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Introduction
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Kilograms per Sample Vehicle
0
100
200
300
400
500
600
Fiat 500(312)
Fiat Panda(139)
Volkswagen Up
Renault Clio(X98)
Renault Megane(X95)
Lancia Ypsilon(846)
Toyota Yaris(850L)
Opel Meriva(GM S4470)
Citroen C3(A51)
Citroen C3 Picasso(A58)
Volkswagen Polo(VW250)
Opel Zafira(GM A3370)
Volkswagen Golf(VW370)
Peugeot 208(A9)
Opel Astra(GM P3400)
Peugeot 5008(T87)
Audi A1(AU210)
Alfa Romeo Gulietta
Ford C-Max(C344)
Mini Countryman(R60)
Peugeot 508(W2)
Honda Civic(2HC)
Volvo C30(Y279)
Audi A4(AU481)
Opel Insignia(GM G3700)
Mercedes-Benz B-Class(W246)
Audi A3(AU370)
Volvo XC60(Y413)
Audi Q3(AU316)
Volvo S60(Y283)
Mercedes-Benz C-Class(W204)
BMW 3 (F30)
Land Rover Range Rover Evoque(L538)
and suspensions
Aluminum hoods
Audi Q5(AU416)
Volkswagen Touareg(VW526)
Jaguar XF(X250)
Mercedes-Benz E-Class(W212)
Audi Q7(AU716)
Porsche Cayenne(E2)
Audi A6(AU571)
BMW 5 (F10)
and suspensions)
Audi TT(AU324)
Porsche Panamera(970)
Audi A7(AU573)
Aluminium content in specific models*
Mercedes-Benz S-Class(W221)
(Doors and/or partial body
Aluminum Intense
BMW 7 (F01/F02)
Mercedes-Benz S-Class(W222)
Complete
Bodies and
Jaguar XK(X150)
Suspensions
Jaguar XJ(X351)
Audi A8(AU641)
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BMW 3 (F30)
Mercedes-Benz E-Class(W212)
BMW 5 (F10)
Top 15 vehicles compared with
Ford Focus(C346)
total automotive aluminium use
Audi A6(AU571)
per year in EU 27:
Opel Astra(GM P3400)
Audi Q5(AU416)
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Average aluminium content per OEM*
400
342.7
Weighted Average 2012 Aluminum Content by OEM
350
for the Sample Vehicles
292.1
300 275.9
Kilograms per Vehicle
200 181.6
150 140.1
130.3 126.8 125.5 119.6
96 91.1
100 82.6
50
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Average aluminium content by segment
2012 Aluminum Share
350 of Curb Weight per segment
300
2012 EU Total 290
Average of 140 kg E 16%
250
200 175
D 11%
150
105
130 128 C 10%
96
100 70 B 9%
50
0
A 8%
A A/B B C D E Full
Frame 0% 5% 10% 15% 20%
A 930 70 8%
B 1183 105 9%
C 1358 130 10%
D 1534 175 11%
E 1795 290 16%
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Main development 2006-2012
2006 - 2012 EU Aluminum (kg)
Content Increase
The total increase in EU light
Wheels with Spares 6.7 vehicle aluminium content from
2006 to 2012 is estimated at
Chassis & Suspension 5.6
19.2 kg or 16%
Engines with Mounts 2.2
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What is driving further aluminium penetration
Tough CO2 emission standards all across the world
Source: www.theicct.org
US-LDV
270 Solid dots and lines: historical performance
Solid dots and dashed lines: enacted targets California-
Grams CO2 per kilometer, normalized to NEDC
210 China
S. Korea
190
Australia
170
150
130
[1] China's target reflects gasoline fleet scenario. If including other fuel types, the target will be lower.
[2] US and Canada light-duty vehicles include light-commercial vehicles.
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Further aluminium penetration
200
2012 Forecast 2015 - 2020 180 Ducker forecasts that the
180
average aluminium content could
160 150 rise to 180 kg/car in 2020 if
140
134
140 lightweighting was encouraged
121
120
100
This assumes that the aluminium
80
penetration into small and
60 medium cars follows the
40 evolution recorded in the upper
20 segments
0
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Further aluminium penetration
Required increase of aluminum content to reach an average of 180 kg / car
2012
200
35
55 40
150 290
15
34
100
175
130 128 140
50 96
0
A/B C D E Full Frame Total
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Conclusion
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