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ICSET 2008

Leakage current analysis of a single-phase transformer-less PV


inverter connected to the grid
Lin Ma, Fen Tang, Fei Zhou, Xinmin Jin and Yibin Tong
1
Abstract Due to the large surface of the PV generator, its grid, and can be used to increase the inverter output voltage
stray capacity with respect to the ground reaches values that can level. The line transformer makes possible the use of a
be quite high. When no transformer is used in a grid-connected full-bridge inverter with unipolar pulse-width modulation
PV system, common-mode current, which caused by the common (PWM). The inverter is simple. It requires only four insulated
mode voltage, can flow through the stray capacitance between the gate bipolar transistors (IGBTs) and has a good trade-off
PV array and the ground. It is quite harmful to the body safety
between efficiency, complexity and price.
and PV system. In order to avoid leakage current, different
inverter topologies that generate no varying common-mode But due to its low frequency, line transformer is large,
voltages, such as bipolar pulse-width modulation (PWM) heavy and expensive. Technological evolution has made
full-bridge topology, NPC topology have been proposed. From possible the implementation, within the inverters, of both
the safety and energy saving viewpoint, it is necessary to develop ground-fault detection systems and solutions to avoid injecting
a higher efficiency topology. dc current into the grid.
In this paper, the generation mechanism of common mode In this paper, the generation mechanism of common mode
current is discussed. Then different methods used to eliminate the
leakage current are compared. Finally, the full-bridge which
current is discussed. Then different methods used to eliminate
generates no varying common-mode voltage and requires the the leakage current are compared. Finally, the full-bridge with
same low-input voltage as the bipolar PWM full-bridge is given. dc-bypass (FB-DCBP) topology mentioned in [4] which
The proposed topology has been verified in the simulation based generates no varying common-mode voltage and requires the
on M$7/$% with satisfactory results. same low-input voltage as the bipolar PWM full-bridge is
given. The proposed topology has been verified in the
I. INTRODUCTION simulation based on Matlab with satisfactory results.
Worldwide, grid-connected photovoltaic (PV) systems,
particularly low-power single-phase systems (up to 5 kW) are II. COMMON-MODE LEAKAGE CURRENT
becoming more and more important. Many companies have When no transformer is used, a galvanic connection
developed related products such as Germany SMA Crop. between the ground of the grid and the PV array exists. As
SB2500, Sunny Boy Crop. SWR 2500U and Chinese Sun a result, a common-mode resonant circuit appears,
Light Crop. SG2.5KTL. consisting of the stray capacitor between the PV modules
The users are usually private consumers where the owner and the ground, the dc and ac filter elements, and the grid
tries to get the maximum system profitability. Issues such as impedance (Fig.1). A varying common-mode voltage can
reliability, high efficiency, small size and weight, and low excite this resonant circuit and generate a common-mode
price are of great importance to the conversion stage of the PV current.
system. An inverter with higher efficiency, smaller size and The value of parasitic capacitance depends on many
weight, and a lower price is possible in case the transformer is factors; some of these are enumerated below: PV panel and
left out. The transformer-less solutions offer all the above frame structure, surface of cells, distance between cells,
mentioned advantages, but there are some safety issues due to module frame, weather conditions, humidity and dust
the solar panel parasitic capacitance. The value of parasitic covering the PV panel.
capacitance depends on many factors; some of these are
enumerated below: PV panel and frame structure, surface of
cells, distance between cells, module frame, weather
conditions, humidity and dust covering the PV panel.
Quite often, these grid-connected PV systems include a line
transformer in the power-conversion stage, which guarantees
galvanic isolation between the grid and the PV system, thus
providing personal protection. Furthermore, it strongly
reduces the leakage current between the PV system and the
ground, ensures that no continuous current is injected into the Fig. 1 Common-mode current in a transformer-less system

In [1], it is mentioned that a typical value of 100-200pF


Manuscript Leakage Current Analysis of a Single-phase Transformer-less exists between the PV cells and the ground. But on
PV Inverter Connected to the Grid received 6 May 2008. condition that the surface of the panels is covered with
Lin Ma, Guest PhD of IET, Aalborg University, Pontoppidanstraede
101/78, 9220 Aalborg East, Denmark, phone: +45 9940 9252, e-mail: water, this capacitance will increase to 9nF, 60 times its
mlin@iet.aau.dk. previous value. In case of a solar array having a
Fen Tang, Fei Zhou, Xinmin Jin, Yibin Tong, School of Electrical considerable surface, the resulting capacitance will have
EngineeringBeijing Jiaotong University, Beijing 100044, China, e-mail:
06117294@bjtu.edu.cn.
values between 50-150 nF/kW, depending on the weather

285
978-1-4244-1888-6/08/$25.00 
c 2008 IEEE
conditions and panel structure. Step2Leakage current calculation
According to the German DIN VDE 0126-1-1 standard,
in case of transformer-less PV inverters connected to the According to Superposition Theorem, the total leakage
grid, there needs to be a Residual Current Monitoring Unit current icm1 is the sum of icm1, icm2, and icm3, which are
(RCMU), which is sensitive for DC and AC currents and generated by the gird and two PWM voltage sources
can sense DC fault currents. It must be possible to respectively.
disconnect PV systems from the grid within 0.3s when the
leakage current with respect to ground (peak value) is icm = icm1 + icm 2 + icm 3 (1)
greater than 300mA as shown in TABLE 1.

TABLE 1 Leakage current mean levels and corresponding


disconnection times (DIN VDE 0126- 1-1)

Leakage current average Disconnect times


value mA
30 0.3
60 0.15
100 0.04

References [3]-[5] show that in the single phase full


bridge circuit, to avoid leakage current, common-mode
voltage must be kept constant during all commutation states,
that is to say, vcm = 1 (v AO + v BO ) = cte , but the principle is
2
not given. The explanation is given as follows:
Fig. 4 Equivalent circuit of leakage current generated by the grid

B L/2

vAO

O
Cp
Icm

Fig. 2 Common-mode leakage current model of single phase full


bridge system L/2 L/2
A
Step1Simplified common-mode leakage current model Icm2

In full bridge circuit, voltages VAO and VBO are vAO Cp

controlled by four switches S1~S4. When the upper switch


O B
is on, the corresponding voltage is equal to the dc bus
voltage, while the lower switch is on, and voltage is zero. Fig. 5 Equivalent circuit of leakage current generated by two PWM
Therefore, we can replace the DC bus and switches with voltage sources
two PWM voltage sources as shown in Fig.3. As shown in Fig.4, the leakage current icm1 generated by
the grid can be given as:

Fig. 3 Simplified common-mode leakage current model of single


phase full bridge system

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1 commutation states, leakage current could be restricted to
v grid j g L
icm1 = 2 nearly zero (ignore the leakage current caused by the grid).
1 1 1 1 We can also use (5) to calculate the leakage current.
j g L j g L +
1 2 j C 2 j Cp
j g L + g p g
(2) 1
2 1 1 v cm = (v AO + v BO ) = cet
j g L +
2 j g C p 2 (7)
1
j v grid
= 2
1 1
gL +
4 gCp

As shown in Fig.5, the leakage current icm2 and icm3


generated by the PWM voltage sources can be given as:

1
j v AO
2 (3)
icm 2 =
1 1 Fig. 6 Equivalent circuit of common-mode leakage current
L + model
4 C p

1
j v BO III. TRADITIONAL TOPOLOGY LEAKAGE CURRENT ANALYSIS
2 (4)
icm 3 =
1 1
L + All parameters in the simulation model are given as: L=20mH, switching
4 C p frequency f=8kHz, grid frequency fg=60Hz, stray capacitance Cp=200nF, grid
voltage Vgrid=220V, DC bus voltage Vdc=400V

Compared to the switching frequency, the grid


The full-bridge inverter (Fig.2) is a single stage dc-ac
frequency is low, thus icm1 could be ignored.
conversion topology, which is widely used in PV inverters.
In an experiment prototype, where the inductor
Different PWM techniques can be applied to this topology,
L=20mH, switching frequency f=8kHz, grid frequency
which can be classified in two groups unipolar and bipolar
fg=60Hz, stray capacitance Cp=200nF, grid voltage
PWM. In unipolar techniques, S4 is on during the positive
Vgrid=220V, DC bus voltage Vdc=400V, the leakage currents
half cycle, while switches S1 and S2 commutate at the
have the following relationship: icmicm2/200icm3/200. In switching frequency. During the negative cycle, S2 is on
many literatures, the leakage current caused by the grid is and S3 and S4 commutate at the switching frequency. The
not discussed, but it truly exists, even the common-mode corresponding waveforms are shown in Fig. 7. In these
voltage kept constant during all commutation states. converters, only two switches are on at the same time, and
only one IGBT and one diode commutate at the switching
Step3Equivalent circuit of common-mode leakage current frequency with the whole input voltage. The main
model drawback, as shown in Fig.7, is that it generates a varying
common-mode voltage of amplitude Vdc/2 at the switching
Combined with (3) and (4), the total leakage current icm frequency. When a line transformer is applied in these
can be given as: converters, unipolar PWM techniques can be applied. If the
transformer is not used, the leakage current icm would not
j v cm be controlled, as shown in Fig.8.
i cm =
1 1 In the bipolar PWM techniques, the diagonal pairs of
cm L +
4 C p cm switches S1S4 and S2S3 are switched alternatively at the
5 switching frequency. According to (7), if the switching
actions are carried out at the same time, no changes appear
1 in the common-mode voltage and no leakage currents are
v cm = (v AO + v BO )
2 6 generated. However, the bipolar PWM also has drawbacks.
Two IGBTs and two diodes are switching at the switching
According to (5), equivalent circuit of common-mode frequency with the whole input voltage, therefore doubling
leakage current model can be obtained in Fig.6. the switching losses. Additionally, the output voltage
As shown in Fig.6, we can draw a conclusion that if the changes between Vpv and -Vpv , creating a current ripple
common-mode voltage kept constant during all twice that obtained in the unipolar modulation (Fig.9).

287
unipolar topology, is introduced in the following section.

IV. FB-DCBP TOPOLOGY


Fig.10 shows the proposed topology named full-bridge
with dc-bypass (FB-DCBP) which first introduced in [4]. In
this topology, diodes D7, D8 and the capacitive divisor
limit the blocking voltage of S5 and S6 to half of the input
voltage Vdc. Grid-connected PV systems usually operate
with unity power factor. The operational principle of the
proposed converter is now analyzed for this case. The
proposed topology with the modulation technique described
Fig. 7 Simulation waveforms of transformer full-bridge with below can operate with power factors other than unity. In
unipolar PWM these cases, the operation analysis would be similar.
from top to down, inductor current, vAB, vAO+vBO, icm In the positive half cycle, S1 and S4 are on. In order to
modulate the input voltage, S5 and S6 commutate at the
switching frequency with the same commutation orders. S2
and S3 commutate at the switching frequency together and
complementary to S5 and S6. In this situation, when S5 and
S6 are on, VAB=Vdc and the inductor current, which flows
through S5, S1, S4 and S6, increases. The common-mode
voltage is

1 1 1
v cm = (v AO + v BO ) = (v dc + 0) = v dc (8)
2 2 2

When S5 and S6 are turned off and S2 and S3 are


Fig. 8 Simulation waveforms of transformer-less full-bridge with turned on, the current splits into two paths: S1 and the
unipolar PWM freewheeling diode of S3, and S4 and the freewheeling
from top to down, inductor current, vAB, vAO+vBO, icm
diode of S2. Thus, S2 and S3 are turned on with no current
and therefore no switching losses appear. In this situation,
voltages VAB and VCD tend to zero and diodes D7 and D8
fix the voltages VAO and VBO to Vdc/2. Since VAB is
clamped to zero the current decreases. Now, the
common-mode voltage is

1 1 1 1
v cm = (v AO + v BO ) = v dc + v dc = v dc (9)
2 2 2 2

Fig. 9 Simulation waveforms of transformer-less full-bridge with


bipolar PWM
from top to down, inductor current, vAB, vAO+vBO, icm

In order to keep the common mode voltage constant, the


commercial transformer-less PV converters mainly employ
the bipolar topology, such as SWR 2500U. However,
bipolar PWM reduces the full bridge efficiency to 95.3% Fig. 10 Proposed topology: full bridge with dc-bypass
and requires a bigger inductor than the unipolar
modulation.
A novel topology combined the merits of both unipolar
and bipolar, which does not generate the leakage as bipolar
topology and have the same output current wave quality as

288
Gonzalez, Jesus Lopes, Poblo Sanchis, High-Efficiency
Transformerless Single-phase Photovoltaic Inverter [C], EPE-PEMC
2006, pp.1895-1900.
[2] Barbel Epp, "Big crowds [J]", Sun & Wind energy, February 2005, pp.
69-77.
[3] Soeren Baekhoej Kjaer A Review of Single-Phase Grid-Connected
Inverters for Photovoltaic Modules [J]IEEE transactions on industry
applications2005 Vol.41pp.1292-1306.
[4] Gonzalez, R.; Lopez, J.; Sanchis, P.; Marroyo, L, Transformer-less
Inverter for Single-Phase Photovoltaic Systems [J], Power Electronics,
IEEE Transactions on Volume 22, Issue 2, March 2007, pp.693
697.
[5] Kerekes, T.; Teodorescu, R.; Borup, U, Transformer-less Photovoltaic
Inverters Connected to the Grid [C], Applied Power Electronics
Conference, APEC 2007 - Twenty Second Annual IEEE, Feb. 2007,
pp.1733 1737
Fig. 11 Simulation waveforms of FB-DCBP topology
from top to down, inductor current, vAB, vAO+vBO, icm

In the negative half cycle, the working mode is similar.


As shown in Fig.11, this topology generates no
common-mode voltage. Therefore, it allows the use of a
small common-mode filter, which is only necessary to
avoid currents caused by switching mismatch, power
supply, etc. And as the switching voltage half the bipolar
switch voltage, so the output filter L could be reduced.

V. CONCLUSION
In this paper, the principle of the common-mode
leakage current analysis is given, and different methods
used to eliminate the leakage current are compared.. Then,
a novel transformer-less topology is introduced.
Grid-connected photovoltaic systems usually include a
line transformer in their power conversion stage. This
transformer guarantees galvanic isolation between the grid
and the PV system, thus providing personal protection and
avoiding leakage currents between the PV system and the
ground. Furthermore, it also ensures that no continuous
current is injected into the grid. However, because of its
low frequency (60 Hz), the transformer is big, heavy and
expensive. The evolution of the technology has made
possible the use of an inverter without the line transformer
and no impact on the characteristics of the system
concerning personal safety and grid integration.
If no transformer is used, it is necessary to develop
new inverter topologies, as simple as possible, that avoid
common-mode voltages.
The full-bridge with dc-bypass (FB-DCBP)
single-phase PV inverter with six IGBTs and two diodes is
proposed. This topology generates no common-mode
voltage and has a higher efficiency (compared to bipolar
topologies). The topology has been validated by simulation
with MATLAB Simulink, and now it is being constructed
to verify the experimental results.

VI. REFERENCES
[1] H. Schmidt, B. Burger, Chr. Siedle; Gefahrdungspotenzial
transformatorloser Wechselrichter- Fakten und Geruchte, 18 Symposium
Photovoltaische Sonnenenergie, Staffelstein, Germany 2003.Roberto

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