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Component Locations UENR5458-05

Schematic Machine
Description
Location Location
November 2016 FLUID POWER SYMBOLS
Accumulator Gp B-5 1 BASIC COMPONENT SYMBOLS
Cylinder Gp - Boom F-8 2 MAIN AUX

Cylinder Gp - Bucket F-8 3 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP

Cylinder Gp - Stick F-7 4 34 24 33 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE


COMPENSATED)

Filter Gp - Oil A-5 5


Filter Gp - Oil (Case Drain)
Filter Gp - Oil (Pilot)
A-4
A-4
6
7
14 20 12 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

Motor Gp - Swing F-6 8 VALVE ENVELOPES VALVES VALVE PORTS

Motor Gp - Travel (LH) F-5 9


Motor Gp - Travel (RH) F-3 10
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Pump Gp - Pistion (Main) B-2 11
Sensor As - Pressure (Bucket) B-7 32 CONTROL VALVES CHECK VALVES
AB A B
Sensor As - Pressure (Drive Pilot) C-1 12
Sensor As - Pressure (Drive) A-3 13 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Sensor As - Pressure (Idler Pilot) C-6 14
Sensor As - Pressure (Idler) B-3 15 FLUID STORAGE RESERVOIRS
Sensor As - Pressure (Left Travel) D-8 33
Sensor As - Pressure (Right Travel) D-7 34
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Swivel Gp E-4 16

329D2 and 330D2 Excavator


Valve Gp - Check (Oil Cooler Bypass) A-8 17 MEASUREMENT ROTATING SHAFTS

Valve Gp - Load Control (Boom) E-2 18

Hydraulic System
Valve Gp - Load Control (Stick) E-5 19 18 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Valve Gp - Main Control D-1 20
COMBINATION CONTROLS
Valve Gp - Pilot Control (Left Joystick) C-8 21
RGA1-UP
Valve Gp - Pilot Control (Right Joystick) C-7 22 KJB1-UP
Valve Gp - Pilot Manifold B-7 23 NOT PTE1-UP
ZBF1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Pilot Travel E-8 24 SHOWN SHJ1-UP
OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Pressure Reducing (Boom, Swing Priority) B-4 25 MANUAL CONTROL SYMBOLS
TMJ1-UP
Valve Gp - Shuttle C-4 26 35 RCK1-UP
Valve Gp - Shuttle (Cab) B-8 27 SZK1-UP
Valve Gp - Solenoid (Heavy Lift) F-2 35 17 HSP1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
XDR10001-UP
Valve Gp - Swing Cushion E-6 28 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
WDT1-UP
Valve Gp - Swing Cushion (Fine) E-7 29 THW1-UP
Valve Gp - Travel Couterbalance (LH) E-5 30 EX71-UP
Valve Gp - Travel Couterbalance (RH) E-4 31 19 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
25 SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Tap Locations 26 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Pressure, Sampling, and Sensor


NOT HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic
Description SHOWN FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Number Location DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

AA Pilot Pump Delivery Pressure B-3


UNIDIRECTIONAL UNIDIRECTIONAL
BB Idler Pump Delivery Pressure A-3
CC Drive Pump Delivery Pressure A-5
21 27 32 22 23 1 FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DD Drive Pump Power Shift Pressure B-2 DIRECTION

EE Idler Pump Power Shift Pressure A-2


2016 Caterpillar CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, and the POWER EDGE trade dress as well as
FF Case Drain Pressure A-2 All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SOS Oil Sampling Port A-4
CAB - TOP VIEW MAIN VALVE - VIEW FROM REAR

CC DD BB 2 4 ELECTRICAL SYMBOLS TABLE


6 5
HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
3
16

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)


(ADJUSTABLE) SWITCH

29 WIRE NUMBER IDENTIFICATION CODES

UENR5458-05
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD
28 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
WIRE

CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

EE 8
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

30 Page,
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

AA

SOS

30

31
10
13 11 15 FF

PUMP - RIGHT SIDE VIEW MACHINE - RIGHT REAR VIEW


8 7 6 5 4 3 2 1

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

(3) BUCKET CYLINDER (4) STICK CYLINDER (9) MOTOR GP


SWG SWING MOTOR
TRAVEL (LH) (10) MOTOR GP
PRKG BK (35) VALVE GP
215-9952 TRAVEL (RH)
CONTROL SOLENOID (HEAVY LIFT)
PG 215-9952 352-7176
DB (8) MOTOR GP
SWG SWING
F MOTOR
F
334-9970
DRAIN HL-Pi
R.C.V-C Pp3 Pp3
M A P
AR3 BR3 AL3 BL3 Pi5
PA PB T1 T
A1 T1
DR B1
(2) BOOM CYLINDER T2 T2 HL-Dr
A1 DR B1

IF HEAVY LIFT
IS EQUIPPED
MA MB MB MA

(28) VALVE GP
SWING CUSHION
369-9628

AR4 BR4
A B B A
A(R) B(L)
E (29) VALVE GP (30) VALVE GP (31) VALVE GP E
SWING CUSHION A(R) B(L) TRAVEL TRAVEL
(FINE) BL2 AL2 COUNTERBALANCE (LH) COUNTERBALANCE (RH)
(24) VALVE GP 360-4547 322-8714 322-8714
BL2 AL2 BL1 AL1 BR1 AR1
PILOT (TRAVEL)
369-8502 TP (FWD) (BKWD) (FWD) (BKWD)
TT (16) SWIVEL GP (18) VALVE GP
SWG
MOTOR 234-4440 LOAD CONTROL
TRAVEL(L) TRAVEL(R) (19) VALVE GP DRAIN (BOOM)
LOAD CONTROL (STICK) 255-5683
255-5680
DRAIN 2 SPEED
BR5 SDr BL3 AL3 FILTER TRAVEL AL4 BDr BR4 BR5 AR5
CONTROL
SPi

SP3 SP2 BP3 BPi BP2


AR5 aL2 aL1
BKWD FWD FWD BKWD
T1 T5 T2 T4 T6 T3 AL4 aL2-2 AR4

R.C.V-A aL4 AL2 AL1 Di4 Pi4 BR1 AR1 BR3 AR3 aR4 R.C.V-B
aL1 bL1 bR1 aR1
D aL3 BL2 BL1 aR1 aR3 aR5
D
T SP1 ST aR2 BR2 AR2 Pi1 BP1 BT R3
5 6 3 2 (UP) BL3 R2 (IN) (L) (BKWD) (BKWD) (CLOSE) (DOWN) BR4 R1 (IN)
(33) SENSOR AS - 4 1 (34) SENSOR AS -
(20) VALVE GP
PRESSURE PD-Dr PRESSURE
MAIN CONTROL
(LEFT TRAVEL) (RIGHT TRAVEL) 255-5651
PD-Pi
454-5075 4 1 454-5075 259-7424 (HEAVY LIFT)
NOTE A 5 6 3 2 NOTE A

(21) VALVE GP (22) VALVE GP


PILOT CONTROL PILOT CONTROL
(LEFT JOYSTICK) (RIGHT JOYSTICK)
297-0533 JLP JRP 297-0532
JLT JRT
STICK SWING BUCKET BOOM
BOOM(2)

ATCH

BUCKET
SWING

TRAVEL(R)

BOOM(1)

STICK(2)
TRAVEL(L)
STICK(1)
C (12) SENSOR AS - PRESSURE
C
OUT IN R L OPEN CLOSE DOWN UP (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
(DRIVE PILOT)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
bL2-2 bR2 434-3436
bR5 Pi5 bR4-2
bR1
(Dimensions: 39 inches x 28 inches)

HL bL4 Di2 Pi2 bL3 Pi3 bL2 bL1 DST PL PR bR3 bR4 Di1 bR5 HR

(14) SENSOR AS - PRESSURE Di3


UENR5458-05

(IDLER PILOT) (26) VALVE GP


A1 A2 A3 A4 A5 A6 A7 A8 434-3436 IF HEAVY LIFT SHUTTLE
IS EQUIPPED 164-6979

(27) VALVE GP FR (15) SENSOR AS -


RR
SHUTTLE (CAB) aL2-2 bL2-2 PRESSURE NOTE A:
2 SPEED IF HEAVY LIFT U (IDLER)
185-0462 PRESSURE SWITCH FOR S/N'S 1-10000
TRAVEL IS EQUIPPED 434-3436
CONTROL aL4 aR5 Pi3 PRESSURE SENSOR FOR S/N'S 10001-UP
B1 B2 B3 B4 C B5 B6 B7 B8 (25) VALVE GP
PRESSURE (11) PUMP GP
Pi4 MF-P Di4 PD-Pi bR4-2 REDUCING BB PISTON (MAIN)
(BOOM,SWING 422-1296 LINE PATTERNS
HL-Pi A1 B2 A2 G2
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 B1 PRIORITY) Pressure Line
M2
30 Page,

B PD-Dr Di3 310-0210 Pilot / Load Sensing Pressure B


P2 Pi1 P-IN PSA2 DR1 PSA1 DST Drain / Return Lines
(32) SENSOR AS -
PRESSURE (BUCKET) Pn2 Component Group
T-OUT2 DR2 PL HL
454-5075 Air Line
NOTE A PRV-Dr
SPi T Ps2
(TRAVEL)

A2
(SWING)

(23) VALVE GP CALLOUTS


P1 P2 PsM2 DD
NO.1

NO.2

(17) VALVE GP PILOT MANIFOLD YY Taps (Pressure, Sampling, Sensor - by letter)


(1) ACCUMULATOR GP
(LOCK)

CHECK (OIL 215-5037 aL3


NO.3

R.C.V-C COOLER BYPASS) 164-6981 DL DL D Connectors (By letter)

173-4672 Pi2 PRV-P2 S3


R.C.V-B Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
Component LocationsTable)
C 138-1234 Part Number

B PRV-P2 S1 Dr
P1
SDr (6) FILTER GP OIL DRAIN HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
G
A
PAC (CASE DRAIN) FILTER FF PILOT PUMP OUTPUT
289-8194 DrM DRIVE PUMP OUTPUT
BDr LEFT TRAVEL CONTROL CIRCUIT
D E F DR3 DR4 Pi2 DR5 T-OUT1 DR6 PsM1 POWER SHIFT CONTROL CIRCUIT
HL-Dr (5) FILTER GP SUPPLY LINE
R.C.V-A Di1 STICK CYLINDER CONTROL CIRCUIT

PRV-Dr SWG MF-TANK


OIL MF-P EE ATTACHMENT CONTROL CIRCUIT
IF HEAVY LIFT 188-4140 SWING CONTROL CIRCUIT
PRKG BK A1 DRAIN / RETURN LINE
IS EQUIPPED CONTROL Di2 Ps1 SWING BRAKE CONTROL CIRCUIT
IDLER PUMP OUTPUT
OUT IN PR
A MF-TANK Ps HR TRAVEL SPEED CONTROL CIRCUIT A
Pn1 BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL CONTROL CIRCUIT
Ps BOOM CYLINDER CONTROL CIRCUIT
Pi HEAVY LIFT CONTROL CIRCUIT
T

PG PC M1
(7) FILTER GP A3 G1
OIL (PILOT) Pm 329D2 and 330D2 Excavator Hydraulic System
(13) SENSOR AS - UENR5458-05
158-8987
AA SOS PRESSURE
CC Schematic Part Number(s): 255-5711 HE 02, 477-8805 HE 00
Components are shown installed on a fully operable machine with the key and engine off.
(DRIVE)
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
434-3436 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1

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