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Applied Energy 87 (2010) 23522355

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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

Comparative study of bio-ethanol production from mahula (Madhuca latifolia L.)


owers by Saccharomyces cerevisiae and Zymomonas mobilis
Shuvashish Behera a, Rama Chandra Mohanty a, Ramesh Chandra Ray b,*
a
Department of Botany, Utkal University, Vanivihar, Bhubaneswar 751004, Orissa, India
b
Microbiology Laboratory, Central Tuber Crops Research Institute (Regional Centre), Bhubaneswar 751019, Orissa, India

a r t i c l e i n f o a b s t r a c t

Article history: Mahula (Madhuca latifolia L.) ower is a suitable alternative cheaper carbohydrate source for production
Received 6 August 2009 of bio-ethanol. Recent production of bio-ethanol by microbial fermentation as an alternative energy
Received in revised form 22 October 2009 source has renewed research interest because of the increase in the fuel price. Saccharomyces cerevisiae
Accepted 13 November 2009
(yeast) and Zymomonas mobilis (bacteria) are two most widely used microorganisms for ethanol produc-
Available online 28 December 2009
tion. In this study, experiments were carried out to compare the potential of the yeast S. cerevisiae (CTCRI
strain) with the bacterium Z. mobilis (MTCC 92) for ethanol fermentation from mahula owers. The eth-
Keywords:
anol production after 96 h fermentation was 149 and 122.9 g kg1 owers using free cells of S. cerevisiae
Bio-ethanol
Fermentation
and Z. mobilis, respectively. The S. cerevisiae strain showed 21.2% more nal ethanol production in com-
Madhuca latifolia parison to Z. mobilis. Ethanol yield (Yx/s), volumetric product productivity (Qp), sugar to ethanol conver-
Saccharomyces cerevisiae sion rate (%) and microbial biomass concentration (X) obtained by S. cerevisiae were found to be 5.2%,
Zymomonas mobilis 21.1%, 5.27% and 134% higher than Z. mobilis, respectively after 96 h of fermentation.
2009 Published by Elsevier Ltd.

1. Introduction [68]. Mahula is a forest tree found in the tropical rain forests of
Asian and Australian continents. This tree species, however, has
The natural energy resources such as fossil fuels (petroleum and been domesticated by tribal people in India and Pakistan for use
coal) are being utilized at a rapid rate and these fossil fuel re- as food (ower), feed (leaves and ower), wood (timber) and bev-
sources would last only for few more years [1]. From various alter- erages (ower) locally called mahuli.
native energy resources, bio-ethanol is the most promising Traditionally, the yeast, Saccharomyces cerevisiae has been used
resource because of its biological and renewable origins, normally all over the world as the major ethanol producing microorganism.
derived from energy crops such as maize, sugarcane, cassava, In our earlier studies, S. cerevisiae strain CTCRI was used as free and
sweet potato, mahula ower and by-products of agriculture and immobilized cells for production of ethanol from mahula owers in
forestry [2]. Biofuels offer a number of environmental, social, and submerged fermentation [6,8]. Likewise, Mohanty et al. [7] re-
economic advantages, lower emission of harmful pollutants and ported bio-ethanol production from mahula owers by solid-state
good fuel properties for vehicles [3]. fermentation using S. cerevisiae. In recent years, however, research
Current ethanol production processes using crops such as sugar is focused on processes involving the gram-negative anaerobic bac-
cane and corn are well-established. However, utilization of cheaper terium, Zymomonas mobilis, because of several better fermentation
substrates such as lignocelluloses and other renewable biomasses attributes such as it converts glucose almost stoichiometrically to
would make bio-ethanol (ethanol from biomass) more competitive ethanol and CO2, grows more rapidly and demonstrates highest
than fossil fuels [4]. But ironically, due to the inherent complexities ethanol productivity during continuous fermentation [9]. Zymomo-
in processing and utilizing these lignocellulosic and starchy bio- nas spp. grow anaerobically and unlike yeasts do not require the
mass, the cost of production increases signicantly [1], thereby controlled addition of oxygen to maintain viability at high cell con-
leading to a growing interest worldwide to nd alternative feed centrations [10,11]. Further the ethanol tolerance of Zymomonas
stocks for bio-ethanol production [5]. In this context, mahula spp. is comparable with strains of S. cerevisiae [12] and these pro-
(Madhuca latifolia L.) owers provide a great premise as an alterna- duce less by-products [13]. Considering the above, this study was
tive bio-resource for production of ethanol through fermentation carried out to compare the performance of yeast, S. cerevisiae
(CTCRI strain) with bacterium Z. mobilis (MTCC 92) on ethanol pro-
duction from mahula owers in submerged fermentation. Further,
* Corresponding author. Tel./fax: +91 674 247052. the growth and fermentation kinetics of S. cerevisiae and Z. mobilis
E-mail address: rc_rayctcri@rediffmail.com (R.C. Ray). cells during fermentation are compared.

0306-2619/$ - see front matter 2009 Published by Elsevier Ltd.


doi:10.1016/j.apenergy.2009.11.018
S. Behera et al. / Applied Energy 87 (2010) 23522355 2353

2. Materials and methods 2.6. Population count

2.1. Mahula owers Yeast and bacterial populations in the fermented mash were
calculated by serially diluting the substrate (fermented mahula
Fresh mahula owers were collected from the forests of the slurry) in distilled water and plating suitable dilution (106108)
Keonjhar District of Orissa, India, during MarchApril, 2007. The on Petri plates (18 mm  150 mm) containing either MYGP (for S.
owers were brought to the Microbiology Laboratory of CTCRI, cerevisiae) and ZSM (for Z. Mobilis) medium. Data were given as
washed in tap water to get rid of dust and other debris and sun- mean of three replicates.
dried in the open for 7 days to reduce the moisture content to
1618.6%. The sun-dried owers collected from various locations 2.7. Statistical analysis
were mixed thoroughly before being used for ethanol fermenta-
tion. The owers have the following compositions (expressed in The data of ethanol production using S. cerevisiae and Z. mobilis
g 100 g1 dry weight basis): moisture, 2425.85; starch, 0.94 were analyzed using one way ANOVA. Where signicant difference
0.95; total sugar (glucose, fructose, fructose, sucrose and maltose), in ANOVA (p < 0.05) was detected by the Fishers Least Signicance
3638; crude protein, 67; crude ber, 10.012.5; total ash, 1.6 Difference (LSD) multiple comparison test was applied to compare
2.0; undetermined solids, 10.613.7; and pH 4.54.8. the factor level difference. The analysis was performed using
MSTAT-C (version 2.0, Michigan State University, MI, USA).
2.2. Microorganisms and culture conditions
3. Results and discussion
Z. mobilis MTCC 92 was procured from the Institute of Microbial
Technology, Chandigarh, for this investigation. Z. mobilis and S. The main fermentable sugar components of the mahula owers
cerevisiae (CTCRI strain) was earlier used in our laboratory for eth- were reported to be glucose and fructose [6,8]. In this study, mah-
anol fermentation [7,8] maintained on Z. mobilis specic medium ula owers (100 g) after cleaning were blended with water in the
(ZSM) [(g l1): glucose, 100; yeast extract, 2; urea, 1; KH2PO4, 1; ratio of 1:5 so as to dilute the bulkiness of the mash before steam-
MgSO47H2O, 0.5; agar, 15; pH 6.5] and the yeast (S. cerevisiae) ing and subsequent fermentation (submerged) by either yeast, S.
was maintained on malt extractyeast extractglucosepeptone cerevisiae or bacterium, Z. mobilis. The comparison of sugar utiliza-
(MYGP) medium [(g l1): malt extract, 3; yeast extract, 5; peptone, tion and ethanol production prole by these two microbial strains
5; glucose, 20; agar, 15; pH 5.5]. Both the cultures were stored at are given in Fig. 1.
4 0.5 C for further use.

2.3. Preparation of starter culture A 400 400


350 350

Ethanol Concentration
The starter cultures were prepared in 100 ml of the respective
growth medium (as mentioned above) were sterilized (at 121 C 300 300
Residual sugar

(g/kg Flowers)
(g/kg Flowers)

for 20 min) in 250 ml Erlenmeyer asks. The asks were inoculated


250 250
with a loopful of the microbial cultures (Z. mobilis or S. cerevisiae)
and were incubated at 30 C for 24 h under stationary conditions. 200 200
150 150
2.4. Fermentation medium
100 100

The mahula owers were grinded (ower:water ratio, 1:5) in a 50 50


mixer-cum-grinder (TTK Prestige Ltd., Bangalore, India) to make 0 0
slurry. The slurry was cooked by steaming at 120122 C for 60 0 24 48 72 96
80 min. After cooling (NH4)2SO4 was added to the slurry (as nitro- Incubation period (h)
gen source at the concentration of 1 g l1) and pH of the medium
was adjusted to 5.5 and 6.5 for subsequent inoculation of the yeast Residual sugar Ethanol
and bacterial culture, respectively. Then the slurry was inoculated
with 10% starter culture (dry weight basis). The akes (n = 3) were B 400 400
incubated for 96 h at the room temperature (30 2 C).
Ethanol Concentration

350 350
(g/kg Flowers)
Residual sugar

300 300
(g/kg Flowers)

2.5. Analytical methods


250 250
At 24 h intervals, fermented broths (in triplicate) were removed
200 200
and the contents were analyzed for total sugar and ethanol. The
ethanol content of the fermented broth was determined by mea- 150 150
suring the specic gravity of the distillate according to the proce- 100 100
dure described by Amerine and Ough [14]. In this procedure, the
weight of a certain volume of an alcohol distillate was compared 50 50
to the weight of exactly the same volume of distilled water. The ra- 0 0
tio of the weights of the two (alcohol:water) gave the specic grav- 0 24 48 72 96
ity of the distillate [14]. The total sugar was assayed by the Incubation period (h)
Anthrone method [15]. The pH was measured using a pH meter
Residual sugar Ethanol
(Systronics, Ahmadabad, India) tted with a glass electrode. Fer-
mentation kinetics were calculated using the formulae by Bailey Fig. 1. Comparison of ethanol production between free cells of S. cerevisiae (A) and
and Ollis [16]. Z. mobilis (B).
2354 S. Behera et al. / Applied Energy 87 (2010) 23522355

In case of S. cerevisiae, the concentration of total sugar fell rap- Table 1


idly by 24 h (81.8% over the initial content) of fermentation, with Growth and fermentation kinetics of free cells of S. cerevisiae (CTCRI strain) and Z.
mobilis (MTCC 92) on mahula ower.
concomitant production of ethanol (64.9 g kg1 owers); thereaf-
ter, the decline was gradual (between 24 h and 96 h). At the end Free cells of Free cells of
of 96 h incubation period, the residual sugar concentration was S. cerevisiae Z. mobilis

30.1 g kg1 owers and the nal ethanol production was Final ethanol (P, g l1) 24.83 20.47
149.0 g kg1 owers. Earlier study by Swain et al. [6] reported Final biomass concentration (X, g l1) 4.34 1.85
Specic growth rate (l, h1) 0.098a 0.079b
the total ethanol production from mahula owers in submerged Cell yield (Yx/s, g g1) 0.077 0.038
fermentation using free yeast (S. cerevisiae) cells were 193 and Ethanol yield (Yp/s, g g1) 0.445 0.423
148 g kg1 owers, from fresh and 12 month stored mahula ow- Volumetric substrate uptake (Qs, g l1 h1) 0.581 0.504
ers, respectively. In that study, the initial concentration in mahula Volumetric product productivity (Qp, g l1 h1) 0.258 0.213
Conversion rate (%) into ethanol 89.02 84.56
owers ranged between 420 and 474 g kg1 owers; whereas in
the present study, the initial sugar concentration was 364 Mass of product ethanol formed
YP=S Mass of substrate glucose consumed
.
368 g kg1 owers. The variation in the initial sugar concentration Mass of biomass
YX=S Mass of substrate
yeast cell formed
glucose consumed
.
of mahula owers might be due to the collection from different QS = Substrate (glucose) uptake (g) per liter of hydrolysate per hour.
localities, time of ower maturation and period of harvest [6,7]. QP = Product formed (g) per liter of hydrolysate per hour.
a
In contrast to S. cerevisiae, there was a marginal fall (5.5% over l (h1) = Standardized value (0.098) for specic growth rate of microorganism
(yeast: S. cerevisiae) under specic substrate (glucose) consumption.
initial content) in total sugar albeit no production of ethanol after b
l (h1) = Standardized value (0.079) for specic growth rate of microorganism
24 h of fermentation by Z. mobilis. The marginal decrease in sugar (bacteria: Z. mobilis) under specic substrate (glucose) consumption.
reserve might be due to its utilization for growth and metabolism
by Zymomonas. After 24 h, there was a gradual increase in ethanol
concentration over the incubation period with simultaneous de-
crease in total sugar (Fig. 1B). At the end of 96 h incubation, the researchers have demonstrated that ethanol and heat stresses re-
ethanol production from Z. mobilis from mahula owers was tard the specic growth rate, viability [22], fermentation ability
122.9 g kg1. The result shows that Z. mobilis was signicantly less [23,24], modify plasma membrane uidity [24], and trigger specic
efcient than S. cerevisiae [Fishers LSD test, P < 0.05, LSD between stress responses [25,26] of Z. mobilis.
treatments is 1.48 (sugar utilization) and 1.3 (ethanol production)] The growth and fermentation kinetics of S. cerevisiae and Z.
in converting sugar into ethanol at least in the case of mahula mobilis cells were studied (Table 1). The ethanol concentration
owers. (P) obtained with free cells of S. cerevisiae (24.83 g l1) was 21.2%
A similar nding on production of ethanol from molasses using more than that of free cells of Z. mobilis (20.47 g l1), where as
S. cerevisiae and Z. mobilis was reported by Bansal and Singh [17]. the volumetric substrate uptake (Qs) was found to be 15.2% more
There was no signicant difference in ethanol production from in case of S. cerevisiae (0.581 g l1h1) than that of Z. mobilis
molasses diluted to 510% (v/v), by both the cultures; however, (0.504 g l1h1). The ethanol yield (Yp/s = 0.445 g g1) and volu-
S. cerevisiae produced more ethanol than Z. mobilis at sugar concen- metric product productivity (Qp = 0.258 g g1) obtained with S.
tration above 15% (v/v). In a continuous-ow bioreactor study, cerevisiae was found to be 5.2 and 21.1%, respectively higher than
immobilized S. cerevisiae cells were found as the best alcohol pro- that of Yp/s (0.423 g g1) and Qp (0.213 g g1) of Z. mobilis cells.
ducer from 1% to 5% glucose than immobilized Z. mobilis cells [18]. Likewise, the nal sugar to ethanol conversion rate (%) with S. cere-
However, there are reports also to demonstrate that Z. mobilis is a visiae cells was 5.27% more than that of Z. mobilis. However, the -
better ethanol producer than S. cerevisiae because of its higher su- nal biomass concentration (X) of S. cerevisiae cells (4.34 g l1) was
gar to ethanol conversion rate [19]. Raman and Pothiraj [20] re- 134% higher than that of Z. mobilis cells (1.85 g l1), which might
ported that ethanol production from cassava (Manihat esculenta be due to more tolerance to temperature and ethanol [17].
Crantz) at pH 6.0 and 36 h (residence time) of fermentation was In this study S. cerevisiae (strain CTCRI) was found to be more
the highest in the Z. mobilis (9.26 g l1) mediated fermentation efcient than Z. mobilis MTCC 92 in ethanol production from mah-
(5% more) than the ethanol production rate of S. cerevisiae ula owers. Inuganti and Bhate [27] reported that mahula ower is
(8.73 g l1). In yet another study, co-immobilized cells of S. cerevi- associated with several natural yeasts such as S. cerevisiae and S.
siae and Z. mobilis produced a high ethanol concentration com- ellipsoideus. Hence, mahula ower considered as a suitable natural
pared to immobilized cells of S. diastaticus during batch habitat for S. cerevisiae which might have inuenced its fermenta-
fermentation of liqueed cassava starch [21]. The co-immobilized tion capacity in comparison to Z. mobilis.
cells produced 46.7 g l1 of ethanol from 150 g l1 liqueed cas-
sava starch, while immobilized cells of yeast, S. diastaticus pro-
duced only 37.5 g l1 ethanol. It seems from the literature that 4. Conclusions
there is no consistency in report which organism, S. cerevisiae or
Z. mobilis, is superior in ethanol production from sugary/starchy The results showed that ethanol production from mahula ow-
biomass. According to Karsch et al. [10], for industrial fermenta- ers by S. cerevisiae was 21.2% higher in comparison to Z. mobilis. For
tion, Z. mobilis seems to be inferior to S. cerevisiae, because the both the microorganisms, the peak ethanol concentration was ob-
advantage of the higher ethanol and the lower biomass production tained after 96 h of fermentation. Despite many efforts undertaken
of the bacterium is disadvantaged by the decrease in pH from 5.5 world wide, Zymomonas has not yet been commercialized for
to 3.8 (as in the present study) during yeast fermentation thus ethanol production due to its low tolerance to temperature, etha-
greatly impeding the occurrence of contaminants and making ster- nol and utilization of limited substrate range, as evident from the
ilization of the medium not necessary; whereas, in case of Z. mobi- present study.
lis, there might be a chance of contamination. Besides, during
ethanol fermentation, Z. mobilis encounters various environmental Acknowledgment
stresses which adversely affect the ability of cells to perform ef-
ciently and consistently in converting sugars to ethanol. The major The authors are thankful to UGC [(Letter F. No. 32-573/
stresses experienced by this microorganism are ethanol toxicity 2006(SR), dated 17.07.07], New Delhi for nancial support to carry
and heat, which accumulate during metabolism of cells. Several out this work.
S. Behera et al. / Applied Energy 87 (2010) 23522355 2355

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