Precast Lift Wall

by ESE Liow Bee Leng
STO Ng Tor Kee
7 May 02
CONTENTS
Introduction
Analysis & design of precast lift wall
Detailing of precast lift wall
Plant tour
INTRODUCTION
PRECAST IMPLEMENTATION PROGRAMME
80
% of Total Conc Volumer
70
60
50
Actual
40
Target
30
20
10
0
88
90
92
94
96
98
00
02
04
19
19
19
19
19
19
20
20
20
Year
Target precast implementation for 2002 is 65%

PRECAST COMPONENTS WEIGHT
FOR HDB RESIDENTIAL BULD.
a Precast household shelter 9 tons
a Precast column 8 tons
a Precast staircase H-panel 6 tons
a Other precast components 5 tons

PRECAST COMPONENTS DIMENSION
a Max width without escort = 3.2m
a Volumetric component
Height (including protruding bar) 3.1m
Width or length (including protruding bar) 3.2m
a 2D components
One of the dimension (ie width or length) 3.2m
PRECAST LIFT WALL SYSTEM
USED IN HDB RESIDENTIAL BULD.
Turnkey prefab projects by foreign
contractors in early 80s
GTM-Coignet, SGE, Shimizu
In-house prefab design at Choa Chu Kang
N6C9 in early 90s
Precast load bearing wall slabs system
Pilot project at Woodlands N7C7,8&9
250mm thk flat panels of weight <5t with hidden
cast in-situ column backing
Current precast lift wall system since 1997
200mm thk flat panels of weight <5t with cast in-
situ joints
WHY PRECAST ?
Enhance quality
produced in precast plant with off form finish
using battery mould
Faster construction turnover time

reduce wet work at site
Eliminate external plastering
Reduce no of workers on site

ANALYSIS & DESIGN OF
PRECAST LIFT WALL
STRUCTURAL IMPORTANCE
Critical vertical load supporting structural
element
Key structural element to resist lateral

load
1) Analysis
DL
LL
Wind load or notional horizontal load
which ever greater (CP65 Cl. 3.1.4.2)
Wind intensity acting on the building
0.6 KN/m2 for building < 13 storey
0.75 KN/m2 for building 13 storey < 30 storey
1.00 KN/m2 for building 30 storey
Notional horizontal load (NL)
1.5% of the characteristic dead weight of the
structure between mid-height of the storey below
and either mid-height of the storey above or the
roof surface
1) Analysis
Load factor and load cases combination
to be consider are (CP65 Table 2.1)
Case 1 - 1.2DL + 1.2LL + 1.2WLX or NL
Case 2 - 1.2DL + 1.2LL + 1.2WLY or NL
Case 3 - 1.0DL + 1.4WLX or NL
Case 4 - 1.0DL + 1.4WLY or NL
Case 5 - 1.4DL + 1.6LL
Case 6 - 1.4DL + 1.4WLX or NL
Case 7 - 1.4DL + 1.4WLY or NL
Bending moment, axial force & shear

forces acting on the wall obtained from
the results of ETABS or SECAD analysis
2) Design for Horizontal joint
Check for bearing stress
CP65 Cl 5.2.3 and Cl 5.3.6
Design ultimate bearing stress due to axial load

and lateral load < allowable bearing stress of
0.4fcu

Eccentricity = (Mx,y + Ne) / N L/6
= N / Aeff Ne / Zeff M / Zeff < 0.4fcu
Where
N is the axial load on the wall
Aeff = beff x Leff {Clause 3.5.6 : beff = 0.9b, Leff = 0.9L}
e is the eccentricity of the axial load
Zeff = (beff x Leff2) / 6
Mx,y is the moment due to wind load or notional load
about x or y axis
Eccentricity = (Mx,y + Ne) / N > L/6
= 2N / Ybeff < 0.4fcu
Where
N is the axial load on the wall
A = beff x L eff {Clause 3.5.6 : beff = 0.9b, Leff = 0.9L}
e is the eccentricity of the axial load
Y = 3 [ (beff/2) e ]
Mx,y is the moment due to wind load or notional load
about x or y axis
3) Design of Splice bars
Moment due to lateral load
Consider load combination cases 1-7 for the
overturning moment M & axial compression N
0.0035
d1
sc1 Fsc1
d2 0.45x
sc2 Fcc
0.9x
x Fsc2
N
L
d3
Fst1
ST1
3) Design of Splice bars
Moment due to lateral load (cont)
Compressive force
Fc = 0.45fcu (beff)(0.9x)
Fsc = Essc1Asc1 + Essc2Asc2
Tensile force
Fst = EsstAst
N = Fc + Fsc Fst
M = Fc(L/2 - 0.45x) + Fsc1 (L/2-d1) + Fsc2 (L/2-d2)

+ Fst (L/2 d4)
4) Design for Vertical ties
CP65 Cl 3.12.3.7
Each wall carrying vertical load should be tied
continuously from the foundation to the roof level
Reinforcement provided for the tie should have a

tensile force capacity capable to resist the max
design ultimate dead and imposed load received by
the wall from any one storey or the roof
Axial load at any floor = 0.87fyAs

4) Design for Vertical ties (cont)
CP65 Cl 3.12.3.7
The number of vertical bars and splice bars provided
should be the greater of the reinforcement required
for stability and vertical ties
4) Design for Vertical ties (cont)
Check for horizontal shear
CP65 Cl 5.3.7
Design ult horizontal shear < 0.23 N/mm2
no reinforcement is required to be provided in or across
the joint
Reinforcement provided to resist the entire shear
force due to design ultimate load
V = 0.6 (0.87fyAs) tan af
Where
V = Shear force acting on the wall
As = Area of splice bar
tan af (CP65 Table 5.3)
5) Design for Vertical joint
CP65 Cl 5.3.7
The lateral load on the building induces shear
stress along the vertical joint
No reinforcement need be provided in or across the
joint when design ult shear stress < 0.23N/mm2
For joint under compression in all design
conditions, no reinforcement need be provided at
the sides or ends of the panels when the design ult
horizontal shear < 0.45 N/mm2
Use shear key or reinforcement to resist the shear
force to prevent sliding apart when ult shear stress
exceeding the above
5) Design for Vertical joint (cont)
CP65 Cl 5.3.7
Vertical shear stress along the vertical joint,
= VhQ / Iteff
Where
Vh is the horizontal shear at the horizontal joint obtained
for the from the analysis
teff is thickness of the wall
Q is first moment of a plane area (Aeff x y )
I is moment of inertia of a plane area
Vertical shear along the joint, V = x teff x lo

CP65 Cl 5.3.7
Shear key to resist total vertical force along the
vertical joint
Shear stress on minimum root area of a castellated joint
due to vertical force < 1.3N/mm2
Separation of the units shall be prevented by steel ties
across the ends of the joints
Shear stress = V / Area of castellated joint < 1.3

Shear stress = V/ (no of castellations X H X W) < 1.3
H
W
CP65 Cl 5.3.7
Loop bars to hold the wall panel
Loop bar projected from the edge of the panel
interlocked with U stitch bar at regular interval
tan = V / H
H = V / tan where tan = h / b
= 0.87fyAs V
As req = H / 0.87fy
Anchorage length, L h
H
L = H / fcu e

b
CP65 Cl 5.3.7
Loop bar design
To resist the total vertical force along the vertical joint
using reinforcement
V = 0.6Fb tan af
where Fb = 0.87fyAs
tan af obtain from CP65 Table 5.3)
6) Design for Wall reinforcement
CP65 Cl. 3.9.4
Lift wall is designed as a stocky braced plain
wall
Max unit axial load to satisfy the following criteria
a) le/h < 30
le = 1.5lo
b) nw 0.3(h-2ex)fcu
Where ex is the resultant eccentricity of load at
right angles to the plane of the wall (min value h/20)
c) Min As = 0.25% of the concrete cross section area
(CP65 Cl 3.9.4.19)
6) Design for Wall reinforcement (cont)
Reinforced Wall
Design as reinforced wall (CP65 Cl 3.9.3)
if the design ultimate axial load exceed the axial load
capacity of plain wall
Axial load per unit length of stocky braced reinforce wall

supporting approximately symmetrical arrangement slab
nw = 0.35fcuAc + 0.67FyAs
Min As = 0.4% of the concrete cross section area

DETAILING OF
PRECAST LIFT WALL
PRECAST CONSIDERATIONS
PTC produce the precast lift wall panels
Use battery mould
Components shall be flat panels without

pattern finishes
Weight of components < 5t

Height of panel < 2.8m
Length of panel < 4.0m
PRECAST CONSIDERATIONS
Standardise to minimise the types of

panels
Provide dowels or block-out for slab/beam

joints
REINFORCEMENT FOR PRECAST
LIFT WALL
Minimum 2XA8 mesh for wall details
Use A8 U-mesh with 2T13 bars for vertical

wall end details
Use A8 U-mesh with 2T10 bars for

horizontal wall end details
Use minimum T13 loop bar for each shear

key
NOMENCLATURE
1 LW 1 A
A, B, C, (exept P,Q,U,Y) is for
variation in height/features
P,Q,U,Y is for variation in
reinforcement
AP,BP,CP,AQ, is for variation in
Lift wall height/features & reinforcement
Panel marking 1, 2, 3, ...

Type of lift wall
Panel marking with
(Base on vertical connection)
T1, T2, is for top most sty
R1, R2, is for roof
M1, M2, is for motor room
PRECAST LIFT WALL MARKING SYSTEM
Marking of precast lift wall is governed by
Height, length & width of wall

Wall profile
Vertical connection between walls
Horizontal connection to slab or beam
PRECAST LIFT WALL MARKING SYSTEM
Standard markings for lift wall are

confined from 1 to 9
eg 1LW1 to 9LW1
Non standard markings for lift wall shall

be marked from 10 onwards and on
contract basis
eg 10LW1 and above
LAYOUT PLANS OF LIFT WALL
SIMPLEX LIFT SHAFT

SIMPLEX LIFT SHAFT

DUPLEX LIFT SHAFT

TRIPLEX LIFT SHAFT

Types Of Precast Lift Wall
Modified Types Of Precast Lift Wall
PRECAST LIFT WALL TYPES
1LW
2LW
3LW
4LW
5LW
6LW
7LW
8LW
9LW
TYPE 1LW
TYPE 2LW
TYPE 3LW
TYPE 4LW
TYPE 5LW
TYPE 6LW
TYPE 7LW
TYPE 8LW
TYPE 9LW
Details Of Precast Lift Wall - Type LW
Precast Lift Wall
Typical Corner Details
Precast Lift Wall
Typical Conduit Details
Precast Lift Wall - Typical Details
Precast Lift Wall- Typical Details
Vertical Connection Details
Horizontal Connection Details
Precast Lift Wall
Typical Waterproofing Details
Precast Lift Wall
Precast Lift Wall
Section D-D
SPLICE SLEEVES FOR PRECAST
LIFT WALL
Minimum 2T20 vertical continuity bars to
be connected to splice sleeve
Splice sleeve shall be pressure grouted

with SS mortar
First splice sleeves is located at 300mm

from the edge of the wall
Typical Details Of Splice Sleeve
Precast Lift Wall Connected To Beam
Precast Lift Wall Connected To Slab

Precast Lift Wall

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Precast Lift Wall

Hochgeladen von

Copyright:

Verfügbare Formate

by ESE Liow Bee Leng

STO Ng Tor Kee

Analysis & design of precast lift wall

Detailing of precast lift wall

Target precast implementation for 2002 is 65%

a Precast household shelter 9 tons

a Precast column 8 tons

a Precast staircase H-panel 6 tons

a Other precast components 5 tons

Faster construction turnover time

Eliminate external plastering

Reduce no of workers on site

Key structural element to resist lateral

Bending moment, axial force & shear

Design ultimate bearing stress due to axial load

Fsc = Essc1Asc1 + Essc2Asc2

M = Fc(L/2 - 0.45x) + Fsc1 (L/2-d1) + Fsc2 (L/2-d2)

Reinforcement provided for the tie should have a

Axial load at any floor = 0.87fyAs

Vertical shear along the joint, V = x teff x lo

Shear stress = V / Area of castellated joint < 1.3

Axial load per unit length of stocky braced reinforce wall

Min As = 0.4% of the concrete cross section area

Components shall be flat panels without

Weight of components < 5t

Standardise to minimise the types of

Provide dowels or block-out for slab/beam

Use A8 U-mesh with 2T13 bars for vertical

Use A8 U-mesh with 2T10 bars for

Use minimum T13 loop bar for each shear

Panel marking 1, 2, 3, ...

Marking of precast lift wall is governed by

Height, length & width of wall

Standard markings for lift wall are

Non standard markings for lift wall shall

SIMPLEX LIFT SHAFT

SIMPLEX LIFT SHAFT

DUPLEX LIFT SHAFT

TRIPLEX LIFT SHAFT

Splice sleeve shall be pressure grouted

First splice sleeves is located at 300mm

Das könnte Ihnen auch gefallen