for cracks or damage.


Check condition.

2 * Spark plugs Clean and regap.
6 Replace.
Check valve clearance.
3 * Valves Every 40000 km
Adjust.
4 Air filter element Replace.
Check operation.
5 Clutch
Adjust.
Check operation, fluid level and vehicle for fluid leakage.
6 * Front brake
Replace brake pads. Whenever worn to the limit
Check operation, fluid level and vehicle for fluid leakage.
7 * Rear brake
Replace brake pads. Whenever worn to the limit
Check for cracks or damage.
8 * Brake hoses
Replace. Every 4 years
9 * Wheels Check runout and for damage.

6-2
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PERIODIC MAINTENANCE AND MINOR REPAIR


ODOMETER READING ( 1000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40 CHECK

Check tread depth and for damage.


Replace if necessary.
10 * Tires
Check air pressure.
Correct if necessary.
11 * Wheel bearings Check bearing for looseness or damage.
Check operation and for excessive play.
12 * Swingarm
Lubricate with lithium-soap-based grease. Every 50000 km
Check chain slack, alignment and condition.
Every 800 km and after washing the motorcycle or
13 Drive chain Adjust and lubricate chain with a special O-ring chain lu-
riding in the rain
bricant thoroughly.
Check bearing play and steering for roughness.
14 * Steering bearings
Lubricate with lithium-soap-based grease. Every 20000 km
15 * Steering damper Check operation and for oil leakage. 6
Make sure that all nuts, bolts and screws are properly
16 * Chassis fasteners
tightened.
17 Brake lever pivot shaft Lubricate with silicone grease.
18 Clutch lever pivot shaft Lubricate with lithium-soap-based grease.
19 Shift pedal rod pivots Lubricate with lithium-soap-based grease.
Check operation.
20 Sidestand
Lubricate.
21 * Sidestand switch Check operation.
22 * Front fork Check operation and for oil leakage.
Shock absorber assem-
23 * Check operation and shock absorber for oil leakage.
bly

6-3
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PERIODIC MAINTENANCE AND MINOR REPAIR


ODOMETER READING ( 1000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40 CHECK

Rear suspension relay


24 * arm and connecting Check operation.
arm pivoting points
25 * Fuel injection system Adjust synchronization.
Change.
26 Engine oil
Check oil level and vehicle for oil leakage.
Engine oil filter car-
27 Replace.
tridge
Check coolant level and vehicle for coolant leakage.
28 * Cooling system
Change. Every 3 years
Front and rear brake
29 * Check operation.
switches
6 30
Moving parts and ca-
Lubricate.
bles
Check operation and free play.
Throttle grip housing
31 * Adjust the throttle cable free play if necessary.
and cable
Lubricate the throttle grip housing and cable.
Check the air cut-off valve, reed valve, and hose for dam-
32 * Air induction system age.
Replace any damaged parts if necessary.
Muffler and exhaust
33 * Check the screw clamp for looseness.
pipe
34 * EXUP system Check operation, cable free play and pulley position.
Lights, signals and Check operation.
35 *
switches Adjust headlight beam.

6-4
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU18680

NOTE:
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
Replace the brake hoses every four years and if cracked or damaged.

6-5
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU18712

Removing and installing cowl-


ings and panels
The cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
1. Panel B 1. Quick fastener screw
2. Panel D
3. Cowling B

EAU42970
Cowlings A and B
6
To remove one of the cowlings
1. Remove the quick fastener screws
and the quick fasteners, slide the
1. Panel A
2. Panel C
cowling backward, and then take it
3. Cowling A off.
1. Cowling A
4. Cowling C 2. Quick fastener

6-6
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PERIODIC MAINTENANCE AND MINOR REPAIR


2. Fit the projections on the cowling
into the slots and slide it forward.

1. Cowling B 1. Bolt
2. Quick fastener 2. Quick fastener screw
1. Slot 3. Cowling C
2. Disconnect the turn signal light
2. Projection
lead coupler. 3. Slide the cowling backward to un-
3. Install the quick fasteners and the hook its projections from the slots,
quick fastener screws. and then pull the cowling off. 6

EAU42951
Cowling C

To remove the cowling


1. Remove cowling A. (See page
6-6.)
2. Remove the bolts and the quick
1. Turn signal light lead coupler fastener screws.

To install the cowling 1. Cowling C


1. Connect the turn signal light lead 2. Slot
coupler. 3. Projection

6-7
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PERIODIC MAINTENANCE AND MINOR REPAIR


To install the cowling EAU36630
Panels C and D
1. Insert the projections into the slots,
and then slide the cowling forward.
To remove one of the panels
Remove the screw and the quick fas-
tener, and then pull the panel off as
shown.

1. Panel A
2. Screw

1. Slot To install the panel


2. Projection 1. Place the panel in its original posi-
tion, and then install the screw.
6 2. Place the cowling in its original po-
sition, and then install the quick 1. Screw
fastener screws and the bolts. 2. Panel C
3. Install cowling A. 3. Quick fastener

EAU33990 To install the panel


Panels A and B
Place the panel in the original position,
and then install the screw and the quick
To remove one of the panels
fastener.
1. Remove the rider seat. (See page
3-19.)
2. Remove the screw, and then re- 2. Install the rider seat.
move the panel as shown.

6-8
U4C8E1E0.book Page 9 Wednesday, June 13, 2007 9:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR


EAU19652
Before installing a spark plug, the spark
Checking the spark plugs plug gap should be measured with a
The spark plugs are important engine wire thickness gauge and, if necessary,
components, which should be checked adjusted to specification.
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
1. Spark plug gap
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally), 6
Spark plug gap:
and all spark plugs installed in the en- 0.60.7 mm (0.0240.028 in)
gine should have the same color. If any
spark plug shows a distinctly different Clean the surface of the spark plug
color, the engine could be operating im- gasket and its mating surface, and then
properly. Do not attempt to diagnose wipe off any grime from the spark plug
such problems yourself. Instead, have threads.
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode Tightening torque:
erosion and excessive carbon or other Spark plug:
deposits, it should be replaced. 12.5 Nm (1.25 mkgf, 9.0 ftlbf)

Specified spark plug:


NGK/CR9EK

6-9
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU19912
NOTE: Engine oil and oil filter car- NOTE:
If a torque wrench is not available when tridge The engine oil should be between the
installing a spark plug, a good estimate The engine oil level should be checked minimum and maximum level marks.
of the correct torque is 1/41/2 turn before each ride. In addition, the oil
past finger tight. However, the spark must be changed and the oil filter car-
plug should be tightened to the speci- tridge replaced at the intervals speci-
fied torque as soon as possible. fied in the periodic maintenance and
ECA10840 lubrication chart.
CAUTION:
Do not use any tools to remove or in- To check the engine oil level
stall the spark plug cap, otherwise 1. Place the vehicle on a level sur-
the ignition coil coupler may get face and hold it in an upright posi-
damaged. The spark plug cap may tion.
1. Engine oil level check window
be difficult to remove because the NOTE: 2. Maximum level mark
6 rubber seal on the end of the cap fits Make sure that the vehicle is positioned 3. Minimum level mark
tightly. To remove the spark plug straight up when checking the oil level. 4. Engine oil filler cap
cap, simply twist it back and forth A slight tilt to the side can result in a 4. If the engine oil is at or below the
while pulling it out; to install it, twist false reading. minimum level mark, add sufficient
it back and forth while pushing it in.
2. Start the engine, warm it up for oil of the recommended type to
several minutes, and then turn it raise it to the correct level.
off.
3. Wait a few minutes until the oil set- To change the engine oil (with or
tles, and then check the oil level without oil filter cartridge replace-
through the check window located ment)
at the bottom-right side of the 1. Remove cowling C. (See page
crankcase. 6-6.)

6-10
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PERIODIC MAINTENANCE AND MINOR REPAIR


2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.

1. Oil filter wrench 1. O-ring


2. Engine oil filter cartridge
NOTE:
NOTE: Make sure that the O-ring is properly
An oil filter wrench is available at a seated.
Yamaha dealer.
7. Install the new oil filter cartridge 6
6. Apply a thin coat of engine oil to with an oil filter wrench, and then
the O-ring of the new oil filter car- tighten it to the specified torque
1. Engine oil drain bolt
tridge. with a torque wrench.
NOTE:
Skip steps 57 if the oil filter cartridge is
not being replaced.
5. Remove the oil filter cartridge with
an oil filter wrench.

6-11
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PERIODIC MAINTENANCE AND MINOR REPAIR


Recommended engine oil: 10. Start the engine, and then let it idle
See page 8-1. for several minutes while checking
Oil quantity: it for oil leakage. If oil is leaking, im-
Without oil filter cartridge replace- mediately turn the engine off and
ment: check for the cause.
2.90 L (3.07 US qt) (2.55 Imp.qt)
With oil filter cartridge replacement: NOTE:
3.10 L (3.28 US qt) (2.73 Imp.qt) After the engine is started, the engine
oil level warning light should go off if the
NOTE: oil level is sufficient.
1. Torque wrench Be sure to wipe off spilled oil on any ECA10400
parts after the engine and exhaust sys- CAUTION:
Tightening torque: tem have cooled down.
Oil filter cartridge: If the oil level warning light flickers
17 Nm (1.7 mkgf, 12 ftlbf) ECA11620
or remains on, immediately turn the
CAUTION: engine off and have a Yamaha dealer
6 8. Install the engine oil drain bolt, and In order to prevent clutch slip- check the vehicle.
then tighten it to the specified page (since the engine oil also
torque. 11. Turn the engine off, and then
lubricates the clutch), do not
check the oil level and correct it if
NOTE: mix any chemical additives. Do
necessary.
Check the washer for damage and re- not use oils with a diesel speci-
12. Install the cowling.
place it if necessary. fication of CD or oils of a high-
er quality than specified. In
addition, do not use oils labeled
Tightening torque:
Engine oil drain bolt: ENERGY CONSERVING II or
43 Nm (4.3 mkgf, 31 ftlbf) higher.
Make sure that no foreign mate-
9. Add the specified amount of the rial enters the crankcase.
recommended engine oil, and then
install and tighten the oil filler cap.
6-12
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU20070

Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.

EAU42990
To check the coolant level
1. Place the vehicle on a level sur- 1. Coolant reservoir 1. Coolant reservoir cap
face and hold it in an upright posi- 2. Maximum level mark
tion. 3. Minimum level mark Coolant reservoir capacity (up to the
maximum level mark):
NOTE: 3. If the coolant is at or below the 0.25 L (0.26 US qt) (0.22 Imp.qt)
The coolant level must be checked minimum level mark, remove cowl-
on a cold engine since the level ing B. (See page 6-6.) ECA10471
6
varies with engine temperature. 4. Remove the reservoir cap, add CAUTION:
Make sure that the vehicle is posi- coolant to the maximum level If coolant is not available, use
tioned straight up when checking mark, and then install the reservoir distilled water or soft tap water
the coolant level. A slight tilt to the cap. instead. Do not use hard water
side can result in a false reading. or salt water since it is harmful
to the engine.
2. Check the coolant level in the cool-
If water has been used instead
ant reservoir.
of coolant, replace it with cool-
NOTE: ant as soon as possible, other-
The coolant should be between the wise the cooling system will not
minimum and maximum level marks. be protected against frost and
corrosion.

6-13
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PERIODIC MAINTENANCE AND MINOR REPAIR


If water has been added to the 3. Place a container under the engine
coolant, have a Yamaha dealer to collect the used coolant.
check the antifreeze content of 4. Remove the radiator cap.
the coolant as soon as possible, EWA10380

otherwise the effectiveness of WARNING


the coolant will be reduced. Never attempt to remove the radiator
EWA10380 cap when the engine is hot.
WARNING
Never attempt to remove the radiator
cap when the engine is hot. 1. Coolant drain bolt

5. Install the cowling. 6. Remove the coolant reservoir cap.


7. Remove the coolant reservoir by
NOTE:
removing the bolts, and then turn
The radiator fans are automatically
the reservoir upside down to emp-
6 switched on or off according to the ty it.
coolant temperature in the radia-
tor. 1. Radiator cap
If the engine overheats, see page
6-44 for further instructions. 5. Remove the coolant drain bolt to
drain the cooling system.
EAU42980
To change the coolant
1. Place the vehicle on a level sur-
face and let the engine cool if nec-
essary.
2. Remove cowlings B and C. (See 1. Coolant reservoir cap
2. Coolant reservoir
page 6-6.)
3. Bolt

6-14
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PERIODIC MAINTENANCE AND MINOR REPAIR


8. After the coolant is completely Antifreeze/water mixture ratio: the coolant as soon as possible,
drained, thoroughly flush the cool- 1:1 otherwise the effectiveness of
ing system with clean tap water. Recommended antifreeze: the coolant will be reduced.
9. Install the coolant reservoir by in- High-quality ethylene glycol anti-
freeze containing corrosion inhibitors 13. Install the radiator cap, start the
stalling the bolts.
for aluminum engines engine, let it idle for several min-
10. Install the coolant drain bolt, and Coolant quantity: utes, and then turn it off.
then tighten it to the specified Radiator capacity (including all 14. Remove the radiator cap to check
torque. routes):
the coolant level in the radiator. If
2.76 L (2.92 US qt) (2.43 Imp.qt)
NOTE: Coolant reservoir capacity (up to the necessary, add sufficient coolant
Check the washer for damage and re- maximum level mark): until it reaches the top of the radia-
place it if necessary. 0.25 L (0.26 US qt) (0.22 Imp.qt) tor, and then install the radiator
cap.
ECA10471
15. Start the engine, and then check
Tightening torque: CAUTION:
Coolant drain bolt: the vehicle for coolant leakage. If
If coolant is not available, use coolant is leaking, have a Yamaha
7.0 Nm (0.7 mkgf, 5.1 ftlbf) 6
distilled water or soft tap water dealer check the cooling system.
11. Pour the recommended coolant instead. Do not use hard water 16. Install the cowlings.
into the reservoir to the maximum or salt water since it is harmful
level mark, and then install the to the engine.
coolant reservoir cap. If water has been used instead
12. Pour the recommended coolant of coolant, replace it with cool-
into the radiator until it is full. ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion.
If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU42960

Replacing the air filter element


The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the rider seat. (See page
3-19.)
1. Screw
2. Remove panels A and B. (See EWA10410

WARNING 2. Air filter case cover


page 6-6.)
3. Remove the fuel tank bolts. Make sure that the fuel tank is ECA12880

well supported. CAUTION:


Do not tilt or pull the fuel tank When removing the air filter case
6 too much, otherwise the fuel cover, be careful not to allow foreign
hoses may come loose, which objects to drop into the air intake
could cause fuel leakage. manifold.
5. Remove the air filter case cover by 6. Pull the air filter element out.
removing the screws.

1. Bolt

4. Lift the front of the fuel tank, and


then tilt it back and away from the
air filter case. (Do not disconnect
the fuel hoses!)

6-16
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PERIODIC MAINTENANCE AND MINOR REPAIR


ECA10480
Be sure to place the fuel tank
CAUTION: breather/overflow hose in its
Make sure that the air filter ele- original position.
ment is properly seated in the
air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
1. Air filter element become excessively worn.
2. Air intake manifold 8. Install the air filter case cover by in-
7. Install a new air filter element by fit- stalling the screws.
ting the projections on the element 9. Place the fuel tank in its original 1. Fuel tank breather/overflow hose
into the slots in the air filter case. position, and then install the bolts.
EWA12380 10. Install the panels.
6
WARNING 11. Install the rider seat.
Before installing the fuel tank,
make sure that the fuel hoses
are not damaged. If any fuel
hose is damaged, do not start
the engine. Have a Yamaha
dealer replace the hose, other-
wise fuel may leak.
Make sure that the fuel hoses
1. Projection
are properly connected and
2. Slot
routed, and are not pinched.

6-17
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU44730 EAU21382 EAU21401

Checking the engine idling Checking the throttle cable Valve clearance
speed free play The valve clearance changes with use,
The engine idling speed must be resulting in improper air-fuel mixture
checked as follows and, if necessary, and/or engine noise. To prevent this
adjusted by a Yamaha dealer at the in- from occurring, the valve clearance
tervals specified in the periodic mainte- must be adjusted by a Yamaha dealer
nance and lubrication chart. at the intervals specified in the periodic
Start the engine and warm it up for sev- maintenance and lubrication chart.
eral minutes at 10002000 r/min while
occasionally revving it to 40005000
r/min.
1. Throttle cable free play
Engine idling speed:
11501250 r/min The throttle cable free play should mea-
6 sure 3.05.0 mm (0.120.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU21771
NEVER OVERLOAD THE
Tires Tire air pressure (measured on cold
tires): MOTORCYCLE! Operation of an
To maximize the performance, durabil- 090 kg (0198 lb): overloaded motorcycle may re-
ity, and safe operation of your motor- Front: sult in tire damage, loss of con-
cycle, note the following points 250 kPa (36 psi) (2.50 kgf/cm) trol, or severe injury. Make sure
regarding the specified tires. Rear:
290 kPa (42 psi) (2.90 kgf/cm) that the total weight of rider,
90195 kg (198430 lb): passenger, cargo, and accesso-
Tire air pressure Front: ries does not exceed the speci-
The tire air pressure should be checked 250 kPa (36 psi) (2.50 kgf/cm) fied maximum load for the
and, if necessary, adjusted before each Rear: vehicle.
ride. 290 kPa (42 psi) (2.90 kgf/cm)
Do not carry along loosely
EWA10500 High-speed riding:
Front: packed items, which can shift
WARNING
250 kPa (36 psi) (2.50 kgf/cm) during a ride.
The tire air pressure must be Rear: Securely pack the heaviest
checked and adjusted on cold 290 kPa (42 psi) (2.90 kgf/cm) items close to the center of the
tires (i.e., when the temperature Maximum load*: 6
195 kg (430 lb) motorcycle and distribute the
of the tires equals the ambient weight evenly on both sides.
* Total weight of rider, passenger, car-
temperature). go and accessories Adjust the suspension and tire
The tire air pressure must be ad- air pressure with regard to the
justed in accordance with the EWA11020
load.
riding speed and with the total WARNING Check the tire condition and air
weight of rider, passenger, car- Because loading has an enormous pressure before each ride.
go, and accessories approved impact on the handling, braking,
for this model. performance and safety characteris-
tics of your motorcycle, you should
keep the following precautions in
mind.

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PERIODIC MAINTENANCE AND MINOR REPAIR


Tire inspection EWA10470
This motorcycle is equipped with cast
WARNING wheels and tubeless tires with valves.
Have a Yamaha dealer replace EWA10480

excessively worn tires. Besides WARNING


being illegal, operating the vehi- The front and rear tires should
cle with excessively worn tires be of the same make and de-
decreases riding stability and sign, otherwise the handling
can lead to loss of control. characteristics of the motor-
The replacement of all wheel cycle cannot be guaranteed.
and brake related parts, includ- After extensive tests, only the
1. Tire sidewall ing the tires, should be left to a tires listed below have been ap-
2. Tire tread depth Yamaha dealer, who has the proved for this model by
necessary professional knowl- Yamaha Motor Co., Ltd.
The tires must be checked before each edge and experience. Always make sure that the valve
ride. If the center tread depth reaches caps are securely installed to
6 the specified limit, if the tire has a nail or prevent air pressure leakage.
glass fragments in it, or if the sidewall is Tire information
Use only the tire valves and
cracked, have a Yamaha dealer re- valve cores listed below to
place the tire immediately. avoid tire deflation during a
high-speed ride.
Minimum tire tread depth (front and
rear):
1.6 mm (0.06 in)

NOTE:
The tire tread depth limits may differ
from country to country. Always comply 1. Tire air valve
with the local regulations. 2. Tire air valve core
3. Tire air valve cap with seal

6-20
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PERIODIC MAINTENANCE AND MINOR REPAIR


Front tire: broken in. Therefore, it is ad- EAU21960

visable before doing any high- Cast wheels


Size:
120/70 ZR17M/C (58W) speed riding to ride conserva- To maximize the performance, durabil-
Manufacturer/model: tively for approximately 100 km ity, and safe operation of your vehicle,
MICHELIN/Pilot POWER P (60 mi) after installing a new tire. note the following points regarding the
PIRELLI/DIABLO CORSA E specified wheels.
The tires must be warmed up
Rear tire: The wheel rims should be checked
Size: before a high-speed run.
190/50 ZR17M/C (73W) Always adjust the tire air pres- for cracks, bends or warpage be-
Manufacturer/model: sure according to the operating fore each ride. If any damage is
MICHELIN/ Pilot POWER conditions. found, have a Yamaha dealer re-
PIRELLI/DIABLO CORSA L place the wheel. Do not attempt
FRONT and REAR: even the smallest repair to the
Tire air valve:
TR412 wheel. A deformed or cracked
Valve core: wheel must be replaced.
#9100 (original) The wheel should be balanced
whenever either the tire or wheel 6
EWA10600
has been changed or replaced. An
WARNING unbalanced wheel can result in
This motorcycle is fitted with super- poor performance, adverse han-
high-speed tires. Note the following dling characteristics, and a short-
points in order to make the most ef- ened tire life.
ficient use of these tires. Ride at moderate speeds after
Use only the specified replace- changing a tire since the tire sur-
ment tires. Other tires may run face must first be broken in for it
the danger of bursting at super to develop its optimal characteris-
high speeds. tics.
Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU33890 EAU22270

Adjusting the clutch lever free NOTE: Adjusting the rear brake light
play If the specified clutch lever free play switch
cannot be obtained as described
above, proceed as follows.
1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
2. Loosen the locknut at the crank-
case.
3. To increase the clutch lever free
play, turn the adjusting nut in direc-
1. Clutch lever free play adjusting bolt tion (a). To decrease the clutch le- 1. Rear brake light switch
2. Clutch lever free play ver free play, turn the adjusting nut 2. Rear brake light switch adjusting nut
in direction (b).
6 The clutch lever free play should mea- The rear brake light switch, which is ac-
sure 10.015.0 mm (0.390.59 in) as tivated by the brake pedal, is properly
shown. Periodically check the clutch le- adjusted when the brake light comes
ver free play and, if necessary, adjust it on just before braking takes effect. If
as follows. necessary, adjust the brake light switch
To increase the clutch lever free play, as follows.
turn the adjusting bolt at the clutch lever Turn the adjusting nut while holding the
in direction (a). To decrease the clutch rear brake light switch in place. To
lever free play, turn the adjusting bolt in make the brake light come on earlier,
direction (b). turn the adjusting nut in direction (a). To
1. Locknut make the brake light come on later, turn
2. Clutch lever free play adjusting nut (crank- the adjusting nut in direction (b).
case)

4. Tighten the locknut.


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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU22390
wear indicator groove almost appears, EAU22580

Checking the front and rear have a Yamaha dealer replace the Checking the brake fluid level
brake pads brake pads as a set. Front brake
The front and rear brake pads must be
checked for wear at the intervals spec- EAU22500

ified in the periodic maintenance and Rear brake pads


lubrication chart.

EAU43062
Front brake pads

1. Minimum level mark

Rear brake
1. Lining thickness 6
Check each rear brake pad for damage
and measure the lining thickness. If a
1. Brake pad wear indicator groove brake pad is damaged or if the lining
thickness is less than 1.0 mm (0.04 in),
The front brake calipers are equipped have a Yamaha dealer replace the
with two sets of brake pads. brake pads as a set.
Each front brake pad is provided with
one or two wear indicator grooves,
1. Minimum level mark
which allow you to check the brake pad
wear without having to disassemble the Insufficient brake fluid may allow air to
brake. To check the brake pad wear, enter the brake system, possibly caus-
check the wear indicator grooves. If a ing it to become ineffective.
brake pad has worn to the point that a
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PERIODIC MAINTENANCE AND MINOR REPAIR


Before riding, check that the brake fluid Be careful that water does not en- EAU22730

is above the minimum level mark and ter the brake fluid reservoir when Changing the brake fluid
replenish if necessary. A low brake fluid refilling. Water will significantly Have a Yamaha dealer change the
level may indicate worn brake pads lower the boiling point of the fluid brake fluid at the intervals specified in
and/or brake system leakage. If the and may result in vapor lock. the NOTE after the periodic mainte-
brake fluid level is low, be sure to check Brake fluid may deteriorate paint- nance and lubrication chart. In addition,
the brake pads for wear and the brake ed surfaces or plastic parts. Al- have the oil seals of the master cylin-
system for leakage. ways clean up spilled fluid ders and calipers as well as the brake
Observe these precautions: immediately. hoses replaced at the intervals listed
When checking the fluid level, As the brake pads wear, it is nor- below or whenever they are damaged
make sure that the top of the brake mal for the brake fluid level to grad- or leaking.
fluid reservoir is level. ually go down. However, if the Oil seals: Replace every two

Use only the recommended quality brake fluid level goes down sud- years.
brake fluid, otherwise the rubber denly, have a Yamaha dealer Brake hoses: Replace every four

seals may deteriorate, causing check the cause. years.


6 leakage and poor braking perfor-
mance.

Recommended brake fluid:


DOT 4

Refill with the same type of brake


fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.

6-24
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU22760

Drive chain slack NOTE:


The drive chain slack should be Using the alignment marks on each
checked before each ride and adjusted side of the swingarm, make sure that
if necessary. both chain pullers are in the same posi-
tion for proper wheel alignment.
EAU22773
To check the drive chain slack
1. Place the motorcycle on the side-
stand.
1. Drive chain slack
NOTE:
When checking and adjusting the drive 4. If the drive chain slack is incorrect,
chain slack, there should be no weight adjust it as follows.
on the motorcycle.
EAU34311
2. Shift the transmission into the neu- To adjust the drive chain slack 6
tral position. 1. Loosen the axle nut and the lock- 1. Axle nut
3. Move the rear wheel by pushing nut on each side of the swingarm. 2. Drive chain slack adjusting bolt
the motorcycle to locate the tight- 2. To tighten the drive chain, turn the 3. Locknut
est portion of the drive chain, and adjusting bolt on each side of the 4. Alignment marks
then measure the drive chain slack swingarm in direction (a). To loos- ECA10570

as shown. en the drive chain, turn the adjust- CAUTION:


ing bolt on each side of the Improper drive chain slack will over-
Drive chain slack: swingarm in direction (b), and then
30.040.0 mm (1.181.57 in) load the engine as well as other vital
push the rear wheel forward. parts of the motorcycle and can lead
to chain slippage or breakage. To
prevent this from occurring, keep
the drive chain slack within the
specified limits.
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PERIODIC MAINTENANCE AND MINOR REPAIR


3. Tighten the locknuts, then the axle EAU23022 ECA11110

nut to their specified torques. Cleaning and lubricating the CAUTION:


drive chain Do not use engine oil or any other lu-
Tightening torques: The drive chain must be cleaned and bricants for the drive chain, as they
Locknut: lubricated at the intervals specified in may contain substances that could
16 Nm (1.6 mkgf, 11 ftlbf) the periodic maintenance and lubrica-
Axle nut: damage the O-rings.
150 Nm (15.0 mkgf, 110 ftlbf) tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
ECA10581

CAUTION:
The drive chain must be lubricated
after washing the motorcycle and
riding in the rain.
6
1. Clean the drive chain with kero-
sene and a small soft brush.
ECA11120

CAUTION:
To prevent damaging the O-rings, do
not clean the drive chain with steam
cleaners, high-pressure washers or
inappropriate solvents.
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23100 EAU23111 EAU23141

Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and clutch levers
The operation of all control cables and The operation of the throttle grip should
Brake lever
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.

Recommended lubricant:
Engine oil

EWA10720

WARNING Clutch lever


6
Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe
conditions.

The operation of the brake and clutch


levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

6-27
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU43070 EAU23200
Recommended lubricants: Checking and lubricating the Checking and lubricating the
Brake lever:
Silicone grease shift pedal sidestand
Clutch lever:
Lithium-soap-based grease (all-
purpose grease)

The operation of the shift pedal should The operation of the sidestand should
be checked before each ride, and the be checked before each ride, and the
6 shift pedal rod pivots should be lubricat- sidestand pivot and metal-to-metal
ed if necessary. contact surfaces should be lubricated if
necessary.
Recommended lubricant: EWA10730

Lithium-soap-based grease (all-pur- WARNING


pose grease)
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it.

Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAUM1650 EAU23271

Lubricating the swingarm piv- Checking the front fork


ots The condition and operation of the front
The swingarm pivots must be lubricat- fork must be checked as follows at the
ed at the intervals specified in the peri- intervals specified in the periodic main-
odic maintenance and lubrication chart. tenance and lubrication chart.

Recommended lubricant: To check the condition


Lithium-soap-based grease EWA10750

WARNING
Securely support the vehicle so that ECA10590

there is no danger of it falling over. CAUTION:


Check the inner tubes for scratches, If any damage is found or the front
damage and excessive oil leakage. fork does not operate smoothly,
have a Yamaha dealer check or re-
To check the operation pair it. 6
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23280 EAU23290

Checking the steering Checking the wheel bearings


Worn or loose steering bearings may The front and rear wheel bearings must
cause danger. Therefore, the operation be checked at the intervals specified in
of the steering must be checked as fol- the periodic maintenance and lubrica-
lows at the intervals specified in the pe- tion chart. If there is play in the wheel
riodic maintenance and lubrication hub or if the wheel does not turn
chart. smoothly, have a Yamaha dealer check
1. Place a stand under the engine to the wheel bearings.
raise the front wheel off the
ground.
EWA10750

WARNING
Securely support the vehicle so that
there is no danger of it falling over.
6 2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23441 EWA10760
KEEP THIS AND ALL BATTER-
Battery WARNING IES OUT OF THE REACH OF
Electrolyte is poisonous and CHILDREN.
dangerous since it contains sul-
furic acid, which causes severe
To store the battery
burns. Avoid any contact with
1. If the vehicle will not be used for
skin, eyes or clothing and al-
more than one month, remove the
ways shield your eyes when
battery, fully charge it, and then
working near batteries. In case
place it in a cool, dry place.
of contact, administer the fol-
2. If the battery will be stored for more
lowing FIRST AID.
than two months, check it at least
1. Positive battery lead (red) EXTERNAL: Flush with plenty
once a month and fully charge it if
2. Battery of water.
3. Negative battery lead (black)
necessary.
INTERNAL: Drink large quan-
3. Fully charge the battery before in-
This model is equipped with a sealed- tities of water or milk and im-
stallation. 6
type (MF) battery, which does not re- mediately call a physician.
4. After installation, make sure that
quire any maintenance. There is no EYES: Flush with water for 15
the battery leads are properly con-
need to check the electrolyte or to add minutes and seek prompt
nected to the battery terminals.
distilled water. medical attention. ECA10630

Batteries produce explosive hy- CAUTION:


To charge the battery drogen gas. Therefore, keep
Always keep the battery
Have a Yamaha dealer charge the bat- sparks, flames, cigarettes, etc.,
charged. Storing a discharged
tery as soon as possible if it seems to away from the battery and pro-
battery can cause permanent
have discharged. Keep in mind that the vide sufficient ventilation when
battery damage.
battery tends to discharge more quickly charging it in an enclosed
To charge a sealed-type (MF)
if the vehicle is equipped with optional space.
battery, a special (constant-volt-
electrical accessories. age) battery charger is required.
Using a conventional battery

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PERIODIC MAINTENANCE AND MINOR REPAIR


charger will damage the battery. EAU42921

If you do not have access to a Replacing the fuses


sealed-type (MF) battery charg-
er, have a Yamaha dealer To access the main fuse
charge your battery. The main fuse is located under the rider
seat and can be accessed as follows:
1. Remove the rider seat. (See page
3-19.)
2. Move the ECU (Electronic Control
Unit) away from the fuse.
1. Main fuse

To access the fuel injection system


fuse
The fuel injection system fuse is locat-
ed under the fuel tank and can be ac-
6
cessed as follows:
1. Lift the fuel tank. (See page 6-16.)
2. Pull up the rubber damper as
shown.
1. ECU (Electronic Control Unit)

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PERIODIC MAINTENANCE AND MINOR REPAIR

1. Rubber damper 1. Fuse box 1. Turn signal light fuse


2. Headlight fuse
3. Ignition fuse
4. Signaling system fuse
5. ETV (electric throttle valve) fuse
6. Backup fuse (for odometer, clock and immo-
bilizer system) 6
7. Right radiator fan fuse
8. Left radiator fan fuse
9. Spare fuse

To replace a fuse
1. Fuel injection system fuse If a fuse is blown, replace it as follows.
2. Fuel injection system spare fuse
1. Turn the key to OFF and turn off
the electrical circuit in question.
To access the fuse box 2. Remove the blown fuse, and then
The fuse box, which contains the fuses install a new fuse of the specified
for the individual circuits, is located be- amperage.
hind cowling A.
To access the fuse box, remove cowl-
ing A. (See page 6-6.)
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PERIODIC MAINTENANCE AND MINOR REPAIR


Specified fuses: 4. If the fuse immediately blows EAU42930

again, have a Yamaha dealer Replacing a headlight bulb


Main fuse:
50.0 A check the electrical system.
Headlight fuse:
25.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
15.0 A
Radiator fan fuse:
15.0 A 2
Turn signal light fuse:
7.5 A
Fuel injection system fuse: 1. High beam headlight bulb
15.0 A 2. Low beam headlight bulb
Backup fuse:
7.5 A This model is equipped with quartz bulb
6 Electronic throttle valve fuse: headlights. If a headlight bulb burns
7.5 A out, replace it as follows.
ECA10640
To replace a high beam headlight
CAUTION:
bulb
Do not use a fuse of a higher amper- 1. Remove panel C (if replacing the
age rating than recommended to left headlight bulb) or panel D (if re-
avoid causing extensive damage to placing the right headlight bulb).
the electrical system and possibly a (See page 6-6.)
fire. 2. Disconnect the headlight coupler,
3. Turn the key to ON and turn on and then remove the bulb cover.
the electrical circuit in question to
check if the device operates.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EWA10790
Headlight lens
WARNING Do not affix any type of tinted
Headlight bulbs get very hot. There- film or stickers to the headlight
fore, keep flammable products away lens.
from a lit headlight bulb, and do not Do not use a headlight bulb of a
touch the bulb until it has cooled wattage higher than specified.
down.
4. Place a new headlight bulb into po-
sition, and then secure it with the
1. Headlight bulb cover bulb holder.
2. Headlight coupler ECA10650

CAUTION:
3. Unhook the headlight bulb holder,
and then remove the defective Take care not to damage the follow-
bulb. ing parts:
Headlight bulb 6
Do not touch the glass part of 1. Do not touch the glass part of the bulb.
the headlight bulb to keep it free
from oil, otherwise the transpar- 5. Install the headlight bulb cover,
ency of the glass, the luminosity and then connect the coupler.
of the bulb, and the bulb life will 6. Install the panel.
be adversely affected. Thor- 7. Have a Yamaha dealer adjust the
oughly clean off any dirt and fin- headlight beam if necessary.
gerprints on the headlight bulb
using a cloth moistened with al- To replace a low beam headlight
1. Headlight bulb holder bulb
cohol or thinner.
1. Remove the headlight bulb cover
by turning it counterclockwise.

6-35
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PERIODIC MAINTENANCE AND MINOR REPAIR


Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
1. Headlight bulb cover 1. Headlight bulb holder using a cloth moistened with al-
cohol or thinner.
2. Disconnect the headlight coupler. EWA10790
Headlight lens
WARNING Do not affix any type of tinted
Headlight bulbs get very hot. There- film or stickers to the headlight
fore, keep flammable products away lens.
6 from a lit headlight bulb, and do not Do not use a headlight bulb of a
touch the bulb until it has cooled wattage higher than specified.
down.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
1. Headlight coupler ECA10650

CAUTION:
3. Unhook the headlight bulb holder,
and then remove the defective Take care not to damage the follow-
bulb. ing parts:

1. Do not touch the glass part of the bulb.

6-36
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PERIODIC MAINTENANCE AND MINOR REPAIR


5. Connect the headlight coupler. EAU24180 EAU24202

6. Install the headlight bulb cover by Tail/brake light Replacing a turn signal light
turning it clockwise. This model is equipped with an LED bulb
7. Have a Yamaha dealer adjust the type of tail/brake light. 1. Remove the turn signal light lens
headlight beam if necessary. If the tail/brake light does not come on, by removing the screw.
have a Yamaha dealer check it.

1. Screw
6
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
ECA11190

CAUTION:
Do not overtighten the screw, other-
wise the lens may break.

6-37
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU24310
3. Remove the defective bulb by pull- EAU33910

Replacing the license plate ing it out. Replacing an auxiliary light


light bulb 4. Insert a new bulb into the socket. bulb
1. Remove the license plate light unit 5. Install the socket (together with the This model is equipped with two auxil-
by removing the screws. bulb) by pushing it in. iary lights. If an auxiliary light bulb burns
6. Install the license plate light unit by out, replace it as follows.
installing the screws. 1. Remove panel C (if replacing the
left auxiliary light bulb) or panel D
(if replacing the right auxiliary light
bulb). (See page 6-6.)
2. Remove the auxiliary light bulb
cover by removing the quick fas-
tener.
NOTE:
1. License plate light unit Remove the quick fastener by pushing
6 2. Screw the center pin in with a screwdriver,
2. Remove the socket (together with then pulling the fastener out.
the bulb) by pulling it out.

1. Auxiliary light bulb cover


1. License plate light bulb 2. Quick fastener
6-38
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PERIODIC MAINTENANCE AND MINOR REPAIR


3. Remove the socket (together with 7. Install the auxiliary light bulb cover EAU24350

the bulb) by pulling it out. by installing the quick fastener. Supporting the motorcycle
Since this model is not equipped with a
NOTE: centerstand, follow these precautions
To install the quick fastener, push the when removing the front and rear
center pin out so that it will protrude wheel or performing other maintenance
from the fastener head, insert the fas- requiring the motorcycle to stand up-
tener into the auxiliary light bulb cover, right. Check that the motorcycle is in a
and then push the protruding pin in until stable and level position before starting
it is flush with the fastener head. any maintenance. A strong wooden
8. Install the panel. box can be placed under the engine for
added stability.
1. Auxiliary light bulb socket

4. Remove the defective bulb by pull- To service the front wheel


ing it out. 1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if 6
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.

To service the rear wheel


1. Auxiliary light bulb
Raise the rear wheel off the ground by
5. Insert a new bulb into the socket. using a motorcycle stand or, if a motor-
6. Install the socket (together with the cycle stand is not available, by placing
bulb) by pushing it in.
6-39
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PERIODIC MAINTENANCE AND MINOR REPAIR


a jack either under each side of the EAU24360
3. Remove the brake hose holder on
frame in front of the rear wheel or under Front wheel each side by removing the bolt and
each side of the swingarm. EAU33921
nut.
To remove the front wheel 4. Remove the brake caliper on each
EWA10820 side by removing the bolts.
WARNING
It is advisable to have a Yamaha
dealer service the wheel.
Securely support the motor-
cycle so that there is no danger
of it falling over.
1. Loosen the wheel axle pinch bolts,
the axle bolt, and then the brake
caliper bolts.
1. Brake hose holder
6
2. Bolt and nut
3. Brake caliper bolt
4. Brake caliper
5. Axle bolt

5. Remove the axle bolt, push the


wheel axle out from the left side,
and then remove the wheel.

1. Front wheel axle pinch bolt

2. Lift the front wheel off the ground


according to the procedure on
page 6-39.

6-40
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PERIODIC MAINTENANCE AND MINOR REPAIR


NOTE:
Make sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.

Tightening torque:
Brake caliper bolt:
35 Nm (3.5 mkgf, 25 ftlbf)
1. Wheel axle 1. Front wheel axle pinch bolt A
5. Install the brake hose holders by 2. Front wheel axle pinch bolt B
ECA11050
installing the bolts and nuts. 3. Front wheel axle pinch bolt C
CAUTION:
6. Secure the wheel axle by installing 4. Front wheel axle pinch bolt D
Do not apply the brake after the
the axle bolt, and then tightening 8. Retighten pinch bolt B to the spec-
brake calipers have been removed,
the axle bolt to the specified ified torque. 6
otherwise the brake pads will be
torque.
forced shut.
Tightening torque:
NOTE:
Wheel axle pinch bolt:
EAU33932 While tightening the axle bolt, hold the 21 Nm (2.1 mkgf, 15 ftlbf)
To install the front wheel wheel axle with a 19-mm hexagon
1. Lift the wheel up between the fork wrench to keep it from turning. 9. Tap the outer side of the right fork
legs. leg with a rubber mallet to align it
2. Insert the wheel axle. with the end of the wheel axle.
Tightening torque:
3. Lower the front wheel so that it is Axle bolt: 10. Tighten wheel axle pinch bolt D,
on the ground. 91 Nm (9.1 mkgf, 66 ftlbf) and then tighten pinch bolt C to the
4. Install the brake calipers by install- specified torque.
ing the bolts, and then tightening 7. Tighten wheel axle pinch bolt B, 11. Retighten pinch bolt D to the spec-
them to the specified torque. and then tighten pinch bolt A to the ified torque.
specified torque.
6-41
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PERIODIC MAINTENANCE AND MINOR REPAIR


Tightening torque:
EAU25080
2. Lift the rear wheel off the ground
Rear wheel according to the procedure on
Wheel axle pinch bolt:
21 Nm (2.1 mkgf, 15 ftlbf) EAU25311
page 6-39.
To remove the rear wheel 3. Remove the axle nut.
12. While applying the front brake, EWA10820 4. Loosen the locknut on each side of
push down hard on the handlebar WARNING the swingarm.
several times to check for proper It is advisable to have a Yamaha 5. Turn the drive chain slack adjust-
fork operation. dealer service the wheel. ing bolts fully in direction (a) and
Securely support the motor- push the wheel forward.
cycle so that there is no danger 6. Remove the drive chain from the
of it falling over. rear sprocket.
1. Loosen the axle nut. NOTE:
If the drive chain is difficult to re-
move, remove the wheel axle first,
6 and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain cannot be disas-
sembled.
7. While supporting the brake caliper
bracket, pull the wheel axle out,
1. Axle nut and then remove the wheel.
2. Drive chain slack adjusting bolt
3. Locknut
4. Brake caliper
5. Brake caliper bracket

6-42
U4C8E1E0.book Page 43 Wednesday, June 13, 2007 9:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR


Make sure that there is enough EAU25870

space between the brake pads be- Troubleshooting


fore installing the wheel. Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
1. Wheel axle
represent quick and easy procedures
ECA11070 for checking these vital systems your-
CAUTION: self. However, should your motorcycle
Do not apply the brake after the 1. Retainer require any repair, take it to a Yamaha
wheel has been removed together 2. Slot dealer, whose skilled technicians have
with the brake disc, otherwise the the necessary tools, experience, and 6
2. Install the drive chain onto the rear know-how to service the motorcycle
brake pads will be forced shut. sprocket. properly.
3. Install the axle nut, and then lower Use only genuine Yamaha replace-
EAU25661
the rear wheel so that it is on the ment parts. Imitation parts may look like
To install the rear wheel
ground. Yamaha parts, but they are often inferi-
1. Install the wheel and the brake cal-
4. Adjust the drive chain slack. (See or, have a shorter service life and can
iper bracket by inserting the wheel
page 6-25.) lead to expensive repair bills.
axle from the left-hand side.
5. Tighten the axle nut to the speci-
NOTE: fied torque.
Be sure to insert the retainer on the
brake caliper bracket into the slot Tightening torque:
in the swingarm. Axle nut:
150 Nm (15.0 mkgf, 110 ftlbf)

6-43
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU42500

Troubleshooting charts

Starting problems or poor engine performance


EWA10840

WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
6 Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.

6-44
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PERIODIC MAINTENANCE AND MINOR REPAIR


Engine overheating
EWAT1040

WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See NOTE.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator. 6
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.

6-45
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MOTORCYCLE CARE AND STORAGE


EAU37833 EAU36902
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
CAUTION: reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA15091

advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION:
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlets with a rosion protection spray.
7
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with mild
stalled. detergent and water to clean
3. Remove extremely stubborn dirt, plastic. However, if the mufflers
like oil burnt onto the crankcase, cannot be thoroughly cleaned
with a degreasing agent and a
brush, but never apply such prod-
7-1
U4C8E1E0.book Page 2 Wednesday, June 13, 2007 9:24 AM

MOTORCYCLE CARE AND STORAGE


with mild detergent, alkaline pounds for plastic may leave
NOTE:
products and a soft brush may scratches on the windshield.
Salt sprayed on roads in the winter may
be used. Test the product on a small hid-
remain well into spring.
Do not use any harsh chemical den part of the windshield to
products on plastic parts or the make sure that it does not leave 1. Clean the motorcycle with cold wa-
mufflers. Be sure to avoid using any marks. If the windshield is ter and a mild detergent, after the
cloths or sponges which have scratched, use a quality plastic engine has cooled down.
been in contact with strong or polishing compound after ECA10790

abrasive cleaning products, sol- washing. CAUTION:


vent or thinner, fuel (gasoline), Do not use warm water since it in-
rust removers or inhibitors, creases the corrosive action of the
After normal use
brake fluid, antifreeze or electro- salt.
Remove dirt with warm water, a mild
lyte.
detergent, and a soft, clean sponge, 2. After drying the motorcycle, apply
Do not use high-pressure wash-
and then rinse thoroughly with clean a corrosion protection spray on all
ers or steam-jet cleaners since
water. Use a toothbrush or bottlebrush metal, including chrome- and nick-
they cause water seepage and
for hard-to-reach areas. Stubborn dirt el-plated, surfaces (except the tita-
deterioration in the following ar-
and insects will come off more easily if nium mufflers) to prevent
eas: seals (of wheel and swing- 7
the area is covered with a wet cloth for corrosion.
arm bearings, fork and brakes),
a few minutes before cleaning.
storage compartments, electric
Cleaning the titanium mufflers
components (couplers, connec-
After riding in the rain, near the sea or This model is equipped with titanium
tors, instruments, switches and
on salt-sprayed roads mufflers, which require the following
lights), breather hoses and
Since sea salt or salt sprayed on roads special care.
vents.
during winter are extremely corrosive in Use only a soft, clean cloth or
For motorcycles equipped with
combination with water, carry out the sponge with mild detergent and
a windshield: Do not use strong
following steps after each ride in the water to clean the titanium muf-
cleaners or hard sponges as
rain, near the sea or on salt-sprayed flers. However, if the mufflers can-
they will cause dulling or
roads.
scratching. Some cleaning com-
7-2
U4C8E1E0.book Page 3 Wednesday, June 13, 2007 9:24 AM

MOTORCYCLE CARE AND STORAGE


not be thoroughly cleaned with 4. To prevent corrosion, it is recom- ECA10800

mild detergent, alkaline products mended to apply a corrosion pro- CAUTION:


and a soft brush may be used. tection spray on all metal, Apply spray oil and wax spar-
Never use compounds or other including chrome- and nickel-plat- ingly and make sure to wipe off
special treatments to clean the tita- ed, surfaces. any excess.
nium mufflers, as they will remove 5. Use spray oil as a universal clean- Never apply oil or wax to any
the finish on the outer surface of er to remove any remaining dirt. rubber and plastic parts, but
the mufflers. 6. Touch up minor paint damage treat them with a suitable care
Even the smallest amounts of oil, caused by stones, etc. product.
such as from oily towels or finger- 7. Wax all painted surfaces. Avoid using abrasive polishing
prints, will leave stains on the tita- 8. Let the motorcycle dry completely compounds as they will wear
nium mufflers, which can be before storing or covering it. away the paint.
removed with a mild detergent. EWA11130

Note that the thermally induced WARNING NOTE:


discoloring of the portion of the ex- Make sure that there is no oil or Consult a Yamaha dealer for advice on
haust pipe leading into the titanium wax on the brakes or tires. what products to use.
mufflers is normal and cannot be If necessary, clean the brake
7 removed. discs and brake linings with a
regular brake disc cleaner or ac-
After cleaning etone, and wash the tires with
1. Dry the motorcycle with a chamois warm water and a mild deter-
or an absorbing cloth. gent. Before riding at higher
2. Immediately dry the drive chain speeds, test the motorcycles
and lubricate it to prevent it from braking performance and cor-
rusting. nering behavior.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts.

7-3
U4C8E1E0.book Page 4 Wednesday, June 13, 2007 9:24 AM

MOTORCYCLE CARE AND STORAGE


EAU26201
3. Perform the following steps to pro- 4. Lubricate all control cables and the
Storage tect the cylinders, piston rings, etc. pivoting points of all levers and
from corrosion. pedals as well as of the side-
Short-term a. Remove the spark plug caps stand/centerstand.
Always store your motorcycle in a cool, and spark plugs. 5. Check and, if necessary, correct
dry place and, if necessary, protect it b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
against dust with a porous cover. into each spark plug bore. the motorcycle so that both of its
ECA10810
c. Install the spark plug caps onto wheels are off the ground. Alterna-
CAUTION:
the spark plugs, and then place tively, turn the wheels a little every
Storing the motorcycle in a the spark plugs on the cylinder month in order to prevent the tires
poorly ventilated room or cover- head so that the electrodes are from becoming degraded in one
ing it with a tarp, while it is still grounded. (This will limit spark- spot.
wet, will allow water and humid- ing during the next step.) 6. Cover the muffler outlets with plas-
ity to seep in and cause rust. d. Turn the engine over several tic bags to prevent moisture from
To prevent corrosion, avoid times with the starter. (This will entering them.
damp cellars, stables (because coat the cylinder walls with oil.) 7. Remove the battery and fully
of the presence of ammonia) e. Remove the spark plug caps charge it. Store it in a cool, dry
and areas where strong chemi- from the spark plugs, and then place and charge it once a month. 7
cals are stored. install the spark plugs and the Do not store the battery in an ex-
spark plug caps. cessively cold or warm place [less
Long-term
EWA10950
than 0 C (30 F) or more than 30
Before storing your motorcycle for sev- WARNING C (90 F)]. For more information
eral months: To prevent damage or injury from on storing the battery, see page
1. Follow all the instructions in the sparking, make sure to ground the 6-31.
Care section of this chapter. spark plug electrodes while turning
NOTE:
2. Fill up the fuel tank and add fuel the engine over.
Make any necessary repairs before
stabilizer (if available) to prevent storing the motorcycle.
the fuel tank from rusting and the
fuel from deteriorating.
7-4
U4C8E1E0.book Page 1 Wednesday, June 13, 2007 9:24 AM

SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Type: Recommended fuel:
2060 mm (81.1 in) SAE10W30, SAE10W40, SAE10W50, Premium unleaded gasoline only
Overall width: SAE15W40, SAE20W40 or SAE20W50 Fuel tank capacity:
720 mm (28.3 in) 18.0 L (4.76 US gal) (3.96 Imp.gal)
Overall height: Fuel reserve amount:
-20 -10 0 10 20 30 40 50 C
1110 mm (43.7 in) 3.2 L (0.85 US gal) (0.70 Imp.gal)
Seat height: SAE 10W-30 Fuel injection:
835 mm (32.9 in) SAE 10W-40 Throttle body:
Wheelbase: Manufacturer:
1415 mm (55.7 in) SAE 10W-50
MIKUNI
Ground clearance: SAE 15W-40 Type/quantity:
135 mm (5.31 in) SAE 20W-40 45EIDW/1
Minimum turning radius: Spark plug (s):
SAE 20W-50
3400 mm (133.9 in) Manufacturer/model:
Weight: NGK/CR9EK
With oil and fuel: Recommended engine oil grade:
Spark plug gap:
200.0 kg (441 lb) API service SG type or higher, JASO
0.60.7 mm (0.0240.028 in)
standard MA
Engine: Clutch:
Engine oil quantity:
Engine type: Clutch type:
Without oil filter cartridge replacement:
Liquid cooled 4-stroke, DOHC Wet, multiple-disc
2.90 L (3.07 US qt) (2.55 Imp.qt)
Cylinder arrangement: Transmission:
With oil filter cartridge replacement:
Forward-inclined parallel 4-cylinder Primary reduction system:
3.10 L (3.28 US qt) (2.73 Imp.qt)
8 Displacement: Spur gear
998.0 cm
Cooling system:
Primary reduction ratio:
Coolant reservoir capacity (up to the
Bore stroke: 65/43 (1.512)
maximum level mark):
77.0 53.6 mm (3.03 2.11 in) Secondary reduction system:
0.25 L (0.26 US qt) (0.22 Imp.qt)
Compression ratio: Chain drive
Radiator capacity (including all routes):
12.70 :1 Secondary reduction ratio:
2.76 L (2.92 US qt) (2.43 Imp.qt)
Starting system: 45/17 (2.647)
Electric starter Air filter:
Transmission type:
Lubrication system: Air filter element:
Constant mesh 6-speed
Wet sump Oil-coated paper element
Operation:
Left foot operation

8-1
U4C8E1E0.book Page 2 Wednesday, June 13, 2007 9:24 AM

SPECIFICATIONS
Gear ratio: Manufacturer/model: Rear wheel:
1st: MICHELIN/ Pilot POWER Wheel type:
38/15 (2.533) Manufacturer/model: Cast wheel
2nd: PIRELLI/DIABLO CORSA L Rim size:
33/16 (2.063) Loading: 17M/C x MT6.00
3rd: Maximum load: Front brake:
37/21 (1.762) 195 kg (430 lb) Type:
4th: (Total weight of rider, passenger, cargo and Dual disc brake
35/23 (1.522) accessories) Operation:
5th: Tire air pressure (measured on cold Right hand operation
30/22 (1.364) tires): Recommended fluid:
6th: Loading condition: DOT 4
33/26 (1.269) 090 kg (0198 lb) Rear brake:
Chassis: Front: Type:
Frame type: 250 kPa (36 psi) (2.50 kgf/cm) Single disc brake
Diamond Rear: Operation:
Caster angle: 290 kPa (42 psi) (2.90 kgf/cm) Right foot operation
24.00 Loading condition: Recommended fluid:
Trail: 90195 kg (198430 lb) DOT 4
102.0 mm (4.02 in) Front: Front suspension:
Front tire: 250 kPa (36 psi) (2.50 kgf/cm) Type:
Type: Rear: Telescopic fork
Tubeless 290 kPa (42 psi) (2.90 kgf/cm) Spring/shock absorber type:
Size: High-speed riding: Coil spring/oil damper 8
120/70 ZR17M/C (58W) Front: Wheel travel:
Manufacturer/model: 250 kPa (36 psi) (2.50 kgf/cm) 120.0 mm (4.72 in)
MICHELIN/Pilot POWER P Rear: Rear suspension:
Manufacturer/model: 290 kPa (42 psi) (2.90 kgf/cm) Type:
PIRELLI/DIABLO CORSA E Front wheel: Swingarm (link suspension)
Rear tire: Wheel type: Spring/shock absorber type:
Type: Cast wheel Coil spring/gas-oil damper
Tubeless Rim size: Wheel travel:
Size: 17M/C x MT3.50 130.0 mm (5.12 in)
190/50 ZR17M/C (73W)

8-2
U4C8E1E0.book Page 3 Wednesday, June 13, 2007 9:24 AM

SPECIFICATIONS
Electrical system: Turn signal indicator light:
Ignition system: LED
Transistorized coil ignition (digital) Fuel level warning light:
Charging system: LED
AC magneto Coolant temperature warning light:
Battery: LED
Model: Engine trouble warning light:
YTZ10S LED
Voltage, capacity: Immobilizer system indicator light:
12 V, 8.6 Ah LED
Headlight: Shift timing indicator light:
Bulb type: LED
Halogen bulb Fuses:
Bulb voltage, wattage quantity: Main fuse:
Headlight: 50.0 A
12 V, 55.0 W 4 Headlight fuse:
Tail/brake light: 25.0 A
LED Signaling system fuse:
Front turn signal light: 7.5 A
12 V, 10.0 W 2 Ignition fuse:
Rear turn signal light: 15.0 A
12 V, 10.0 W 2 Radiator fan fuse:
Auxiliary light: 15.0 A 2
8 12 V, 5.0 W 2 Turn signal light fuse:
License plate light: 7.5 A
12 V, 5.0 W 1 Fuel injection system fuse:
Meter lighting: 15.0 A
LED Backup fuse:
Neutral indicator light: 7.5 A
LED Electronic throttle valve fuse:
High beam indicator light: 7.5 A
LED
Oil level warning light:
LED

8-3
U4C8E1E0.book Page 1 Wednesday, June 13, 2007 9:24 AM

CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400

Identification numbers Key identification number Vehicle identification number


Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:

1. Key identification number 1. Vehicle identification number


2. Code re-registering key (red bow)
3. Standard keys (black bow) The vehicle identification number is
stamped into the steering head pipe.
VEHICLE IDENTIFICATION The key identification number is Record this number in the space pro-
NUMBER: stamped into the key tag. Record this vided.
number in the space provided and use
it for reference when ordering a new NOTE:
key. The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
MODEL LABEL INFORMATION: cycle with the licensing authority in your
area. 9

9-1
U4C8E1E0.book Page 2 Wednesday, June 13, 2007 9:24 AM

CONSUMER INFORMATION
EAU33941
Model label

1. Muffler bracket cover


2. Muffler bracket
1. Model label

The model label is affixed to the frame


under the passenger seat. (See page
3-19.) Record the information on this la-
bel in the space provided. This informa-
tion will be needed when ordering
spare parts from a Yamaha dealer.
EWA12371

WARNING
Do not touch either muffler bracket,
located under the muffler bracket
9
covers, until the exhaust system has
cooled.

9-2
U4C8E1E0.book Page 1 Wednesday, June 13, 2007 9:24 AM

INDEX
A F N
Air filter element, replacing ................... 6-16 Front and rear brake pads, checking ....6-23 Neutral indicator light .............................. 3-4
Anti-theft alarm (optional) ..................... 3-13 Front fork, adjusting ..............................3-21 O
Auxiliary light bulb, replacing ................ 6-38 Front fork, checking...............................6-29 Oil level warning light .............................. 3-4
B Fuel .......................................................3-17 P
Battery .................................................. 6-31 Fuel consumption, tips for reducing ........5-3 Parking.................................................... 5-4
Brake and clutch levers, Fuel level warning light............................3-4 Part locations .......................................... 2-1
checking and lubricating..................... 6-27 Fuel tank breather/overflow hose..........3-18 Pass switch........................................... 3-14
Brake fluid, changing ............................ 6-24 Fuel tank cap.........................................3-17 Periodic maintenance and
Brake fluid level, checking .................... 6-23 Fuses, replacing....................................6-32 lubrication chart .................................... 6-2
Brake lever ........................................... 3-16 H Pre-operation check list .......................... 4-2
Brake pedal .......................................... 3-16 Handlebar switches ...............................3-14 R
C Hazard switch........................................3-15 Rear brake light switch, adjusting ......... 6-22
Cables, checking and lubricating.......... 6-27 Headlight bulb, replacing.......................6-34 S
Care........................................................ 7-1 Helmet holders ......................................3-20 Safety information................................... 1-1
Catalytic converter................................ 3-19 High beam indicator light.........................3-4 Seats..................................................... 3-19
Clutch lever........................................... 3-15 Horn switch ...........................................3-14 Shifting.................................................... 5-2
Clutch lever free play, adjusting ........... 6-22 I Shift pedal............................................. 3-15
Coolant ................................................. 6-13 Identification numbers .............................9-1 Shift pedal, checking and lubricating .... 6-28
Coolant temperature warning light.......... 3-5 Ignition circuit cut-off system .................3-26 Shift timing indicator light ........................ 3-7
Cowlings and panels, Immobilizer system .................................3-1 Shock absorber assembly, adjusting .... 3-22
removing and installing......................... 6-6 Immobilizer system indicator light ...........3-7 Sidestand.............................................. 3-25
D Indicator and warning lights ....................3-4 Sidestand, checking and lubricating ..... 6-28
Dimmer switch ...................................... 3-14 K Spark plugs, checking............................. 6-9
Drive chain, cleaning and lubricating.... 6-26 Key identification number........................9-1 Specifications.......................................... 8-1
Drive chain slack .................................. 6-25 L Starting the engine.................................. 5-1
E License plate light bulb, replacing .........6-38 Start switch ........................................... 3-14
Engine break-in ...................................... 5-3 Luggage strap holders ..........................3-25 Steering, checking ................................ 6-30
Engine idling speed, checking .............. 6-18 M Storage ................................................... 7-4
Engine oil and oil filter cartridge ........... 6-10 Main switch/steering lock ........................3-2 Supporting the motorcycle .................... 6-39
Engine stop switch................................ 3-14 Matte color, caution.................................7-1 Swingarm pivots, lubricating ................. 6-29
Engine trouble warning light ................... 3-7 Model label..............................................9-2 T
EXUP system ....................................... 3-25 Multi-function meter unit..........................3-7 Tail/brake light ...................................... 6-37
Throttle cable free play, checking ......... 6-18
U4C8E1E0.book Page 2 Wednesday, June 13, 2007 9:24 AM

INDEX
Throttle grip and cable,
checking and lubricating ..................... 6-27
Tires ...................................................... 6-19
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-43
Troubleshooting charts ......................... 6-44
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing ............ 6-37
Turn signal switch ................................. 3-14
V
Valve clearance .................................... 6-18
Vehicle identification number .................. 9-1
W
Wheel bearings, checking..................... 6-30
Wheel (front) ......................................... 6-40
Wheel (rear) .......................................... 6-42
Wheels .................................................. 6-21
U4C8E1E0.book Page 3 Wednesday, June 13, 2007 9:24 AM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2007.06-0.71 CR
(E)

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