You are on page 1of 4

Installation

Instructions

Cartridge Seals

1 Equipment Check
1.1 Follow plant safety regulations prior to equipment disassembly:
1.1.1 Wear designated personal safety equipment
1.1.2 Isolate equipment and relieve any pressure in the system
1.1.3 Lock out equipment driver and valves
1.1.4 Consult plant Safety Data Sheet (SDS) files for hazardous material regulations
1.2 Disassemble equipment in accordance with the equipment manufacturers instructions
to allow access to seal installation area.
1.3 Remove existing sealing arrangement (mechanical seal or otherwise).
Clean seal chamber and shaft thoroughly.
1.4 Inspect surfaces under gaskets to ensure they are free from pits or scratches. Break all sharp
corners on shaft steps, threads, reliefs, shoulders, key ways, etc. over which gasket(s) must
pass and/or seal against.
1.5 Check shaft or sleeve OD, seal chamber bore, seal chamber depth, gland pilot, stud diameter,
stud bolt pattern and distance to first obstruction to ensure they are dimensionally the same
as shown in the seal assembly drawing.
1.6 Check seal assembly drawings for any modifications (reworks) to be made to the equipment
for mechanical seal installation and act accordingly.
1.7 The equipment must be earthed to prevent sparks due to static electricity discharge.

Experience In Motion
Shaft runout should be checked against the equipment manufacturers specifications.
Generally, should not exceed 0.05 mm (0.002 inch) TIR (Total Indicator Reading)
at any point along the shaft for ball or roller type bearings.
For sleeve type bearings, refer to manufacturer instructions.
If the equipment is not completely dismantled, verify runout
near seal location.
The above values apply to shaft speeds in the range from
1000 to 3600 RPM. For values above and below, consult your Figure 1
Flowserve representative. See Figure 1.

Shaft endplay should not exceed 0.25 mm (0.010 inch) TIR,


regardless of thrust bearing type. See Figure 2.

Radial bearing play at seal chamber face should be checked


against the equipment manufacturers specifications. Generally
0.05 - 0.10 mm (0.002 - 0.004 inch) will be applicable for ball or
roller type bearings. For sleeve or journal type bearings, values Figure 2
will generally be in the order of 0.10 - 0.15 mm (0.004 - 0.006 inch).
If equipment is found outside the general range, contact the
equipment manufacturer and your Flowserve representative
to verify the equipments suitability for the seal.

Seal chamber squareness to the shaft centerline should


be within 0.0005 mm/mm (0.0005 inch/inch) of seal
chamber bore TIR.
Note: make sure that shaft endplay does not affect Figure 3
the reading. Verify the smoothness of the seal
chamber face for a good gasket joint. See Figure 3.

Concentricity of the shaft to the seal chamber bore or gland


pilot register should be within 0.025 mm per 25 mm shaft
diameter (0.001 inch per 1 inch shaft diameter)
to a maximum of 0.125 mm (0.005 inch) TIR.
See Figure 4.

Figure 4
Surface finish requirements
Figure 5 To first obstruction
Seal housing face to have surface finish
of 1.6 m (63 inch) Ra finish or better.

Gland pilot can be at either


of these register locations.
Seal housing bore to have 3.2 m
(125 inch) Ra finish or better.

Sleeve or shaft finish to be Shaft or sleeve OD


0.8 m (32 inch) Ra or better. +0.000 mm (+0.000 inch) ASME
-0.050 mm (-0.002 inch)

+0.000 mm (+0.000 inch) API 610/682


-0.025 mm (-0.001 inch) DIN/ISO

The images of parts shown in these instructions may differ visually from the actual parts
2
due to manufacturing processes that do not affect the part function or quality.
2 Cartridge Seal Installation
2.1 Lubricate the shaft or sleeve lightly with lubricant provided with the seal.
2.2 Install the complete cartridge seal assembly on the shaft.
2.3 For overhung pumps: Position the seal close to the bearing housing with the seal oriented
toward the pump. Install the pump back-plate or seal housing and assemble the pump.
2.4 Position the cartridge gland against the seal housing face and tighten the gland stud nuts up
evenly, cross staggering the adjustment of the nuts.
2.5 For between bearings pumps: Assemble the bearings, coupling, etc. and adjust the impeller so
that the shaft is in its operating axial position.
2.6 For end suction pumps: Adjust the bearings, coupling, and impeller so that the shaft is in its
operating axial position.
2.7 Tighten the set screws on the seal cartridge drive collar.
Note Any subsequent axial adjustment of the shaft requires resetting of the seal.
2.8 Disengage or remove setting devices. Eccentric washer or slotted plate type setting devices
should be repositioned clear of rotating parts and locked to the gland in a neutral position.
Centering type devices cap screwed to the sleeve drive collar should be removed and stored for
future seal removal and repair. All setting device types need to be reinstalled for resetting the
seal when repositioning the pump impeller.

2.9 See Operational Recommendations, paragraph 3 and 4, before starting pump.

3 Operational Recommendations for Single Cartridge Seal


3.1 Do not start up the equipment dry. Vent air from the casing of the pump and the seal chamber
before startup. Check the seal assembly drawing for the recommended piping plan and follow
any special instructions. Plan 11 is a good default flush plan if none are specified for horizontal
pumps.
3.2 If the seal runs hot, check for proper seal setting, seal housing dimensions, and check the
bypass or flush line for obstructions. Do not allow the equipment to run for any extended time
if the seal gets hot or squeals.

4 Operational Recommendations for Dual Cartridge Seal


4.1 A dual seal must be supplied a clean buffer/barrier fluid compatible with the product.
4.2 Dual pressurized seals must at all times maintain barrier fluid pressure at least 172 kPa
(25 psig) above the maximum product pressure in the seal chamber.
4.2 The recommended piping for a dual pressurized seal with the use of a Supply Tank is shown
in Figure 6, Plan 53A. Circulation from an external source is shown in Figure 7, Plan 54.
Other mechanical seal support systems are also available from Flowserve.
4.3 Turn on any cooling water to the supply tank or other support system.
4.4 Start-up the seal barrier fluid system before starting pump.
4.5 Do not start up the equipment dry. Vent air from the casing of the pump before startup.
4.6 If the seal runs hot, check for proper seal setting, seal housing
dimensions, and check the barrier fluid system. Do not allow the equipment to run for
any extended time if the seal gets hot or squeals.

For special problems encountered during installation, contact your nearest Flowserve Sales and
Service Representative or Flowserve Authorized Distributor. 3
TO REORDER REFER TO
B/M #
F.O.

Plan 53A - Dual pressurized seal with Plan 54 - Dual seal circulation
circulation through a supply tank Figure 6 from an external source Figure 7
pressure source,
normally open
outlet outlet
orifice pressure
seal transmitter
end view seal
end view
liquid fill, reservoir
inlet normally closed inlet
level
level indicator
transmitter
from / to external
cooling coils pressurized barrier
circulating system
cooling out cooling in

drain,
normally
closed

5 Repair
This product is a precision sealing device. The design and dimension tolerances are critical to seal
performance. Only parts supplied by Flowserve should be used to repair a seal. To order replacement parts,
refer to the part code and B/M number. A spare backup seal should be stocked to reduce repair time.
When seals are returned to Flowserve for repair, decontaminate the seal assembly and include an
order marked "Repair or Replace". A signed certificate of decontamination must be attached.
A Safety Data Sheet (SDS) must be enclosed for any product that came in contact with the seal.
The seal assembly will be inspected and, if repairable, it will be rebuilt, tested, and returned.

FIS122eng REV 09/15 Printed in USA USA and Canada


Kalamazoo, Michigan USA
To find your local Flowserve representative Telephone: 1 269 381 2650
and find out more about Flowserve Corporation, Telefax: 1 269 382 8726
visit www.flowserve.com
Europe, Middle East, Africa
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly
Roosendaal, the Netherlands
selected, this Flowserve product is designed to perform its intended function safely during its useful life. However,
the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous Telephone: 31 165 581400
applications under a wide variety of industrial service conditions. Although Flowserve can provide general guidelines,
it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume Telefax: 31 165 554590
the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve
products. The purchaser/user should read and understand the Installation Instructions included with the product, and
train its employees and contractors in the safe use of Flowserve products in connection with the specific application. Asia Pacific
While the information and specifications contained in this literature are believed to be accurate, they are supplied for Singapore
informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance
Telephone: 65 6544 6800
thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any
matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, Telefax: 65 6214 0541
the specifications, dimensions and information contained herein are subject to change without notice. Should any
question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of
its worldwide operations or offices.
Latin America
2015 Flowserve Corporation Mexico City
Telephone: 52 55 5567 7170
Telefax: 52 55 5567 4224

4flowserve.com