Beruflich Dokumente
Kultur Dokumente
Jeff Battani
Business Development Manager
Industrial Components Business
Rev 5058-CO900B Copyright 2012 Rockwell Automation, Inc. All rights reserved.
DISCLAIMER
This document is intended to provide general technical information on a particular subject or subjects
and is not an exhaustive treatment of such subjects. Accordingly, the information in this document is
not intended to constitute application, design, software or other professional engineering advice or
services. Before making any decision or taking any action, which might affect your equipment, you
should consult a qualified professional advisor.
Excerpts from UL Standard for Safety for Industrial Control Panels, UL508A are copyright
Underwriters Laboratories Inc.
Excerpts from the 2011 National Electrical Code are copyright National Fire Protection Association
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 2
Presentation Agenda
SCCR Background
Customer Solutions
Competitiveness
Common Design
Coordinated Protection
Complete Solutions
Short-Circuit:
An over-current fault the exceeds normal full load currents... 10x, 100x, 1,000x of FLC
Catastrophic results if SC Faults are not cleared properly Available Short Circuit Current (Ipa)
Current (A)
Non-Current Limiting
Customer Applications (Critical Care, Continuous Process) Normal Load Current Short Circuit Current
Protection Levels:
Component
Combinations
Branch Circuit Motor Protection Circuit Breaker
Icu/Ics = 65kA @ 400V
Panel Assembly
48kA AFC
X
22kA AFC
X
X
X
SCCR Background
Panels & Machinery NFPA 79 Electrical Standard for Industrial IEC 61204 Electrical Equipment of
Machinery Industrial Machines
UL 508A (SB) Industrial Control Panels IEC 61439 LV Control-gear &
UL 845 Motor Control Centers Switchgear Assemblies
UL 1558 LV Switchgear IEC 61912 Application of SCCR (TR)
Electrical Installations NEC (NFPA 70) National Electrical Code IEC 60364 Low-Voltage Electrical
CEC Canadian Electrical Code Installations for Buildings
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 10
SCCR on UL Industrial Control Panels
NEC & UL 508A
NEC Articles:
409 Industrial Control Panels
General use, 600V or less
440 Air Conditioning & Refrigeration
610 Cranes & Hoists
670 Industrial Machinery
409.110 Marking:
(3) Short-circuit current rating of
the industrial control panel based
on one of the following:
a. Short-circuit current rating of
a listed and labeled assembly
b. Short-circuit current rating
established utilizing an
approved method General Use Industrial Control Panels:
Construction
FPN: UL 508A-2001, Supplement SB, Panels
is an example of an approved method Power Circuits
Control Circuits
Ratings
Markings
Specific Use IC Panels
Supplement SB:
SCCR for IC Panels
11
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 11
UL 508A Supplement SB
UL 508A Industrial Control Panels
Panel Builders Standard
Standardized process to determining
SCCR for panels
Limited traditional analysis methods
Evaluates Voltage Ratings (Y/D Systems)
Default to minimum assigned ratings
Forces all power components to have
high fault SCCR ratings
Umbrella Testing
UL Witnessed all High Fault Tests!
UL 508A Supplement SB
Short-Circuit Current Ratings for Industrial Control Panels
Shall be determined by the following evaluation procedure:
High Fault Ratings with Circuit Breakers & Fuses Circuit Breaker & Fuse Solutions!
Motor Controllers:
Motor Starters
Soft-starters
Drives
Servo Controllers
Wiring & Connection Systems:
Busbar Mounting Systems
Adapter Modules
Commoning Links & Feeder Blocks
Power Distribution Blocks
Terminal Blocks
Fuse Holders
Feeder Devices:
Disconnect Switches
Circuit Breakers
19
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 19
140U-D Branch Circuit Protection Device
140U-D MCCB
UL 489 Molded Case Circuit Breaker
Current Limiting
Thermal/Magnetic Protection
2 & 3 Pole
0.5 .. 30A Ir Range
480V, 65..100kA Interrupting Ratings
45mm wide
Full Line Accessories:
Aux, Shunt, Under-voltage
Commoning Links & Feeder Block
Operating Handles
Connection Modules
Feeder Breaker
Horizontal Bus 140U-H..L MCCB
(Iq = 65kA @ 480V)
(65kA @ 480V)
Branch
Non Motor Loads
Lighting 140U-D MCCB
Heaters (Iq = 65..100kA @ 480V)
Metering
Transformers
Power Supplies
Control Circuits
PLC Control
(Iq = 65kA @ 480V)
Verification by Design
Compares original Reference Design
to new variant assembly
Design Checklist reviews:
Icw, conductor cross-section,
spacings, materials, enclosure size &
compartment design
If all questions answered yes,
additional verification not required
Additional evaluations:
Series or Cascading Ratings
Circuit Impedances, Cable Lengths
Let-thru Characteristics (I2t & Ipk)
Withstand Characteristics (kA & tsec)
Devices evaluated (power blocks ?)
SCCR Background
Executive Summary
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 26
Branch Circuit Solutions
Branch circuit solutions can be complex:
Component selection can be difficult to determine
coordinated High Fault SCCR
RA Branch Circuit Solutions:
Tested at RA Accredited High Current Test Facilities
Test Programs approved & witnessed by UL
Third Party Certification
Ratings included in UL File Reports
Ratings are typically attained with standard
component sizing, limited oversizing required
Provide web tool for customer ease of selection
Select product solution
Select application parameters
Output: SCCR Selection Table and One Line BOM
50kA, 400V
50kA, 440V
65kA, 400V
65kA, 400V
50kA, 525V 50kA, 690V
SCCR Background
SCCR Background
Global Voltages:
220V, 380..400V, 415V, 440V, 525V, 690V 50Hz
200-208V, 230V, 460V, 575V 60Hz
Short Circuit Performance:
Standard Fault, 65 & 100kA
Type 1, Type 2 Coordination
Branch Protection Devices:
Fuses & Circuit Breakers
Soft-Starters: (1..800A)
SMC-3
SMC-50
SMC Flex
Starting Modes:
Line & Delta Connected Motors
Standard & Heavy Duty
SMC-3 SMC-50
Line Connected Delta Connected Line Connected Delta Connected
1 3 5
1 5 1 3 5
1 3 5 3
BCPD BCPD
FusedDisconnect BCPD
FusedDisconnect
FuseSCPD FusedDisconnect
K1MInput K1MInput
K1MInput
K1MInput
TerminalBlock
SCRFuse SCRFuse
SCRFuse SCRFuse
SMC3 Bypass
Bypass
Starter
SMC3 R Starter
R
SMC50 SMC50
M M M M
3~ 3~ 3~ 3~
1 3 5
Short-circuit Coordination
FuseSCPD
Motor SMC-3 Branch Circuit Protection Device - Fuse Line Contactor SCR Fuse (Optional) IEC Coordination
3 ph 1500 rpm Thermal Utilization Max. Current Disconnect Switch Input/Output Max Current Coordination
Cat. No. Setting Category Class Rating Cat. No. Cat. No. Class Rating Type
1) 2) 3) 4) 5) 6)
[HP] [A] [A] IEC 60947-2 [A] Class J & L Fuses [A] Remark
1/2 1.1 150-C3NB 1.0 - 3.0 AC53b: 3.5-15: 3585 J 1.6 194R-J30-1753 100-C09 HSJ 3 ---
3/4 1.6 150-C3NB 1.0 - 3.0 AC53b: 3.5-15: 3585 J 2.25 194R-J30-1753 100-C09 HSJ 6 ---
1 2.1 150-C3NB 1.0 - 3.0 AC53b: 3.5-15: 3585 J 3 194R-J30-1753 100-C09 HSJ 6 ---
1 1/2 3.0 150-C3NB 1.0 - 3.0 AC53b: 3.5-15: 3585 J 4.5 194R-J30-1753 100-C09 HSJ 10 ---
2 3.4 150-C9NB 3.0 - 9.0 AC53b: 3.5-15: 3585 J 6 194R-J30-1753 100-C09 HSJ 10 ---
3 4.8 150-C9NB 3.0 - 9.0 AC53b: 3.5-15: 3585 J 8 194R-J30-1753 100-C09 HSJ 15 ---
5 7.6 150-C9NB 3.0 - 9.0 AC53b: 3.5-15: 3585 J 12 194R-J30-1753 100-C09 HSJ 15 ---
7 1/2 11 150-C16NB 5.3 - 16 AC53b: 3.5-15: 3585 J 17.5 194R-J30-1753 100-C12 HSJ 25 ---
10 14 150-C16NB 5.3 - 16 AC53b: 3.5-15: 3585 J 20 194R-J30-1753 100-C16 HSJ 25 Type 2 ---
15 21 150-C25NB 9.2 - 25 AC53b: 3.5-15: 3585 J 35 194R-J60-1753 100-C23 HSJ 40 ---
20 27 150-C30NB 10 - 30 AC53b: 3.5-15: 3585 J 45 194R-J60-1753 100-C30 A70P 70 ---
25 34 150-C37NB 12.3 - 37 AC53b: 3.5-15: 3585 J 50 194R-J60-1753 100-C37 A70P 80 ---
30 40 150-C43NB 14.3 - 43 AC53b: 4.5-30: 1770 J 70 194R-J100-1753 100-C43 A70P 100 ---
40 52 150-C60NB 20 - 60 AC53b: 4.5-30: 1770 J 80 194R-J100-1753 100-C60 A70P 100 ---
50 62 150-C85NB 28.3 - 85 AC53b: 4.5-30: 3570 J 110 194R-J200-1753 100-C72 A70P 175 ---
60 77 150-C85NB 28.3 - 85 AC53b: 4.5-30: 3570 J 125 194R-J200-1753 100-C85 A70P 200 ---
75 96 150-C135NB 34 - 135 AC53b: 3.5-30: 1770 J 150 194R-J200-1753 100-C97 A70P 250 ---
100 124 150-C135NB 34 - 135 AC53b: 3.5-30: 1770 J 200 194R-J200-1753 100-D140 A70P 315 ---
125 156 150-C201NB 67 - 201 AC53b: 3.5-30: 1770 J 250 194R-J400-1753 100-D180 A70P 400 ---
150 180 150-C201NB 67 - 201 AC53b: 3.5-30: 1770 J 300 194R-J400-1753 100-D180 A70P 400 ---
200 240 150-C251NB 84 - 251 AC53b: 3.5-30: 1770 J 400 194R-J400-1753 100-D250 A70P 630 ---
Type 2
250 302 150-C317NB 106 - 317 AC53b: 3.5-30: 1770 J 500 194R-J600-1753 100-D300 A70P 800 ---
300 361 150-C361NB 120 - 361 AC53b: 3.5-30: 1770 J 600 194R-J600-1753 100-D420 A70P 900 ---
350 414 150-C480NB 160 - 480 AC53b: 3.5-30: 1770 L 700 194R-L800-1753 100-D630 A70P 900 65kA
400 477 150-C480NB 160 - 480 AC53b: 3.5-30: 1770 L 800 194R-L800-1753 100-D630 A70P 900 65kA
SCCR Background
Executive Summary
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 37
SCCR Branch Circuit Solutions
PowerFlex Component Drives
Global Voltages:
220V, 380..400V, 415V, 440V, 525V, 690V 50Hz
230/240V, 460/480, 575/600V 60Hz
Short Circuit Performance:
65 & 100kA
IEC Type 1 & 2 Coordination
Branch Protection Devices:
Fuses & Circuit Breakers (MCCB, MPCB)
Motor Starters: (1..800A)
PowerFlex 525
PowerFlex 4/4M
PowerFlex 750 Series
Circuit Variables:
Circuit Protection Components
Power/Line Conditioning Components
Control Components
Control Components:
Branch Circuit Protection SCR
Fuse
Isolation Contactors (Input /Output)
Output Contactor
Bypass Starters
Multi-Motor Controllers (Output)
Connection
Systems
SCCR Background
www.rockwellautomation.com
Rev 5058-CO900B Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Presentation Agenda
SCCR Background