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INTRODUCTION
The test formats are one of the important documents during testing and
commissioning working in transmission projects. Up to date there is no reference
test formats cover the most of power system equipments, nevertheless an
intensive effort been conducted in order to introduce the test formats presented
in this section.
All test formats covered in this document are for minimum requirement of testing
of equipments.
Note: - Some functions in digital relays and devices probably not used on some
sites; but the commissioning Refrence Test Formats includes all test formats for
most of the functions in these digital relays and devices. CSD engineers should
make sure which functions in these relays or devices to be tested through
reviewing approved drawings, protection requirement and final setting. It is not
necessary to test any function that not specified or mentioned in approved
drawing, protection requirement or final setting.
PURPOSE:
1. To provide the common test formats for most of the electric power
equipments.
2. To Provide Guidelines for the witnessing Engineers or technicians to
record test results at site during the pre commissioning test period.
Commissioning Service Department
Commissioning Standard Test Formats
Description : Introduction
Sheet : Page 2 of 843
1. Contractor should send new test format for new equipment or device to
project department for revision.
2. SEC Project department will send the test format to CSD-technical support
&coordination division to review and approve and they will collect new test
formats to add to Commissioning Reference Test Formats.
3. Technical support &coordination division send the updated reference test
formats to SEC Standard and Specification Department to approve and
update.
4. The Commissioing Reference Test Formats is a part of project documents.
Flow Chart
INDEX
INTRODUCTION 1
PART1: Equipment Formats 6
A.C. Distribution Panels 7
Auxiliary Transformer 12
Capacitor Banks 16
D.C.Distribution Panels 18
Gas Insulated Switchgear 23
Power Cables 42
High voltage power Cables 42
Low voltage power Cables 50
Medium Voltage Cables. 52
Medium Voltage Switchgear 54
Neutral Current Transformer (Cap Bank Associated) 76
Neutral Voltage Transformer (Cap Bank Associated) 79
Over Head Line 81
Power transformer 86
Ring Main Unit 105
Shunt Reactor 109
Series Reactor (Cap Bank Associated) 118
Surge Arrester (Cap Bank Associated) 120
Analogue Maximum Demand Ammeter 122
Analogue Mvar Meter 124
Analogue MW Meter 126
Analogue Voltmeter 128
Current Transducer 130
D.C. Ammeter 131
Digital Ammeter 132
Digital power meter 133
Power Transducer 135
PART2: Protection Test Formats 136
Auxiliary Relays 137
D.C. Operated Relay Auto Rest 138
DC auxiliary relay Electrical Reset 140
Trip Circuit Supervision Relay 142
D.C.Timer 144
Main Protection Relays 146
High Impedance REF Relay Argus 1 7SG11 147
High Impedance Diff Protection RADHD 154
High Impedance Diff Protection MFAC 34 157
High Impedance Diff Relay RADHA 161
Low Impedance Bus Bar Protection Relay 7SS 522 165
Commissioning Service Department
Commissioning Standard Test Formats
Description : Part 1 Equipment Test Format
Sheet : Page 4 of 843
PART 1
EQUIPMENTS TEST FORMATS
Commissioning Service Department
Commissioning Standard Test Formats
Description : AC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 7 of 843
Contractor : Contract no.: Substation No :
Serial no
Panel no
Panel designation
Make
Circuit reference
3.1.Insulation Test:
Criteria:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : AC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 8 of 843
Contractor : Contract no.: Substation No :
Criteria:
3.3.MCB Testing:
Injected Current:
3.4.MCCB Testing:
Injected Current
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : AC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 9 of 843
Contractor : Contract no.: Substation No :
Observed
Injected
meter Calculated meter % Error
secondary DC Remarks
Reading (A) reading (At Full scales)
voltage (mv)
(Fixed)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : AC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 10 of 843
Contractor : Contract no.: Substation No :
Injected Observed
secondary meter Calculated % Error
Remarks
DC Current reading (A) meter reading (At Full scales)
(mA) (FIXED)
Observed
Injected
meter Calculated % Error
secondary Remarks
reading (A) meter reading (At Full scales)
voltage (V)
(Fixed)
Section: System:
Frequency
Type
:
Make
SL. NO. :
Make :
Power Capacity :
Voltage Rating :
Vector Group :
% Impedance at Nominal Tap:
Normal Tap :
Frequency : 60 HZ
Primary Current :
Secondary Current :
NO. of Taps :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : AC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 13 of 843
Contractor : Contract no.: Substation No :
Amb Temp.: C
4.1. HV Winding
4.2. LV Winding
5. Magnetizing Current
6. Vector Group:
Tap No.
Connect (R) to (r)
Apply 3 Phase balance supply to HV side.
Drawing:
R Y B N r y b
R
Y
B
N
r
y
b
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : AC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 15 of 843
Contractor : Contract no.: Substation No :
Item Standard Thermometer Reading (C) Main TR. OTI Reading (C)
1
2
3
4
5
8. Ratio Test
According to IEC 156, Electrode Gap is set at 2.5 mm and for transformers
in service with maximum operating voltage up to 36kV the minimum
breakdown voltage is to be 40kV.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : AC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 16 of 843
Contractor : Contract no.: Substation No :
Average Reading.
Remarks
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 17 of 843
Contractor : Contract no.: Substation No :
Sl. No. :
Make :
Type :
Power Capacity :
Voltage Rating :
Connection Type :
Frequency : 60 HZ
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 18 of 843
Contractor : Contract no.: Substation No :
Criteria:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 19 of 843
Contractor : Contract no.: Substation No :
Criteria:
No. Test Equipment Serial Number Calibration date Calibration due date
Serial no
Panel no
Panel designation
Make
Circuit reference
2.Mechanical checks & visual inspection: As per TCS P 105, Rev 01, Item no 3.34.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 20 of 843
Contractor : Contract no.: Substation No :
Criteria:
Circuit Reference
Measured Resistance ()
From To
Criteria:
Injected Current:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 21 of 843
Contractor : Contract no.: Substation No :
1
2
3
4
5
6
7
8
9
10
Injected Current
5
6
7
8
9
10
11
12
13
14
15
Procedure:
Inject a secondary voltage (mV) to the meter. For each reading, fix the meter
pointer at some percentage of meter full scale and adjust the injected secondary
voltage to reach the fixed meter reading, then note down the injected secondary
voltage against the fixed meter reading.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 23 of 843
Contractor : Contract no.: Substation No :
Section: System:
Frequency
Type
:
Make
. positive negative
Before HV test
After HV test
Leakage Current in mA
positive
negative
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 25 of 843
Contractor : Contract no.: Substation No :
1. Mechanical checks and visual inspection (As per TCS P 105, Rev 01,
item No 3.11.1)
storage.
7 Verify that all lifting devices are correctly labeled for lifting capability.
Ensure that adequate ladders and walkways are provided for access
8
to meters filing ports, cranes, lights, etc.
Check and verify that all grounding of GIS is as per approved layout
9
drawings and specification and is securely connected.
Check that all specified grounding switches are insulated, with
10
removable grounding links
11 Check operation of all mechanical interlocks.
12 Check tightness of all bolted connections (torque wrench method)
13 Check each gas section filled to correct rated pressure.
Check sf6 gas at each gas section for air and moisture content after
14
filling at rated pressure.
15 Gas leak test of all flanges and joints after erection and filling.
Calibrate gas pressure (density) gauges. Check the gauges have
16
correct, legible and readable scales.
17 Check the gauges are ambient temperature compensated.
Check operation of all gas density switches (alarm trip signals and
18
lockout functions) confirm correct set points.
Check all wiring is correct according to approved drawings or confirm
19
the correctness of all modifications.
Verify that all front panel mounted devices (meters, push buttons,
20 switches, indicator lamps, mimic buses, etc) are installed as per
drawings, fixed permanently and are correctly labeled.
21 Verify that all operating devices are correctly labeled.
Perform mechanical checks and visual inspections on all component
equipment.
Circuit breakers
22
Current transformers
Voltage transformers
Disconnect and grounding switches
Check that all phase marking and circuit labeling have been installed
23
as per specifications.
Ensure that all disconnect switches are provided with viewing windows
24 or Mechanical indicators for verification of contact positions and that
all grounding switch
25 Verify that correct dispatch numbers have been installed.
Check the closed barriers at the ends of each gas zones are
26 externally colored yellow or orange. The zone gas density gauges
shall have a zone marking plates fixed over the gauges.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 27 of 843
Contractor : Contract no.: Substation No :
27 Check GIS over pressure relief discs are not cracked or deformed.
BAY Measuring Measured Value of Each Voltage Drop Of Each Phase Remarks
NO. Portions Phase () (mV)
R Y B R Y B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 28 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 29 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 30 of 843
Contractor : Contract no.: Substation No :
Gas
Initial reading Final reading (after 15 hrs)
compartment Result
(bars) (bars)
no.
Pressure high
Pressure low stage 1
Pressure low stage 2
Pressure high
Pressure low stage 1
Pressure low stage 2
Pressure high
Pressure low stage1
Pressure low stage 2
Pressure high
Pressure low stage 1
Pressure low stage 2
Pressure high
Pressure low stage1
Pressure low stage 2
Pressure high
Pressure low stage1
Pressure low stage2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 32 of 843
Contractor : Contract no.: Substation No :
Tripping TC2 87
125
137
Trip Free (1) C O1 125
Trip Free (2) C O2 125
Re-closing O - C O 125
Criteria:
According to IEC 62271-100, acceptance criteria (spec) are
limited for rated Condition only.
- Closing time: 86 10% ms - Closing Current:10 A (Max)
- Opening time:24 10% ms - Opening Current:10 A (Max)
Pole discrepancy:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 33 of 843
Contractor : Contract no.: Substation No :
Criteria
The Measured Resistance shall not exceed by
Closing Coil = 14 10 % (1.4 )
Tripping coil =12 10 % (1.2)
DS Type: Manufacture:
Rated Voltage: Rated Current:
Auxiliary Voltage: Ambient temp.:
11.2. Supply voltage for Tripping and Closing: 100 % of rated voltage
Closing
Opening
Closing
Opening
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 35 of 843
Contractor : Contract no.: Substation No :
Closing
Opening
Es type: manufacture:
Rated voltage: rated current:
Auxiliary voltage: ambient temp.:
Closing
Opening
Closing
Opening
Closing
Opening
Closing
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 36 of 843
Contractor : Contract no.: Substation No :
Opening
Bay: --------------------------
Ct type: --------------------------
Make: --------------------------
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 37 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 38 of 843
Contractor : Contract no.: Substation No :
Terminal
Polarity
Terminal
Polarity
Terminal
Polarity
Terminal
Polarity
Terminal
Polarity
P P
1 2
S S
1 2
R at 75 C
Core Ratio Phase At factory (cal) At site (cal)
R Y B R Y B R Y B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 39 of 843
Contractor : Contract no.: Substation No :
Where:
Rc = Resistance at 75C (Ohms)
R= Resistance at ambient temperature (Ohms)
T= Ambient Temperature (C)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 40 of 843
Contractor : Contract no.: Substation No :
Phase
Core No. Ratio
R Y B
13.2.5.Burden test:
Calculated burden
Ohmic
Core no CT Phase Injected Measured Va @ rated
impedance Z
function current(1A) volts I=IxZ
=E/I
A
B
C
A
B
C
A
B
C
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 41 of 843
Contractor : Contract no.: Substation No :
7
8
9
10
13.2.7.Ratio Test:
Phase R
Ratio
Core Prim Cur Sec Cur Expected Cur % error
1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 42 of 843
Contractor : Contract no.: Substation No :
Secondary
Primary winding Result
Sec winding 1 Sec winding 2
R rn 1r 1rn 2r 2rn
Y yn 1y 1yn 2y 2yn
B bn 1b 1bn 2b 2bn
Primary Winding
Phase
o
At c At 75 oc
R RN
Y YN
B BN
secondary winding 1 secondary winding 2
Phase o
Phase
At c At 75 oc At o
c At 75 oc
1r 1rn 2r 2rn
1y 1yn 2y 2yn
1b 1bn 2b 2bn
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 43 of 843
Contractor : Contract no.: Substation No :
.a Sec Winding 1:
.b Sec Winding 2 :
Chargin
Earth Phase / Applied g Amb
Bay no. Ground Duration Result
sw.no test voltage Current temp.
(m A)
1 R Y+B 10KV 1min
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 44 of 843
Contractor : Contract no.: Substation No :
R+B
Y
B R+Y
R Y+B
2 Y R+B
B R+Y
Test
Test Phase/ Phase/ Charging
voltage Duration Result
no. test ground current
Applied
1 R Y+B 92kV 5min mA
110kV 3min mA
176kV 2min mA
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 45 of 843
Contractor : Contract no.: Substation No :
220kV 1min mA
92kV 5min mA
110kV 3min mA
2 Y R+B
176kV 2min mA
220kV 1min mA
92kV 5min mA
110kV 3min mA
3 B R+Y
176kV 2min mA
220kV 1min mA
No. Ph/ Ph/ Test Time Secondary Voltage Measured (unit : V) Chargin
test Ground voltage 3-Ph VT g
Result
current
1 76KV mA
R Y+B
2 115KV 1min
3 76KV mA
Y R+B
4 115KV 1min
5 76KV mA
B R+Y
6 115KV 1min
Bay no:
Bay name:
Manufacturer:
19.1. Insulation test: 5kv DC megger between ph-Gnd for i min (Before
H.V. test):
19.2. Insulation test: 5kv DC megger between ph-Gnd for i min(After H.V.
test):
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 47 of 843
Contractor : Contract no.: Substation No :
INDEX
6 Conductor Resistance
7 Conductor insulation Resistance
8 Sheath voltage Limiter
9 Link box Ground resistance Measurement
10 Link box contact resistance
11 Cross Bonding Verification
12 Zero and positive sequence impedance Measurement
13 Insulation Resistance before and after High Voltage Test
14 High Voltage Test
Criteria:
Criteria:
Criteria:
Conductor size:
Conductor material:
Air temperature: c
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 51 of 843
Contractor : Contract no.: Substation No :
Criteria:
Criteria:
Joint bay number Link box serial no Link box type Earth resistance
Criteria:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 52 of 843
Contractor : Contract no.: Substation No :
Criteria:
Ground Ground
Criteria:
First method:
cos =
Mean values = =
sin = |Z0| =
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 54 of 843
Contractor : Contract no.: Substation No :
Second method:
Phase
Phase Volt (V) Current (A) Phase
impedance
Red + yellow (forward) Red
(reverse) +j
Yellow + blue (forward) Yellow
(reverse) +j
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : DC Distribution Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 55 of 843
Contractor : Contract no.: Substation No :
Z0 = + j
Z0 = + j / Km
Z+ = + j
Z+ = + j / Km
Criteria:
Item Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : LV Power Cable Test (0.231 KV) Record No. :
Equip. No. Drawing ref.: Sheet : Page 57 of 843
Contractor : Contract no.: Substation No :
2. Mechanical checks & visual inspection: (As per TCS P -105 ,Rev -1 ,Item no 3.26.1)
Criteria:
Criteria:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Power Cable Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 59 of 843
Contractor : Contract no.: Substation No :
3. Electrical tests:
3.3. Insulation resistance test and phasing check before and after hv test :
Criteria:
Leakage current in mA
Injected phase Connected to earth
15mn 30min 45min 60min
R Y+B
Y B+R
B R+Y
Criteria:
No. Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 61 of 843
Contractor : Contract no.: Substation No :
INDEX
Item Description Remarks
1 General & mechanical checks
2 Coil resistance measurement
3 Breaker insulation resistance measurement
4 Breaker contact resistance measurement
5 Bus bar contact resistance measurement
6 Earth switch contact resistance measurement
7 Breaker timing test for
7.1. Feeder
7.2. Incomer
8 . H.V test for
8.1. M.V. switchgear
8.2. M.V. cables
9 Current transformer
10 Voltage transformer
11 Analog ammeter
12 Digital MDI
13 Primary injection test
14 Switchgear functional checks
15 Voltmeter
16 MCB testing
1. General data and information:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 62 of 843
Contractor : Contract no.: Substation No :
2. Visual inspection and mechanical checks: ( As per TCS P 105 ,Rev 01,item no
3.12.1)
Temp at -----C
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 64 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 65 of 843
Contractor : Contract no.: Substation No :
3.6.1. Supply voltage for tripping & closing = 100% of rated voltage(125vdc):
3.6.3. Supply voltage for closing = 80% of rated voltage ( 100 vdc)
3.6.4. Supply voltage for tripping & closing = 110% of rated voltage(137.5 vdc)
Criteria range:
Closing time = 65(+7 -20) ms
Opening time = 48 (+6 -20) ms
Manufacturer: Location :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 66 of 843
Contractor : Contract no.: Substation No :
V kp V kp
Core no's Sr.no. Ratio Class Burden (@15 va) (@30 va)
C1 C1 C1
R - phase
C2 C2 C2
C1 C1 C1
Y - phase
C2 C2 C2
C1 C1 C1
B - phase
C2 C2 C2
P1:
P2:
Phase R Y B
Core 1S1 - 1S2 1S1 -1S3 1S1 - 1S2 1S1 -1S3 1S1 - 1S2 1S1 -1S3
Core 1
Core 2S1 - 2S2 2S1 -2S3 2S1 - 2S2 2S1 -2S3 2S1 - 2S2 2S1 -2S3
Core 2
Applied voltage:
Phase R Y B
Primary - earth
Primary - core 1
Primary - core 2
Core 1 - earth
Core 2 - earth
Core 1 - core 2
Ambient temp: C
Results refer to 75 C
Phase R Y B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 67 of 843
Contractor : Contract no.: Substation No :
Core 1S1 -1S2 1S1 - 1S3 1S1 - 1S2 1S1 - 1S3 1S1 - 1S2 1S1 - 1S3
Core 1
Core 2S1 -2S2 2S1 - 2S3 2S1 - 2S2 2S1 - 2S3 2S1 - 2S2 2S1 - 2S3
Core 2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 68 of 843
Contractor : Contract no.: Substation No :
Ter.
Sl.# V I ma
1
2
3
4
5
6
7
8
9
10
Vkp
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 69 of 843
Contractor : Contract no.: Substation No :
Ter.
Sl.# V I ma
1
2
3
4
5
6
7
8
9
10
Vkp
Phase R
Ratio
Core Prim.Cur. Sec. Cur Expected Current % error
1
Phase Y
Ratio
Core Prim.Cur. Sec. Cur Expected Current % error
1
Phase B
Ratio
Core Prim.Cur. Sec. Cur Expected Current % error
1
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 70 of 843
Contractor : Contract no.: Substation No :
a. Polarity test :
B A-n
Applying voltages
Primary to ground : 5 KV for 1 minute
Primary to secondary : 2.5 KV for 1 minute
Secondary to ground : 1KV for 1 minute
Secondary to secondary : 1 KV for 1 minute
Criteria:
Primary to ground & primary to secondary = More than 1
G.
Secondary to ground & secondary to secondary = More than
100 M.
c. Winding resistance:
Ambient temp: o
C
Primary winding
Phase o
at C at 75 oC
R RN
Y YN
B BN
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 72 of 843
Contractor : Contract no.: Substation No :
r an da dn
y a n da dn
b an da dn
R75 = Rt (234.5 +75) / (234.5 + t)
Where: t is ambient temp. ,
R is resistance at ambient temp.
f. VT megger test
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 73 of 843
Contractor : Contract no.: Substation No :
V t ratio :
Voltage factor (vf) :
Measured value
Item TEST
R -phase Y -phase B - phase
1 Insulation value between Primary & Earth
2 Insulation value between Secondary & Earth
3 Insulation value between Primary & Secondary
4 Insulation value between Windg-1 & Windg-2
5 Polarity test
6 Primary winding resistance
7 Secondary winding resistance : a - n
8 Secondary winding resistance : da - dn
3.9. Switchgear functional tests:
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 74 of 843
Contractor : Contract no.: Substation No :
Y
B
3.11. M.V. Cable Test: (Ref as per TCS P 105.Rev 1 ,item no 3.25)
Panel ref:
Cable Rated voltage:
Manufacturer:
4. Check cable bends to ensure that the bending radius is equal Yes N/A
to or greater than the minimum bending radius as specified
5. Verify shield grounding as per design (single point, both ends Yes N/A
via voltage limiters)etc.
6. Check tightness of all bolted connections (by torque wrench Yes N/A
method)
7. Check phases are identified and color coded Yes N/A
8. check cable entry path trench or duct are to be properly Yes N/A
sealed
9. Verification of exact route length as per approved drawings Yes N/A
from termination to termination
10. Check for proper cable arrangement in the path in order to Yes N/A
prevent circulating current .
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 77 of 843
Contractor : Contract no.: Substation No :
Applied Voltage = 1 k. v.
Time Duration =
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 78 of 843
Contractor : Contract no.: Substation No :
For mixed new and old cables, the test voltage shall
depend upon service life of the old cable. At least it
should be tested at normal working voltage U 0.
Mixed new and old cables should not be tested by
D.C. Test voltage at any condition except by A.C. or
VLF methods.
Where cables are connected to switchgear, the AC
high voltage test time should be reduced to 5 min. 1
hr test applies if the cable is fully isolated.
U 0 for all the applied tests is equal to phase to
neutral voltage.
CT ratio
Phase Injected current (A) R Y B N R Y B N
RE
YE
B-E
RY
YB
B-R
CT ratio
Injected current
Phase Terminal block
(A)
R Y B N R Y B N
RE
YE
B-E
RY
YB
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 80 of 843
Contractor : Contract no.: Substation No :
B-R
3.13.Digital MDI:
Procedure:
Inject a secondary current equal to CT nominal current to the
meter for a period equal to log time of the demand ammeter. Note
down the final reading of RED pointer of the meter at the end of
log time period.
Phase Injection Current (A) For 30 Expected Reading (A) MDI Reading Error
min (A)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 81 of 843
Contractor : Contract no.: Substation No :
Procedure:
Inject a secondary current to the meter. For each reading, fix the
meter pointer at some percentage of meter full scale and adjust
the injected secondary current to reach the fixed meter reading,
then note down the injected secondary current against the fixed
meter reading
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 82 of 843
Contractor : Contract no.: Substation No :
3.15.Analog voltmeter:
Procedure:
Inject a secondary voltage to the meter. For each reading, fix the
meter pointer at some percentage of meter full scale and adjust
the injected secondary voltage to reach the fixed meter reading,
then note down the injected secondary voltage against the fixed
meter reading
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 83 of 843
Contractor : Contract no.: Substation No :
Panel No:
MCB type:
Rated Current:
Manufacture:
Setting Current:
3.16.2. Mechanical checks & Visual Inspection:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : MV Switch Gear Record No. :
Equip. No. Drawing ref.: Sheet : Page 84 of 843
Contractor : Contract no.: Substation No :
Criteria:
No. Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Neutral Current Transformer
Record No. :
(Capacitor Bank Associated)
Equip. No. Drawing ref.: Sheet : Page 85 of 843
Contractor : Contract no.: Substation No :
Sl no: Manufacturer:
Rating: Duty/function:
Ratio: Class:
Va:
3. Electrical Test
Applying voltages:
Primary To Ground : 5 KV for 1 minute
Primary To Secondary : 2.5 KV for 1 minute
Secondary To Ground : 1KV for 1 minute
Criteria:
Primary to ground & primary to secondary = More than 1 G.
Secondary to ground = More than 100 M.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Neutral Current Transformer
Record No. :
(Capacitor Bank Associated)
Equip. No. Drawing ref.: Sheet : Page 86 of 843
Contractor : Contract no.: Substation No :
3.2.Winding resistance:
o
Ambient temp: C
Primary Winding
Phase o
at C at 75 oC
N
Secondary Winding 1
Phase o
at C at 75 oC
R7 n 5 = Rt
(234.5 +75) / (234.5 + t)
Where,
t is ambient temp,
Rt is resistance at ambient temp
Criteria:
3.3.Polarity test:
Phase N
Core 1S1 - 1S2
3.4.Ratio test :
Core Primary current (A) Secondary current (A) Expected current % error
S1 S2
Criteria:
S1 s2
6. Mag - curve:
Ter.
Sl.# V I mA
1
2
3
4
5
6
7
8
Vkp
Criteria:
Item Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Neutral Voltage Transformer
Record No. :
(Capacitor Bank Associated)
Equip. No. Drawing ref.: Sheet : Page 88 of 843
Contractor : Contract no.: Substation No :
Serial no:
Manufacture:
Class:
Burden:
Vt. Ratio:
3. Electrical test
Criteria
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Neutral Voltage Transformer
Record No. :
(Capacitor Bank Associated)
Equip. No. Drawing ref.: Sheet : Page 89 of 843
Contractor : Contract no.: Substation No :
Primary Winding
Phase o
At c At 75 oc
N
Secondary Winding 1
Phase o
at C at 75 oC
n
Criteria:
No. Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Over Head Line Test Formats Record No. :
Equip. No. Drawing ref.: Sheet : Page 90 of 843
Contractor : Contract no.: Substation No :
Circuit : Line
Line Length: Km
Location :
Conductor Make
Service Voltage
Conductor Size:
Conductor Type:
2.Mechanical checks & visual inspection: As per TCS P 105, Rev 01, Item no 3.29.1
3.1.Phasing Test:
Results:
Results:
3.4.Insulation Test:
Criteria:
3.5.Impedance Test:
Results:
Results:
Results:
3.6.Susceptance Test:
X=2V/ I in
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Over Head Line Test Formats Record No. :
Equip. No. Drawing ref.: Sheet : Page 94 of 843
Contractor : Contract no.: Substation No :
Results:
Note: - Separate check list for spacer damper installation to be done as per
TCS P 105, Rev 01, Item no 3.29.3
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 95 of 843
Contractor : Contract no.: Substation No :
INDEX
Si No. :
Make :
Power capacity : / / MVA
Voltage rating : / / V
Vector group :
% Impedance at nominal tap : %
Normal tap :
Frequency : HZ
No. Of winding :
Primary current :
Secondary current :
Type of cooling : / /
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 96 of 843
Contractor : Contract no.: Substation No :
2. Mechanical check and visual inspection: (As per TCS P -105.Rev 01, Item no
3.1.1)
Item Description Checked
1 Inspect for physical damage/defects
2 Check nameplates information as per contract specification
3 Check quality for paint work, condition of lifting lugs, quality of weld
areas rust spots and wheel stoppers
4 Check tightness of all bolted connections
5 Check impact recorder for any abnormal impact during transportation
6 Check integrity of diagram/airbag in the conservator
7 Check piping to buchholz relay has proper slope
8 Check that all grounding are securely connected
9 Check vertical/horizontal clearance of live parts to adjacent grounded
point to conform standard
10 Check the valves between the tank and radiator
11 Check the H.V L.V and Tertiary bushing for any damage and
completeness
12 Check phase marking in cable box and it should match with GIS and
cables
13 Perform all the manufacturer specific checks
14 Check all pipes - hoses and fan protection(not rubber or plastic)
15 Check the color and quantity of silica gel in breather and oil pot level
16 Check labeling of all auxiliary devices as per approved drawings
17 Check proper operation of all auxiliary devices
18 Check oil leakage by applying 0.35 bar (35KPa) over pressure for 24
Hrs
19 Check the oil sampling devices are reachable from ground level
20 Check oil level in main tank, conservator, tap changer tank and bushing
etc
21 Check all external wiring for correctness and tightness
22 Bleed trapped air at the bushing turrets and tank top
23 Check flow of oil in flow meter in correct direction and proper rate
24 Check that the temperature sensor oil well is two third filled with oil
25 Check the each optical feed through unit is properly connected to the
ports of Hot Spot Temp Measuring device
26 For new transformer, Internal inspection of the H.V. bushing before
installation is required due to upper yoke any bents in the core and if
any paint particles found
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 97 of 843
Contractor : Contract no.: Substation No :
3.2Winding Insulation Resistance Test & Polarizing Index Tested with : 5000 VDC
Criteria: Polarization Index (I.R at 10 min / I.R at 1 Min) Value > 1.3
Instrument :
Oil temperature : C
Injecting Current : A
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 98 of 843
Contractor : Contract no.: Substation No :
4.1 HV Winding
Ambient Temperature:
Tap Winding resistance () @ amb temp. Avg Res /ph @ * res /ph @ Factory Avg
no. R-N Y-N B-N amb temp () 75 c () res @ 75c
(235
+ 75)
* Res / Ph @ 75 C. = Avg. Res / Ph @ Amb. Temp. X --------------------------
(235 + Avg Oil Temp.)
4.2 LV Winding
(235 + 75)
* Res / Ph @ 75 C. = Avg. Res / Ph @ Amb. Temp. X --------------------------
(235 + Avg Oil Temp.)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 99 of 843
Contractor : Contract no.: Substation No :
4.3 TV winding
-----
(235 + 75)
* Res / Ph @ 75 C. = Avg. Res / Ph @ Amb. Temp. X --------------------------
(235 + Avg Oil Temp.)
Instrument:
Condition:
Tap : ----L
Measured Voltage ( V )
HV LV
REF RN Y- N BN 1r n 1y - n 1b n
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 100 of 843
Contractor : Contract no.: Substation No :
RN
YN
BN
Tap : N
Measured Voltage ( V )
HV LV
REF RN Y- N BN 1r n 1y - n 1b n
RN
YN
BN
Tap : ---- R
Measured Voltage ( V )
HV LV
REF RN Y- N BN 1r n 1y - n 1b n
RN
YN
BN
Note:
1. When applying voltage between R-N => Y-N + B-N
2. When applying voltage between Y-N => R-N +B-N
3. When applying voltage between B-N => R-N +Y-N
HV termination designation R, Y, B, N
LV termination designation 1r, 1y, 1b, 1n
Condition:
Three phase Voltage applied on HV side.
Connect R and 1r.
Tap changer kept at Tap position (Normal Tap)
Voltage measurement
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 101 of 843
Contractor : Contract no.: Substation No :
R Y B N r y b
R
Y
B
N
r
y
b
n
Result:
Equations to be satisfied for YNyn0 vector group as an example are
B Y
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 102 of 843
Contractor : Contract no.: Substation No :
8.1 Condition:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 103 of 843
Contractor : Contract no.: Substation No :
8.2 Condition:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 104 of 843
Contractor : Contract no.: Substation No :
8.3Condition:
Ambient Temperature : C
Current (A) IR IY IB
9.2 Tap N
Current (A) IR IY IB
Note:
Factory test = %
Error = %
Tolerance = +10%
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 106 of 843
Contractor : Contract no.: Substation No :
Current (A) IR IY IB
10.1 Condition:1
Shorted R , Y ,B On HV Side
Single phase Voltage applied on HV side between shorted terminals R-Y-B
and neutral N. Keep LV side open and TW side short.
Measure the Voltage & Current on HV side
10.2 Condition:2
Shorted R , Y ,B On HV Side
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 107 of 843
Contractor : Contract no.: Substation No :
Calculation
3 V0 / I0
% Z = ---------------------------- 100
(VRATED / 3) / I RATED
Oil temperature : c
Correction factor :
(To convert % Dissipation Factor to 20 C, Divide the measured %
Dissipation Factor value with Correction Factor)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 108 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 109 of 843
Contractor : Contract no.: Substation No :
Criteria: 3
Reading
Time (min.) Temp. Reading
0
5
10
15
20
25
30
35
40
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 110 of 843
Contractor : Contract no.: Substation No :
Reading
Time (min.) Temp. Reading(c )
0
5
10
15
20
25
30
35
40
45
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 111 of 843
Contractor : Contract no.: Substation No :
Main tank
Top
Main tank
Bottom
OLTC
Conservator
Group # 1
STARTING RUNNING
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 112 of 843
Contractor : Contract no.: Substation No :
IR IY IB IR IY IB
Group # 1
Group # 2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 113 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Format
Description : Power Transformer Record No. :
Equip. No. Drawing ref.: Sheet : Page 114 of 843
Contractor : Contract no.: Substation No :
No. Test equipment Serial number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Ring Main Unit Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 117 of 843
Contractor : Contract no.: Substation No :
Sl no. :
Make :
Type :
Capacity :
Voltage rating :
Phase connection :
Frequency : 60 Hz
2. Mechanical check and visual inspection: (As Per TCS P 105 Rev 01,Item 3.40.1)
Insulation Checked with 5kv for 1 Min and measured values in (M)
Criteria:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Ring Main Unit Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 118 of 843
Contractor : Contract no.: Substation No :
Criteria:
Value in G
Item Description
Before After
1 With all switches closed, test between poles and earth
2 With all switches closed, test between 2 poles and 3 rd earth
3 Test across opened switching device (one side ground )
injection bay at 1 in closed position
4 Injection at bay 1 in opened position bay 2 in closed position &
grounded
Criteria:
* Voltage should carry out at 80% applied at the approved Factory Test
Result.
Criteria:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Ring Main Unit Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 119 of 843
Contractor : Contract no.: Substation No :
Type:
Aux. Supply:
Manufacturer:
Contact no.:
Current range:
Applied 1000 V in
Measured value in (M) Remarks
secondary 1 min
25 A operated
Check earth fault indicator flag reset by depressing the reset Plunger
Type:
Aux. Supply:
Manufacturer:
Contact no.:
Current range:
25
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Ring Main Unit Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 120 of 843
Contractor : Contract no.: Substation No :
Item Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Shunt Reactor Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 121 of 843
Contractor : Contract no.: Substation No :
INDEX
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Shunt Reactor Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 122 of 843
Contractor : Contract no.: Substation No :
2. Mechanical checks and visual inspection: (As per TCS P -105.Rev 01, Item no
3.2.1)
Criteria: Polarization Index (I.R at 10 min / I.R at 1 Min) Value > 1.3
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Shunt Reactor Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 123 of 843
Contractor : Contract no.: Substation No :
Criteria:
Winding resistance
Tap () @ ambient temp. Average Res /ph * res /ph @ Winding
no. @ amb.Temp () 75 c () Connection
U-N V-N W-N
STAR
(235 + 75)
* Res / Ph @ 75 C. = Avg. Res / Ph @ Amb. Temp. X --------------------------
(235 + Avg Oil Temp.)
Note
Factory value :
Tested value :
Error : %
5. Magnetizing current test
Condition:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Shunt Reactor Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 124 of 843
Contractor : Contract no.: Substation No :
Shorted U , V ,W on HV side
Single phase voltage applied on HV side, (H1,H2,H3)&(H0)
Measure the voltage & current on HV side
Applied voltage =
*measured current =
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Shunt Reactor Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 125 of 843
Contractor : Contract no.: Substation No :
Used calculation
3 V0 / I0
% Z = ----------------------------------------------- 100
(VRATED / 3) / I RATED
Note:
Factory test = %
Error = %
Limit: 3
CT Ratio :
Full load current: Amps
Current injection: Amps
Reading
Time (min.) Temp. Reading
0
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Shunt Reactor Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 126 of 843
Contractor : Contract no.: Substation No :
5
10
15
20
25
30
35
40
45
For R phase :
Measured voltage : in volts
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Shunt Reactor Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 127 of 843
Contractor : Contract no.: Substation No :
For B phase :
Group # 1
no. ( G ) IR IY IB IR IY IB
1
2
3
4
5
6
7
STARTING RUNNING
IR IY IB IR IY IB
GROUP # 1
All wiring were checked for continuity between individual devices, terminals and
terminal box and insulation resistance
P.R.V - TF 500
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Series Reactor Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 130 of 843
Contractor : Contract no.: Substation No :
Sl. No. :
Make :
Type :
Reactance Capacity :
Voltage Rating :
Connection Type :
Frequency : 60 Hz
2. Mechanical check and visual inspection: (As per TCS P 105 ,Rev 01, Item no
3.42.1)
3.1. Electrical Test: (As per TCS P 105 ,Rev 01 ,Item no 3.42.2)
3.1.1.Insulation test
Criteria:
Criteria:
Criteria
3.1.4. L calculated
Item Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Surge Arrester Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 132 of 843
Contractor : Contract no.: Substation No :
Sl. No. :
Model No :
Type :
Maximum Continuous operating voltage in Kv rms :
Rated Voltage in kV rms :
Frequency : 60 HZ
Nominal Discharge Current (KA) rms :
Year of Manufacture :
2. Mechanical Check And Visual Inspection: ( As per TCS - P 105, Item No :3.4.1)
Criteria:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Surge Arrester Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 133 of 843
Contractor : Contract no.: Substation No :
Criteria:
Item Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Analog Maximum Demand
Record No. :
AMMETER
Equip. No. Drawing ref.: Sheet : Page 134 of 843
Contractor : Contract no.: Substation No :
3. Electrical test:
Procedure:
Procedure:
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Analog Maximum Demand
Record No. :
AMMETER
Equip. No. Drawing ref.: Sheet : Page 135 of 843
Contractor : Contract no.: Substation No :
Inject a secondary current equal to CT nominal current to the meter for a period
equal to log time of the demand ammeter. Note down the final reading of RED
pointer of the meter at the end of log time period.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Analog MVAR Meter Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 136 of 843
Contractor : Contract no.: Substation No :
3.Electrical test:
Procedure:
Observed
Injected %
Injected Injected meter Calculated
current Error
Secondary secondary reading Meter Remarks
angle (Lag) at Full
voltage (v) current (A) (MVAR) Reading
in Deg Scale
fixed
-30 25%scale=
-30 50%scale=
-90 75%scale=
-90 100%scale=
-210 25%scale=
-210 50%scale=
-270 75%scale=
-270 100%scale=
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Analog MVAR Meter Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 137 of 843
Contractor : Contract no.: Substation No :
Important note: Meter with center zero scale, the full-scale reading is equal to
sum of upper and lower limit irrespective of sign.
MVAR = MAX
90
+MVAR +MVAR
270
MVAR = MAX
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Analog MW Meter Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 138 of 843
Contractor : Contract no.: Substation No :
3.Electrical test:
Procedure:
Inject a fixed secondary voltage equal to nominal VT voltage to the meter. For
each reading, fix the meter pointer at some %of meter full scale and adjust the
injected secondary current to reach the fixed meter reading, then note down the
injected secondary current against the fixed meter Reading
Important note: Meter with center zero scale, the full-scale reading is equal to
sum of upper and lower limit irrespective of sign.
MW = Zero
-90
-MVAR +MW
-270
MW = Zero
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Analog Voltmeter Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 140 of 843
Contractor : Contract no.: Substation No :
3. Electrical test:
Procedure:
Inject a secondary voltage to the meter. For each reading, fix the meter Pointer
at some % of meter full scale and adjust the injected secondary voltage to
reach the fixed meter reading, then note down the injected secondary voltage
against the fixed meter reading.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Analog Voltmeter Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 141 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Current Transducer Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 142 of 843
Contractor : Contract no.: Substation No :
3. Electrical test:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : D.C. AMMETER Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 143 of 843
Contractor : Contract no.: Substation No :
3. Electrical test:
Procedure:
Inject a secondary voltage (mV) to the meter. For each reading, fix the Meter
pointer at some % of meter full scale and adjust the injected secondary voltage
to reach the fixed meter reading, then note down the Injected secondary
voltage against the fixed meter reading.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Digital AMMETER Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 144 of 843
Contractor : Contract no.: Substation No :
3. Electrical test:
Procedure:
Inject a secondary current to the meter. For each reading, fix injected Current as
some % of CT nominal, then note down meter display current against the fixed
injected current.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Digital Power Meter Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 145 of 843
Contractor : Contract no.: Substation No :
3. Electrical test:
3.1.Ammeter:
Expected
Function Injected Current Meter Reading AVG %Error Status
Reading
0.25xIn R Y B
0.5xIn
Ammeter
0.75xIn
1xIn
1xIn for
Max Demand
15min.
3.2. Voltmeter
Expected
Function Injected Current Meter Reading AVG %Error Status
Reading
0.5xVn RY YB BR
Voltmeter
1xIn
Frequency 1xVn
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Digital Power Meter Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 146 of 843
Contractor : Contract no.: Substation No :
Item Description Make Equipment Sl. No Calibration Date Calibration Due Date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Power Transducer Test Record No. :
Equip. No. Drawing ref.: Sheet : Page 147 of 843
Contractor : Contract no.: Substation No :
3. Electrical test:
Injected Dc output
Injected Injected current Injected active
current %error
voltage (v) lag angle (deg) power (mw) Expected Actual
(A)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Part 2 Protection Test Formats
Sheet : Page 148 of 843
PART 2
AUXILIARY RELAYS
Commissioning Service Department
Commissioning Standard Test Formats
Description: DC Oprderated.AUX. Relay(Auto Reset) Record No. :
Equip. No. Drawing ref.: Sheet : Page 150 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: DC Oprderated.AUX. Relay(Auto Reset) Record No. :
Equip. No. Drawing ref.: Sheet : Page 151 of 843
Contractor : Contract no.: Substation No :
Operating time (mS) Contact Terminals Reset time (mS) Contact Terminals
RELAY BURDEN
VOLTAGE APPLIED MEASURE RELAY BURDEN
MEASURED
(VOLTS) CURRENT (mA) ACTUAL VALUE
VALUE
Item Test Equipment Serial Number Calibration date Calibration due date
1
2
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: DC Operated.AUX.Relay (Electrical
Record No. :
Reset)
Equip. No. Drawing ref.: Sheet : Page 152 of 843
Contractor : Contract no.: Substation No :
ITEM Test Equipment Serial Number Calibration date Calibration due date
1
2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Trip Circuit Supervision Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 154 of 843
Contractor : Contract no.: Substation No :
3. Electrical Test
3.1Function Test: (Ref: 4.2 of TCS-P-105-R1)
ITEM Description REMARKS
1 All output contact resistance measured. ( 0.2 Max )
2 Check Flag Operation
3 Check Reset Operation
4 Check that rating of the relay is compatible with the Auxiliary
Supply to which it is connected.
5 All coils resistance measured.
6 Check External resistors for correct value and function.(if
applicable)
7 Check trip Circuit supervision in both CB open and close
positions.
8 Voltage operated relays to have a pickup voltage less than 80%
of the rated substation voltage to allow for proper operation of
the relay even during substation DC under-voltage condition.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Trip Circuit Supervision Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 155 of 843
Contractor : Contract no.: Substation No :
Voltage
COIL Injection Pick Up Drop Out
Applied Contact No.
REF terminals time (mS) time (mS)
(volt)
COIL C
Limit: (According to relay catalogue page NO. )
ITEM Test Equipment Serial Number Calibration date Calibration due date
1
2
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: D.C.Timer Record No. :
Equip. No. Drawing ref.: Sheet : Page 156 of 843
Contractor : Contract no.: Substation No :
3. Electrical Tests :
4. Final Setting:
ITEM Test Equipment Serial Number Calibration date Calibration due date
1
2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Main Protection Realys
Sheet : Page 158 of 843
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
3. Electrical Tests
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : High Impedance REF Relay ARGUS
Record No. :
1 / 7SG11
Equip. No. Drawing ref.: Sheet : Page 160 of 843
Contractor : Contract no.: Substation No :
3.1. Function Test
3.2. Measurements
Phase Applied current(A) Measured Sec Current(A) Measured Primary Current (A)
R
Y
B
N
Limits: +/- 3%
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : High Impedance REF Relay ARGUS
Record No. :
1 / 7SG11
Equip. No. Drawing ref.: Sheet : Page 161 of 843
Contractor : Contract no.: Substation No :
3.2.1 Measurement of Active, apparent, Real Power
Phase Angle Injected current Injected voltage MW MVAR MVA Power factor
3.3.SEF
Measured Error
Phase Pick - up Setting (A)
Pick-up Drop -off Pick up Drop off
R
Y
B
3.4.REF
3.4.1. Pick-up and Drop-off
Measured Error
Phase Pick - up Setting
Pick-up Drop off Pick up Drop off
R
Y
B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : High Impedance REF Relay ARGUS
Record No. :
1 / 7SG11
Equip. No. Drawing ref.: Sheet : Page 162 of 843
Contractor : Contract no.: Substation No :
Phase R
Phase Y
Phase B
E/F
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : High Impedance REF Relay ARGUS
Record No. :
1 / 7SG11
Equip. No. Drawing ref.: Sheet : Page 163 of 843
Contractor : Contract no.: Substation No :
Phase Set I> = _____ Set I1>> = ______ Set I2>> = ______
Measured Pick-Up Measured Pick-Up Measured Pick-Up
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : High Impedance REF Relay ARGUS
Record No. :
1 / 7SG11
Equip. No. Drawing ref.: Sheet : Page 164 of 843
Contractor : Contract no.: Substation No :
Phase Set I> = _____ Set I1>> = ______ Set I2>> = ______
Measured Delay Measured Delay Measured Delay
Actual Error (5% Actual Error(5% Actual Error(5%
or 30ms) or 30ms) or 30ms)
R
Y
B
N
3.11. LEDs
Sl. No. Description Checked
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : High Impedance REF Relay ARGUS
Record No. :
1 / 7SG11
Equip. No. Drawing ref.: Sheet : Page 165 of 843
Contractor : Contract no.: Substation No :
4.1.REF
Measured Error
Phase Pick - up Setting
Pick-up Drop off Pick up Drop off
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: High Impedance DIFF. Prot. RADHD Record No. :
Equip. No. Drawing ref.: Sheet : Page 166 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied.
The approved final setting should be attached with this test format.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
Relay Opearate voltage setting Us1 = V Relay Opearate voltage setting Us1 = V
PHASE
Injected voltage 2Us Operate Time Injected Voltage 2Us Operate Time
4. FINAL SETTINGS
CT in service, injection should be done from the CT terminal block.
Shunt resistor setting = K,
Operate value of voltage set Us = V
Sl. No Description Make Equipment Sl. No Calibration Date Calibration Due Date
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: High Impedance DIFF. Prot. MFAC 34 Record No. :
Equip. No. Drawing ref.: Sheet : Page 169 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied.
The approved final setting should be attached with this test format.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: High Impedance DIFF. Prot. MFAC 34 Record No. :
Equip. No. Drawing ref.: Sheet : Page 170 of 843
Contractor : Contract no.: Substation No :
3. Electrical Tests (Ref: 4.2 of TCS-P-105-R1)
Limits:
Total current limit is as per MFAC34 Technical Manual page 7
The ratio of Drop-off/Pick-up should be > 50% (as per Service Manual
page)
Pick-up voltage limit = = 10% (as per Service Manual page)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: High Impedance DIFF. Prot. MFAC 34 Record No. :
Equip. No. Drawing ref.: Sheet : Page 172 of 843
Contractor : Contract no.: Substation No :
Switch Selections: Voltage (Vs)
4. Final Settings
Voltage (Vs)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: High Impedance DIFF. Prot. MFAC 34 Record No. :
Equip. No. Drawing ref.: Sheet : Page 173 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: High Impedance DIFF. Relay - RADHA Record No. :
Equip. No. Drawing ref.: Sheet : Page 174 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied.
The approved final setting should be attached with this test format.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: High Impedance DIFF. Relay - RADHA Record No. :
Equip. No. Drawing ref.: Sheet : Page 176 of 843
Contractor : Contract no.: Substation No :
Injection in the test plug handle with the handle in Test position gives
internal Operating current (Ir) for the relay protection and relay
operates at fixed pick-up i.e. 67V or 97V while stabilizing resistor
bypassed of the phase under test
PHASE Relay Opearate voltage setting Us1 = V Relay Opearate voltage setting Us1 = V
Injected voltage 2Us Operate Time Injected Voltage 2Us Operate Time
Limits:
Pick-up tolerance = 10%
Operate voltage us range = 100 - 400V
Max. Continuous voltage = 125% of Us
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: High Impedance DIFF. Relay - RADHA Record No. :
Equip. No. Drawing ref.: Sheet : Page 177 of 843
Contractor : Contract no.: Substation No :
4.2. Operating Time Test:
4.3.1.Requested settings:
Internal operating values, relays: ....V
Operating value (incl. Extn. Voltage divider): ...V
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 178 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
As Per The Schematic Drawing The Content In This Test Format Can Be
Modified.
3. Electrical Tests: (As per TCS P105 Rev -1, Item no 4.2& 4.12.1.2)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 179 of 843
Contractor : Contract no.: Substation No :
3.1. Function Test
ITEM DESCRIPTION REMARKS
1. Human Machine Interface (HMI) Checked. Yes N/A
2. Case Earthing checked. Yes N/A
3. LEDs Function Checked. Yes N/A
4. Trip Contacts Checked. Yes N/A
5. Reset Function Checked Yes N/A
6. Group active Functions Checked Yes N/A
7. Binary inputs checked. Yes N/A
8. Output Relays Checked Yes N/A
9. Event Display on HMI Screen Checked Yes N/A
10. Test switch / plug checked for correct function. Yes N/A
11. Watchdog contacts checked Yes N/A
12. Current shorting facility checked. Yes N/A
Any function (Check zone or Bus zone) to be checked should be as the set
value and the others should be in high value.
Settings, Address 6306: Idiff supervision ON
Address 6307: Idiff superv.: ( tolerance 5 % of setting value or 50 mA) (ref.
technical manual page no. 333)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 180 of 843
Contractor : Contract no.: Substation No :
Time delay: Sec (tolerance 5 % of setting value or 50 ms) (ref. technical
manual page no. 333)
k factor : (5 % of setting value) (ref. technical manual page no. 333)
Address 6308: Idiff superv. Limit value - BZ:
Address 6309: Idiff superv. Limit value - CZ: Idiff: sup.CZ, BZ alarm appears
only at C.U (Config: LED address on CZ. /10410, BZ. /104l5)
L1
L2
L3
L1
L2
L3
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 181 of 843
Contractor : Contract no.: Substation No :
6102: I diff: threshold (Id > BZ): Ino, ( tolerance 5 % of setting value
or 50 mA) (ref. technical manual page no. 333)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 182 of 843
Contractor : Contract no.: Substation No :
6102: I diff: threshold (BZ),
6103: Stabilizing factor (CZ),
6104: l diff: threshold (CZ)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 183 of 843
Contractor : Contract no.: Substation No :
I2= I1 (1+k)/(1-k)
L1
L2
L3
L1
L2
L3
L1
L2
L3
Id = |I1 I2|
IS = |I1| + |I2|
K = Id/IS
Verify this connection.
Bay unit -1 and bay unit -2 on the same Bus Zone (BZ)
Inject I1o & I2 180 equals, decrease any one up to trip, Calculate Slop = Id/IS
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 184 of 843
Contractor : Contract no.: Substation No :
Injected
K- Factor K-Factor (Slop)=I2/I1
Phase current Remarks
(Slop) Setting measured
I1 I2
L1
L2
L3
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 185 of 843
Contractor : Contract no.: Substation No :
Test procedure Config, B / I CBF start, Led CBF trip, B / O-I CBF trip 3P (stg-1)
B / O-2 CBF rep, trip 3P (stg-2)one isolator should be closed
Increase current up to P/U and decrease up to D/O
For timing stg-1 use B/O-1 For timing stg-2 use B/O-2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 186 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 187 of 843
Contractor : Contract no.: Substation No :
CBF stg-2 trip is related to the same bus zone of that feeder bay
unit)
If no any isolator closed of that feeder under test. SO. CBF stg-2
trip not issued
3.7.Breaker Failure Protection Special Function Test
Low-current mode In the presence of low-current faults (e.g. trip by the Buchholz
protection of the transformer),
the necessary threshold for a current-controlled mode may not be reached.
Therefore, it is not ensured that the circuit breaker failure protection is activated.
The low-current mode BF I< (XX16/CU) ensures that circuit breaker failure
protection
is provided nevertheless. After a set time T-BF I< (XX22/CU) has elapsed, and
if the circuit breaker is closed, a busbar TRIP command for the affected bus zone
is issued.
Stop contact (CBF stg-1): the trip & inter trip will issue depending on the faster
time (T-BF low current or stg-1 time)
(0122 T_BF low current usually set at s sec < 0121 CBF stg-1 time
Stop contact (CBF stg-2): the trip & inter trip will issue after T-BF low current
(0125 CBF stg-2 time not affected)
CBF trip & transfer trip Led's coming only for each bay unit, not come for central
unit
Address 0116: low current mode BF :
Address 0122: Time delay T-BF I< :
Results:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 188 of 843
Contractor : Contract no.: Substation No :
Config (B/O End Flt trip, make this function: ON and if the (B/I C.B open) is
activated with injected current. The End fault trip will issue immediately to trip
the remote End.
Address 0129: End fault protection:
(ii) Apply fault on A603 from 1 C. There should be Balance current in1 A.
X
A 606 A 602 A 604 A605 A607
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 189 of 843
Contractor : Contract no.: Substation No :
Fault
BUS -1A A603-2 A603-1 BUS-1C
A 606 A 602 A 604 A603 A605 A607
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 190 of 843
Contractor : Contract no.: Substation No :
Settings:
Address: xx20: ___ Sec.
Address: xx2I: ___ Sec.
Set time: ____
1. Connect all feeders to Bus-1A And 2C with bus coupler A60l close.
(i. e) All feeders with 1A and 2C
(i). Apply fault on A601 from 2C side. There should be no current in 1A.
Measured time
A607: ____ m.sec
A605: ____ m.sec
A602: ____ sec
A604: ____ sec
A606: ____ sec
A 606 A 602 A 604 A601 A605 A607
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 191 of 843
Contractor : Contract no.: Substation No :
BU-06 BU-02 BU-04 BU-05 BU-07
Settings:
Address: xx 20: ____ Sec.
Address: xx21: ____ Sec.
Set time: _____
1. Connect all feeders to Bus-1A And 2C with bus coupler A601 close.
(i.e.) All feeders with l A and 2C
A 606 A 602 A 604 A601 A605 A607
Alarm Block
Status Status with Bus Bar Block
BB1A BB2A until
Lost Lost During the until Ack release In In
out Block
fault
Central Bay
Unit
BB1A Unit
B04A
BB2A
B04B
BB1A
B02A
BB1B
B01A
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 194 of 843
Contractor : Contract no.: Substation No :
BB2B
B01B
Case 1: Current = ____ A injected in "Bay Unit under Test" (i.e.) in Zone l
A
Case 1: Current = _____ A injected in "'Bay Unit under Test" i.e. in Zone
IA
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 195 of 843
Contractor : Contract no.: Substation No :
Case 2: Current = _____ A injected in "Reference Bay" i.e. in Zone 2A
Case 1- Case 2-
Bay unit under Position A Position
Ref: Bay (2) Phase Trip/ Block Trip/ Block
Test (1) 713 (1) A711 (2)
on zone on zone
L1-N
A604 A606 L2-N
L3-N
3.8.7. Isolator running time: _____ sec (tested with loss of image)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 196 of 843
Contractor : Contract no.: Substation No :
Position
Bay unit Position Case 1- Case 2-
Ref: Bay Bay unit
under Test Ref: Bay phase Trip/Block Trip/Block
(2) under test
(1) unit (2) on zone on zone
(1)
L1-N
A605 A607 L2-N
L3-N
L1-N
A607 A605 L2-N
L3-N
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 197 of 843
Contractor : Contract no.: Substation No :
3.10. Remarks:
DC Fail checks (the relay save the old status, and the bus zone
concerned to this bay unit is blocked =
Comm. Fail checks (the bus zone concerned to this bay unit is
blocked) =
Out Of Service (measuring of the bay unit is stopped for that BZ,
but CZ is still running) =
Fault Recorder checked: =
B.I STATUS
DESCRIPTION REMARKS
No: CONFIG
1 SPARE
2 SPARE
3 SPARE
4 SPARE
5 SPARE
6 SPARE
7 SPARE
8 SPARE
9 SPARE
10 SPARE
11 SPARE
12 SPARE
13
14
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 198 of 843
Contractor : Contract no.: Substation No :
3.13. BINARY OUTPUT ASSIGNMENT:
B.O STATUS
DESCRIPTION REMARKS
No: CONFIG
1 BUS BAR BLOCK
2 CHECK ZONE OPTD
3 DIFF:PROTN: OPTD
4 SPARE
5 BUS- 1A OPERATED
6 BUS -1C OPERATED
7 BUS-2A OPERATED
8 BUS-2C OPERATED
9 SPARE
10 SPARE
11 SPARE
12 SPARE
13 SPARE
14 SPARE
15 SPARE
16 SPARE
LED STATUS
DESCRIPTION REMARKS
No: CONFIG
1 BB1A TRIP
2 BB1B TRIP
3 BB1C TRIP
4 BB2A TRIP
5 BB2B TRIP
6 BB2C TRIP
7 L1 TRIP
8 L2 TRIP
9 L3 TRIP
10 TRANSFER TRIP
11 DEVICE TRIP
12 I DIFF: TRIP
13 TRANSFER TRIP 1A
14 TRANSFER TRIP 1B
15 TRANSFER TRIP 1C
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Low Impedance Bus Bar Protection
Record No. :
RELAY -7SS522
Equip. No. Drawing ref.: Sheet : Page 199 of 843
Contractor : Contract no.: Substation No :
16 Id SUP: CZ
17 BEAKER FAILURE PICKUP
18 Id SUP:BZ
19 BAY UNIT FAIL
20 MEAS:SUP: ALARM
21 ISOLATOR FAULTY
22 CB FAULT
23 BATTERY ALARM
24 TRIP BLOCKED
25 TRANSFER TRIP 2A
26 TRANSFER TRIP 2B
27 TRANSFER TRIP 2C
28 TRIP L1 CZ
29 TRIP L2 CZ
30 TRIP L3 CZ
31 ERROR PROTN: ACTIVE
32 ERROR PROTN: BLOCKED
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 200 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
3. Electrical Tests: As per TCS P105 Rev -1, Item no 4.2& 4.12.1.2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 201 of 843
Contractor : Contract no.: Substation No :
3.1.Function Test
3.2.RELAY BURDEN
Limits: according to the Catalogue for Technical Data P54X/en TD/ Ja4 Page: 32
Minimum *
11W or 24VA
SUPPLY OFF
TERMINALS (CLOSED) - (J11, J12) :
TERMINALS (OPEN) - (J13, J14) :
SUPPLY ON
TERMINALS (CLOSED) - (J13, J14) :
TERMINALS (OPEN) - (J11, J12) :
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 202 of 843
Contractor : Contract no.: Substation No :
3.3.Current Transformer Shorting Terminals:-
If the time and date is not being maintained by an IRIG-B signal, so in the event
of the auxiliary supply failing, with a battery fitted in the relay, the time and
date will be maintained.
To test this, remove the auxiliary supply from the relay for approximately 30
seconds, on restoring the auxiliary supply the time and date should be correct.
Result: ____________
Comm. fail timer setting Comm. fail timer meas. ( sec ) Remark
10 SEC
20 SEC
30 SEC
3.6.Measurements:-
For Angle Measurement; Set Measurement Ref is VR. '' See; Catalogue:
Application Notes P54X/ EN AP/ H53 Page No; 110''
Inject three phase current with different values and angles.
For Neutral Current (N) Inject 3 Phase Current with same magnitude
and same phase angles.
So, IN = IR + IB + IY = 3 X I inject.
F. O 4
CH 1
P591
F. O
R
3
7
R F. O 4
8
P591
T
P543
7
Tested by Witnessed by
Name: T
Signature: 8
Date:
T
CH 2
R Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 204 of 843
Contractor : Contract no.: Substation No :
3.7.3.Calculate the expected op. value from the formula below (when external loop
back is selected.
B
R-Y
Y-B
B-R
R-Y-B
According to the Catalogue for Technical Data P543/en TD/ H53 Page: 10
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 205 of 843
Contractor : Contract no.: Substation No :
Accuracy:
Instantaneous Operation: <30 ms.
Definite Time Operation: 2 % or 20 ms whichever is greater.
Phase Time Delay Range: 0.0 Sec. To 100 Sec.
According to the Catalogue for Technical Data P543/en TD/ H53 Page: 10
.
3.9.Inverse Operating Time Test For Differential Current (Id)
According to the Catalogue for commissioning P543/en cm/ ka4 Page: CM (10-
55)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 206 of 843
Contractor : Contract no.: Substation No :
3.10.Bias Characteristic Testing
A current is injected into the R phase which is used as the bias current
and another current is injected into the Y phase which is used as
differential current.
Inject a bias current of 1A in the R phase. The relay will trip and any
contacts associated with the R phase will operate.
Slowly increase the current in the Y phase until phase Y trips. Record the
phase Y current magnitude and check that it corresponds to the following
equation;
Id Calculated = 0.5 * (Is1 +I bias K1) A
Where: IS1 is The Basic Diff Current Setting.
K1 is the Lower Percentage Bias Setting.
Set; IS2 = 20 In
To check more than one point at the same slope, Change the bias current
value and the equation above can be used, and also for other differential
settings '' Different slopes, Is1 ''.
Apply the above procedure for each phase.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 207 of 843
Contractor : Contract no.: Substation No :
R Y B R Y B
3.10.2.Upper Slope
Repeat the test and check the result with the following equation;
Id Calculated = 0.5 X [(I bias X K2) {(K2 K1) X I S2} + IS1] A
Is2; the Bias Current Threshold Setting.
K2; the High Percentage Bias Setting.
IS1 & K1 are Fixed; IS1 = 1 A, K1 = 30 %
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 208 of 843
Contractor : Contract no.: Substation No :
1) Activate binary input No. 8 to im64 ch1 output 1 from any external
trip.
2) Activate opto o/p to im64 ch2 input 1.
3) Initiate binary input no. 8 (direct transfer trip)
Check the direct transfer trip will be arriving to remote end { }
With time = ..
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 209 of 843
Contractor : Contract no.: Substation No :
Go to MICOM P543/ setting / group 1 / group 1 supervision / vts status set
indication .
Go to MICOM P543/ setting / group 1 / group 1 supervision / vts reset mode
set auto .
Go to MICOM P543/ setting / group 1 / group 1 supervision / vts time delay set
1 sec .
Go to MICOM P543/ setting / group 1 / group 1 supervision / vts I> inhibit set
10 A .
Go to MICOM P543/ setting / group 1 / group 1 supervision / vts I2> inhibit set
250 mA .
P543/en op/ ka4 Page: op (5-125) Built in time delay = 20m sec & Pickup limit
= 10 V & Drop off limit = 30 V.
-VTs MCB check:
1) Activate binary input no. 12 relay (MCB/VTs).
2) Make VT MCB off and take aux. contact normally close to active your binary
input.
Check VTs fail indication (..)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 210 of 843
Contractor : Contract no.: Substation No :
1- Inject 3 Phase Current TILL I1> PICKUP and then increase single phase
only up to pickup I2/I1>.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 212 of 843
Contractor : Contract no.: Substation No :
AT HMI ONLY;
Commission Tests Menu.
Set: Test Mode '' Contacts blocked ''
Test Pattern '' Change from (0) state to (1) state.
Contact Test '' Apply Test ''
Then after confirmation of each output contact by continuity tester;
Set: Contact Test '' Remove Test ''
Test Pattern '' Change from (1) state to (0) state.
Then Don't Forget To Reset Test Mode '' Disabled ''
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 213 of 843
Contractor : Contract no.: Substation No :
H16 H18 NC
8 G1 G2 NO
9 G3 G4 NO
10 G5 G6 NO
G8 G9 NO
11
G7 G9 NC
G11 G12 NO
12
G10 G12 NC
G14 G15 NO
13
G13 G15 NC
G17 G18 NO
14
G16 G18 NC
CT Ratio
PT Ratio
Cable Details;
XLPE , Size Sq MM
Length in KM :
Charging Current A/KM
Susceptance Sec (Micro mho)
General Configuration:
Setting Group 1;
Phase Differential:
Setting Value:
SUPERVISION
System check
Input labels
Output labels
Ct , Vt ratio
Common setting
Scheme Set:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 214 of 843
Contractor : Contract no.: Substation No :
Address:
Baud Rate:
Clock Source:
Communication Delay Tolerance:
Communication Fail Timer:
Char Mode Time:
I Capacitance Correction:
Inrush Restraint:
Vector compensation:
Phase CT Correction:
E.F CT Correction:
Phase Is1:
Phase Is2:
Phase K1:
Phase K2:
Phase Characteristic:
Phase Time Delay:
Phase TMS:
Phase Time Dial:
P I T Time:
High set
Compensation
Susceptance
Phase Is1 CTS
CTS Mode:
CTS STATUS :
CTS RESET MODE:
CTS TIME DELAY:
CTS I1>:
CTS I2 / I 1 > :
CTS I2 / I 1 >> :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 215 of 843
Contractor : Contract no.: Substation No :
Arrange fiber optic connection as show
F. O
T R
3
CH 1 F. O
4
F. O P591
R
3
R 7
4
F. O
8P591
P543
T 7
3.15.2. Calculate the expexted operating. value from the formula
T below (when external loop back is selected).
8
T
NOTE: * dual redundant must be selected at P543.
* P591: fiber optic converter.
CH 2
a. Pick up & drop off test for differential current (Id):
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 216 of 843
Contractor : Contract no.: Substation No :
Y
B
Accuracy:
Definite Time Operation; 2 % or 20 ms whichever is greater
+ time setting.
c.Lower Slope
IS1; the Basic Diff Current Setting.
K1; the Lower Percentage Bias Setting.
Id Calculated = 0.5 * (Is1 +I bias K1) A
I bias Id Id Measured
K1 IS1
A calculated R Y B
d.Upper Slope
Is2; The Bias Current Threshold Setting.
K2; The High Percentage Bias Setting.
Id Calculated = 0.5 X [(I bias X K2) {(K2 K1) X I S2} + IS1] A
I bias Id Id Measured
K2 IS2
A calculated R Y B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 217 of 843
Contractor : Contract no.: Substation No :
Set comm. Fail Timer = sec
Result: ____________
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line DIFF. Prot. Relay P543 Record No. :
Equip. No. Drawing ref.: Sheet : Page 218 of 843
Contractor : Contract no.: Substation No :
If I2/I1>> operate any no any trip CT diff block will be
operate.
Check ct diff block indication ..
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Pilot Wire Differential Relay - RADHL Record No. :
Equip. No. Drawing ref.: Sheet : Page 219 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied.
The approved final setting should be attached with this test format.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Pilot Wire Differential Relay - RADHL Record No. :
Equip. No. Drawing ref.: Sheet : Page 220 of 843
Contractor : Contract no.: Substation No :
3.1. FUNCTION TEST
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Pilot Wire Differential Relay - RADHL Record No. :
Equip. No. Drawing ref.: Sheet : Page 221 of 843
Contractor : Contract no.: Substation No :
Phase Expected Pickup Current A Measured Pickup Current A Voltage At Test Point V
Local Remote Local Remote
R-N 0.12
Y-N 0.15
B-N 0.2
R-Y 0.625
Y-B 0.625
B-R 0.3125
* TIME LIMITS: 20ms AT (1.5*Pick Up) - (Refer User Guide Page 27)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Pilot Wire Differential Relay - RADHL Record No. :
Equip. No. Drawing ref.: Sheet : Page 222 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Pilot Wire Differential Relay MBCI01 Record No. :
Equip. No. Drawing ref.: Sheet : Page 223 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied.
The approved final setting should be attached with this test format.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Pilot Wire Differential Relay MBCI01 Record No. :
Equip. No. Drawing ref.: Sheet : Page 224 of 843
Contractor : Contract no.: Substation No :
3.1. FUNCTION TEST
RECOMMENDED
MEASURED
3.4. Operating Values Where The Pilot Wires Are Not Connected:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Pilot Wire Differential Relay MBCI01 Record No. :
Equip. No. Drawing ref.: Sheet : Page 225 of 843
Contractor : Contract no.: Substation No :
3.4.1. OPERATING VALUES AT:
Refer Time graph shown on sh.12 of the Catalogue for the details given below
At KT = 6, the operating time at 5 x pickup is 85 ms (5 ms)
At KT = 14, the operating time at 5 x pickup is 70 ms (5 ms)
At KT = 20, the operating time at 5 x pickup is 45 ms (5 ms)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Pilot Wire Differential Relay MBCI01 Record No. :
Equip. No. Drawing ref.: Sheet : Page 226 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 227 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
CT Ratio of HV Side :
Panel No.
______
Relay Type CT Ratio of LV Side
Manufacturer No. of contacts:
SERIAL NO Draw. & Sh No. :
Order - No. Conn.Diag.No.
Software Version DC. Auxiliary. Voltage
pto-coupler supply: Frequency Fn 60 Hz
3. Electrical Tests
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 228 of 843
Contractor : Contract no.: Substation No :
3.1. Function Test
DC voltage (V) DC current w/o fault DC current with Max. calculated watt (W)
(mA) fault(mA)
+
-
Limit: DC burden 50 watts. (Refer to the reference technical manual page 391).
Supply OFF
TERMINALS (CLOSED) - (X11:2, X11:3) :
TERMINALS (OPEN) - (X11:2, X11:1) :
SUPPLY ON
TERMINALS (CLOSED) - (X11:1, X11:2) :
TERMINALS (OPEN) - (X11:3, X11:2) :
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 229 of 843
Contractor : Contract no.: Substation No :
3.4. Time and Date Check:-
To check time &date go to main menu on the display for RET670 then system
time and adjust time &date.
To test this, remove the auxiliary supply from the relay for approximately 30
seconds, then restoring the auxiliary supply, the time and date should be correct.
Result: ____________
3.5. Setting Adopted:
Transformer Data: (All Values as an example)
CT Data:
CT 1 ( HV ) CT 2 ( LV ) CT 3 (Tertiary.)
Connection Type Y y
Primary Current ( A ) 300 3000
Secondary Current (A ) 1 1
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 230 of 843
Contractor : Contract no.: Substation No :
Where
1. is Differential Current
2. is Differential Current Contribution from W1 side
3. is Differential Current Contribution from W2 side
4. is Differential Current Contribution from W3 side
A, B, C is a coefficients depended on vector group; refer to Manual to get exact
value.
3.6.Secondary Injection Tests: (All Values as an example)
CH 4-I W1 CT IN
CH 5-I W2 CT IN
CH 6-I W2 CT IL1
CH 7-I W2 CT IL2
CH 8-I W2 CT IL3
CH 9-I Spare
CH 10-U W1 VT Ph-R
CH 11-U W1 VT Ph-R
CH 12-U W1 VT Ph-R
CH 11-U Spare
CH 12-U Spare
Limits: Amplitude Accuracy; 0.5 % Ir
According to the Catalogue for Technical Data Page: 32
3.6.2. Pick- up & Drop- off Test For Differential Current (Id):
Apply equation at page 3 the Diff. Eq. for single phase injection, 2
winding will be:
HV Winding
LV Winding
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 232 of 843
Contractor : Contract no.: Substation No :
Limits: Pick up & Drop Out 2% of Ir for I < Ir or 2% of I for I > Ir,
Reset Ratio > 95%,
Timing tolerance Typically 25 ms for 2 Id, and 12 ms for 5 Id for
unrestrained function ,
According to the Catalogue for Technical Data Page: 143
H.V Winding
Measured Value
Drop Out Operating Time
( A)
Phase Set Value Calculated Pickup @ 5X
value ( A ) Ratio I pickup (ms)
Pick up Drop out
2.00 1.754
R 3.00 2.631
5.00 4.385
2.00 1.754
Y 3.00 2.631
5.00 4.385
2.00 1.754
B 3.00 2.631
5.00 4.385
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 233 of 843
Contractor : Contract no.: Substation No :
L.V Winding
Inject H.V and L.V phase with equal current on each, and angle 0 for
H.V and 180 for L.V, then decrease L.V Phase until trip, while leave
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 234 of 843
Contractor : Contract no.: Substation No :
H.V with fixed current which will be the bias current, and record values
and check that corresponds to following equation.
Id) / kLV
(A)
1.25 1.093 0.795 0.300
1.50 1.312 0.920 0.400
1.75 1.531 1.046 0.500
2.00 1.750 1.171 0.600
2.25 1.968 1.297 0.700
2.50 2.187 1.422 0.800
Repeat the test and check the result with the following equation;
When bias current is more than:
Ibias End section2
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 236 of 843
Contractor : Contract no.: Substation No :
Limits; 2 %Ir According to the Technical Reference Catalogue
Page24
Idmin = 0.3 Ib
I1 ( F =60 Hz ) I2 ( F = 120 Hz )
Phase I2 / I1 ratio %
(Pickup Value) Expected Blocking Measured
R 10 0.300 0.030
Y 50 0.300 0.150
B 100 0.300 0.300
I5 ( F = 300 Hz )
Phase I5 / I1 ratio % I1 ( F =60 Hz )
Expected Blocking Measured
R 15 0.300 0.045
Y 30 0.300 0.090
B 50 0.300 0.150
Cross Cross
Winding IR IY IB
Block on Block Off
I > pickup with I > pickup without
2nd harmonic 2nd harmonic
I > pickup
I > pickup with
HV without 2nd
2nd harmonic
harmonic
I > pickup without I > pickup with
nd
2 harmonic 2nd harmonic
I > pickup with I > pickup without
nd
2 harmonic 2nd harmonic
I > pickup
I > pickup with
l.V without 2nd
2nd harmonic
harmonic
I > pickup without I > pickup with
2nd harmonic 2nd harmonic
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 237 of 843
Contractor : Contract no.: Substation No :
Test done at I2/I1= 15%, I5/I1 = 25 %
3.6.8.SOTF test:
This function used when energized the transformer with internal fault.
Where it use current gap principle to overridden all harmonic and
waveform block and trip quickly.
To test it, enable SOTF function and inject phase with harmonic and
current over pickup value . At two condition:
a) Direct injection expected : Trip Status ___________
b) 2 stage, 1st state normal load without trip (note you must inject
from both side H.V and L.V to simulate the normal load) and 2 nd state
with value over pickup and have a 2nd harmonic over I2/I1 setting.
Expected: Block Status ___________
a. IminNegSeq test :
IMinNegSeq setting IH.V ( > IMinNegSeq setting ) (A) Expected IL..V (A) Measured IL..V (A)
0.04 0.11 0.100
0.08 0.22 0.201
0.10 0.27 0.252
Rated Voltage W1
Rated Voltage W2
Rated Voltage W3
Rated Current W1
Rated Current W2
W1 Connection Type
W2 Connection Type
W3 Connection Type
W2 Clock Number
W3 Clock Number
ZS CurrSubtr W1
ZS CurrSubtr W2
ZS CurrSubtr W3
T configuration of W1
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 239 of 843
Contractor : Contract no.: Substation No :
CT1 Rating W1
CT2 Rating W1
T configuration of W2
CT1 Rating W2
CT2 Rating W2
Idmin:
End section1:
End section2:
Slope section2:
Slope section3:
Id Unre:
I2/I1 Ratio:
I5/I1 Ratio:
Idiff Alarm:
tAlarm delay:
Op Neg. Seq. Diff
I min Neg. Seq.
Neg Sequence ROA
SOTF
Cross Blocking
3.7.1. PICK UP & DROP OFF TEST FOR DIFFERENTIAL CURRENT (Id):
From eq. at page 2 the Diff. Eq. for single phase injection, 2 windge
will be:
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Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 240 of 843
Contractor : Contract no.: Substation No :
HV Winding
LV Winding
Limits: Pick up & Drop Out 2% of Ir for I < Ir or 2% of I for I > Ir,
Reset Ratio > 95%,
Timing tolerance Typically 25 ms, According to the Catalogue for
Technical Data Page: 143
Pick-up & Drop-off Test for Unrestrained Differential Current (Id):
HV winding
LV Winding
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Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 241 of 843
Contractor : Contract no.: Substation No :
Limits: Pick up & Drop Out 2% of Ir for I < Ir or 2% of I for I > Ir,
Reset Ratio > 95%,
Timing tolerance Typically 25 ms, According to the Catalogue for
Technical Data Page: 143
Section 1
Idmin
SLOPE Section 2
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 242 of 843
Contractor : Contract no.: Substation No :
SLOPE Section3
I1 ( F =60 Hz ) I2 ( F = 120 Hz )
Phase I2 / I1 ratio %
(Pickup Value) Expected Blocking Measured
R
Y
B
I5 ( F = 300 Hz )
Phase I5 / I1 ratio % I1 ( F =60 Hz )
Expected Blocking Measured
R
Y
B
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 243 of 843
Contractor : Contract no.: Substation No :
3.7.5. Negative Sequence test:
IminNegSeq test:
NegSeqROA Expected IL..V angle for Measured IL..V angle for operating
setting operating zone (Deg) zone (Deg)
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Protection-
Record No. :
RET670
Equip. No. Drawing ref.: Sheet : Page 244 of 843
Contractor : Contract no.: Substation No :
3.8.Test Equipment Used
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Static High Impedance Circulating
Record No. :
Current Bus Bar Protection Relay - DAD
Equip. No. Drawing ref.: Sheet : Page 245 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied.
The approved final setting should be attached with this test format.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Static High Impedance Circulating
Record No. :
Current Bus Bar Protection Relay - DAD
Equip. No. Drawing ref.: Sheet : Page 246 of 843
Contractor : Contract no.: Substation No :
Alarm Trip
Alarm Measured Voltage Relay Measured Voltage
Phase
Setting Value Reading Setting Value Reading
(%) (mA) (V) (mA) (mA) (V)
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Static High Impedance Circulating
Record No. :
Current Bus Bar Protection Relay - DAD
Equip. No. Drawing ref.: Sheet : Page 247 of 843
Contractor : Contract no.: Substation No :
Relay
Phase
Alarm Time Setting(S) Alarm Measured Operating(Trip)
Ref.
Value(S) Time(ms)
2 x Is 21ms
3 x Is 14ms
5 x Is 12ms
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 249 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
3. Electrical Tests
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 250 of 843
Contractor : Contract no.: Substation No :
D.C. voltage (V) D.C current w/o fault D.C current with fault Max calculated watt (w)
(mA) (mA)
Limit: D.C. burden ---12 watts (Ref to the Technical manual 7UT613 page no:
343)
Supply off:
Terminals (closed):
Terminals (open):
Supply on:
Terminals (closed):
Terminals (open):
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 251 of 843
Contractor : Contract no.: Substation No :
To check time & date go to main menu on the display for 7UT 613 then system
time and adjust time & Date.
To test this, remove the auxiliary supply from the relay for approx 30 sec, then
restoring the aux supply, time and date should be correct.
RESULT:
3.5. Secondary Injection Tests:
3.5.3. PICK UP & DROP OFF TEST FOR DIFFERENTIAL CURRENT (Id):
HV WINDING:
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Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 252 of 843
Contractor : Contract no.: Substation No :
Idiff operating value = (I> set value) x (k from table depending on vector
group) x (Irated of winding)
fault Id Min set Calculated Measured value (A) Drop out Operating Time
type value value (A) Pick up Drop out pick up @ 2.5x I pick up
Ratio (ms)
R-N
Y-N
B-N
R-Y
Y-B
B-R
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 253 of 843
Contractor : Contract no.: Substation No :
R-Y-B
LV WINDING:
fault Id Min set Calculated Measured value (A) Drop out Operating Time
type value value (A) Pick up Drop out pick up @ 2.5x I pick up
Ratio (ms)
R-N
Y-N
B-N
R-Y
Y-B
B-R
R-Y-B
Limits: Pick up & Drop out -------- % of Ir for I < Ir or ------ % of I for I
> Ir, Reset ratio > ------ %
Timing tolerance: Typically 25 ms for 2 Id & 12 ms for 5 Id of
unrestrained function,
According to the catalogue for Technical Data ------------------
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 254 of 843
Contractor : Contract no.: Substation No :
3.5.4. Pick up & Drop off Test for Unrestrained Differential Current
(Irest):
HV WINDING:
Phase set value Calculated Measured value(A) Drop out Operating Time @
value (A) Pick up Drop out pick up Ratio 5x I pick up (ms)
R
LV WINDING:
Phase set value Calculated Measured value (A) Drop out Operating Time
value (A) Pick up Drop out pick up Ratio @ 5x I pick up
(ms)
R
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 255 of 843
Contractor : Contract no.: Substation No :
Inject H.V & L.V Phase with equal current on each and angle 0 for H.V
and 180 for L.V then decrease L.V phase until trip, while leave H.V with
fixed current which will be the bias current and record values and check
that corresponds to following equation
Idiff /
IN
Sec
Sec 2
1
Id
Min
IREST / IN
END SECTION
1
END
SECTION 2
a.Section 1:
Where bias current is between 0 Ibias section 1, Idmin = 0.3, set End
section 1 = 1.25
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 256 of 843
Contractor : Contract no.: Substation No :
Id min
b.Slope Section 2:
Trip Idiff = ( Idmin + slope section 2 /100 * (Ibias End section 1)) A
c.Slope Section 3:
I bias (A) I H.V (A) Expected Id calculated Measured IL.V (A) Errors %
IL.V ( A) R Y B R Y B
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 257 of 843
Contractor : Contract no.: Substation No :
Idmin = --------- lb
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 258 of 843
Contractor : Contract no.: Substation No :
This function used when energized the transformer with internal fault
where it use current gap principle to overridden all harmonic and
waveform block and trip quickly .To test it, enable SOTF function and
inject phase with harmonic and current over pick up value at two
conditions:
a) Direct injection
b) 2 stage, 1 st state normal load without trip (note you must inject
from both side H.V and L.V to stimulate the normal load ) and 2 nd
state with value over pick up and have a2 nd harmonic over 12 / 11
setting
Expected: --------------------- status: ---------------------
Imin neg seq setting I H.V ( > IMinNegSeq setting) (A) Expected IL.V (A) Measured IL.V (A)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 259 of 843
Contractor : Contract no.: Substation No :
Neq seq ROA setting Expected IL.V angle for operation Measured IL.V angle for
Zone (Deg) operation Zone (Deg)
CT characteristics
Transformer current Rating W 1 (A)
Transformer current Rating W 2 (A)
Transformer current Rating W 3 (A)
CT Rating W 1 (A)
CT Rating W2 ( A)
CT Rating W3 (A)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 260 of 843
Contractor : Contract no.: Substation No :
Differential characteristics
Idmin
End section 1
End section 2
Slope section 2
Slope section 3
Zero seq subtract
parameters calculation
Amplitude match for W1
Amplitude match for W2
Amplitude match for W3
Multiplication factor
For simple calculations, enable or disable Zero seq for 3 winding together not
individually GT ------------- R - PHASE
GT ------------- Y - PHASE
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 261 of 843
Contractor : Contract no.: Substation No :
GT ------------- B - PHASE
3.6.FINAL SETTINGS:
Rated voltage W 1
Rated voltage W 2
Rated voltage W 3
Rated current W 1
Rated current W2
W 1 connection Type
W 2 connection Type
W 3 connection Type
W 2 clock number
W 3 clock number
ZS currsubtr W1
ZS currsubtr W2
ZS currsubtr W3
T configuration of W1
CT1 Rating W 1
CT2 Rating W1
T configuration of W2
CT1 Rating W 2
CT2 Rating W2
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 262 of 843
Contractor : Contract no.: Substation No :
Idmin
End section 1
End section 2
Slope section 2
Slope section 3
Id Unre
I2 / I1Ratio
I5 / I1 Ratio
Idiff Alarm
T Alarm delay
Op neq seq Diff
I min Neq Seq
Neq sequence ROA
SOTF
Cross blocking
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 263 of 843
Contractor : Contract no.: Substation No :
fault Id Min Calculated Measured value (A) Drop out Operating Time @
type set value value (A) Pick up Drop out pick up Ratio 2.5x I pick up (ms)
R-N
Y-N
B-N
R-Y
Y-B
B-R
R-Y-B
L.V.Winding:
fault Id Min set Calculated Measured value (A) Drop out Operating Time @
type value value (A) Pick up Drop out pick up Ratio 2.5x I pick up (ms)
R-N
Y-N
B-N
R-Y
Y-B
B-R
R-Y-B
3.6.3.Pick up & Drop off Test for unrestrained Differential current (Id)
side Y
B
L.V side R
Y
B
Section 1:
Idiff = 0.25 Irest
Id min
Slope Section 2:
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 265 of 843
Contractor : Contract no.: Substation No :
Slope Section 3:
I bias (A) I H.V (A) Expected Id calculated Measured IL.V (A) Errors %
IL.V ( A) R Y B R Y B
Imin neg seq setting I H.V ( > IMinNegSeq setting) (A) Expected IL.V (A) Measured IL.V (A)
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 266 of 843
Contractor : Contract no.: Substation No :
Neq seq ROA Expected IL.V angle for operation Measured IL.V angle for
setting Zone (Deg) operation Zone (Deg)
Status: -------------------
Unrestrained negative sequence test:
Internal trip action (Expected: Trip):----------
External trip (with harmonics) action (Expected: Block):--
External trip (without harmonics) action (Expected: Trip):-------
CT characteristics
Transformer current Rating W 1 (A)
Transformer current Rating W 2 (A)
Transformer current Rating W 3 (A)
CT Rating W 1 (A)
CT Rating W2 ( A)
CT Rating W3 (A)
Differential characteristics
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 267 of 843
Contractor : Contract no.: Substation No :
Idmin
End section 1
End section 2
Slope section 2
Slope section 3
Zero seq subtract
parameters calculation
Amplitude match for W1
Amplitude match for W2
Amplitude match for W3
Multiplication factor
GT ------------- R - PHASE
GT ------------- Y - PHASE
GT ------------- B - PHASE
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
/ 7UT613
Equip. No. Drawing ref.: Sheet : Page 268 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Relay-RADSB Record No. :
Equip. No. Drawing ref.: Sheet : Page 269 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied.
The approved final setting should be attached with this test format.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Relay-RADSB Record No. :
Equip. No. Drawing ref.: Sheet : Page 270 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Relay-RADSB Record No. :
Equip. No. Drawing ref.: Sheet : Page 271 of 843
Contractor : Contract no.: Substation No :
3.3.1. Check for Operating Current
Relay should pickup at 10% from setting value, Ratio more than 60%
The Operating Time shall be checked at 3 Times Set Pickup (appr. 32 msec)
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential Relay-RADSB Record No. :
Equip. No. Drawing ref.: Sheet : Page 272 of 843
Contractor : Contract no.: Substation No :
Check for 3Id >> Characteristic (Relay should pickup at 10% from the
setting value)
The limits less than 15% for 2nd & 38% for 5th harmonic to operate the
relay.
4. Final Settings:
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 275 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
3. Electrical Tests
3.1.Function Test
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 276 of 843
Contractor : Contract no.: Substation No :
3.2.Relay Burden:
Limits: 42.3 WATT approx. As Tech. Ref P63x/EN M / A54 page 2-12
3.3.Measurements:
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 277 of 843
Contractor : Contract no.: Substation No :
Current (A) HV Display value %Error Current (A) LV Display Value %Error
Winding Phase Idiff> ( Iref A) Time at 2.5xId (m.sec) Time at 10xId (m.sec)
R
HV Y
B
r
LV y
b
Limits: Operating time at Id = 10*Idiff> and harmonic disabled or at Id > Idiff>>> typically
15 ms and at Id = 2.5*Idiff> and harmonic disabled, typically 21 ms at Id = 2.5 Idiff> and
harmonic enabled typically 33 ms
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 278 of 843
Contractor : Contract no.: Substation No :
As Tech. Ref P63x/EN M / A54 page 2-8
Above the threshold Idiff>> differential current, the relay will trip without taking into account
either the harmonic restraint or the Over Fluxing restraint.
Above the threshold Idiff>>> differential current, the relay will trip without taking
into account either the fault is external or internal.
|I ||I | Calculated
1 2
N I 1 ( A) I 2 ( A) I Re st Error %
2 IDiff
1 0.100 0.335
2 0.200 0.37
3 0.300 0.405
4 0.400 0.441
5 0.600 0.511
6 0.800 0.582
7 1.000 0.652
8 1.500 0.94
9 1.750 1.106
10 2.000 1.273
11 3.000 1.94
|I ||I | Calculated
1 2
N I 1 ( A) I 2 ( A) I Re st Error %
2 IDiff
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 280 of 843
Contractor : Contract no.: Substation No :
1 0.100 0.335
2 0.200 0.37
3 0.300 0.405
4 0.400 0.441
5 0.600 0.511
6 0.800 0.582
7 1.000 0.652
8 1.500 0.94
9 1.750 1.106
10 2.000 1.273
11 3.000 1.94
|I ||I | Calculated
1 2
N I 1 (A) I 2 ( A) I Re st Error %
2 IDiff
1 0.100 0.335
2 0.200 0.37
3 0.300 0.405
4 0.400 0.441
5 0.600 0.511
6 0.800 0.582
7 1.000 0.652
8 1.500 0.94
9 1.750 1.106
10 2.000 1.273
11 3.000 1.94
SETTING INJECTED
RELAY
PHASE 5th Harmonic
Basic Setting Id ( A ) EXP I ( A) ACT. I (A) CONDITION
Setting in (%)
0.500 10 % 0.050 BLOCKED
R
0.500 50 % 0.250 BLOCKED
0.500 10 % 0.050 BLOCKED
Y
0.500 50 % 0.250 BLOCKED
0.500 10 % 0.050 BLOCKED
B
0.500 50 % 0.250 BLOCKED
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 282 of 843
Contractor : Contract no.: Substation No :
IRm2 = 4.0 Iref
nd
2 Harmonic setting = 15 %.
5th Harmonic setting = Disabled
C.T Ratio (H.V) = 300 / 1
C.T Ratio (L.V) = 3000 / 1
Sref = 60 MVA
VT Ratio (H.V) = 132 Kv / 115 V
VT Ratio (L.V) = 13.8 Kv / 120 V
4.1.Measurements:
4.2.Pick Up & Drop Off Test For Idiff: (All Value as an Example)
HV SIDE LV SIDE
SETTING PICK UP (A) Error SETTING PICK UP (A)
PHASE Error %
Iref (A) % Iref (A)
Iinj I relay Iinj I relay
R
Y
B
Winding Setting X Iref (A) Time At (2.5*Id) (m.sec) Time At (10*Id) (m.sec)
R 0.40
Y 0.40
B 0.40
r 0.40
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Signature:
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Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 283 of 843
Contractor : Contract no.: Substation No :
y 0.40
b 0.40
HV SIDE LV SIDE
SETTING Error SETTING Error
PHASE PICK UP (A) PICK UP (A)
Iref (A) % Iref (A) %
Iinj Irelay I inj I relay
R
Y
B
HV Side LV Side
Setting Error Setting Error
Phase Pick Up (A) Pick Up (A)
Iref (A) % Iref (A) %
I inj I relay I inj I relay
R
Y
B
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Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 284 of 843
Contractor : Contract no.: Substation No :
And when enable zero seq. filtering, so inject phase have 2/3 of real Inject value
and each of the other 2 dead phase (which have no injection) have 1/3 of injected
current.
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Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 285 of 843
Contractor : Contract no.: Substation No :
So, note for high injected value (from 5 A 9 A) the dead phase which have 1/3
injected current of concerted phase may cause trip, not concerted phase (Actual
injected phase)
|I ||I |
1 2 Calculated Error
N I`1 (A) I1 (A) I`2 (A) I 2 (A) I Re st
2 IDiff %
1 0.10 0.080 0.426
2 0.50 0.400 0.534
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 286 of 843
Contractor : Contract no.: Substation No :
Calculated
N I`1 (A) I1 (A) I`2 (A) I 2 (A) |I ||I | Error %
IDiff
1 2
I Re st
2
1 0.10 0.080 0.426
2 0.50 0.400 0.534
3 1.00 0.800 0.668
4 2.00 1.600 0.937
5 3.00 2.400 1.206
6 4.00 3.200 1.475
7 5.00 4.000 2.037
8 6.00 4.800 1.20
9 7.00 5.600 1.38
10 8.00 6.400 1.53
11 9.00 7.200 1.84
INJECTED
SETTING
2nd HARMONIC RELAY
PHASE nd
2 Harmonic CONDITION
Idiff> ( A ) EXP I ( A) ACT. I (A)
Setting in (%)
0.512(I2=0) OPERATED
R 0.400 15%
0.077 BLOCKED
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Commissioning Standard Test Formats
Description: Transformer Diff Protection P633 Record No. :
Equip. No. Drawing ref.: Sheet : Page 287 of 843
Contractor : Contract no.: Substation No :
0.512(I2=0) OPERATED
Y 0.400 15%
0.077 BLOCKED
B 0.512(I2=0) OPERATED
0.400 15%
0.077 BLOCKED
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Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
Duobias - M
Equip. No. Drawing ref.: Sheet : Page 288 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied.
The approved final setting should be attached with this test format.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
3. Electrical Tests
Tested by Witnessed by
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Signature:
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Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
Duobias - M
Equip. No. Drawing ref.: Sheet : Page 289 of 843
Contractor : Contract no.: Substation No :
To check time & date go to main menu on the display for 7UT 613 then system
time and adjust time & Date.
To test this, remove the auxiliary supply from the relay for approx 30 sec, then
restoring the aux supply, time and date should be correct.
RESULT:
3.5. Measurements
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Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
Duobias - M
Equip. No. Drawing ref.: Sheet : Page 290 of 843
Contractor : Contract no.: Substation No :
Winding Time At 3 X Id
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Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
Duobias - M
Equip. No. Drawing ref.: Sheet : Page 291 of 843
Contractor : Contract no.: Substation No :
Limit: 3x setting = 34ms 2ms as per DUOBIAS -M Performance specification
-2 page no. 2
Winding Time At 2 * I Hs
Relay Settings:-
Vector Group:
Ipct Ratio:
Slope Limit:
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Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
Duobias - M
Equip. No. Drawing ref.: Sheet : Page 292 of 843
Contractor : Contract no.: Substation No :
R Phase
Y- Phase:
B Phase:
SETTING
Injected 2nd I1 Relay
Phase 2nd Harmonic
Initial Setting Id Harmonic Current I2 (A) (A) Condition
Setting
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Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
Duobias - M
Equip. No. Drawing ref.: Sheet : Page 293 of 843
Contractor : Contract no.: Substation No :
WINDING TIME AT 2 X Id
4.3. Pick Up & Drop Off Test For High set Id>>
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Commissioning Standard Test Formats
Description: Transformer Biased Differential Relay
Record No. :
Duobias - M
Equip. No. Drawing ref.: Sheet : Page 294 of 843
Contractor : Contract no.: Substation No :
R
Y
B
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 295 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
3. Electrical Tests
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 296 of 843
Contractor : Contract no.: Substation No :
3.1. Function Test
DC voltage (V) DC current w/o fault DC current with Max. calculated watt
(mA) fault (mA) (W)
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 297 of 843
Contractor : Contract no.: Substation No :
3.3. Input Opto-Isolators Checks (With Relay Energized):
Test Method
Opto input Result
(Energize only one at a time with Remarks
no. display 0 to 1
125V DC Station Battery voltage)
OPTO 1
OPTO 2
OPTO 3
OPTO 4
OPTO 5
OPTO 6
OPTO 7
OPTO 8
OPTO 9
OPTO 10
OPTO 11
OPTO 12
OPTO 13
OPTO 14
OPTO 15
OPTO 16
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 298 of 843
Contractor : Contract no.: Substation No :
3.4. Output relays checks (With Relay Energized):
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 299 of 843
Contractor : Contract no.: Substation No :
3.5.1. Current Inputs Check:
Displayed
Input Applied VT Ratio Displayed Primary
Secondary Value
Voltage Value (V) Applied Value (KV)
(V)
VAB
VBC
VCA
VA
VB
VC
VN
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 300 of 843
Contractor : Contract no.: Substation No :
3.5.3. Active, Reactive and Apparent Power Check
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 301 of 843
Contractor : Contract no.: Substation No :
PH-E (G):
- Resistive reach: RG =RG Setting / (1+kzn). / phase
- Reactive reach: X = Z* sin (LG). / phase
- Compensation factor KZ = 1/3((Zo-Z1)/Z1).
- Directional line angle: 30 degree.
PH-PH (PH):
- Resistive reach: Rph =RPh Setting / 2 / phase
- Reactive reach: Xph = Z* sin (LG) / phase
- Compensation factor KZ = 1/3((Zo-Z1)/Z1).
- Directional line angle: 30 degree.
* When inject with freja. We must follow that:
- Freja generate / Loop, Relay supply setting / Loop too
- ke = 0 , ke angle = 0 this mean 1 ph fault presented as /
loop
- At manual mention to use / phase scheme divide chars. By (1+kz)
so at freja which inject per loop we must multiply all PH-E previous
equation with (1+Kz) to get correct value)
- At Ph-Ph fault manual mention that, R Limit at relay give as / Loop
and Freja multiply generated impedance by factor 2 to get / Loop
injection. So we must divide R Limit by factor 2 to get R Limit as /
Loop. Which mean Rph / Loop at freja = Rph/2 / Loop at relay
Time Tolerance:
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 302 of 843
Contractor : Contract no.: Substation No :
Setting:
VTS time delay =
VTS I2> and Io> inhibit =
Delta I> block =
Threshold for 3p detect =
B
RY
YB
BR
b) Check The Fuse Fail Unblocking BY I2> and Io>
Test Procedure:
-Simulate 3 phase voltage to get fuse Fail.
-Io = 1/3 ( IA + IB + IC ) , Where IA,IB,IC is vectors component
- I2 = 1/3 ( IA + a2 * IB + a * IC ) , where a = 1 L120 , a2 = 1
L240
-for VTS Unblock by Io> inject the rated current on two phases
and increase the third phase current From rated current till
you get fuse fail removed .
- For VTS Unblock by I2> inject 3ph balanced and but with swap
phase Y with phase B angle (ph Y angle = 120, ph B angle =
240) With 1.0 A rated & decrease 3 phase current till you get
fuse fail.
- [I2> Unblock measured > mA].
- [Io> Unblock measured> mA].
c) Check the relay unblocking trip during internal fuse fail for Io & I2
[ ].
-Simulate 2 stages:
-Stage 1: inject 3 phase voltage to get fuse fail and zero current.
-Stage 2: inject the same voltage as in stage 1 & inject 3 phase
current to get a value greater than Io> inhibit.
Setting range =
Set voltage (V) Applied current per phase(A) Measured voltage (V)
Test Procedure:
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 304 of 843
Contractor : Contract no.: Substation No :
Test Procedure:
- Stage 1 normal case (V=Vr & I=Ir) for the three phase.
- Stage 2 test case (V<U/V on 3phase & current >or I setting)
for fuse fail block or fuse fail unblock.
- I Measured= A.
Note: check of I setting should be during one cycle so, use
sequence test method.
e) Absence of 3 phases volts on line Energization test:
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 305 of 843
Contractor : Contract no.: Substation No :
FREJA on manual mode, inject faulty zone directly and take into
account the time for dead line detection must be greater than Td
Test Procedure:
- Use sequence mode; 2 stages: stage 1 normal case (Ur & Ir),
stage 2 zero voltage and zero current for time > Td.
- Take contact from signal (SOTF Enable) at PSL.
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 306 of 843
Contractor : Contract no.: Substation No :
waiting time between the pre-fault and faulty page is greater
than Td.
Setting:
- IN> (% Imax) = %
The residual current threshold value is: IN > [0.1 In + IN> (%
Imaxphase) ]
- I2> (%Imax) = %
The negative sequence threshold value is: I2 > [0.1 In + I2> (%
Imaxphase)]
- I max line > = * In.
- Unblocking time delay = sec.
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 307 of 843
Contractor : Contract no.: Substation No :
d)Check the relay trip during power swing if an earth fault occurs [ ].
Adjust the PSB unblocking time delay to max value (30 sec), on the
same page of FREJA Adjust the 3 Phase voltage to Ur (66.4 V) with
balanced angels and the 3 phase current to Ir (1.0 A) with balanced
angels; start decreasing the voltage on the 3 phase until you get
power swing then change one phase current till relay trip).
e)Check the relay trip during power swing if a phase to phase fault
occurs [ ].
(Adjust the PSB unblocking time delay to max value (30 sec), shift
the neutral current wire of the test set to blue phase to get pure
negative phase sequence, on the same page of FREJA.
Adjust the 3 Phase voltage to Ur (66.4 V) with balanced angels and
the 3 phase current to Ir (1.0 A) with 180 degree phase shift between
red and yellow phases; start decreasing the voltage on the 3 phase
until you gets power swing then change red phase current until you
get PSB block)
f)Check the relay trip during power swing if a three phase fault occurs []
And check the max line current (Imax line>) threshold value=
(Adjust the PSB unblocking time delay to max value (30 sec), on the
same page of FREJA
Adjust the 3 Phase voltage to Ur (66.4 V) with balanced angels and
the 3 phase current to Ir (1.0 A) with balanced angels; start
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 308 of 843
Contractor : Contract no.: Substation No :
decreasing the voltage on the 3 phase until you get power Swing
then change the 3 phase current till relay trips)
(Refer application notes manual for more details)
Setting:
- Directional :
- IN>1 current set :
- Time Chars.
- TMS =
TMS =
Io
Max. Torque Injected from
Freja due to + residual
component
- Vo + Vo
RCA
Max. Torque
Setting:
- Directional :
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 310 of 843
Contractor : Contract no.: Substation No :
- IN>2 Current Set =
- Time Delay Char. Definite =
- IN Chars. Angle =
Note:
- Relay Compare Vres with +Ires to get directionality, so
direction with +Vres respect to +Ires be as in the above figure.
- Apply 3 Phase Voltage as per the below Table.
- For Phase under Test keep the current Angle 65 Degree (Lag).
- Inject one phase current to the phase under test and keep other
two phases with Zero Current.
- Keep AIDED DEF disable.
B
R
Y
B
R
Y
B
IR=
66.4
44 0 66.4 120 IY=0
240
IB=0
IR=0
66.4
44 0 66.4 240 IY=
120
IB=0
IR=0
66.4 66.4
44 0 IY=0
240 120
IB=
d) Directional Test
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 312 of 843
Contractor : Contract no.: Substation No :
66.4
44 0 66.4 120 330-150
240
66.4
44 0 66.4 240 330-150
120
66.4 66.4
44 0 330-150
240 120
Note: To get the Angle, Current Angle be fixed to zero and Change the Voltage angle.
Setting:
-V>= V, IN>= A
-Time Delay = Sec, Aided 2 DEF Delay= ms
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 313 of 843
Contractor : Contract no.: Substation No :
-Scheme Logic= Blocking.
Note:
-Apply 3 Phase Voltage as per the below Table.
-For Phase under Test keep the current Angle -60 Degree.
-Inject one phase current to the phase under test and keep other two
phases with minimum Current. ( > 0.1 In , to get no Dead Line
condition which effect result )
-Keep Channel in Service.
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 314 of 843
Contractor : Contract no.: Substation No :
IR=0.2
66.4 66.4
44 0 IY=0.2
240 120
IB=
Note: Measured Trip time = Any Pole Dead time (150 ms) + Tp (70 ms)
c) Directional Test:
Applied Voltage V
Applied Current mA CS Time (ms) Indication
R Y B
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 315 of 843
Contractor : Contract no.: Substation No :
IR=
66.4
44 0 66.4 120 IY=0
240
IB=0
IR=0
66.4
44 0 66.4 240 IY=
120
IB=0
IR=0
66.4 66.4
44 0 IY=0
240 120
IB=
Tested by Witnessed by
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 316 of 843
Contractor : Contract no.: Substation No :
(Values in sec at 2 time of the setting)
Current Curve TMS Current Op. Time Actual Op. Time sec
setting Setting Setting Is Calculated
Is Times sec R-Phase Y-Phase B-Phase
MEASURED VOLTAGE U2
SETVALUE APPLIED PICK-UP
Errors %
U % (V) VOLTAGE U1 Voltage (V) +U -U
+U -U +U % +U %
6.5 66.4
10.0 Tested
66.4 by Witnessed by
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 317 of 843
Contractor : Contract no.: Substation No :
Fix U2 at normal voltage and change U1.
MEASURED VOLTAGE U1
APPLIED PICK-UP
SETVALUE Errors %
VOLTAGE Voltage (V) +U
U % (V) -U
U2
+U -U +U % +U %
6.5 66.4
10.0 66.4
PICK-UP f
f (U2) LIMITS
+f -f +f -f
50mHz 45 50 mHz
Fix U2 at normal frequency and change frequency of U1.
PICK-UP f
f (U1) LIMITS
+f -f +f -f
50mHz 45 50 mHz
3.9.3. Synchro-Check Phase Angle Check
Fix U1at zero reference phase angle and change phase angle of U2.
Fix U2 at zero reference phase angle and change phase angle of U1.
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 318 of 843
Contractor : Contract no.: Substation No :
3.9.4.Voltage Check Function test
Function: LL/DB
LL =
DB =
Function: DL/LB
DL =
LB =
Test mode selection function indications Relay output with the fault checked
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Commissioning Standard Test Formats
Description: Distance Protection Relay - P443 Record No. :
Equip. No. Drawing ref.: Sheet : Page 319 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 320 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
Electrical Tests
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 321 of 843
Contractor : Contract no.: Substation No :
3.1. Function Test
Limit: DC burden 50 watts. (Refer to the reference technical manual page 391).
SUPPLY OFF
TERMINALS (CLOSED) - ( X11:2, X11:3) :
TERMINALS (OPEN) - ( X11:1, X11:3) :
SUPPLY ON
TERMINALS (CLOSED) - (X11:1, X11:3) :
TERMINALS (OPEN) - (X11:2, X11:3) :
To check time & date go to main menu on the display for RED670 then open
system time and adjust time & date.
To test keeping time and date setting this, remove the auxiliary supply from the
relay for approximately 30 seconds, then restoring the auxiliary supply, the time
and date setting should not be lost.
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 322 of 843
Contractor : Contract no.: Substation No :
Result: ____________
3.6.1.Distance Protection
Accuracy:
2.0% static accuracy, 2.0 degrees static angular
Accuracy Conditions:
Voltage range: (0.1-1.1) x Ur, Current range: (0.5-30) x Ir, Angle: at 0 degrees and 85
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 324 of 843
Contractor : Contract no.: Substation No :
3.6.5.PHS Reach measurements
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 325 of 843
Contractor : Contract no.: Substation No :
Where:
RLdFw = KLdRFw * RLdOutFw
RLdIn = KLdRRv * RLdOutRv
b. Timing Test:
tR2: if the PSD is detect a 3Phase zone fault for time is longer
than tR2, then it Block PSD function.
- FREJA GENERAL MODE
- 1ST STAGE: 3PHASE healty V&I (I=Ir, V/I >outer zone
setting impedance).
- 2ND STAGE: 3PHASE V&I (I=Ir, V/I <inner zone setting
impedance).
- 3RD STAGE inside 3Ph fault for time >= tR2.
- Change the time of 3 rd stage till get trip, which mean blocking
of PSD
Ir = 1.0 A
*if test done using 3PZSTD1A at freja, then multiply 3PH measured by
3
*if test done using 3PZSTD2A at freja, then multiply PH-PH measured
by (2 / 3)
* reverse zone pickup at 0.75 of Iminop as per technical ref page 135
Note: ZM03 IMinOpPE pickup at 100% of ZM03 IMinOpPE setting
because PHS IMINOpPE = 0.05 and ZDIR IMINOp = 0.1
90O
3.6.9.Directional test
115O
FW
Tested by
165 O
ND
Witnessed by
Name: 180O ND
Signature:
345
Date: O
295O
RV
Commissioning Service Department
Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 329 of 843
Contractor : Contract no.: Substation No :
Test procedure: -
Apply Single Phase V & I Under PHS Setting.
- change the voltage angle from 0 degree up to 360 degree until the
indication of FW, REVESE and non directional appears as per
setting applied.
To check the T send min. time; the injection time should be less
than T Send min.
Limit: 10 ms for operating time (see the tech. ref. manual page
122).
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 330 of 843
Contractor : Contract no.: Substation No :
3.6.11.Polarization Voltage
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 331 of 843
Contractor : Contract no.: Substation No :
3.6.12. Automatic Switch on to Fault (SOTF)
a) Operating Time
Distance Protection
indications
SOTF ON Trip Time (msec)
Internal SOTF with DLD on the 3 phase.
External SOTF with manual Close pulse.
b) SOTF Timers:
3U0= Ua + Ub + Uc
3I0= Ia + Ib + Ic
Limit: 2.5 % of Ur for 3U0> and 2.5 % of 3I0r
General mode
-1st stage: 3phase v&i healthy case.
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 332 of 843
Contractor : Contract no.: Substation No :
- Decrease one phase voltage till the indicaion led fuse fail apperas.
- Decrease the same phase current till the indiction led fuse fail reset.
3.6.15.Check the blocking of the relay when the general block functions
3.6.18.Check the relay operation if a fault occurred during the fuse fail [ ].
General mode:
- 1st stage: 3phases V&I healthy case. (Take time 1 sec)
- 2nd stage: fuse fail condition (take time < 5 sec)
- 3rd stage: fault condition
* Trip for t < 5 sec, Block for t > 5 sec
General mode:
- 1st stage: 3phases V&I HEALTHY case. (Take time 1 sec)
- 2nd stage: fuse fail condition (take time >= 5 sec) , till latch
condition.
- 3rd stage: 3Phase , V = USealIn , I = Ir
Change V on 3rd stage till get the exact value of USealIn which reset
the latched Fuse Failure.
USealIn>: ____________
USealIn>setting = % UBase
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 333 of 843
Contractor : Contract no.: Substation No :
b) Check UPH>
General mode:
- 1st stage: 3phases V=Vr &I = Ir healthy case. (Take time 1 sec)
- 2nd STAGE: fuse fail condition ( V= VFFS , I = Ir ) and the other 2
phase is Vr , Ir
(Take time < 5 SEC)
- Note Decrease VFFS till get it below UPH>, we get Fuse Failure
start and latch signal instantaneously.
- UPH> _______________
UPH> setting = % UBase.
c) Check DU<
- 1st stage: 3phases V>=UPH &I = Ir healthy case. (Take time 1
sec)
- 2nd STAGE: fuse fail condition ( V= VFFS , I = Ir ) and the other 2
phase is Vr , Ir (take time < 5 sec)
- Note Decrease VFFS until get Fuse Failure start and latch signal
instantaneously, the difference at voltage between first and
second stage is DU<.
- DU< ______________________
DU< setting = % UBase.
d) Check DI>
General mode:
- 1st stage: 3phases V=Vr &I = Ir healthy case. (Take time 1 sec)
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 334 of 843
Contractor : Contract no.: Substation No :
- 2nd stage: fuse fail condition ( V< = UPH , I = Ir ) and the other
2 phase is Vr , Ir
(TAKE TIME < 5 SEC)
- Note Increase current at the FFS Phase till removes Fuse
Failure condition.
- DI>_______________________
DI> setting = % UBase.
Values Sec. Values Prim. Values Values Sec. Values Prim. Values
U1 I1
U2 I2
U3 I3
U4 I4
U1 U2 - F -
U2 U3 -
U3 U1 -
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 335 of 843
Contractor : Contract no.: Substation No :
P = 0.02
C=1
B=0
Step 1 (IN1>)
Kt = 0.2
Step 2 (IN2>)
Kt = 0.2
Step 3 (IN3>)
Kt = 0.2
Step 4 (IN4>)
Kt = 0.2
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 336 of 843
Contractor : Contract no.: Substation No :
3.8.1. Measurements
3.8.3. Pick up & Drop off Test for Differential Current (Id):
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 337 of 843
Contractor : Contract no.: Substation No :
Also charge current should not active in the setting.
Pick Up Value = Idmin A
PHASE Inject current (A) Delay Time (ms) Operating Time (ms)
4 Zero (Inst)
R
4 100
4 Zero (Inst)
Y
4 100
4 Zero (Inst)
B
4 100
R-Y 4 Zero (Inst)
Y-B 4 Zero (Inst)
B-R 4 Zero (Inst)
R-Y-B 4 Zero (Inst)
4 4.97
5 4.27
8 3.29
10 2.97
Where:
3.8.5. Pick up & Drop off test & operating time for differential current Alarm
5
10
zero
Y 5
10
zero
B 5
10
zero
R-Y 5
10
zero
Y-B 5
10
zero
B-R 5
10
zero
R-Y-B 5
10
3.9.1.Section 1
When bias current is between:
0 Ibias Endsection1*IBase
Trip= IdminOp *Ibase
Set End section1 = 1.25*IBase
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 340 of 843
Contractor : Contract no.: Substation No :
3.9.2.SLOPE Section 2
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 341 of 843
Contractor : Contract no.: Substation No :
3.9.3.SLOPE Section3
Repeat the test and check the result with the following equation;
When bias current is more than:
Ibias End section2*Ibase
Trip = Ibase*(IdminOp + slope section2/100*(End section2 - End section1))
+ (slope section3/100 * (Ibias- End section2*Ibase) A
Set End section1 = 1.25*IBase
End section2 =3.0*IBase
Slope section2 = 50%
Idmin = 0.2 Ib
I5 ( F = 300 Hz )
Phase I5 / I1 ratio % I1 ( F =60 Hz )
Expected Blocking Measured
R 15
R 30
R 50
Idunrest
Phase Setting Value
Pickup Value Drop Off Value
( of IB )
5.0
R
8.0
5.0
Y
8.0
5.0
B
8.0
Idunrest
Phase Setting Value Pickup Time
Error %
( of IB ) ( ms )
5.0
R
8.0
5.0
Y
8.0
B 5.0
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 343 of 843
Contractor : Contract no.: Substation No :
8.0
There are 2 condition during them the relay must decrease its sensitivity:
during energized or at external fault, where at that conditions the slope chars.
Use the value of IdminHigh instead of Idmin for just a time equal to
tIdminHigh. After that slope chars. Back as usual using Idmin as basic setting
IdMinHigh
Phase Setting Value
Pickup Value
( of IB )
5.0
R
8.0
5.0
Y
8.0
5.0
B
8.0
tIdMinHigh
Phase Setting Value Pickup Time
( second ) seconds
5.0
R 8.0
10.0
5.0
Y 8.0
10.0
B 5.0
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Commissioning Standard Test Formats
Description: Line Differential Protection-RED670 Record No. :
Equip. No. Drawing ref.: Sheet : Page 344 of 843
Contractor : Contract no.: Substation No :
8.0
10.0
Calibration Calibration
Sl. No Description Make Equipment Sl .No
Date Due Date
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
Protection with communication -7SA522
Equip. No. Drawing ref.: Sheet : Page 345 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
3. Electrical Tests
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 346 of 843
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3.1. Function Test
Function Selected
Phase Distance Protection
Earth Distance Protection
Power Swing Detection
Teleprotection For Distance Protection
DTT Direct Transfer Trip
Instantaneous High Speed SOTF Over Current
Week Infeed ( Trip & / Or Echo )
Back Up Over Current Protection
Earth Fault Over Current Protection
Teleportation For Earth Fault Over Current
Auto Reclose Function
Synchronism & Voltage Check
Fault Locator
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 347 of 843
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3.3. Power System Data
OHL / UG Cable
CT Star Point
System Star point Solid Earthed
Line Length Km
Line Angle
X = Line Reactance( / Km )
Z1 =
RE / RL
Zero Sequence Z2----- Z5 =
Compensation Factors Z1 =
XE / X L
Z2----- Z5 =
(i) If the direction of the Earthing is towards the line (Cable or OHL)
The Current is ------------ the Voltage by ----- (As shown below)
V1 = V2 = V3 =
I1 = I2 = I3 =
V1 = V2 = V3 =
I1 = I2 = I3 =
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Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 348 of 843
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Injected quantities:
Inject 3 Phases Currents & Voltages.
L1 L2 L3
----------V ---------V ----------V
-----------A ---------A ----------A
L1 L2 L3
------ V ------------ V ------------V
------- A -------------A -----------A
Note: Print out from the Relay is Attached (Primary & Secondary & % values)
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 349 of 843
Contractor : Contract no.: Substation No :
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 350 of 843
Contractor : Contract no.: Substation No :
Voltage UL1E
Voltage UL2E
Voltage UL3E
Voltage UL12
Voltage UL21
Voltage UL31
3U0
U1 - positive
Sequence
U2 - Negative
Sequence
Apparent
power(S)
Active
power(P)
Reactive
power(Q)
Frequency
Power Factor
Note: Before starting this test, for easy calculation & to get correct readings
In the relay configuration, Setting Group A, power system data 2
Address (1116-1119): setting for Zero Sequence Compensation Factors
RE / RL =0 & XE / XL = 0,
Also Zero Sequence Compensation Factors in the Tester setting should be Zero
- Inject the impedance ( Z ) = --- with angle = ----o ( in Forward Side )
Calculate: R= Z x COS , X= Z x SIN
Then read and record measurement the impedance ----- (Z) (Primary &
Secondary)
- Inject the impedance (Z) = ------- with angle = ----- o (in Reverse Side)
Calculate: R= Z x COS , X= Z x SIN
Then read and record the measurement impedance ----- (Z) (Primary &
Secondary)
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 351 of 843
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Inject voltage the setting voltage at Address (2913A) Or Fuse Failure=Off (The Volt =0)
I ph
Inject Phase - Phase Current more than the setting at Address (1202) &
Trip
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 353 of 843
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(Address: 1203A) should be above the phase fault setting
(Address: 1202)
2 You must inject voltage more than the setting voltage at
Address
(2913A): Maximum Voltage Threshold U< (3 Phase) =--V
Or (2915): Voltage Failure supervision = OFF
& (2910): Fuse Failure Monitoring = OFF
& (2901): Measurement Supervision = OFF
Then, Inject Phase Earth Fault Current (single phase
current) more than the setting at Address (1202) & more
than the setting at Address (1203) & Zero Voltage.
Note: I ph will operate (Pick Up) first, because the setting is less. But
the Trip will be with 3Io value.
3Io
Inject voltage the setting voltage at Address (2913A) Or Fuse Failure=Off (The Volt =0)
&
Trip
Inject Phase - Earth Current more than the setting at Address (1203)
To test the ZONE Reach & Time, we adjust the ZONES from the relay
Settings as following:
Settings:
Device configuration:
0112 Phase Distance -------------
0113 Earth Distance ------------
From Setting Group A :
0013 Distance zones (-----------)
Zone-Z1
1301 Operating Mode Zone-1 ------
1302 R (Z1), Resistance for Ph- Ph Faults ---
1303 X (Z1), Reactance ------
1304 RE (Z1), Resistance for Ph- E Faults ---
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 355 of 843
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1305 T1-1 Phase, delay for single phase faults
--Sec.
1306 T1-multi Ph, delay for single phase faults ---
Sec.
Zone-Z1B
1351 Operating Mode Z1B (Over Reach Zone) =
--
1352 R (Z1B), Resistance for Ph- Ph Faults -----
1353 X (Z1B), Reactance -------
1354 RE (Z1B), Resistance for Ph- E Faults= ---
1355 T1B-1 Phase, delay for single phase faults
------- Sec.
1356 T1B-multi Ph, delay for single phase faults
------ Sec.
Zone-Z2
1311 Operating Mode Zone-2 = -------------
1312 R (Z2), Resistance for Ph- Ph Faults --
1313 X (Z2), Reactance = -----------
1314 RE (Z2), Resistance for Ph- E Faults---
1315 T2-1 Phase, delay for single phase faults =
--- Sec.
1316 T2-multi Ph, delay for single phase faults
---- Sec.
Zone-Z3
1321 Operating Mode Zone-3 ----------
1322 R (Z3), Resistance for Ph- Ph Faults ---
1323 X (Z3), Reactance -------
1324 RE (Z3), Resistance for Ph- E Faults --
1325 T3 delay ------- Sec.
Zone-Z4
1331 Operating Mode Zone-4 -------------
1332 R (Z4), Resistance for Ph- Ph Faults --
1333 X (Z4), Reactance --------
1334 RE (Z4), Resistance for Ph- E Faults ---
1335 T4 delay --------- Sec.
Zone-Z5
1341 Operating Mode Zone-5 ----------------
1342 R (Z5), Resistance for Ph- Ph Faults ---
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 356 of 843
Contractor : Contract no.: Substation No :
1343 X (Z5) +, Reactance for Forward direction
-----
1344 RE (Z5), Resistance for Ph- E Faults---
1345 T5 delay -------- Sec.
1346 X (Z5) -, Reactance for Reverse direction
-----
Note:-
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 357 of 843
Contractor : Contract no.: Substation No :
a. If any Zone is adjusted to be Non-Directional, you must reverse it
(or adjusted it to be Inactive) to be able to determine the Undefined
Areas.
b. 2 - You must Configure LEDs for Distance Pick up Forward and
Distance Pick up Reverse.
Settings:
Device configuration:
0112 Phase Distance: Quadrilateral
0113 Earth Distance: Quadrilateral
From Setting Group A:
0013 Distance zones: Zone-Z5
1341 Operating Mode Zone-5:
From Masking I / O (Configuration Matrix):
LED13 = 3719 = Distance FORWARD
LED14 = 3720 = Distance REVERSE
c. The 3-Phase Fault Injection, 1- Phase Fault Injection & Ph-Ph Fault
Injection must be same for all types of faults.
Test Procedure with OMICRON:
Apply a constant value of the Impedance Z, and change the
angle, Select the zone operating time as sufficiently long ( e.g.
----- Sec. ) so that the relay should not trip while rotating /
changing the angle.
Distance Advanced Distance
Choose Check Test .
Apply a constant value of the Impedance Z
Choose Sequence
Determine the Range you want to test & determine the
Angels
Direction Expected Angels Measured Angels
From To From To
Forward
Un-defined
Reverse
Un-defined
increment in the Angle.
Undefin
ed Forwar
d
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
Protection with communication -7SA522
Equip. No. Drawing ref.: Sheet : Page 358 of 843
Contractor : Contract no.: Substation No :
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 359 of 843
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i. Echo only
iii. Under Voltage Pick Up for Local Trip (Weak Infeed Voltage)
d. Blocking Scheme
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 361 of 843
Contractor : Contract no.: Substation No :
When the Fault comes to the line, the Voltage will decrease or the
Current increase, then the Impedance will decrease in very short time,
then the relay will trip according to the setting of the fault case.
In the Power Swing case , the Impedance will decrease but in very
short time , it will be decrease related with proper time for that
decreasing, so the Power Swing depend on changing the Impedance
with Time ( dZ / dt ). However , the time has to be proper with this
changing ( Not very short when the Impedance will decrease ) , then
the relay will Block all the Zones ( in case of chosen All zones
Blocked in Address No:2002 )
Test Procedure with OMCRON Using (State Sequencer):
1 - Inject Normal Current & Normal Voltage.
2 Then Decrease the Voltage by constant (dv/ dt) [(i.e.) Decrease
the Impedance by (dZ / dt).]
3 -The Power Swing depend on changing the Impedance with Time
(dZ/dt)
4 -The Power Swing Impedance starts before Z5 by ---
5 When the Impedance enter the Polygon, the Timer in Address No:
2007 Trip Delay after Power Swing Blocking ------- Sec., will
operate.
(i) If the changing of the Impedance in the Polygon is slowly then
the relay will be Blocked byThe Power Swing Function.
(ii) If the changing of the Impedance in the Polygon is fast and the
Impedance is go out from the Polygon and then any Fault will
make Trip.
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 362 of 843
Contractor : Contract no.: Substation No :
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 365 of 843
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Note:-
Disable the back up over current protection add (2601)
Disable the instantaneous high speed SOTF O/C add (2404)
Z4
Z5
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Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 367 of 843
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 368 of 843
Contractor : Contract no.: Substation No :
Note: when you test any one of current stages you should raise the
pick up setting of the others stages
Address (2910)
FUSE FAILURE MONITORING FUNCTION (3Io & 3Vo) ---------
VOLTAGE ABSENT MONITORING FUNCTION (3 phase voltages)-----
FUSE FAILURE MONITORING FUNCTION (3 phase voltages &
I )---------
BROKEN CONDUCTOR ------
Note:-
1. review all LEDs
2. Injection voltage less than (2913A)-max. voltage threshold V)>3-
phases)
3. Distance protection after time (2916A) delay time voltage failure
supervision.
4. Apply fault at any zone (Z1.Z5) before time (2916A) the relay
should operate. 2916A= ----- secs.
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 369 of 843
Contractor : Contract no.: Substation No :
STAT1 STAT2
L1 L1
I=------ V=------ I= ---- V=5
L2 L2
I=------- V=------- I= ------ V=5
L3 L3
I=------- V=------- I= ------ V=5
Note: before starting the test you must specify LEDs to failure voltage
absent add. (168) and V.T fuse failure alarm instantaneous add. (170)
and V.T fuse failure alarm> 10sec add.(169) and distance is blocked
add.(3652) also you may specify a binary output for V.T fuse failure
alarm> 10sec add.(169) and distance is blocked add.(3652) to be able
measuring the time all of that can be done from the Masking in distance
general and measurement supervision.
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 370 of 843
Contractor : Contract no.: Substation No :
{minimum voltage threshold U> add. (2911A)}, the fuse failure
monitor FFM will appear instantaneously with distance blocking.
minimum voltage threshold Pick up voltage (V) FFM and distance block
U> add.(2911A) setting R Y B appear inst.
57.73 57.73
30 V 57.73 57.73
57.73 57.73
c. For current less than the setting of Maximum current threshold I<
add. (2912A) and zero voltage appear for more than the setting
(add.2911) FFM will appear after 10 sec with distance blocking.
You can check that with applying the normal voltage 3 phase and
3- phase current above the setting of {open pole threshold add
(1130A)} and the voltage is reduced in the 3- phase to less than the
setting {maximum voltage threshold U< (3 phase) add (2913A)} a
voltage absent will appear after a time delay setting {delay voltage
failure supervision add (2916A)}.
Injected current = .2
e. When VT MCB is off distance protection blocked.
Va Vb Vc Ia Ib Ic Va Vb Vc Ia Ib Ic Va Vb Vc Ia Ib I
c
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Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 372 of 843
Contractor : Contract no.: Substation No :
Note: while testing any stage of over current you have to raise the
setting of the other stages.
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Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 373 of 843
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TP: SETTING VALUE TIME MULTPLIER
IP: SETTING VALUE CURRENT
I: FAULT CURRENT
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Description: Line Distance & Directional Earth fault
Record No. :
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Equip. No. Drawing ref.: Sheet : Page 376 of 843
Contractor : Contract no.: Substation No :
Setting: Iph > pick up add. (2620) = 1 A, T Iph > time delay
add. (2621) = 0.5 sec
Setting: 3I0 > pick up add (2622) = 1 A, T 3I0 > time delay add.
(2623) = 0.5 sec
Setting: Iph >> pick up add (2610) = 1 A, T Iph >> time delay
add. (2611) = 0.5 sec
Setting: 3I0 >> pick up add (2612) = 1 A, T 3I0 >> time delay
add. (2613) = 0.5 sec
Time sec
Injected current A
Setting Measured
R-N
Y-N ---------
B-N
3.5.13. STUB protection
Note: you must specify a binary input active low for {Enable I- STUB bus
function add
(7131)} and binary output and LED for {O/C I- STUB TRIP add. (7235)}.
Setting: Iph > STUB pick up add. (2630) = 1 A, T Iph time delay add.
(2631) = 0.5 sec
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
Protection with communication -7SA522
Equip. No. Drawing ref.: Sheet : Page 377 of 843
Contractor : Contract no.: Substation No :
3.5.14. Annunciations
LEDs
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Commissioning Standard Test Formats
Description: Line Distance & Directional Earth fault
Record No. :
Protection with communication -7SA522
Equip. No. Drawing ref.: Sheet : Page 378 of 843
Contractor : Contract no.: Substation No :
3.5.15. Binary Output
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Commissioning Standard Test Formats
3. Electrical Tests
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Commissioning Standard Test Formats
DC voltage DC current w/o fault (mA) DC current with fault Max. calculated watt
(V) (mA) (W)
SUPPLY OFF
TERMINALS (CLOSED): (X11:2, X11:3) :
TERMINALS (OPEN): (X11:1, X11:3) :
SUPPLY ON
TERMINALS (CLOSED): (X11:1, X11:3) :
TERMINALS (OPEN): (X11:2, X11:3) :
To check time & date go to main menu on the display for REL670 then
open system time and adjust time & date.
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Commissioning Standard Test Formats
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Commissioning Standard Test Formats
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Commissioning Standard Test Formats
PH-E (PE):
- Resistive reach:
RLdfwphs (/loop) = RLdfwphs(/loop) * Mf.&RFrvphs
(/loop) = RFrvphs (/loop) * Mf.
- Reactive reach:
X1phs (/loop) = 1/ 3 {(2 * X1phs (/phase) + X0phs
(/phase)} * Mf.
PH-PH (PP):
- Resistive reach:
RFphs (/phase) = 1/ 2 RFphs (/loop)*Mf.
- Reactive reach:
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3PH:
- Resistive reach:
- Reactive reach:
RLdInFw=kLdRFw * RLdOutFw
RLdInRv = kLdRRvRLdOutRv
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b. Timing Test
tR2: if the PSD is detect a 3Phase zone fault for time is longer than
tR2, then it Block PSD function.
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Commissioning Standard Test Formats
Test procedure: same as before only change the time for 3rd
stage to be less than 1 sec.
iii. Check of the relay tripping during power swing if a single phase
faults occurred, tR1 [ ]
tR1: if the PSD is detect a single phase fault, so after time equal
to tR1, then it Block PSD function
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tP2: it is second operating timer for PSD (Fast PSD), if PSD occur
for second time at interval equal to Tw.
FREJA GENERAL MODE
-1ST STAGE: 3PHASE V&I (I=Ir, V/I >outer zone setting
impedance).
-2ND STAGE: 3PHASE V&I (outer zone > I=Ir, V/I > inner zone
setting impedance) for time >= tP1.
-3RD STAGE: 3PHASE V&I (I=Ir, V/I <inner zone setting
impedance) for time = 100 ms.
-4th STAGE leave PSD and back to normal load for time < Tw.
-5th STAGE pass outer PSD for time >= tP2
-6th STAGE pass inner PSD
Note, you must minimize the TH, which is the holding time for
PSD starting signal
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Commissioning Standard Test Formats
IB:base current
All three current limits IMinOpPE, IMinOpIN and IMinOpPP are
automatically reduced to 75% of regular set values if the zone is
set to operate in reverse direction, that is, OperationDir =
Reverse.
Trip Time :
Indication :
Trip Time :
Indication :
Indication :
Carrier send time: ms.
Tsend min. : ms (100 ms setting
Limit: 10 ms for operating time (see the tech. ref. manual page )
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Commissioning Standard Test Formats
Setting Measured
50
70
100
Limit :( 0.5 % of Ur) for Uph< and ( 1 % of Ir) for Iph< (see the
tech. ref. manual page ).
Distance Protection
Indications
SOTF - ON Trip Time (msec)
Internal SOTF with DLD on the 3 phase.
External SOTF with manual Close pulse.
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Limit: 0.5 % of Ur for 3U0> and 1 % of Ir for 3I0 (see the tech.
ref. manual page ).
General mode:
-1st stage: 3phase V&I healthy case.
- Decrease one phase voltage till the indication led fuse fail appears.
- Decrease the same phase current till the indication led fuse fail
reset.
e. Check the blocking of the relay when the general block functions
PH voltage applied: V.
PH current applied: A.
Phase shift : degree.
Frequency : HZ.
CT ratio : A.
VT ratio : KV
U3 U1 - F -
Fault Type Fault Impedance () Expected display (Km) Actual display (Km)
A-N(25)%
B-N(50)%
C-N(100)%
A-B(25)%
B-C(50)%
C-A(75)%
A-B-C(100)%
IN>Dir = %IB
Polarization = % UB
RCA: = degree
TIME = sec
RCA
OPERATING AREA
IN> = %IB
TIME = sec
Angle Pick Up (mA) Drop off (mA) Set Time (Sec) Measured Time
I1> = %IB
Characteristic = Normally Inverse
Time Multiplier = sec
PHASE PICK UP (mA) Drop off (mA )
R
Y
B
2I1
Y 5I1
10I1
2I1
B 5I1
10I1
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 395 of 843
Contractor : Contract no.: Substation No :
Note:
The approved updated final settings should be applied and printed out from the
relay by using the software of the relay.
The approved final setting and the printout final setting should be attached with
this test format.
The print out final setting should be signed by SEC AND Contractor.
The following test format contains minimum required tests and some of settings
are mentioned as an example and not as limitation.
3. Electrical Tests
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 396 of 843
Contractor : Contract no.: Substation No :
Note:
- Open HMI view after connecting to the relay.
- Click STATUS view and save the snapshot in to annexure word document.
Contact Status
OUTPUT Remarks
Relay De- energized Relay Energized
K3 , K4 Closed ( ) Open ( )
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 397 of 843
Contractor : Contract no.: Substation No :
To check time & date go to main menu on the display for 7SD522 then open
system time and adjust time & date.
To test keeping time and date setting this, remove the auxiliary supply from the
relay for approximately ( ) seconds, then restoring the auxiliary supply, the
time and date setting should not be lost.
Result: ____________
3.6.1 Measurements
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Commissioning Standard Test Formats
Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 398 of 843
Contractor : Contract no.: Substation No :
Voltage Inputs Check:
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Commissioning Standard Test Formats
Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 399 of 843
Contractor : Contract no.: Substation No :
Measured Pick
PHASE SETTING IDIFF > (A) Error
Up Value (A)
0.2
0.5
R
1.0
3
0.2
0.5
Y
1.0
3
0.2
0.5
B
1.0
3
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Commissioning Standard Test Formats
Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 400 of 843
Contractor : Contract no.: Substation No :
Phase Injected current (A) T-DELAY I-DIFF> Setting (ms) measured Time (ms)
R
CASE ONE:
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Commissioning Standard Test Formats
Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 401 of 843
Contractor : Contract no.: Substation No :
1210 (I-DIFF>: pick up value) = A
1213 (I-DIF>SWITCH ON pick up value) = A
1134 (Line Closure) = current flow or manual close BI
1132 (seal in time after all closures) = sec
1130 (pole open current threshold) less than (add.1210) =
Current flow or Manual close BI in state 1 for time more than
address. 1132 after that inject current as per tables below in state 2
(*) inject current in between setting of (I-DIFF> and I-
DIF>SWITCH ON)
Injected current
Setting I-DIFF> R-N Y-N B-N
Time(sec)
Time(sec)
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 402 of 843
Contractor : Contract no.: Substation No :
PHASE I-DIF>>SWITCHON (A) Measured Pick Up Value (A) Operating Time (ms)
1
1.5
R
2
3
1
1.5
Y
2
3
1
1.5
B
2
3
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 403 of 843
Contractor : Contract no.: Substation No :
3.7.7 Inrush Restraint Current: (second harmonic blocked test)
a. Inject one phase current (1A-60HZ and 0.22A-120HZ) the relay will
not trip because of Second harmonic inrush block.
b. Inject one phase current (1A-60HZ and 0.22 A-120HZ) and another
phase by
(1A-60HZ). the relay will trip after the summation of time in
(add.2310+add.1217)
By cross blocking with2nd harmonic.
If Cross block setting is (no) so the tripping will be blocked only if the
faulted phase has 2nd harmonic but if the another phase is the
faulted phase without 2nd harmonic fault and healthy phase has 2nd
harmonic then the tripping will not blocked and tripping will be
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 404 of 843
Contractor : Contract no.: Substation No :
blocked if the setting of cross block changed to yes so the tripping
blocking happen for time 2310.
I>>>setting I>>>pick up >>> drop off I>>>>setting I>>>> pick up I>>>> drop off
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 405 of 843
Contractor : Contract no.: Substation No :
Limit = (I>>>> is as per manual page no )
NOTE: I >>> ACTIVE ONLY IF
1-LOCAL CB OPEN AND IN TIME OF CLOSING
2- REMOTE CB OPEND
Setting:
CTR: 1200/1
LOCAL CT ERROR: 3%
REMOTE CT ERROR: 3%
SYSTEM ERROR: 2%
At setting 0.3
Using communication channel between two relays and by injected
current in both relays by 180 ANGLE difference.
SETTING:
CTR:
LOCAL CT ERROR:
REMOTE CT ERROR:
SYSTEM ERROR:
At Setting: 0.5
Using communication channel between two relays and by injected
current in both relays by 180 ANGLE difference.
Current of 1.0A on remote end and 1.0A on local end with 180
phase shift between the two currents. The differential and restraining
currents are observed in both relays.
At setting I-Diff > 0.4
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 407 of 843
Contractor : Contract no.: Substation No :
b. In Zone Fault:
Current of 1.0A on remote end and 1.0A on local end with 0 phase
shift between the two currents. The differential and restraining
currents are observed in both the relays.
At setting I-Diff > 0.4
I diff>PU= A
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 408 of 843
Contractor : Contract no.: Substation No :
OFF ON ON
OFF OFF OFF
Indications:
Function Test result
LED: Inter trip send
LED: Inter trip receive
I> BF = A , T1-3pole = , T2 =
Simulate CB closed by activation BI and protection trip for CBF initiation
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 409 of 843
Contractor : Contract no.: Substation No :
In such a case it is not necessary to wait for the response of the feeder
circuit breaker. If provision has been made for the detection of such
condition (e.g. control voltage monitor or air pressure monitor), the
monitor alarm signal can be fed to the binary input >CB faulty.
T1 = , T2 = , T3-BkrDefective=
3908 Trip BkrDefect. NO WITH T1-TRIP WITH T2-TRIP WITH T1/T2 - TRIP
T1 MEASURED
T2 MEASURED
T3 MEASURED
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 410 of 843
Contractor : Contract no.: Substation No :
T1 = S , T 2 = S ,
ADDRESS 3921 End Flt. Stage = ON
ADDRESS 3922 T-EndFault = 0
SIMULATE END FAULT BY APPLY B/I OF CB STATUS AS OPEND AND
B/I BF INTIATION AND INJECT TRIPPING CURRENT.
Note: while testing any stage of over current you have to raise the setting of the
other stages.
Note: for emergency operating mode mode o/c active with the block of
differential the address 2601 = Only Emer. Prot.
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Commissioning Standard Test Formats
Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 411 of 843
Contractor : Contract no.: Substation No :
3.9.2 Overcurrent Stages IP, 3I0P for Inverse-time Overcurrent Protection with
IEC Characteristics
T: TRIP TIME
TP: SETTING VALUE TIME MULTPLIER
IP: SETTING VALUE CURRENT
I: FAU LT CURRENT
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 412 of 843
Contractor : Contract no.: Substation No :
3.10 Relay Final Setting
PHASE SETTING I-DIFF> (A) Measured Pick Up Value (A) Calculated value (A)
R
Y
B
Tolerance 5% of setting
b. Timing test
PHASE Inject current (A) Delay Time (ms) Operating Time (ms)
R 2* I-DIFF> 0.0
Y 2* I-DIFF> 0.0
B 2* I-DIFF> 0.0
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Commissioning Standard Test Formats
Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 413 of 843
Contractor : Contract no.: Substation No :
Setting I-DIFF> R-N Y-N B-N
Seal in = ms
MEASURED TIME
PHASE SETTING IDIFF>> (A) Measured Pick Up Value (A) Operating Time (ms)
R
Y
B
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 414 of 843
Contractor : Contract no.: Substation No :
Setting:
CTR:
LOCAL CT ERROR: 3%
REMOTE CT ERROR: 3%
SYSTEM ERROR: 2%
At setting
Using communication channel between two relays and by injected
current in both relays by 180 ANGLE difference.
b. In Zone Fault:
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Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 415 of 843
Contractor : Contract no.: Substation No :
Final setting of I-Diff >
I> BF = A , T1-3pole = , T2 =
Simulate CB closed by activation BI and protection trip for CBF initiation
Setting:
X= Ohms / Km
Line Length = Km
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Commissioning Standard Test Formats
Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 418 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
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Commissioning Standard Test Formats
Description: Numerical Line Diffential PROTECTION
Record No. :
relay ,7SD522
Equip. No. Drawing ref.: Sheet : Page 419 of 843
Contractor : Contract no.: Substation No :
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Commissioning Standard Test Formats
Description : Protection Relays And Devices
Sheet : Page 420 of 843
4. Test Results:
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Commissioning Standard Test Formats
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Commissioning Standard Test Formats
Description: Auto Reclosing Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 423 of 843
Contractor : Contract no.: Substation No :
Note: * As per the schematic drawing, the contents in this test format should be modified.
* This is the minimum requirement for the test.
DC Voltage DC Current
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Commissioning Standard Test Formats
Description: Auto Reclosing Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 424 of 843
Contractor : Contract no.: Substation No :
3.3. Secondary Injection:
Limit:
Limit:
Limit:
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Commissioning Standard Test Formats
Description: Auto Reclosing Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 425 of 843
Contractor : Contract no.: Substation No :
SET MEASURED
Dead time 1 = _________Sec. _________Sec.
Dead time 2 = _________Sec. _________Sec.
Dead time 3 = _________Sec. _________Sec.
Reclaim time = _________Sec. _________Sec.
Item Description Make Equipment Sl. No Calibration Date Calibration Due Date
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Commissioning Standard Test Formats
Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 426 of 843
Contractor : Contract no.: Substation No :
1. Equipment Information
Subtation name
Serial Number
Location Nominal Current
Relay type Aux. Volts
Rated Voltage Rated Current
T/C in T/C T/C Raise Lower Over Under Over Parallel Norm Relay Desired
Remote Auto Manual voltage voltage Current operation Set energized value
U> U< I> remote
3. CT/VT Setting
Test Set Up
TAPCON 240
Vn
SEC. INJ. KIT
In
110V DC
SUPPLY
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Commissioning Standard Test Formats
Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 427 of 843
Contractor : Contract no.: Substation No :
Test Procedure
Observe the reading on the relay display in secondary values and in primary values. Inject
Current in Terminal: and Inject Voltage in Terminal:
Test Results
Measured Values In
Injected Voltage(V) AVR (RTCC Panel)
In Terminal Voltage Displayed In AVR Relay
Expected Voltage (KV)
(KV)
Measured Values In
Injected AVR
Current(A)
Current Displayed In AVR Relay
In Terminal Expected Current (A)
(A)
Test Procedure
5.1. Band Width adjustment set at 4 (%) and Measure AC Volts for Raise / Lower to be
Switched ON.
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Commissioning Standard Test Formats
Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 428 of 843
Contractor : Contract no.: Substation No :
7. Over Voltage Detection (AVR lowering fast when over voltage detected)
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Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 429 of 843
Contractor : Contract no.: Substation No :
9. Operating Time test for Timer: Linear with time delay T2:
10. Operating Time test for Timer: Integral (Desired voltage level 110v) T2 off:
Set
Applied Measured Time delay Operating time Operating time
Bandwidth
Volts (V) bandwidth (%) (Sec) expected (sec) measured (sec)
(%)
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Commissioning Standard Test Formats
Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 430 of 843
Contractor : Contract no.: Substation No :
Binary Output
NO
Terminal NO Purpose Check
1 I/O.X1:08-09(NC)
2 I/O.X1:08-10
3 I/O.X1:04-05
4 I/O.X1:06-07
5 I/O.X1:18,19(NC)
I/O.X1:18,20
6 I/O.X1:22,21
7 I/O.X1:01,02(NC)
I/O.X1:01,03
8 UC-X1:(07.08)
9 UC-X1:(18,19)
10 UC-X1:(20,21)
11 UC-X1:(9,10)
12 UC-X1(5,6)
13 UC-X1:3,4
14 UC- X1:1,2
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Commissioning Standard Test Formats
Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 431 of 843
Contractor : Contract no.: Substation No :
Binary Input
NO
Terminal NO Purpose Check
1 I/O,X1:28.30
2 I/O,X1:29,30
3 I/O.X1:11
4 I/O.X1:12
5 I/O.X1:13
6 I/O.X1:14
7 I/O.X1: 17,27
8 I/O.X1:16,27
9 I/O.X1:33,34
10 I/O.X1:31,32
11 UC-X1:33,34
12 UC-X1:32,34
13 UC-X1:31,34
14 UC-X1:30,34
15 UC-X1: 17,29
16 UC-X1:16,29
17 UC-X1:12,13
18 UC-X1: 11,13
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Commissioning Standard Test Formats
Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 432 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
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Commissioning Standard Test Formats
Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 433 of 843
Contractor : Contract no.: Substation No :
Test Procedure
16.1.1. Band Width adjustment set at ___% and Measure AC Volts for Raise /
Lower to be Switched ON.
Voltage Inducted Set Bandwidth Voltage To Raise (V) Voltage to lower (V)
at VT (V) (%) Expected Measured Expected Measured
16.3. Over Voltage Detection (AVR lowering fast when over voltage detected)
value(%
Expected(V) Measured(V) Measured
)
16.5. Operating Time test for Timer: Linear with time delay T2:
Set
Time-delay Time delay Operating time Operating time
bandwidth
T1(Sec) T2(Sec) expected(sec)(T1+T2) measured (sec)
(%)
16.6. Operating Time test for Timer: Integral (Desired voltage level ____v)T2off:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay TAPCON240 Record No. :
Equip. No. Drawing ref.: Sheet : Page 435 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 436 of 843
Contractor : Contract no.: Substation No :
1. General Information:
Make Panel Ref:
Model Designation.
Sr. No. Drawing & Sh. No.
Version Aux. Voltage
Order No. Rated Frequency
Software Rated Current
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 437 of 843
Contractor : Contract no.: Substation No :
3. Electrical Tests:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 438 of 843
Contractor : Contract no.: Substation No :
3.2. Analog Input Measurements
IAW-Z01:02 CT - Phase A
IBW-Z03:04 CT - Phase B
ICW-Z05:06 CT - Phase B
IAX-Z07:08 CT - Spare
IBX-Z09:10 CT - Neutral
ICX-Z11:12 CT - Spare
VAY-Z13:14 VT - Phase A
VBY-Z15:16 VT - Phase B
VCY-Z17:18 VT - Phase B
VAZ-Z19:20 Neutral VT
VBZ-Z21:22 VT - Spare
VCZ-Z23:24 VT - Spare
Phase A to
V AB
Phase B
Phase B to
V BC
Phase C
Phase C to
V CA
Phase A
Frequency -
Active Power -
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 439 of 843
Contractor : Contract no.: Substation No :
3.3. Checking Of Binary Outputs, Inputs And Leds
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 440 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 441 of 843
Contractor : Contract no.: Substation No :
Stage1:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 442 of 843
Contractor : Contract no.: Substation No :
Stage2:
Set E32 = N
Injected
Set Current Calculated Trip Measured Time
Phase Curve Current
(A) Time (sec) (sec)
( 2 * Is)
R C2
Y C2
B C2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 444 of 843
Contractor : Contract no.: Substation No :
Settings: 51S1O = IMAXL, 51S1P = A, 51S1C = C5, 51S1TD = ,
51S1TC =
Calculation:
Z2C= Re {V2 * 1Z1* I2} / (I2)2 = [|V2| / |I2|] * COS (V2 Z1 - I2)
I2 = V2 / Z2
|ITEST| =|3I2| =|3V2|/ |Z2F|
CT RW = , CTRX= , PTRY= , VNOMY = , PTRZ = , VNOMZ =
Z1MAG= , Z1ANG=
Y-N
B-N
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 445 of 843
Contractor : Contract no.: Substation No :
Fix Settings of 50FP= A, 50RP= A, a2= , K2=
Y-N
B-N
R-Y-B
Y-N
B-N
R-Y-B
Y-N
B-N
R-Y-B
Pick Up
Settings of Applied Phase Angle IN
Phase Injected a2 k2
a2 and k2 Voltage Operating Area
Current I2
R-N
Y-N
B-N
R-Y-B
Calculation:
Z2C= Re {V2 * 1Z1* I2} / (I2)2 = [|V2| / |I2|] * COS (V2 Z1 - I2)
I2 = V2 / Z2
|ITEST| =|3I2| =|3V2|/ |Z2F|
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 448 of 843
Contractor : Contract no.: Substation No :
Y-N
B-N
**Injected Current=
Settings of Applied Pick Up Calculated Pick Up
Phase Applied Voltage /
Z2F Voltage Current Z2F
(Z2F)
R-N
Y-N
B-N
R-Y-B
Y-N
B-N
R-Y-B
Y-N
B-N
R-Y-B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 450 of 843
Contractor : Contract no.: Substation No :
Z1MAG= , Z1ANG= , Z2F= , Z2R = , a2= , K2= , 50Q3P =
,
Direction Setting DIR3 =
Pick up
Setting of Applied Phase Angle in
Phase Injected a2 k2
a2 and k2 Voltage Operating Area
current I2
R-N
Y-N
B-N
R-Y-B
Stage1:
Stage2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 451 of 843
Contractor : Contract no.: Substation No :
Stage1:
Stage2:
Stage1
Stage2
R-N
Y-N
B-N
R-Y-B
Stage1:
Set Current Pickup Drop off Set Time Injected Current Measured
Phase
(A) (A) (A) (sec) ( 2 * Is) Time (sec)
N
Stage2:
Measured Time
Phase Pickup (A) Drop off (A) Injected Current ( 2 * Is)
(sec)
N
Phase Injected
Settings Of Z1ang Applied Voltage Phase Angle
Current
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 455 of 843
Contractor : Contract no.: Substation No :
R-N
Y-N
B-N
R-Y-B
Stage1
Stage2
Stage1
Stage2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Capacitor Bank Protection Relay SEL
Record No. :
451
Equip. No. Drawing ref.: Sheet : Page 456 of 843
Contractor : Contract no.: Substation No :
Stage1
Stage2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Circuit Breaker Fail Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 457 of 843
Contractor : Contract no.: Substation No :
1. General Data And Information:
3. Electrical Test
Indication checked
DC Current during
DC Voltage DC Current without fault Calculated WATT
fault
With Fault Without Fault
4. Measurement
Setting Range :
6. Opto-Inputs Check:
8. Final Setting:
Setting Range :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Circuit Breaker Fail Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 460 of 843
Contractor : Contract no.: Substation No :
8.1.1 Pick up and drop Off Test:
Actual Time in ms
Time Setting Injected Current Expected Time
R Y B N
T1
T2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Directional Overcurrent and Earth Fault
Record No. :
Relay
Equip. No. Drawing ref.: Sheet : Page 461 of 843
Contractor : Contract no.: Substation No :
1. General Information
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Directional Overcurrent and Earth Fault
Record No. :
Relay
Equip. No. Drawing ref.: Sheet : Page 462 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Directional Overcurrent and Earth Fault
Record No. :
Relay
Equip. No. Drawing ref.: Sheet : Page 463 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Directional Overcurrent and Earth Fault
Record No. :
Relay
Equip. No. Drawing ref.: Sheet : Page 465 of 843
Contractor : Contract no.: Substation No :
Phase Angle
Phase Phase Angle Setting Forward Reverse
From To From To
Setting
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Directional Overcurrent and Earth Fault
Record No. :
Relay
Equip. No. Drawing ref.: Sheet : Page 467 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Directional Overcurrent and Earth Fault
Record No. :
Relay
Equip. No. Drawing ref.: Sheet : Page 468 of 843
Contractor : Contract no.: Substation No :
4.6 Directional E/F Block Voltage Check:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Fault Recorders and Locators-IDM
Record No. :
(HATHWAY)
Equip. No. Drawing ref.: Sheet : Page 469 of 843
Contractor : Contract no.: Substation No :
1. General Data and Setting Information :
1.1.HATHAWAY:
1.2.LSU
Manufacturer: . Type:
Input Voltage: . Output Voltage:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Fault Recorders and Locators-IDM
Record No. :
(HATHWAY)
Equip. No. Drawing ref.: Sheet : Page 470 of 843
Contractor : Contract no.: Substation No :
1.6.HUB SHELF:
-RJ45 Ethernet Hub for LAN Connections with 1PPS converter Board
-Manufacturer: . No of ports:
1.7.DAU Card:
FR01-DAU#1:
Sno Card Description Qty Order Code Card Serial No
1 Keypad
2 Power supply unit
3 Card -1 Cpu
4 Card -2 Analogue Card
5 Card -3 Event card
6 Card 4 Analogue input (Ct & Vt)
7 Card 5 Analogue Input (Ct & Vt)
FR01-DAU#2:
Sno Card Description Qty Order Code Card Serial No
1 Keypad
2 Power supply unit
3 Card -1 Cpu
4 Card -2 Analogue Card
5 Card -3 Event card
6 Card 4 Analogue input (Ct & Vt)
7 Card 5 Analogue Input (Ct & Vt)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Fault Recorders and Locators-IDM
Record No. :
(HATHWAY)
Equip. No. Drawing ref.: Sheet : Page 471 of 843
Contractor : Contract no.: Substation No :
2.Mechanical checks and visual inspection: (Ref: 4.1 of TCS-P-105-R1)
3.1.Function test
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Fault Recorders and Locators-IDM
Record No. :
(HATHWAY)
Equip. No. Drawing ref.: Sheet : Page 472 of 843
Contractor : Contract no.: Substation No :
Black-Black (0V) : .
Red-Black (+5 +/- 0.2 Vdc) : .
Grey -Black (-12 +/- 0.2 Vdc) : .
Yellow-Black (+12 +/- 0.2 Vdc) : .
5.1.Apply three-phase current. Check that the waveforms and phase-grouping _________
are correct.
5.2.Apply three-phase voltage. Check that the waveforms and phase-grouping ________
are correct.
5.3.Apply three-phase voltage and current simultaneously. Check that the _________
Waveforms and phase-grouping are correct.
A
5.4.Distance to Fault feature tested (Refer to Annexure-B) _________
5.5.Summation CT for GT In
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Fault Recorders and Locators-IDM
Record No. :
(HATHWAY)
Equip. No. Drawing ref.: Sheet : Page 474 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Fault Recorders and Locators-IDM
Record No. :
(HATHWAY)
Equip. No. Drawing ref.: Sheet : Page 475 of 843
Contractor : Contract no.: Substation No :
12.GPS Time Synchronisation (Time Slave):-
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Inter Trip Send/Receive Relay
Record No. :
GCMO5
Equip. No. Drawing ref.: Sheet : Page 476 of 843
Contractor : Contract no.: Substation No :
Bay No.: ________________ Inter trip Send Relay Inter trip Receive Relay
Bay Name: ________________ Aux. Voltage : _______________________
Manufacturer : ___AREVA______ Serial No. : _______________________
Conn. Diag. No. : _______________ Draw. & Sh. No. : ________________________
Order No. : ________________
3.1.Function Test:
Note: For terminal 4 and 6 Pick-up Voltage 50V DC, Drop-off Voltage 25V DC
Refer Technical Data Sh.9
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Inter Trip Send/Receive Relay
Record No. :
GCMO5
Equip. No. Drawing ref.: Sheet : Page 477 of 843
Contractor : Contract no.: Substation No :
The pilot voltage should be 120 160V
Refer Service Manual Sh.15
Supervision Voltage in Master Mode:
Supervision Voltage should be 24V DC
Refer Service Manual Sh.14
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Inter Trip Send/Receive Relay
Record No. :
GCMO5
Equip. No. Drawing ref.: Sheet : Page 478 of 843
Contractor : Contract no.: Substation No :
3.2.4. AC Ripple Voltage Measurement (mV):
15-16
17-18
* 7-8
9-10
11-12
13-14
3.2.8.Final checks:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Inter Trip Send/Receive Relay
Record No. :
GCMO5
Equip. No. Drawing ref.: Sheet : Page 479 of 843
Contractor : Contract no.: Substation No :
4.Test Equipment Used:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 480 of 843
Contractor : Contract no.: Substation No :
1. Circuit Details:
Substation No./Name
Circuit
Panel No.
Circuit Breaker
Rating
NOTES
2. Relay Details:
Serial Number
Software Reference
Auxiliary Voltage
Frequency
Connection
Phase VT Ratio
3Vo VT Ratio*
Status Input Voltage
*If required by connection
3. Visual Inspection:
Test Checked
Relay is not physically damaged OK
All connections are secure OK
Connections are in accordance with the relay wiring/schematic diagram OK
Relay case is solidly earthed OK
Check tightness of all connections. OK
Check Ferrules OK
Check apparatus lists OK
4. Precautions:
Test Checked
Relay is isolated from system VTs OK
Relay trips and alarms have all been isolated OK
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 481 of 843
Contractor : Contract no.: Substation No :
5. Status Inputs:
Test Checked
Status Input 1 OK
Status Input 2 OK
Status Input 3 OK
Status Input 4 OK
Status Input 5 OK
Status Input 6 OK
Status Input 7 OK
Status Input 8 OK
Status Input 9 OK
6. Output Relays:
Test Checked
Output Relay 1 OK
Output Relay 2 OK
Output Relay 3 OK
Output Relay 4 OK
Output Relay 5 OK
Output Relay 6 OK
Output Relay 7 OK
Output Relay 8 OK
Output Relay 9 OK
Output Relay 10 OK
Output Relay 11 OK
7. LEDs:
Test Checked
Starter LED OK
Trip LED OK
Protection Healthy LED OK
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 482 of 843
Contractor : Contract no.: Substation No :
8. Measurements:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 483 of 843
Contractor : Contract no.: Substation No :
9. Under Voltage Protection:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 484 of 843
Contractor : Contract no.: Substation No :
10. Under Voltage Operating Timing Test:
Voltage Element Delay Setting (ms) Measured Operate Time (ms) Remarks
VE1 OK
VE2 OK
VE3 OK
VE4 OK
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 485 of 843
Contractor : Contract no.: Substation No :
11.Over Voltage Protection:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 486 of 843
Contractor : Contract no.: Substation No :
12. Over Voltage Operating Timing Test:
Voltage Element Delay Setting (ms) Measured Operate Time (ms) Remarks
VE1 OK
VE2 OK
VE3 OK
VE4 OK
Voltage Element Delay Setting (ms) Measured Operate Time (ms) Remarks
VE1 OK
VE2 OK
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 487 of 843
Contractor : Contract no.: Substation No :
Criteria: operating time: 85 ms
Resetting time: 70 ms
Voltage Element Delay Setting (ms) Measured Operate Time (ms) Remarks
VE1 OK
VE2 OK
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 488 of 843
Contractor : Contract no.: Substation No :
Voltage Element Delay Setting (ms) Measured Operate Time (ms) Remarks
VE1 OK
VE2 OK
VE3 OK
VE4 OK
Criteria:
Operate time: < 140 Ms
Reset time: < 175 Ms
Voltage Element Delay Setting (ms) Measured Operate Time (ms) Remarks
VE1 OK
VE2 OK
VE3 OK
VE4 OK
Criteria:
Operate time: < 140 Ms, Reset time: < 175 Ms
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Neutral-Residual-UV&OV Relay-
Record No. :
ARGUS8
Equip. No. Drawing ref.: Sheet : Page 490 of 843
Contractor : Contract no.: Substation No :
Test Checked
Low Voltage Blocking operates correctly OK
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: O/C & E/F Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 491 of 843
Contractor : Contract no.: Substation No :
3. Electrical Tests:
3.2.Burden Check:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: O/C & E/F Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 492 of 843
Contractor : Contract no.: Substation No :
4. Testing and Commissioning:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: O/C & E/F Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 493 of 843
Contractor : Contract no.: Substation No :
4.3.Relay Operating Value As Per Curve
Iset O/C R Y B N
A Trip A Non Trip Trip A Non Trip Trip A Non Trip Trip A Non Trip
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: O/C & E/F Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 494 of 843
Contractor : Contract no.: Substation No :
4.6.Instantaneous Timing Test: In= A
4.7.Measurement Check:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: O/C & E/F Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 495 of 843
Contractor : Contract no.: Substation No :
5.Final Setting:
CT RATIO :
Is (O/C) : Is (E/F):
Curve : Curve:
TMS : K= TMS : K=
I inst : I inst :
7. LED Check
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: O/C & E/F Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 496 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 497 of 843
Contractor : Contract no.: Substation No :
3. Electrical Test
3.2.Burden :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 498 of 843
Contractor : Contract no.: Substation No :
3.3.Secondary Injection
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 499 of 843
Contractor : Contract no.: Substation No :
3.3.4.Synchro-Check System Angle Check:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 500 of 843
Contractor : Contract no.: Substation No :
3.3.7.Synchro-Check Diffrential Voltage Check:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 501 of 843
Contractor : Contract no.: Substation No :
3.3.10. Synchro-Check Frequency Check:
Live Bus
Dead Bus
Live Line
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 502 of 843
Contractor : Contract no.: Substation No :
3.3.13.System Split Element:
3.3.15.Split Time:
3.3.16. Blocking:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 503 of 843
Contractor : Contract no.: Substation No :
3.3.17. Measurement:
4.Final Setting:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 505 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 506 of 843
Contractor : Contract no.: Substation No :
F1= Controlled, F2= Fixed= HZ.
Live Bus
Dead Bus
Live Line
Limit: (According to Relay Catalogue Page No. )
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Synchrocheck Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 507 of 843
Contractor : Contract no.: Substation No :
7.System Split Element:
8. Split Time:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Reference Test Formats
Description: Under/Over Frequency Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 508 of 843
Contractor : Contract no.: Substation No :
Frequency :
df /dt :
Time Delay :
NO. of Inputs :
NO. of Outputs:
NO. of LEDS :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Reference Test Formats
Description: Under/Over Frequency Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 509 of 843
Contractor : Contract no.: Substation No :
5. Measurement Checks
6. Function Check
SET t =0
SETTING:
Normal: 60 HZ
-df/dt +df/dt
Stage Values df/dt Setting (HZ/Sec) df/dt Setting (HZ/Sec)
0.5 1.0 2.0 5.0 0.5 1.0 2.0 5.0
Actual df/dt
1
Pick Up Frequency
Actual df/dt
2
Pick Up Frequency
Actual df/dt
3
Pick Up Frequency
Actual df/dt
4
Pick Up Frequency
Frequency:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Reference Test Formats
Description: Under/Over Frequency Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 511 of 843
Contractor : Contract no.: Substation No :
Setting
Normal: 60 HZ
Rated-(Set+1)
(O/F Mode)
Setting Normal: 60 HZ
-df/dt
+df/dt
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Reference Test Formats
Description: Under/Over Frequency Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 512 of 843
Contractor : Contract no.: Substation No :
Limits: as per application manual page no.
13.Contact Checks
1:
2:
3:
4:
5:
6:
14.Input Checks
INPUT 1:
INPUT 2: BLOCKING FUNCTION CHECKED:
INPUT 3:
15.LED Checks
LED 1:
LED 2:
LED 3:
LED 4:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Reference Test Formats
Description: Under/Over Frequency Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 513 of 843
Contractor : Contract no.: Substation No :
Stage -1 Stage -2
Frequency : Frequency :
df /dt : df /dt :
Time Delay : Time Delay :
Stage -3 Stage -4
Frequency : Frequency :
df /dt : df /dt :
Time Delay : Time Delay :
16.1.Function Check
Set t = 0 df/dt = 0
Setting Normal: 60 HZ
Set t =0
Setting:
Normal: 60 HZ
-df/dt
Stage Values
df/dt Setting (HZ/Sec)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Reference Test Formats
Description: Under/Over Frequency Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 514 of 843
Contractor : Contract no.: Substation No :
Actual df/dt
1
Pick Up Frequency
Actual df/dt
2
Pick up frequency
Actual df/dt
3
Pick Up Frequency
Actual df/dt
4
Pick Up Frequency
Setting Normal: 60 HZ
-df/dt
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
3.3.Functional testing
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
4.LED Checks:
Inputs
Input 1
Input 2
Input 3
Input 4
Input 5
Output relays
Output 1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
5.Final Setting
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 521 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 522 of 843
Contractor : Contract no.: Substation No :
3.1.Voltage Measurements:
Measured Values In
Injected Voltage(V) AVR (RTCC Panel)
In Terminal
Expected Voltage (KV) Voltage Displayed In AVR Relay (KV)
3.2.Current Measurements
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 523 of 843
Contractor : Contract no.: Substation No :
3.4.Operating time Check ( T 1 )
Us = xUn T2 = 0 Un = V Us= X Un
Un = Us = Un T1=0 T2 = 0 Us = Un
Measured Values
Setting % Un Expected Voltage
Pick Up Drop Out
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 524 of 843
Contractor : Contract no.: Substation No :
Un = Us = 1 Un T1=0 T2 = 0 Us = 2% Un
Measured Values
Setting % Un Expected Voltage
Pick Up Drop Out
In = A Un = Us = Un T1=0 T2 = 0 Us = Un
Measured Values
Setting I >/ In Expected Current
Pick Up Drop Out
Un = Us = Un T1=0 T2 = 0 Us = Un
# AT UR & UX=0
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 525 of 843
Contractor : Contract no.: Substation No :
Set
Raise Lower
Copensation REG Cal.U
Operate Expected Operate Expected
UR & UX=0
Set
Raise Lower
Copensation REG Cal.U
UR Operate Expected Operate Expected
Set
Raise Lower
copensation REG Cal.U
UX Operate Expected Operate Expected
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 526 of 843
Contractor : Contract no.: Substation No :
4.Final setting:
Us = xUn T2 = 0 Un = V Us= X Un
Us = X Un T1 = sec Un = V Us= X Un
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 527 of 843
Contractor : Contract no.: Substation No :
Un = Us = Un T1=0 T2 = 0 Us = Un
Measured Values
Setting % Un Expected Voltage
Pick Up Drop Out
Un = Us = 1 Un T1=0 T2 = 0 Us = 2% Un
Measured Values
Setting % Un Expected Voltage
Pick Up Drop Out
In = A Un = Us = Un T1=0 T2 = 0 Us = Un
Measured Values
Setting I >/ In Expected Current
PICK UP Drop Out
Un = Us = Un T1=0 T2 = 0 Us = Un
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 528 of 843
Contractor : Contract no.: Substation No :
15.9 Line Drop Compensation Check : ( LDC )
# AT UR & UX=0
Set
Raise Lower
Copensation REG Cal.U
Operate Expected Operate Expected
UR & UX=0
Set
Raise Lower
Copensation REG Cal.U
UR Operate Expected Operate Expected
Set
Raise Lower
Copensation REG Cal.U
UX Operate Expected Operate Expected
Set
Raise Lower
Copensation REG Cal.U
UX Operate Expected Operate Expected
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Voltage Regulating Relay- SPAU 341C Record No. :
Equip. No. Drawing ref.: Sheet : Page 529 of 843
Contractor : Contract no.: Substation No :
16 Test Equipments Used:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Function Check
Sheet : Page 530 of 843
FUNCTION CHECK
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Coupler
Record No. :
Bay D - 130
Equip. No. Drawing ref.: Sheet : Page 531 of 843
Contractor : Contract no.: Substation No :
This is an example for the Bus Coupler Bay, as per the schematic drawing the contents in this
test format can be modified for another Bus coupler
Panel designation
2. Manufacture M
ec
hanical Checks and Visual Inspections as Per TCS P105 Rev 01, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Coupler
Record No. :
Bay D - 130
Equip. No. Drawing ref.: Sheet : Page 532 of 843
Contractor : Contract no.: Substation No :
3. Electrical Tests:
4. Anti-Pumping condition
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Coupler
Record No. :
Bay D - 130
Equip. No. Drawing ref.: Sheet : Page 533 of 843
Contractor : Contract no.: Substation No :
Operation Indication
Equip.
Command ECC ECC Condition Remarks
ref LCC CR LCC CR
(FMK) (FMK)
Service
134
Open/ Test
Close Service
136
Test
Service
Close
Test
130
Service
Open
Test
131A Open/
131B close
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Coupler
Record No. :
Bay D - 130
Equip. No. Drawing ref.: Sheet : Page 534 of 843
Contractor : Contract no.: Substation No :
C.B Open Blocking while load transfer in one feeder or more to be connected to two bus
bars which coupled by this bus coupler (130) or load transfer in one feeder or more to be
connected to another two bus bars which coupled by bus section and this bus coupler
(130).
Note:
FO: fully open FC: fully close O: open
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Coupler
Record No. :
Bay D - 130
Equip. No. Drawing ref.: Sheet : Page 535 of 843
Contractor : Contract no.: Substation No :
Note:
FO: fully open FC: fully close O: open
Note:
FO: fully open
Note:
FO: fully open
LCC CR FMK
Sl. No. Events Command
TB No. Status TB No. Status TB No. Status
[ ] [ ] [ ]
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[ ] [ ] [ ]
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[ ] [ ] [ ]
[ ] [ ] [ ]
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Coupler
Record No. :
Bay D - 130
Equip. No. Drawing ref.: Sheet : Page 536 of 843
Contractor : Contract no.: Substation No :
[ ] [ ] [ ]
Channel LCC CR
Events Status
no. TB no Status TB no Status
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Channel LCC CR
Events Status
no. Tb no Status Tb no Status
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Note:
All interlock points were checked according to interlocking conditions table which is
Approved by system operation department.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Section
Record No. :
Bay D- 120
Equip. No. Drawing ref.: Sheet : Page 538 of 843
Contractor : Contract no.: Substation No :
This is an example for the Bus Section Bay, as per the schematic drawing the contents in this test
format can be modified.
Panel designation
Manufacture
2.Mechanical Checks and Visual Inspections As per TCS P105, Rev -1, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Section
Record No. :
Bay D- 120
Equip. No. Drawing ref.: Sheet : Page 539 of 843
Contractor : Contract no.: Substation No :
3. Electrical Tests
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Section
Record No. :
Bay D- 120
Equip. No. Drawing ref.: Sheet : Page 540 of 843
Contractor : Contract no.: Substation No :
5. Single line diagram for test bay:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Section
Record No. :
Bay D- 120
Equip. No. Drawing ref.: Sheet : Page 541 of 843
Contractor : Contract no.: Substation No :
Operation Indication
Equipment
Command ECC ECC Condition Remarks
Refrence LCC CR LCC CR
(FMK) (FMK)
Service
124A
Test
Service
124B
Open/ Test
Close Service
226A
Test
Service
226B
Test
Service
Close
120 Test
Open
121A
121B
Open/
221A Close Independe
221B nt
261A condition
261B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Section
Record No. :
Bay D- 120
Equip. No. Drawing ref.: Sheet : Page 542 of 843
Contractor : Contract no.: Substation No :
141A
141B
C.B Open Blocking while load transfer in one feeder or more to be connected to
Two bus bars which coupled by this bus section (120).
Note:
FO: fully open FC: fully close O: open C: close
Note:
FO: fully open FC: fully close O: open C: close
Note:
FO: fully open FC: fully close
ES-221A,221B,261B
Close/open Service 3 DS-106,306,506,706 & FO
136
Note:
FO: fully open FC: fully close
Note:
FO: fully open
Note:
FO: fully open
Note:
FO: fully open FC: fully close
Note:
FO: fully open FC: fully close
Note:
FO: fully open FC: fully close
Note:
FO: fully open FC: fully close
Note:
FO: fully open FC: fully close
Note:
FO: fully open FC: fully close
21.Checking of indications:
LCC CR ECC
Item Events Command
TB No. Status TB No. Status TB No. Status
[ ] [ ] [ ]
[ ] [ ] [ ]
[ ] [ ] [ ]
[ ] [ ] [ ]
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Section
Record No. :
Bay D- 120
Equip. No. Drawing ref.: Sheet : Page 546 of 843
Contractor : Contract no.: Substation No :
[ ] [ ] [ ]
[ ] [ ] [ ]
[ ] [ ] [ ]
[ ] [ ] [ ]
[ ] [ ] [ ]
[ ] [ ] [ ]
[ ] [ ] _ _
[ ] [ ] _ _
[ ] [ ] _ _
[ ] [ ] _ _
Lcc CR
Channel no. Events Status
TB No Status TB No Status
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Lcc CR
Channel no. Events Status
TB No Status TB No Status
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Section
Record No. :
Bay D- 120
Equip. No. Drawing ref.: Sheet : Page 547 of 843
Contractor : Contract no.: Substation No :
[ ]
[ ]
Note:
All interlock points were checked according to interlocking conditions table which is
Approved by system operation department
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Transformer Bay Record No. :
Equip. No. Drawing ref.: Sheet : Page 548 of 843
Contractor : Contract no.: Substation No :
This is an example for the Transformer Bay, as per the schematic drawing the contents in this test
format can be modified for another Transformer Bay
Panel designation
Manufacture
2. Mechanical Check And Visual Inspection: As per TCS P105 Item no 4.1
2. Yes N/A
Inspect for physical damage / defects
3. Panel condition, cleanliness, organization, labeling, readiness for service, Yes N/A
panel doors, handles...etc
4. CT shorting checked Yes N/A
8. Confirm that each panel has been properly secured to the floor in its final Yes N/A
service location.
9. Confirm that panels are constructed and wired as per SEC relevant Yes N/A
specification.
10. Check case cover and gasket for proper seal against dust. Yes N/A
11. Check all installed equipment nameplate information for compliance to Yes N/A
approved drawings and equipment /material lists.
12. For all internal and external panel wiring, confirm that all screw Yes N/A
terminations are tight and that crimp connectors are firmly secured to the
wire and to the termination point. Ensure that no part of the wire is bent
at the termination point. Check Ferrules.
13. Check that panel equipment is mounted securely and protected against Yes N/A
mal operation due to vibration, shock, etc
14. Use of ring type terminals for wire termination for current circuit wires. Yes N/A
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Transformer Bay Record No. :
Equip. No. Drawing ref.: Sheet : Page 549 of 843
Contractor : Contract no.: Substation No :
15. Disconnectors Manual operation by handle and related interlocking Yes N/A
conditions to be checked
16. Mechanical interlocking between DS & ES to be checked Yes N/A
3. Electrical Tests
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Transformer Bay Record No. :
Equip. No. Drawing ref.: Sheet : Page 550 of 843
Contractor : Contract no.: Substation No :
---01Z ---01Y
---05
VT - 1 PH 01X
---- 93
13.8 KV, 800 A
GRID T-------,
10 Ohms
NER
---01
S ---- 01
3 PH VT
S -- 05
13.8 kV BUSBAR
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Transformer Bay Record No. :
Equip. No. Drawing ref.: Sheet : Page 551 of 843
Contractor : Contract no.: Substation No :
6. Checking of operation and indications:
Operation Indication
Equip.
Command ECC ECC Condition Remarks
Ref LCC CR LCC CR
(FMK) (FMK)
Service
Service
--- 04
Service
Close /
open Test
Service
Service
--- 06
Service
Test
Test
---- 05 Close Service
Service
----01Y Close /
Independent
----01X open
condition
----01Z
Close / Independent
S - -01
open condition
Close / Service
S - -05
open Service
Note:
FO: fully open FC: fully close O: open C: close
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Transformer Bay Record No. :
Equip. No. Drawing ref.: Sheet : Page 553 of 843
Contractor : Contract no.: Substation No :
Note:
FO: fully open FC: fully close O: open C: close
Note:
FO: fully open
Note:
FO: fully open
S----------05 Test
Note:
FO: fully open
13. Functional and interlocking test for Earth Switch s---- 01:
Note:
FO: fully open
14. Functional and interlocking test for circuit breaker s --05 :
Note:
FO: fully open FC: fully close C: close
Note:
FO: fully open FC: fully close
Channel LCC CR
Events TB No Status
no. TB No Status Status
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Channel LCC CR
Events Status
no. TB No Status TB No Status
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Transformer Bay Record No. :
Equip. No. Drawing ref.: Sheet : Page 556 of 843
Contractor : Contract no.: Substation No :
_
_
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Note:
All interlock points were checked according to interlocking conditions table which is
approved by system Operation department
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
This is an example for the spare Bay, as per the schematic drawing the contents in this test
format can be modified for another spare Bay.
Panel designation
Manufacture
2.Mechanical Check and Visual Inspection: As per TCS P105 Rev 01, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
3.Electrical Tests
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
UPPER BUSBAR
LOWER BUSBAR
---06
---04
---01Z ---01Y
---05
---03
---01X
---01 ---93 3 PH VT
Operation Indication
Equip
Command ECC ECC Condition Remarks
Ref LCC CR LCC CR
(FMK) (FMK)
Service/
----04 bus transfer
Open/ Test
Close Service/
----06 Bus transfer
Test
Service
----05 Close
Test
----01Y
----01X Open
---------
/close
----01Z
---- 01 ---------
Service
--- 03
Test
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Note:
FO: fully open FC: fully close O: open C: close
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Note:
FO: fully open FC: fully close O: open C: close
Note:
FO: fully open
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Note:
FO: fully open
Note:
FO: fully open
Note:
FO: fully open
16.Checking of indications
LCC CR
Channel No. Events Status
TB No Status TB No Status
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Channel LCC CR
Events Status
No. TB No Status TB No Status
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
_
_
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Note:
All interlock points were checked according to interlocking conditions table which is
Approved by system operation department
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
As Per the Schematic drawings the contents in this Test format can be modified
Note:
The following should be done before starting the activity
1. Approved commissioning copy schematic drawing shall be pre-checked.
2. All secondary injection and all components tests shall be completed and witnessed. All test results
Must be available and signed.
3. Auxiliaries, timers, contactors, pulse units, annunciators, MCBs etc.
4. All final settings shall be applied and signed
Panel designation
Manufacture
2. Mechanical Check and Visual Inspection: As per TCSP-105 Rev -1, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
4. D.C. Loop:
Measuring X ---- : ---- , --- X ---- : ---- , --- X ---- : ---- , --- X ---- : ---- , ---
Item Points in MCB
1
2
3
4
5
6
7
Prote Relay panel R -------- Control panel ---- Fault Recorder CB operation FMK Remarks Function
ction operated Trip CBF Ind / Flag CH Alarms CH Events Trip Close TB as
Relay Start Relay Block Expected
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Event Relay panel R -------- Control panel ---- FMK Remarks Function as
Indication / Flag Relay CH Alarms TB Expected
Breaking path of 74 R1 Ch -- Over current X -----: ---- , ---- ( ) Yes
supervision circuit &Earth fault
R1 DC supply fail
R1 protection faulty
Breaking path of 74 TRS Ch -- Control supply X -----: ---- , ---- ( ) Yes
supervision circuit Fail
TRS (Trip Reset TRS DC supply fail
Supply)
Breaking Path of 74 BF Ch -- CBF Protection X -----: ---- , ---- ( ) Yes
supervision Circuit Faulty
CBF D.C. supply fail
CBF
Breaking path of 74 IC Ch -- Control supply X -----: ---- , ---- ( ) Yes
supervision circuit Fail
Indication supply
Breaking path of 74 TC1 Ch -- Trip Circuit -1 X -----: ---- , ---- ( ) Yes
supervision circuit Trip CKT -1 Faulty Faulty
TC1
Breaking path of 74 TC2 Ch -- Trip Circuit -2 X -----: ---- , ---- ( ) Yes
supervision circuit Faulty
Trip CKT -2 Faulty
TC2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
5. Operation Checks:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Alarm Event K-- ---- control pane (Ann) Fmk ----- panel (TB) Indication Remarks
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 578 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic drawings the contents in this Test format can be modified
Note:
The following should be done before starting the activity
1. Approved commissioning copy schematic drawing shall be pre-checked.
2. All secondary injection and all components tests shall be completed and witnessed.
All test results must be available and signed.
3. Auxiliaries, timers, contactors, pulse units, annunciators, MCBs etc.
4. All final settings shall be applied and signed
Panel designation
Manufacture
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 579 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 580 of 843
Contractor : Contract no.: Substation No :
4. D.C. Loop
Item Measuring X ---- : ---- , -- X ---- : ---- , --- X ---- : ---- , --- X ---- : ---- , ---
points in MCB
1
2
3
4
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 582 of 843
Contractor : Contract no.: Substation No :
Relay panel -------- Control panel ------ Fault Recorder CB operation FMK --- Function
Protection
Trip CBF Ind./ Close Remarks as
operated CH Alarm CH Event Trip T.B
Relay start Flag Relay Block expected
Over current & FR BS Switch (in
50- 51/ 51/51N ------
50/62 CH Earth Fault ---- --51/51 / out ) [ ]
50N -51N 86BU Protection Tc1 & -------- X ----:--,
BF ---- Protection CH N prot. "out" Yes
protection Op. Tc2
Operated ---- Optd position
Inst. Over
50- 51/50N 50/50N ----- Switch (in
50/62 CH current & earth
-51N 86BU protection Tc1 & -------- X ---:--,- / out ) "in" [ ] yes
BF ---- fault protection
protection op. Tc2 position
operated
86CBF FR --- -----
50/62BF ------
CH CBF protection CBF [ ]
Bkr failure 86B----A 50/62BF CH Tc1 & -------- X ----:--
---- operated prot. Yes
prot. & ---- B ---- Tc2
Opd
BB- ----- A
-----
Bus bar 50/62 [ ]
86B- -A Tc1 & --------
protection BF Yes
Tc2
trip
BB- ----- B
Bus bar 86B 50/62 [ ]
Tc1 & --------
protection ---2B BF Yes
trip Tc2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 583 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 584 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 585 of 843
Contractor : Contract no.: Substation No :
5. Operational check:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 586 of 843
Contractor : Contract no.: Substation No :
Remarks
LCC D ----- Device operated Command
Semaphore indications Operation as expected
Operate from LCC Earth switch 221A Close
Operate from LCC Earth switch 221A Open
Operate from LCC Earth switch 221B Close
Operate from LCC Earth switch 221B Open
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 587 of 843
Contractor : Contract no.: Substation No :
Control
Synchronism
panel Circuit breaker close blocking protection Operation of circuit
Circuit check
(k --- ) breaker
breaker Remarks
By By syn BB BB Bk/up
CR/ position CBF prtn Vt--- Vt--
manual relay prtn prtn prtn
ECC --------- mcb -- mcb To Expected
switch ------- ------ ------ --------
CR Test - - - - - - - - Close Close
CR Test - - - - - - - - Open Open
CR Service On Close N/O N/O N/O N/O On On Close Close
CR Service Off Close N/O N/O N/O N/O On On Close Not close
CR Service On Open N/O N/O N/O N/O On On Close Not close
CR Service On Close O N/O N/O N/O On On Close Not close
CR Service On Close N/O O N/O N/O On On Close Not close
CR Service On Close N/O N/O O N/O On On Close Not close
CR Service On Close N/O N/O N/O O On On Close Not close
CR Service On Close N/O N/O N/O N/O Off On Close Not close
CR Service On Close N/O N/O N/O N/O On Off Close Not close
ECC Test - - - - - - - - Close Not close
ECC Test - - - - - - - - Open Not open
Ecc Service Off Close N/O N/O N/O N/O On On Close Close
ECC Service Off Open N/O N/O N/O N/O On On Close Not close
ECC Service Off Close O N/O N/O N/O On On Close Not close
ECC Service Off Close N/O O N/O N/O On On Close Not close
ECC Service Off Close N/O N/O O N/O On On Close Not close
ECC Service Off Close N/O N/O N/O O On On Close Not close
ECC Service Off Close N/O N/O N/O N/o Off On Close Not close
ECC Service Off Close N/O N/O N/O N/o On Off Close Not close
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 588 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 589 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel Bus Section Bay
Equip. No. Drawing ref.: Sheet : Page 590 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 591 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic drawings the contents in this Test format can be modified
Panel designation
Manufacture
2. Mechanical Check and Visual Inspect As per TCSP-105 Rev - 1, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 592 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 593 of 843
Contractor : Contract no.: Substation No :
4. D.C. Loop:
Measuring points X ---- : ---- , --- X ---- : ---- , X ---- : ---- , -- X ---- : ---- , ---
Sno in MCB ---
1
2
3
4
5
6
7
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 594 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 595 of 843
Contractor : Contract no.: Substation No :
Protection Relay panel ----------- Control panel -- Fault Recorder IT Send CB operation FMK - Remarks
operated Trip CBF IT Ind /flag CH Alarms CH Event 85 S/R Trip Close T.B
relay start send Relay Block
87 C cable 86 50 / 62 85 87 C CH Main prtn FR ---- FMP optd -------- Check
diff prtn PW BF S/R 86 PW -- optd CH ---- TC 1 -------- X--:--,- close LK
optd -
51 /51N 86 50 / 62 85 51 / 51 N CH - Bk up FR ---- O/C + Check
BK up O/C BU BF S/R 86 BU prtn optd CH ---- E/F prtn ------- TC 2 -------- X--:--,- close LK
+ E/F prtn optd -
IT Rcv ------ 50 / 62 ------ 85 S/R CH - IT RCV FR ---- IT Rcv 85
85S/R BF optd CH ---- S/R ------- TC 1 -------- X--:--,- -----------
-------- &TC2 -
50 / 62 BF 86 50 / 62 85 50/62 BF CH CBF prtn FR ---- CBF prtn ------- Check
prtn RTR BF S/R -- optd optd TC 1 -------- X--:--,- close LK
86 B 86 RTR CH ---- &TC2
86B B/B 86 B 50 / 62 85 ---------- ------ --------- ------ Switch
prtn trip BF S/R -- --------- --------- TC 1 -------- X--:--,- (in/out)
------ &TC2 -- out
86B Position
86B B/B 86 50 / 62 85 86 RTR ------ --------- ------ Switch
prtn trip RTR BF S/R -- --------- --------- TC 1 -------- X--:--,- (in/out)in
86 B 86 B ----- &TC2 Position
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 596 of 843
Contractor : Contract no.: Substation No :
Relay panel Control panel FMK Remark Function as
Event ------ ------- ---- expected
IND / Flag relay Channel Alarms TB
Breaking path of 74 R1 Main protection X ----: ----.--
supervision circuit R1 CH ---- faulty ( ) Yes
R1 DC supply fail Inter Trip Send /
Rcv Faulty
Breaking path of 74 R2 Back up prot X ----: ----.--
supervision circuit R2 R2 DC supply fail CH ---- Faulty ( ) Yes
Breaking path of 74 IT Inter trip DC X ----: ----.--
supervision circuit IT IT DC supply fail CH ---- supply failed ( ) Yes
Breaking path of 74 BF CBF protection X ----: ----.--
supervision circuit CBF CBF DC supply fail CH ---- faulty ( ) Yes
Breaking path of 74 TC1 CH ---- Trip circuit -1 X ----: ----.--
supervision circuit TC 1 Trip ckt -1 faulty faulty ( ) Yes
Breaking path of 74 TC2 CH ---- Trip circuit -2 X ----: ----.--
supervision circuit TC 2 Trip ckt -1 faulty faulty ( ) Yes
Relay Reset supply TRS 74 TRS CH ---- Control supply X ----: ----.-- ( ) Yes
Trip ckt 2 faulty failed
Relay Indication supply 74 IC at ------ CH ---- Control supply X ----: ----.-- ( ) Yes
IC failed
Indication supply CH ---- Control supply X ----: ----.-- ( ) Yes
failed
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 597 of 843
Contractor : Contract no.: Substation No :
Relay panel ------ Control panel ------- FMK ---- Remarks Function as
Event IND / FLAG relay Channel Alarms TB expected
CH ---- Optical line system
Optical cable system 87 C /85 S/R failed X ----: ----.--- Remove fiber ( ) Yes
failed Main protection faulty optic cable
CH ---- Inter trip send/Rcv faulty
Main protection Main protection faulty
faulty 74 R1 CH ---- Inter trip send/Rcv faulty X ----: ----.--- Mcb off ( ) Yes
51 / 51N faulty 74 R2 CH ---- Back up protection X ----: ----.--- Mcb off ( ) Yes
Faulty
IT send relay DC off 74 IT CH ---- Inter trip dc supply faulty X ----: ----.--- Mcb off ( ) Yes
CBF protection faulty 74 BF CH ---- Cbf protection faulty X ----: ----.--- Mcb off ( ) Yes
Synchro check relay Closing LCC supply CH ---- Synchro check relay X ----: ----.--- -------------- ( ) Yes
faulty off Faulty
Switch off DC supply R1 DC supply fail CH ---- Main protection faulty -------------- -------------- ( ) Yes
fail mcb R1 Inter trip send/Rcv faulty ( ) Yes
Switch off DC supply R2 DC supply fail CH ---- Back up protection ------------- -------------- ( ) Yes
fail mcb R2 Faulty
Switch off IT DC IT DC supply fail CH ---- Inter trip dc supply faulty ------------- -------------- ( ) Yes
supply fail mcb
CBF DC supply mcb CBF DC supply fail CH ---- Cbf protection faulty ------------- -------------- ( ) Yes
off in BBCH panel
5. Operational check:
Local / Remote Switch in local position, no operation from CR & ECC for all equipments is O.K ( ) or
Not O.K ( )
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 598 of 843
Contractor : Contract no.: Substation No :
Control panel CB Synchronism check Circuit Breaker Close Blocking Operation of circuit Remarks
(K---) position Protection breaker
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 600 of 843
Contractor : Contract no.: Substation No :
Circuit breaker Main protn Busbar protn. Inter-trip received Operation Remarks
position ----------- -------------- --------------- Expected Operated
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 601 of 843
Contractor : Contract no.: Substation No :
Test/service Trip
Test/service Trip
Test/service Trip
Circuit breaker Bk / up protn. Bus bar protn. Inter-trip received Operation Remarks
position ---------- --------------- -------------- Expected Operated
Test/service Trip
Test/service Trip
Test/service Trip
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Feeder Bay
Equip. No. Drawing ref.: Sheet : Page 602 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 603 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic Drawings, the contents in this Test Format can be modified.
Note:
The following should be done before starting the activity
1. Approved commissioning copy schematic drawing shall be pre-checked.
2. All secondary injection and all components tests shall be completed and witnessed.
All test results must be available and signed.
3. Auxiliaries, timers, contactors, pulse units, annunciators, MCBs etc.
4. All final settings shall be applied and signed
Panel designation
Manufacture
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 604 of 843
Contractor : Contract no.: Substation No :
2. Mechanical check and visual inspection: As per TCSP-105 Rev -01, Item No 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 605 of 843
Contractor : Contract no.: Substation No :
2. Yes N/A
Inspect for physical damage / defects
3. Panel condition, cleanliness, organization, labeling, readiness for service, Yes N/A
panel doors, handles...etc
4. CT shorting checked Yes N/A
9. Confirm that each panel has been properly secured to the floor in its final Yes N/A
service location.
10. Confirm that panels are constructed and wired as per SEC relevant Yes N/A
specification.
11. Check case cover and gasket for proper seal against dust. Yes N/A
12. Check all installed equipment nameplate information for compliance to Yes N/A
approved drawings and equipment /material lists.
13. For all internal and external panel wiring, confirm that all screw terminations Yes N/A
are tight and that crimp connectors are firmly secured to the wire and to the
termination point. Ensure that no part of the wire is bent at the termination
point. Check Ferrules.Tested by Witnessed by
Name:
14. Check that panel equipment is mounted securely and protected against mal Yes N/A
Signature:
operation due to vibration, shock, etc
Date:
15. Use of ring type terminals for wire termination for current circuit wires. Yes N/A
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 606 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 607 of 843
Contractor : Contract no.: Substation No :
Relay panel ----------- Control panel -- Fault recorder Hv & Lv CB FMK -- Remark Function
Protection Trip CBF ACSE IND /flag Chan Alarms Ch Event Trip Close T.B as
operated relay start Start relay nel Block expected
87 T Diff 86 T1 50 / 62 X--:--,- 87 T Ch - TR Diff Prtn FR --- GT----- 87T CB TC1 CB ---- ( )
Prtn 94 T1 BF CH --- optd CB S --- CB S - X--:--,-- Yes
50P /51P 86 T1 TR HV O/C FR ---- GT --- 51S ( )
HV O/C 50 / 62 -------- 50 / 51 P Ch - prtn 50 / 51 prtn CB --TC1 CB ---- X--:--,-- Yes
prtn 94 T1 BF CH --- optd CB S ---- CB S - -
50S/51S 50S/51S TR LV O/C FR --- GT --- 51S -------- ( )
--- 50S/51 94 T2 ------- -------- 50S/51 Ch - + E/F prtn CH --- 50 / 51 prtn CB S ---- -------- X--:--,-- Yes
NS LV NS optd optd
O/C prtn
64 NP HV 86 T2 HV REF Ch - TR HV REF FR --- GT --- 64 CB TC2 CB ( )
REF prtn 50 / 62 X--:--,- 64 NP prtn optd NP / 64NS TC2 X--:--,-- Yes
94 T2 BF optd CH --- optd CB S ---- CB S -
----
64 NS LV LV REF Ch - TR LV REF FR --- GT --- 64 CB TC2 CB ( )
REF prtn 86 T2 50 / 62 X--:--,- 64 NS prtn optd NP / 64 NS TC2 X--:--,-- Yes
94 T2 BF optd CH---- optd CB S ---- CB S - -
51 N 86 T1 50 / 62 Ch -- TR stand FR ---- GT --- 51 CB --TC1 CB ------ ( )
stand BY BF -------- 51 N BY E/F prtn N optd CB S ---- CB S - X--:--,-- Yes
E/F prtn 94 T1 optd CH----
51 NA ------ Neutral CH -- TR neutral ------ ------- ------ FMK -- THIS ( )
neutral ----- ------ O/C O/C alam ----- X--:--,-- alarm Yes
O/C alarm ------ Alarm 51 ------ ------ for com
NA optd panel
50 / 62 BF 86 B CBF prtn FR ---- GT----- cbf CB ---- ( )
breaker 50 / 62 X--:--,- 50 / 62 CH - optd optd Tc1 & CB ---- X--:--,-- Yes
prtn 86 BF BF CH --- Tc2 CB S ---
CBF CB S ---
86B B/B CB ----- Switch ( )
prtn trip 86 B 50 / 62 X--:--,- 86 B CH - ---- -------- Tc1 & Tc2 CB ---- X--:--,-- (in / Yes
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 608 of 843
Contractor : Contract no.: Substation No :
BF -------- --- CB S ---- CB S - - out )
"out"
position
86B B/B ---- CB ---- CB ------ Switch ( )
prtn trip 86 B 50 / 62 X--:--,- 86 B CH -- -------- -------- Tc1 &Tc2 X--:--,-- (in / Yes
86 CBF BF --- CB S ---- CB S --- out ) "in"
position
96 2 86 T2 CH -- TR buch FR ---- GT --- CB TC2 CB ----- Trip ( )
Buch 94 T2 50 / 62 X--:--,- ------- stage 2 CH --- Buchholz CB S ---- CB S --- X--:--,-- signal is Yes
surge trip BF prtn optd optd - cutted
K -- after 5
sec
63QP -2 CH -- Tap Change FR ---- CB TC2 CB ----- Trip ( )
Tap chan 86 T2 50 / 62 X--:--,- --------- Prtn Device -------- X--:--,-- signal is Yes
prot dev 94 T2 BF trip CH---- CB S ---- CB S --- - cutted
trip k -- after 5
sec
26 S TR TR fire prtn FR ---- ( )
fire prtn -------- optd GT --- fire -------- ------ X--:--,-- Yes
optd K --- ---------- -------- -------- CH prtn optd --------- ------
------- CH----
49 T wdg CH -- TR wdg ------ ( )
temp high 94 T1 ----- X--:--,- -------- temp high ----- CB S ----- ------ X--:--,-- Yes
stage - 2 stage 2
optd ------ ------
Rapid ----- ----- ----- CH -- Rapid ------ ------ ( )
pressure --------- pressure ------ ------- X--:--,-- Yes
rise relay rise relay
trip trip
------
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 609 of 843
Contractor : Contract no.: Substation No :
Relay panel ----- Control panel --------- FMK---- Function as
Event Remarks
Indication/flag relay Channel Alarm T.B expected
Breaking path of supervision 74R1 Transformer main
CH --- X ---:--,- [ ] Yes
circuit R1 R1 DC supply fail Protection faulty
Breaking path of supervision 74 R2 Transformer back up
CH ---- X ---:--,- [ ] Yes
circuit R2 R2 DC supply fail protection faulty
Breaking path of supervision 74 S2 Transformer mech
Ch ---- X ---:--,- [ ] yes
circuit s2 S2 DC supply fail protection faulty
Breaking path of supervision 74 BF
Ch ----- CBF protection faulty X ---:--,- [ ] yes
circuit cbf CBF DC supply fail
Breaking path of supervision 74TRS X
Ch ----- Control supply fail [ ] yes
circuit trs TRS DC supply fail ---:--,--
Breaking path of supervision 74TC1 X
Ch ----- Trip circuit-1 faulty [ ] yes
circuit tc1 Trip ckt-1 faulty ---:--,--
Breaking path of supervision 74TC2 X
Ch ------ Trip circuit-2 faulty [ ] yes
circuit tc2 Trip ckt-2 faulty ---:--,--
5. Operational Check:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 611 of 843
Contractor : Contract no.: Substation No :
Local / Remote Switch in LOCAL position, no operation from CR & ECC for
all
Equipments is O.K ( ) or Not O.K ( )
From Remarks
control
LCC D ----- From FMK
panel Device operated Command Flickering Operation
----------- Indications
(K-----) operation as expected
Local/Remote CR/ECC
Remote CR Disconnector ----- 06 Close
Remote ECC Disconnector ----- 06 Close
Remote CR Disconnector ---- 06 Open
Remote ECC Disconnector ----- 06 Open
Remote CR Disconnector ----- 04 Close
Remote ECC Disconnector ----- 04 Close
Remote CR Disconnector ----- 04 Open
Remote ECC Disconnector ---- 04 Open
C.B.--- 05(test &
Remote CR Close
service position)
Circuit breaker
Remote ECC Close -
05(service position)
Circuit breaker
Remote CR ------05(test & service Open -
position)
Circuit breaker
Remote ECC -----05(service Open -
position)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 612 of 843
Contractor : Contract no.: Substation No :
6. 13.8KV SWGR (---------):
Remarks
LCC D--------- Device operated Command Semaphore Operation as
indication expected
Operate from LCC Earth Switch ------01X Close
Operate from LCC Earth Switch -----01X Open
Operate from LCC Earth Switch -----01Y Close
Operate from LCC Earth Switch ----01Y Open
Operate from LCC Earth Switch ----01Z Close
Operate from LCC Earth Switch -----01Z Open
Operate from LCC VT isolator -----93 Close
Operate from LCC VT isolator ----93 Open
Operate from k----- Earth Switch S-------01 Close/open
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 613 of 843
Contractor : Contract no.: Substation No :
Control
panel Synchronism check Circuit breaker close blocking protection Operation of circuit
Circuit
(k-----) breaker
breaker Remarks
By By syn. Lock-out Lock-out CBF Bus bar
CR / position
manual Relay relay relay protn protn
ECC To Expected
switch ------------ ( ---------) (--------) -------- ----------
CR Test - - - - - - Close Close
CR Test - - - - - - Open Open
CR Service On Close N/o N/o N/o N/o Close Close
CR Service Off Close N/o N/o N/o N/o Close Not close
CR Service On Open N/o N/o N/o N/o Close Not close
CR Service On Close O N/o N/o N/o Close Not close
CR Service On Close N/o O N/o N/o Close Not close
CR Service On Close N/o N/o O N/o Close Not close
CR Service On Close N/o N/o N/o O Close Not close
ECC Test - - - - - - Close Not close
ECC Test - - - - - - Open Not open
ECC Service Off Close N/o N/o N/o N/o Close Close
ECC Service Off Open N/o N/o N/o N/o Close Not close
ECC Service Off Close O N/o N/o N/o Close Not close
ECC Service Off Close N/o O N/o N/o Close Not close
ECC Service Off Close N/o N/o O N/o Close Not close
ECC Service Off Close N/o N/o N/o O Close Not close
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 614 of 843
Contractor : Contract no.: Substation No :
8. Circuit Breaker Trip Circuit(TC-1) Check:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Relay and control
Record No. :
Panel For Transformer Bay
Equip. No. Drawing ref.: Sheet : Page 615 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
As Per the Schematic Drawings the Contents in This Test Format Can Be Modified
Functional Test Is Carried Out Without Current Circulating Scheme Not Available In AVC Panels
AC supply AC supply:
DC supply DC supply:
Dwg No
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
S. No Description Remarks
1 Check output of ac outlet yes N/A
2 Check illumination lamp yes N/A
3 Check door switch yes N/A
4 Check Heater / Thermostat Yes N/A
5 Check Function Of OLTC Heater Yes N/A
6 Check Function Of Lighting Circuit Yes N/A
4. Operation Checks:
OLTC Switch AVC panel AVC panel OLTC switch AVC push button AVC panel ECC
Auto/
Local/Remote CR/ECC Auto/manual Raise Lower Raise Lower Raise Lower Raise Lower Ls step1 Ls step2
Manu
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
E Pos. Pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos.
Manual
A
CR
E Pos. Pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos.
Auto
Local A
E Pos. Pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos.
Manual
A
ECC
E Pos. Pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos.
Auto
A
E N.pos. N.pos. Pos. Pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. N.pos.
Manual
A
CR
E N.pos. N.pos. N.pos. N.pos. pos. pos. N.pos. N.pos. N.pos. N.pos. N.pos.
Auto
Remote A
E N.pos. N.pos. N.pos. N.pos. N.pos. N.pos. pos. pos. pos. N.pos. N.pos.
Manual
ECC A
Auto E N.pos. N.pos. N.pos. N.pos. Pos. Pos. Pos. N.pos. N.pos. Pos. Pos.
A
Auto
2 CR Manual
Auto
ECC Manual
Auto
3 CR Manual
Auto
ECC Manual
Auto
4 CR Manual
Auto
ECC Manual
Auto
Manual
5 CR Auto
ECC Manual
Auto
6 CR Manual
Auto
ECC Manual
Auto
7 CR Manual
Auto
ECC Manual
Auto
8 CR Manual
Auto
ECC Manual
Auto
9 CR Manual
Auto
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
ECC Manual
Auto
10 CR Manual
Auto
ECC Manual
Auto
11 CR Manual
Auto
ECC Manual
Auto
CR Manual
Auto
12 ECC Manual
Auto
13 CR Manual
Auto
ECC Manual
Auto
14 CR Manual
Auto
ECC Manual
Auto
15 CR Manual
Auto
ECC Manual
Auto
Manual
16 CR Auto
ECC Manual
Auto
17 CR Manual
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Auto
ECC Manual
Auto
18 CR Manual
Auto
ECC Manual
Auto
19 CR Manual
Auto
ECC Manual
Auto
Tap number Tap in OLTC Tap in AVC panel Tap in FMK Remarks
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Tap change in
progress
Load shedding step-1
Load shedding step-2
Load shedding reset *
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Status AVC sheet no Initiation contact device AVC indication FMK continuity test
0% ------- Shorting X ---:--,-- K ---- glow X ----: ---,----
5% -------- Shorting X---:--,--- K ---- glow X ----::----,----
10% --------- Shorting X---:---,---- K ---- glow X ----:-----,----
*
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 627 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic Drawings the Contents in This Test Format Can Be Modified
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 628 of 843
Contractor : Contract no.: Substation No :
2. Mechanical Check and Visual Inspection As per TCSP-105 Rev -01, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 629 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 630 of 843
Contractor : Contract no.: Substation No :
4. Dc Loop Test
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 631 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 632 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 633 of 843
Contractor : Contract no.: Substation No :
6. Checking of CB Rack In
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 634 of 843
Contractor : Contract no.: Substation No :
7. Checking of CB Operation
Control
From 13.8kv swgr From CR From FMK
Selector CB position
Switch Close Open Close Open Close Open
Test E Possible Possible Not Possible Not Possible Not Possible Not Possible
A
Local
Service E Possible Possible Not Possible Not Possible Not Possible Not possible
A
Not Not Not Not
Test E Possible Possible
possible possible Possible Possible
A
CR
Not Not Not Not
Service E Possible Possible
possible possible Possible Possible
A
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 635 of 843
Contractor : Contract no.: Substation No :
Note: E: Expected A: Actual
Note: the above event simulated by pulling out all wire as the drawing e: expected a: actual
9. Checking of CB Interlocking
Breaker Lock out Lock Out relay Closing from13.8kv **closing From Closing From
Position Relay Status swgr CR FMK
E Possible Possible Possible
Reset
A
Service
E Not possible Not possible Not possible
Operation
A
E Possible Not possible Not possible
Reset
A
Test
E Possible Not possible Not possible
Operation
A
E Possible Possible Possible E:
Reset
A
Service
E Not possible Not possible Not possible
Operation
A
Tested by E Possible Witnessed
Not possible by Not possible
Reset
Name: A
Test
Signature: E Possible Not possible Not possible
Operation
Date: A
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 636 of 843
Contractor : Contract no.: Substation No :
Expected A: Actual
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 637 of 843
Contractor : Contract no.: Substation No :
Checked by continuity
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium Voltage
Record No. :
Switchgear Feeder Panel
Equip. No. Drawing ref.: Sheet : Page 638 of 843
Contractor : Contract no.: Substation No :
5 [ ] [ ]
6 [ ] [ ]
7 [ ] [ ]
8 [ ] [ ]
9 [ ] [ ]
10 [ ] [ ]
Checked by Continuity
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 639 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic Drawings the Contents in This Test Format Can Be Modified
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 640 of 843
Contractor : Contract no.: Substation No :
2. Mechanical Check and Visual Inspection As per TCSP-105 Rev 01, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 641 of 843
Contractor : Contract no.: Substation No :
3. General panel functional checks As per TCSP-105 Rev -01 Item no 5.1
4. DC Loop Test:
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 642 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 643 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 644 of 843
Contractor : Contract no.: Substation No :
A
E Not possible
On
A
3 Bus bar earth switch E Possible
Off
A
E Not possible
On
A
4 ** Hv side Earth switch E Possible
Off
and disconnector A
E Not possible
ON
A
9. Checking of CB operation:
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 645 of 843
Contractor : Contract no.: Substation No :
Test E Not possible Not possible Possible Possible Not Possible Not Possible
A
CR
Service E Not possible Not possible Possible Possible Not Possible Not Possible
A
Note: E: Expected A: Actual
Note: the above event simulated by pulling out all wire as the drawing e: expected a: actual
A
E Possible Not possible Not possible
Reset
A
E Possible Not possible Not possible
Test Operation
A
E Possible Possible Possible
Reset
A
Service
E Not possible Not possible Not possible
Operation
A
E Possible Not possible Not possible
Reset
A
Test
E Possible Not possible Not possible
Operation
A
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 647 of 843
Contractor : Contract no.: Substation No :
Tripping link isolator checked [ ]
Checked by continuity
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of Medium voltage
Record No. :
Switchgear Incomer panel
Equip. No. Drawing ref.: Sheet : Page 648 of 843
Contractor : Contract no.: Substation No :
Checked by continuity
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
As Per the Schematic Drawings the Contents in This Test Format Can Be Modified
2. Mechanical Check and Visual Inspection As per TCSP-105 Rev 01,item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
4. Dc loop Test
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
6. Checking of CB Rack In
7. Checking of CB operation
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Note: the above event simulated by pulling out all wire as the drawing e: expected a: actual
Note: The above event simulated by pulling out all wire as the drawing E: expected A: actual
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Breaker Lock out Lock out relay Closing from **closing Closing
Position Relay Status 13.8kv swgr From cr From fmk
E Possible Possible Possible
Reset
A
Service 13.8 k.V. stuck
E Not possible Not possible Not possible
prot for 86 ------- Operation
A
E Possible Not possible Not possible
Reset
A
Test
E Possible Not possible Not possible
Operation
A
E Possible Possible Possible
Reset
A
Service 13.8 k.v. stuck
E Not possible Not possible Not possible
prot lor Operation
A
86 ---------
E Possible Not possible Not possible
Reset
A
Test
E Possible Not possible Not possible
Operation
A
E: expected a: actual
Position of CB
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Checked by continuity
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Checked by continuity
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
2. Mechanical Check and Visual Inspection As per TCSP-105 Rev 01, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Note: the above event simulated by pulling out all wire as the drawing e: expected a: actual
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Checked by continuity
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Position of CB & E sw
Bay
E
A
Earth switch closing E
interlock A
E
A
E
A
E
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
As Per the Schematic Drawings Contents In This Test Format Can Be Modified
Panel designation
Manufacture 2.
Me
chanical Check and Visual Inspection As per TCSP-105 Rev 01, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
6.11. 13.8kv switchgear Bus section ( h--------) operation by 13.8kv UF Relay -----------
section -----------
Circuit Stage-3
Common link Stage-4 link Stage Operation
breaker link Remarks
(----------) (---------) operated Expected
status (-----------)
Open Close Close Stage-3 & 4 CB will not trip
Close Open Close Stage-3 CB will not trip
CB s---- Close Open Close Stage-4 CB will trip
in close Close Close Open Stage-3 CB will trip
Close Close Open Stage-4 CB will not trip
Close Close Close Stage-3 & 4 CB will trip
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Circuit
Common link Stage-3 link Stage-4 link Stage Operation
breaker Remarks
(----------) (-----------) (---------) operated Expected
status
Open Close Close Stage-3 & 4 CB will not trip
Close Open Close Stage-3 CB will not trip
CB s----- Close Open Close Stage-4 CB will trip
in close Close Close Open Stage-3 CB will trip
Close Close Open Stage-4 CB will not trip
Close Close Close Stage-3 & 4 CB will trip
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of DCDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 673 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic Drawings the Contents in This Test Format Can Be Modified
2. Mechanical Check and Visual Inspection As per TCSP-105 Rev - 01 Item no 4.1
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of DCDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 675 of 843
Contractor : Contract no.: Substation No :
5. Auto / Manual Change Over Operation
Item Circuit Details Cable Size Breaker Size From Circuit To Circuit Remarks
7. Annunciation:
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of DCDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 677 of 843
Contractor : Contract no.: Substation No :
Panel Ref :
Unit Name:
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of ACDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 678 of 843
Contractor : Contract no.: Substation No :
As per the schematic drawings the contents in this test format can be modified
2. Mechanical Check and Visual Inspection as per TCSP-105 Rev 01, Item no 4.1
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of ACDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 679 of 843
Contractor : Contract no.: Substation No :
3. General Panel Functional Checks : As Per TcsP-105 Rev 01, Item no 5.1
5. Interlock Test
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of ACDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 680 of 843
Contractor : Contract no.: Substation No :
6. Dc Scheme Check:
Item Circuit details Cable size Breaker size From circuits To Remarks
circuits
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of ACDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 681 of 843
Contractor : Contract no.: Substation No :
8. Annunciation:
Panel Ref:
Unit name:
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of ACDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 682 of 843
Contractor : Contract no.: Substation No :
9.2.Electrical Tests:
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional Checks of ACDB Panel Record No. :
Equip. No. Drawing ref.: Sheet : Page 683 of 843
Contractor : Contract no.: Substation No :
9.2.3. Voltage regulation & efficiency test:
50
100
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 684 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic Drawings the Contents in This Test Format Can Be Modified
Panel Designation
Serial No
Manufacture
Dwg & Sch No
Panel No
2.Mechanical Check and Visual Inspection As per TCSP-105 Rev -01, Item no 4.1
3. General panel functional checks : As per TCSP-105 Rev -01, Item no 5.1 & 5.7
4. DC Loop Test
off Relay
23
0
23 23
13
4 6
0
13 13
4 6
226A 226B
BB SEC 1B
BB SEC 1A LOWER BUS
5. Single Line Diagram
40
30 124A
6 40
6 30 124B 20
10 104 6 20 4
4
6 4
120
20 40
305 105
5 5
Tested by Witnessed by
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Signature:
Date:
UGF GRID T1 UGF GRID
T2
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 687 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 688 of 843
Contractor : Contract no.: Substation No :
Note:
1. Observe R130 86B-1A / 86B-2A. For zone 1A / 2A trip indication.
2. Observe R130 86B-1B / 86B-2B. For zone 1B / 2B trip indication.
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 689 of 843
Contractor : Contract no.: Substation No :
operated
In Un healthy Not Out Healthy ------ No
operated
In Un healthy Not In Un healthy Not No
operated operated
Note:
1. Observe R130 86B-1A / 86B-2A. For zone 1A / 2A trip indication.
2. Observe R130 86B-1B / 86B-2B. For zone 1B / 2B trip indication.
Note:
1.Observe R130 86B-1A / 86B-2A. For zone 1A / 2A trip indication.
2.Observe R130 86B-1B / 86B-2B. For zone 1B / 2B trip indication.
operated
In Un healthy Not Out Healthy ------ No
operated
In Un healthy Not In Un healthy Not No
operated operated
Note:
1.Observe R130 86B-1A / 86B-2A. For zone 1A / 2A trip indication.
2.Observe R130 86B-1B / 86B-2B. For zone 1B / 2B trip indication.
10.Functional Checks of Discrimination Zone 1A & 2A (130, 120, &230) are Open
11.Functional checks of Discrimination Zone 1B & 2B (130, 120, &230) are open
12. Functional checks of Discrimination Zone 1A & 2A with the following conditions,
Bus coupler (i.e., 134,136 &130) closed and (120 & 130) are open:
Check Zone operation Condition is simulated:
Bus bar Bay bus 86B (1A) 86B(2A) Bus Coupler 130
protection disconnector Expected Actual Expected Actual 86B(1A) 86B(2A)
zone operation position
104 Open N.OP N.OP OP N.OP
Close OP N.OP OP N.OP
106 Open N.OP N.OP OP N.OP
1A Close N.OP N.OP OP N.OP
(87B 1A) 104&106 OP OP OP OP
closed
304 Open N.OP N.OP OP N.OP
Close OP N.OP OP N.OP
306 Open N.OP N.OP OP N.OP
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 694 of 843
Contractor : Contract no.: Substation No :
13. Functional checks of Discrimination Zone 1B & 2B with the following conditions,
Bus coupler (i.e., 234,236 &230) closed and (120 &130) are open:
Check Zone operation Condition is simulated:
Bus bar Bay bus 86B (1B) 86B(2B) Bus Coupler 230
protection disconnector Expected Actual Expected Actual 86B(1B) 86B(2B)
zone position
operation
204 Open N.OP N.OP OP N.OP
Clos OP N.OP OP N.OP
e
1B 206 Open N.OP N.OP OP N.OP
(87B 1B) Clos N.OP N.OP OP N.OP
e
204&206 OP OP OP OP
closed
404 Open N.OP N.OP OP N.OP
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 695 of 843
Contractor : Contract no.: Substation No :
Bus bar Bay bus 86B (1A) 86B(2A) Bus coupler Bus section Any feeder
protn disconnector 130 120 connected
zone position to 2B
operation E A E A 86B 86B 86B 86B 86 2B
(1A) (2A) (1A) (1B)
104 Open N.op N.op Op N.op Op N.op N.op
Close Op N.op Op N.op Op N.op N.op
106 Open N.op N.op Op N.op Op N.op N.op
1A Close N.op N.op Op N.op Op N.op N.op
(87B 1A) 104&106 Op Op Op Op Op N.op Op
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 696 of 843
Contractor : Contract no.: Substation No :
closed
304 Open N.op N.op Op N.op Op N.op N.op
Close Op N.op Op N.op Op N.op N.op
306 Open N.op N.op Op N.op Op N.op N.op
Close N.op Op Op N.op Op N.op N.op
304&306 Op Op Op Op Op N.op Op
closed
104 Open N.op N.op N.op Op N.op N.op Op
Close N.op N.op N.op Op N.op N.op Op
106 Open N.op N.op N.op Op N.op N.op Op
Close N.op Op N.op Op N.op N.op Op
104&106 Op Op Op Op Op N.op Op
closed
2A 304 Open N.op N.op N.op Op N.op N.op Op
(87B 2A) Close N.op N.op N.op Op N.op N.op Op
306 Open N.op N.op N.op Op N.op N.op Op
Close N.op Op N.op Op N.op N.op Op
304&306 Op Op Op Op Op N.op Op
closed
Bus bar Bay bus 86B (1B) 86B(2B) Bus coupler Bus section Any
protn disconnecto 130 120 feeder
zone r position connecte
operation d to 2A
E A E A 86B 86B 86B 86B 86 2A
(1A) (2A) (1A) (1B)
204 Open N.op N.op N.op N.op N.op Op N.op
Close Op N.op N.op N.op N.op Op N.op
206 Open N.op N.op N.op N.op N.op Op N.op
1B Close N.op N.op N.op N.op N.op Op N.op
(87B 1B) 204&206 Op Op N.op Op N.op Op Op
closed
404 Open N.op N.op N.op N.op N.op Op N.op
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 697 of 843
Contractor : Contract no.: Substation No :
Bus bar Bay bus 86B (1A) 86B(2A) Bus coupler 230 Bus section Any
protn disconnecto 120 feeder
zone r position Connect
operation ed to 2B
E A E A 86B 86B 86B 86B 86 2B
(1B) (2B) (1A) (1B)
104 Open N.OP N.OP N.OP N.OP OP N.OP N.OP
Close OP N.OP N.OP N.OP OP N.OP N.OP
106 Open N.OP N.OP N.OP N.OP OP N.OP N.OP
1A Close N.OP N.OP N.OP N.OP OP N.OP N.OP
(87B 1A) 104&106 Op Op N.op Op Op N.op Op
closed
304 Open N.OP N.OP N.OP N.OP OP N.OP N.OP
Close OP N.OP N.OP N.OP OP N.OP N.OP
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 698 of 843
Contractor : Contract no.: Substation No :
Bus bar Bay bus 86B (1B) 86B(2B) Bus coupler 230 Bus section Any
protec-tion disconn 120 feeder
zone Ector connect
operation position ed to 2A
E A E A 86B 86B 86B 86B 86 2A
(1B) (2B) (1A) (1B)
20 Open N.OP N.OP OP N.OP N.OP OP N.OP
4 Close OP N.OP OP N.OP N.OP OP N.OP
20 Open N.OP N.OP OP N.OP N.OP OP N.OP
1B 6 Close N.OP N.OP OP N.OP N.OP OP N.OP
(87B 1B) 204&206 Op Op Op Op N.op Op
closed op
40 Open N.OP N.OP OP N.OP N.OP OP N.OP
4 Close OP N.OP OP N.OP N.OP OP N.OP
40 Open N.OP N.OP OP N.OP N.OP OP N.OP
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 699 of 843
Contractor : Contract no.: Substation No :
Bus bar Bay bus 86B (1A) 86B Bus Coupler Bus Coupler Any
protection disconnecto (2A) 130 230 feeder
zone r position connec
operation ted to
2B
E A E A 86B 86B 86B 86B 86 2B
(1A) (2A) (1B) (2B)
10 Open N.OP N.OP OP N.OP N.OP N.OP N.OP
4 Close OP N.OP OP N.OP N.OP N.OP N.OP
10 Open N.OP N.OP OP N.OP N.OP N.OP N.OP
1A 6 Close N.OP N.OP OP N.OP N.OP N.OP N.OP
(87B 1A) 104&106 Op Op Op Op N.op Op Op
closed
30 Open N.OP N.OP OP N.OP N.OP N.OP N.OP
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 700 of 843
Contractor : Contract no.: Substation No :
19. Functional checks of Discrimination Zone 1B & 2B with the following conditions,
230,130.226A, 226B closed and 120 is open
Check Zone operation Condition is simulated
Bus bar Bay bus 86B (1B) 86B Bus coupler Bus coupler Any feeder
protection disconnecto (2B) 130 230 connected
zone r position to 2A
operation E A E A 86B 86B 86B 86B 86 2A
(1A) (2A) (1B) (2B)
204 Open N.op N.OP N.OP N.OP OP N.OP N.OP
Close Op N.OP N.OP N.OP OP N.OP N.OP
206 Open N.op N.OP N.OP N.OP OP N.OP N.OP
1B Close N.op N.OP N.OP N.OP OP N.OP N.OP
(87B 1B) 204&206 Op Op N.op Op Op Op Op
closed
404 Open N.op N.OP N.OP N.OP OP N.OP N.OP
Close Op N.OP N.OP N.OP OP N.OP N.OP
406 Open N.op N.OP N.OP N.OP OP N.OP N.OP
Close N.op N.OP N.OP N.OP OP N.OP N.OP
404&406 Op Op N.op Op Op Op Op
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 701 of 843
Contractor : Contract no.: Substation No :
closed
204 Open N.op N.OP N.OP OP N.OP OP OP
Close N.op N.OP N.OP OP N.OP OP OP
206 Open N.op N.OP N.OP OP N.OP OP OP
2B Close N.op OP N.OP OP N.OP OP OP
(87B 2B) 204&206 Op Op N.op Op Op Op Op
closed
404 Open N.op N.OP N.OP OP N.OP OP OP
Close N.op N.OP N.OP OP N.OP OP OP
406 Open N.op N.OP N.OP OP N.OP OP OP
Close N.op OP N.OP OP N.OP OP OP
404&406 Op Op N.o Op Op Op Op
closed p
Protection Bay bus 50/62 BF 86 CBF 86B Bus bar Bus bar
zone disconnector position Operate zone 1B zone 2B
trip trip
E A E A E A E A
204 Open
Close
206 Open
1B Close
204&206 closed
404 Open
Close
406 Open
Close
404&406 closed
204 Open
Close
206 Open
2B Close
204&206 closed
404 Open
Close
406 Open
Close
404&406 closed
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 703 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Bus Bar
Record No. :
Protection Panels and CBF Scheme Checks
Equip. No. Drawing ref.: Sheet : Page 704 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 705 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic Drawings the Contents in This Test Format Can Be Modified
2. Mechanical Check and Visual Inspection As per TCSP-105 Rev 01, Item no 4.1
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 706 of 843
Contractor : Contract no.: Substation No :
3. General panel functional checks : As per TCSP-105 Rev 01, Item no 5.1 & 5.9
5. Definitions
GT1 13.8kv VT on and (504 & 505 closed) or (506 & 505 closed)
S1105 Drawn in, closed and not opens
GT2 13.8kv VT on and (104 & 105 closed) or (106 & 105 closed)
S1205 Drawn in, closed and not open.
GT3 13.8kv VT on and (404 & 405 closed) or (406 & 405 closed)
S3405 Drawn in, closed and not open
5.7.GT1 on standby if
5.8.GT2 on standby if
5.11.Independent operation:
If S120 or S320 open or both open and three transformers are in service.
6. Timers settings:
Protection Actions
GT1 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 505
Differential, HV REF, LV REF, TR fire,) S1105 trip and S1205 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Buchholz, OLTC, CBF,
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 710 of 843
Contractor : Contract no.: Substation No :
HV
BB, PRD, etc according to the protection
(requirement
13.8kv stuck breaker protection operation S1105 & S120 trip and S1205 auto close
Protection Actions
GT1 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 505
(Differential, HV REF, LV REF, TR fire, S1105 remain open and no auto close, &
.WDG etc according to the protection
Tem. Stage 2, Buchholz, OLTC, CBF, requirement
HV
BB, PRD, etc according to the protection
(requirement
S1105 remain open & S120 trip and no
13.8kv stuck breaker protection operation
auto close
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 711 of 843
Contractor : Contract no.: Substation No :
GT2 in service
GT3 on standby
Protection Actions
GT1 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 505
Differential, HV REF, LV REF, TR fire,) S1105 trip and S3405 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Buchholz, OLTC, CBF,
HV
BB, PRD, etc according to the protection
(requirement
13.8kv stuck breaker protection operation S1105 & S120 trip and S3405 auto close
10. Sequence 04: Fault Section A, Bus section A/B S120 open
Protection Actions
GT1 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 505
Differential, HV REF, LV REF, TR fire,) S1105 trip and S120 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Bucholz, OLTC, CBF,
HV
BB, PRD, etc according to the protection
(requirement
S1105 trip & S120 remain open and no
13.8kv stuck breaker protection operation
auto close
1. Initial stage : GT1 standby off, GT2 standby off, GT3 standby off
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 712 of 843
Contractor : Contract no.: Substation No :
2. During sequence : ACSE in progress (in gt protection only)
3. Completion of sequence : ACSE failed (on or off)
11. Sequence 05: Fault Section A, Bus section B/C S320 open
Protection Actions
GT1 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 505
Differential, HV REF, LV REF, TR fire,) S1105 trip and S320 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Buchholz, OLTC, CBF,
HV
BB, PRD, etc according to the protection
(requirement
13.8kv stuck breaker protection operation S1105 trip & S120 trip and S320 auto close
1. Initial stage : GT1 standby off, gt2 standby off, gt3 standby off
2. During sequence : ACSE in progress
3. Completion of sequence : ACSE failed (on or off)
12. Sequence 06: Fault Section A, Bus section A/B S120 & bus section B/CS320 open
Protection Actions
GT1 Transformer protection operation trip (Except for WDG. Temp. STAGE 505
Differential, HV REF, LV REF, TR fire,) 2)
.WDG S1105 trip and S120 & S320 &
Tem. Stage 2, Bucholz, OLTC, CBF, autoclose, etc according to the protection
HV requirement
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 713 of 843
Contractor : Contract no.: Substation No :
Protection Actions
GT2 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 105
Differential, HV REF, LV REF, TR fire,) S1205 trip and S3405 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Buchholz, OLTC, CBF,
HV
BB, PRD, etc according to the protection
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 714 of 843
Contractor : Contract no.: Substation No :
(requirement
S1205, S120 & S320 trip and S3405 auto
13.8kv stuck breaker protection operation
close
Protection Actions
GT2 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 105
Differential, HV REF, LV REF, TR fire,) S1205 remain open and no autoclose, &
.WDG etc according to the protection
Tem. Stage 2, Buchholz, OLTC, CBF, requirement
HV
BB, PRD, etc according to the protection
(requirement
S1205 remain open and S120 & S320 trip
13.8kv stuck breaker protection operation
and no autoclose
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 715 of 843
Contractor : Contract no.: Substation No :
Protection Actions
GT2 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 105
Differential, HV REF, LV REF, TR fire,) S1205 trip and S1105 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Buchholz, OLTC, CBF,
HV
BB, PRD, etc according to the protection
(requirement
S1205, S120 & S320 trip and S1105 auto
13.8kv stuck breaker protection operation
close
16. Sequence 10: Fault Section B, bus section A/B S120 open
Protection Actions
GT2 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 105
Differential, HV REF, LV REF, TR fire,) S1205 trip and S120 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Buchholz, OLTC, CBF,
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 716 of 843
Contractor : Contract no.: Substation No :
HV
BB, PRD, etc according to the protection
(requirement
S1205 & S320 trip & S120 remain open
13.8kv stuck breaker protection operation
and no auto close
1. Initial stage : GT1 standby off, GT2 standby off, GT3 standby off
2. During sequence : ACSE in progress (in gt protection only)
3. Completion of sequence : ACSE failed (on or off)
17. Sequence 11: Fault Section B, bus section B/C S320 open
Protection Actions
GT2 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 105
Differential, HV REF, LV REF, TR fire,) S1205 trip and S320 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Buchholz, OLTC, CBF,
HV
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 717 of 843
Contractor : Contract no.: Substation No :
1. Initial stage : GT1 standby off, GT2 standby off, GT3 standby off
2. During sequence : ACSE in progress (in GT protection only)
3. Completion of sequence : ACSE failed (on or off)
18. Sequence 12: Fault Section B, bus section A/B S120 & bus section B/C S320 open
1. Initial stage : GT1 standby off, GT2 standby off, GT3 standby off
2. During sequence : ACSE in progress (in gt protection only)
3. Completion of sequence : ACSE failed (on or off)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 718 of 843
Contractor : Contract no.: Substation No :
GT2 on standby
Protection Actions
GT3 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 405
Differential, HV REF, LV REF, TR fire,) S3405 trip and S1205 autoclose, etc &
.WDG according to the protection requirement
Tem. Stage 2, Bucholz, OLTC, CBF,
HV
BB, PRD, etc according to the protection
(requirement
13.8kv stuck breaker protection operation S3405 & S320 trip and S1205 autoclose
Protection Actions
GT3 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 405
Differential, HV REF, LV REF, TR fire,) S3405 remain open and no auto close, &
.WDG etc according to the protection
Tem. Stage 2, Buchholz, OLTC, CBF, requirement
HV
BB, PRD, etc according to the protection
(requirement
S3405 remain open & S320 trip and no
13.8kv stuck breaker protection operation
auto close
Protection Actions
GT3 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 405
Differential, HV REF, LV REF, TR fire,) S3405 trip and S1105 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Buchholz, OLTC, CBF,
HV
BB, PRD, etc according to the protection
(requirement
13.8kv stuck breaker protection operation S3405 & S320 trip and S1105 auto close
22. Sequence 16: Fault Section C, bus section A/B S120 open
Protection Actions
GT3 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 405
Differential, HV REF, LV REF, TR fire,) S3405 trip and S120 auto close, etc &
.WDG according to the protection requirement
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 720 of 843
Contractor : Contract no.: Substation No :
1. Initial stage : GT1 standby off, GT2 standby off, GT3 standby off
2. During sequence : ACSE in progress
3. Completion of sequence : ACSE failed (on or off)
23. Sequence 17: Fault Section C, bus section B/C S320 open
Protection Actions
GT3 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 405
Differential, HV REF, LV REF, TR fire,) S3405 trip and S320 auto close, etc &
.WDG according to the protection requirement
Tem. Stage 2, Bucholz, OLTC, CBF,
HV
BB, PRD, etc according to the protection
(requirement
S3405 trip and S320 remain open and no
13.8kv stuck breaker protection operation
auto close
24. Sequence 18: Fault Section C, bus section A/B S120 & bus section B/C S320 open
GT3 in service
Protection Actions
GT3 Transformer protection operation trip (Except for WDG. Temp. Stage 2) 405
Differential, HV REF, LV REF, TR fire,) S3405 trip and S120 & S320 auto close, &
.WDG etc according to the protection
Tem. Stage 2, Bucholz, OLTC, CBF, requirement
HV
BB, PRD, etc according to the protection
(requirement
S3405 trip & S320 remain open and S120
13.8kv stuck breaker protection operation
auto close
1. Initial stage : GT1 standby off, GT2 standby off, GT3 standby off
2. During sequence : ACSE in progress
3. Completion of sequence : ACSE failed (on or off)
All CBs drawn in Breakers as shown c kept closed .closing interlock C1 preventing
operation (close) observed as indicated.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 722 of 843
Contractor : Contract no.: Substation No :
O/MC Initial Status Open/Manual Close Command
C/AT Initial Status Close/Auto Trip By ACSE
C Close Status
Trip On Parallel Command Input Was Not Accepted For The Following Cases.
1. When Less Than 4 Breakers Were Closed Out Of 5
2. With 4 Breakers Closed And 5th Breaker Drawn Out
3. Command To The Breaker Already In Open Status
4. For The Breaker In Open Status
(A) If The Corresponding Transformer Is Not On Standby (Incomer)
(B) If 13.8kv Both Sides Of Bus Section (Bus Section Bkr) Is Not Live.
The Above Confirmed By Close Interlock Not Being Withdrawn Or The Corresponding
Top Lamp Not Illuminating.
28. Sequence 22: ACSE sequence incomplete (Auto change over condition)
ACSE sequence incomplete output energizes for protection operation of respective section
and the corresponding breaker fails to trip or the breaker fails to close .The Auto Close
Command by ACSE. Annunciation On Bus Section A/B Panel. ACSE Sequence
Incomplete Observed After 150 Secs. After Resetting By Push Button On ACSE Panel
Normally restored Of ACSE.
On CPU Internal Fault The ACSE Will Be In Stop Mode, The Watchdog Relay Will Be De-
Energized And The Alarm Will Be Active, The Only Way To Test It Is To Put The CPU On
Stop Mode Using Laptop.
Once The ACSE Is Initiated a Timeout Relay Will Start, If The Sequence Dont Finish Within a
Defined Time, The Sequence Failure Alarm Will Be Active.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of ACSE /ABTS
Record No. :
/ TOP Panel
Equip. No. Drawing ref.: Sheet : Page 723 of 843
Contractor : Contract no.: Substation No :
1. ACSE In/Out Verification By LOCAL
2. ACSE In/Out Verification By SCADA
3. TOP Selection By LOCAL
4. TOP Selection By SCADA
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Transformer
Record No. :
Marshalling Kiosk panel
Equip. No. Drawing ref.: Sheet : Page 724 of 843
Contractor : Contract no.: Substation No :
As per the schematic drawings contents in this test format can be modified
Panel designation
Manufacture 2.
2.
Mechanical check and visual inspection As per TCSP-105 Rev 01, Item no 4.1
2. Yes N/A
Inspect for physical damage / defects
3. Panel condition, cleanliness, organization, labeling, readiness for Yes N/A
service, panel doors, handles...etc
4. CT shorting checked Yes N/A
8. Confirm that each panel has been properly secured to the floor in its Yes N/A
final service location.
9. Panel Earthing checked Yes N/A
10. Confirm that panels are constructed and wired as per SEC relevant Yes N/A
specification.
11. Check case cover and gasket for proper seal against dust. Yes N/A
12. Check all installed equipment nameplate information for compliance Yes N/A
to approved drawings and equipment /material lists.
13. For all internal and external panel wiring, confirm that all screw Yes N/A
terminations are tight and that crimp connectors are firmly secured
to the wire and to the termination point. Ensure that no part of the
wire is bent at the termination point. Check Ferrules.
14. Check that panel equipment is mounted securely and protected Yes N/A
against mal operation due to vibration,
Tested by shock, etc Witnessed by
15. Use of ring type terminals for wire termination for current circuit
Name: Yes N/A
wires.
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Transformer
Record No. :
Marshalling Kiosk panel
Equip. No. Drawing ref.: Sheet : Page 725 of 843
Contractor : Contract no.: Substation No :
3. General panel functional checks : As per TCSP-105 Rev -01, Item no 5.1 & 5.4.2
5. Alarms:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 727 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic Drawings Contents In This Test Format Can Be Modified
Notes:
Panel designation
Serial no
Make
Panel type
Dwg & sch no
Panel no
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 728 of 843
Contractor : Contract no.: Substation No :
2. Mechanical check and visual inspection As per TCSP-105 Rev 01, Item no 4.1
3. General panel functional checks : As per TCSP-105 Rev 01, Item no 5.1 & 5.9
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 729 of 843
Contractor : Contract no.: Substation No :
4. Single line diagram & focus of capacitor banks:
G T1 G T2 G T3
B/C - 1 B/C - 2
Item Initial condition of swgr Action taken place at C.B Command Control By
Cap Cap Cap Cap Cap Cap Given Local Scada
Bank -1 bank -2 bank -3 bank -1 Bank -2 Bank -3
1 Opened Racked Racked Close Racked Racked Manual
out out out out close
2 Closed Racked Racked Open Racked Racked Manual
out out out out open
3 Racked Opened Racked Racked Close Racked Manual
out out out out close
4 Racked Closed Racked Racked Open Racked Manual
out out out out open
5 Racked Racked Opened Racked Racked Close Manual
out out out out close
6 Racked Racked Closed Racked Racked Open Manual
out out out out open
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 730 of 843
Contractor : Contract no.: Substation No :
6. Functional Checks of ACCS:
In Auto Mode, the Closing of cap Bank Circuit Breakers should be in ascending order (i.e., cap
bank -1, cap bank 2, cap bank 3 ..) where as the opening of cap bank to be in
descending order (i.e.,) cap bank -3,cap bank -2,cap bank -1 and so on.
Case 1:
Bus coupler 1(BC -1) and Bus coupler -2 (BC -2) are in open Position
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 731 of 843
Contractor : Contract no.: Substation No :
Case 2:
Bus coupler 1(BC -1) Open and Bus coupler -2 (BC -2) in Close position
Case 3:
Bus coupler 1(BC -1) Close and Bus coupler -2 (BC -2) in open position
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 732 of 843
Contractor : Contract no.: Substation No :
Case 4:
Bus coupler 1(BC -1) and Bus coupler -2 (BC -2) in Close position
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 733 of 843
Contractor : Contract no.: Substation No :
Case 5 & 6:
Under voltage and over voltage operations
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 734 of 843
Contractor : Contract no.: Substation No :
The Closing and opening of 13.8 kV capacitor bank breaker lies between
14.6 > 13.8 kv < 12.14
14.7
S. N Conditions Initial position of CB Action taken by ACCS panel Remarks Control B
checked to issue to C.B of
by ACCS Cap bank Cap Cap bank Cap Cap Cap Local Sca
-1 bank -3 bank Bank Bank
-2 -1 -2 -3
1 Bus A Opened Racked Racked Close Racked Racked Under
volt <12.14 out out out out voltage
2 Bus A closed Racked Racked Open Racked Racked Over
volt > 14.6 out out out out voltage
3 Bus B Racked opened Racked Racke Close Racked Under
volt< 12.14 out out d out out voltage
4 Bus B Racked Closed Racked Racke Open Racked Over
volt > 14.6 out out d out out voltage
5 Bus c Racked Racked Opened Racke Racked Close Under
volt< 12.14 out out d out out voltage
6 Bus c Racked Racked closed Racke Racked Open Over
volt < 14.6 out out d out out voltage
Case 7:
If any one of Three Grid Transformer is out of service, then the system will
remain
Same.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 735 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
13.8 kv / 7 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 736 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
33 kv / 10 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 737 of 843
Contractor : Contract no.: Substation No :
As Per the Schematic Drawings the Contents in This Test Format Can Be Modified.
Panel designation
Serial no
Make
Panel type
Dwg & sch no
Panel no
2. Mechanical Check and Visual Inspection As per TCSP-105 Rev 01, Item no 4.1
G T1
G T2 G T3
B/C - 1 B/C - 2
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
33 kv / 10 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 739 of 843
Contractor : Contract no.: Substation No :
Mode of operation: Manual
Item Initial condition of Swgr Action taken place at C.B Command Control By
Cap Cap Cap Cap Cap Cap Given Local Scada
bank -1 bank -2 bank -3 bank -1 Bank -2 bank -3
1 Opened Racked Racked close Racked Racked Manual
out out out out close
2 closed Racked Racked open Racked Racked Manual
out out out out open
3 Racked opened Racked Racked close Racked Manual
out out out out close
4 Racked closed Racked Racked open Racked Manual
out out out out open
5 Racked Racked opened Racked Racked close Manual
out out out out close
6 Racked Racked closed Racked Racked open Manual
out out out out open
In Auto Mode, the Closing of cap Bank Circuit Breakers should be in ascending order (i.e.,
cap bank -1, cap bank 2, cap bank 3 ..) Where as the opening of cap bank to be in
descending order (i.e.,) cap bank -3,cap bank -2,cap bank -1 and so on.
6.1.Case 1:
Bus coupler 1(BC -1) and Bus coupler -2 (BC -2) are in open Position
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
33 kv / 10 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 740 of 843
Contractor : Contract no.: Substation No :
Item Conditions Initial position of CB Action taken by ACCS panel Remarks Control By
checked to issue to C.B of
by ACCS Cap Cap Cap Cap Cap Cap Local Scada
bank -1 bank -2 bank-3 bank-1 Bank -2 bank-3
1 T -1 MVAR Opened Racked Racked Auto Racked Racked Over
>9 out out close out out MVAR
2 T -1 MVAR closed Racked Racked Auto Racked Racked Under
<1 out out open out out MVAR
3 T -2 MVAR Racked opened Racked Racked Auto Racked Over
>9 out out out close out MVAR
4 T -2 MVAR Racked closed Racked Racked Auto Racked Under
<1 out out out open out MVAR
5 T -3 MVAR Racked Racked opened Racked Racked Auto Over
>9 out out out out close MVAR
6 T -3 MVAR Racked Racked closed Racked Racked Auto Under
<1 out out out out open MVAR
6.2. Case 2:
Bus coupler 1(BC -1) Open and Bus coupler -2 (BC -2) in Close position
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
33 kv / 10 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 741 of 843
Contractor : Contract no.: Substation No :
6.3. Case 3:
Bus coupler 1(BC -1) Close and Bus coupler -2 (BC -2) in open position
Item Conditions initial position of cb Action taken by accs panel to Remarks Control by
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
33 kv / 10 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 742 of 843
Contractor : Contract no.: Substation No :
checked issue to c.b of
By accs Cap Cap Cap Cap Cap Cap Local Scada
bank -1 bank -2 bank -3 bank -1 Bank -2 Bank -3
1 T -1 + T -2 Opened Opened Racked Auto Opened Racked Over
MVAR > 9 out close out MVAR
2 T -1 + T -2 Auto Opened Racked Auto Auto Racked Over
MVAR > 9 close out close close out MVAR
3 T -1+ T -2 Racked Closed Closed Racked Closed Auto Underm
MVAR < 1 out out open var
4 T -2 + T -3 Racked Closed Auto Racked Auto Auto Under
MVAR < 1 out open out open open MVAR
5 T -3 Racked Racked Opene Racked Racked Auto Over
MVAR > out out d out out close MVAR
9
6 T -3 Racked Racked Closed Racked Racked Auto Under
MVAR < 1 out out out out open MVAR
6.4. Case 4:
Bus coupler 1(BC -1) and Bus coupler -2 (BC -2) in Close position
Item Conditions initial position of cb Action taken by accs panel to Remarks Control by
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
33 kv / 10 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 743 of 843
Contractor : Contract no.: Substation No :
checked issue to c.b of
by accs Cap Cap bank Cap Cap Cap Cap Local Scada
bank -1 -2 bank -3 bank -1 Bank -2 Bank -3
1 T -1 + T -2 Opened Racked Racked Auto Racked Racked Over
+T -3 out out close out out MVAR
MVAR > 9
2 T -1 + T -2 Closed Racked Racked Open Racked Racked Under
+ T -3 out out out out MVAR
MVAR >1
&<9
3 T -1+ T -2 Racked Opened Racked Racked Auto Racked Over
+ T -3 out out out close out MVAR
MVAR >
9
4 T -1 + T -2 Racked Closed Racked Racked Open Racked Under
+ T- 3 out out out out MVAR
MVAR >1
&< 9
5 T -1+ T -2 Racked Racked Opene Racked Racked Auto Over
+ T -3 out out d out out close MVAR
MVAR > 9
6 T -1+ T -2 Racked Racked Closed Racked Racked Open Under
+ T -3 out out out out MVAR
MVAR
>1&<9
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
33 kv / 10 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 744 of 843
Contractor : Contract no.: Substation No :
Item Condition Initial position of CB Action taken by ACCS panel Remarks Control By
s checked to issue to C.B of
by ACCS Cap Cap Cap Cap Cap Cap Local Scada
bank bank bank bank Bank Bank
-1 -2 -3 -1 -2 -3
1 Bus A Opened Racked Racked Close Racked Racked Under
volt out out out out voltage
< 31 kv
2 Bus A closed Racked Racked Open Racked Racked Over
volt out out out out voltage
> 36 kv
3 Bus B Racked opened Racked Racked Close Racked Under
volt out out out out voltage
< 31 kv
4 Bus B Racked Closed Racked Racked Open Racked Over
volt out out out out voltage
> 36 kv
5 Bus c Racked Racked Opened Racked Racked Close Under
volt out out out out voltage
< 31 kv
6 Bus c Racked Racked closed Racked Racked Open Over
volt out out out out voltage
< 36 kv
6.6. Case 7:
If any one of Three Grid Transformer is out of service, then the system will
Remain same.
8. ACCS indications:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Functional checks of Of (ACCS)
Automatic capacitive control system Panel For Record No. :
33 kv / 10 Mvar Capacitor Banks
Equip. No. Drawing ref.: Sheet : Page 747 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : CT Testing
Sheet : Page 748 of 843
CT TESTING
Commissioning Service Department
Commissioning Standard Test Formats
Description: CT Loop Resistance Test Formats Record No. :
Equip. No. Drawing ref.: Sheet : Page 749 of 843
Contractor : Contract no.: Substation No :
Rated Voltage : KV
Bay No. :
Bay Name :
CT Details :
CT No:
2.1. R-Phase
Measured
Burden R (c.t) Measured Calculated
No Core Ratio Terminals R()
(VA) ( ) R loop() Burden (VA)
load+Rlead
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: CT Loop Resistance Test Formats Record No. :
Equip. No. Drawing ref.: Sheet : Page 750 of 843
Contractor : Contract no.: Substation No :
2.2. - Phase
Measured
Burden R (c.t) Measured Calculated
No Core Ratio Terminals R()
(VA) ( ) R loop() Burden (VA)
load+Rlead
2.3. B - Phase
Measured
Burden R (c.t) Measured Calculated
No Core Ratio Terminals R()
(VA) () R loop() Burden (VA)
load+Rlead
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: CT Loop Resistance Test Formats Record No. :
Equip. No. Drawing ref.: Sheet : Page 751 of 843
Contractor : Contract no.: Substation No :
3. Single Earth Point:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: CT Primary InjectionTests Record No. :
Equip. No. Drawing ref.: Sheet : Page 752 of 843
Contractor : Contract no.: Substation No :
Rated voltage: KV
Bay No. :
Bay Name:
CT1-1
Secondary Current (mA )
Panel: Panel: Panel:
Phase location
Terminal number
For current phase R Y B N R Y B N R Y B N
Primary Current(A)
R-E
Y-E
B-E
R-Y
Y-B
B-R
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: CT Primary InjectionTests Record No. :
Equip. No. Drawing ref.: Sheet : Page 753 of 843
Contractor : Contract no.: Substation No :
CT1-2
Secondary Current (mA )
Panel: Panel: Panel:
Phase location
Terminal number
For current phase R Y B N R Y B N R Y B N
Primary Current(A)
R-E
Y-E
B-E
R-Y
Y-B
B-R
CT1-3
Secondary Current (mA )
Panel: Panel: Panel:
Phase location
Terminal number
For current phase R Y B N R Y B N R Y B N
Primary Current(A)
R-E
Y-E
B-E
R-Y
Y-B
B-R
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: CT Primary InjectionTests Record No. :
Equip. No. Drawing ref.: Sheet : Page 754 of 843
Contractor : Contract no.: Substation No :
CT1-4
Secondary Current (mA )
Panel: Panel: Panel:
Phase location
Terminal number
For current phase R Y B N R Y B N R Y B N
Primary Current(A)
R-E
Y-E
B-E
R-Y
Y-B
B-R
CT1-5
Secondary Current (mA )
Panel: Panel: Panel:
Phase location
Terminal number
For current phase R Y B N R Y B N R Y B N
Primary Current(A)
R-E
Y-E
B-E
R-Y
Y-B
B-R
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 756 of 843
Contractor : Contract no.: Substation No :
Panel No. Ph A
Designation No. Ph B
Type No. Ph C
Manufacturer Neutral
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 757 of 843
Contractor : Contract no.: Substation No :
Polarity Check
Core No. Core Description Terminal No.
Phase R Phase Y Phase B
Winding Resistance ()
Core Core
Terminal No. Phase Phase Phase
No. Description
R Y B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 758 of 843
Contractor : Contract no.: Substation No :
Note: If the test equipment is digital tester as (CPC100) the test results
should be attached.
R at 75C At Factory
Core Ratio
R Y B
4.3.Insulation Resistance
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 759 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 760 of 843
Contractor : Contract no.: Substation No :
4.4.Ratio Test
Core No.
Measured Secondary Current (A)
Core Injected Primary
C.T Ratio
Description Current (A)
Phase R Phase Y Phase B
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 761 of 843
Contractor : Contract no.: Substation No :
Note: If the test equipment is digital tester as (CPC100) applicable the results should
be attached
4.5.Magnetisation Curves
5. Test Equipments
No. Test Equipment Serial Number Calibration date Calibration due date
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 762 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 763 of 843
Contractor : Contract no.: Substation No :
2. IPCT Data
Ratio
Class Vk [V] Im [mA] Rct [Ohm] Burden [VA] CONT.N Function
[A/A]
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: IPCT Tests Record No. :
Equip. No. Drawing ref.: Sheet : Page 764 of 843
Contractor : Contract no.: Substation No :
4.2. Polarity Check
Rated Inj. Current In Primary (A) Meas. Current in Secondary (A) Ratio Error (%)
Ratio R Y B R Y B R Y B
1A/1A
Item Test Equipment Make Serial No Calibration date Calibration due date
1.
2.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : Stability Testing
Sheet : Page 765 of 843
STABILITY TESTING
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 766 of 843
Contractor : Contract no.: Substation No :
1. General Data and Information
2.1.Objective:
The objective of this test is confirm that the differential relay or REF relay doesn't
operate at normal conditions even though load currents are high, where It should
operate when a fault occurs in its zone.
2.2.Source:
Suitable 3 phase generator (Separate) 380 volt 60 Hz or Suitable Voltage.
SEC supply.
3. Precautions:
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 767 of 843
Contractor : Contract no.: Substation No :
4. Calculation:
Calculation:
At normal tap.
- H.V side:
60 10 6
I1 p 262.43 A
3 132 10 3
1
IPCT 1.14
0.875
- LV Side:
60 10 6
I 2s 2510.22 A
3 13.8 10 3
2510.22
i2 0.837 A
3000 1
1
IPCT 1. 2
0.837
Z Z %
KV 2
MVA
At Tap 7L Z 0.25137
13.8 0.797848
2
60
When we apply 380 V power supply at LV side
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 768 of 843
Contractor : Contract no.: Substation No :
380 3
I 2( LV ) 274.981A
0.797848
274.981
i2 91.7 mA
3000
1.2
After IPCT i 2 91.7 63.5mA
3
13.8
I1( HV ) 274.981 28.74 A
132
28.74
i1 95.8mA
300
1.14
After IPCT i1 95.8 77.44mA
3
At Tap N
Z 0.23594
13.8 0.748874
2
60
When we apply 380 V power supply at LV side
380 3
I 2( LV ) 292.96 A
0.748874
292.96
i2 97.65mA
3000
1 .2
After IPCT i 2 97.65 67.67 mA
3
13.8
I1( HV ) 292.96 30.62 A
132
30.62
i1 102.8mA
300
1.14
After IPCT i1 102.8 67.19mA
3
At Tap 11R
Z 0.21848
13.8 0.693456
2
60
When we apply 380 V power supply at LV side
380 3
I 2( LV ) 316.38 A
0.693456
316.38
i2 105.49mA
3000
1.2
After IPCT i 2 105.49 73.06mA
3
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 769 of 843
Contractor : Contract no.: Substation No :
13.8
I 1( HV ) 316.08 33.08 A
132
33.08
i1 110 .25mA
300
1.14
After IPCT i1 110 .25 72.57 mA
3
Source
V&I
R Y B N R-Y Y-B B-R
V (V)
I (A)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 770 of 843
Contractor : Contract no.: Substation No :
7.1.stability test
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 771 of 843
Contractor : Contract no.: Substation No :
7.1.1.Primary measurements
Source
V&I
R Y B N R-Y Y-B B-R
V (V)
I (A)
7.1.2.Secondary measurements
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 772 of 843
Contractor : Contract no.: Substation No :
7.2.1.Secondary measurements
8.1.1.Primary measurements :
Source
V&I
R Y B N R-Y Y-B B-R
V (V)
I (A)
8.1.2.Secondary measurements:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 774 of 843
Contractor : Contract no.: Substation No :
8.2. Sensitivity Test by swapping CT Terminals :
8.2.1.Secondary measurements
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Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 776 of 843
Contractor : Contract no.: Substation No :
11.1. Stability and sensitivity of REF HV Side at Tap No ----
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Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 778 of 843
Contractor : Contract no.: Substation No :
13.1.Stability and sensitivity of REF HV Side at Tap No ----
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Commissioning Standard Test Formats
Description: Transformer Differential & REF
Record No. :
Stability and Sensitivity Test
Equip. No. Drawing ref.: Sheet : Page 779 of 843
Contractor : Contract no.: Substation No :
14.1. Stability and sensitivity of REF HV Side at Tap No ----
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Commissioning Standard Test Formats
2.Relay Setting
Inject secondary voltage across ct terminal block of the zone under test in the BBP panel.
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Commissioning Standard Test Formats
3.3.Stability Test:
Inject primary current to flow from reference bay to under test bay.
R&R
Y&Y
B&B
R&R
Y&Y
B&B
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
R&R
Y&Y
B&B
R&R
Y&Y
B&B
R&R
Y&Y
B&B
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
R Y B N R Y B N
I V I V I V I V I V I V I V I V
mA mA mA mA mA mA mA mA
R&R
Y&Y
B&B
R&R
Y&Y
B&B
R&R
Y&Y
B&B
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
R&R
Y&Y
B&B
R&R
Y&Y
B&B
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
R&R
Y&Y
B&B
R&R
Y&Y
B&B
R&R
Y&Y
B&B
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
PH X : X : X : X : X : X : X : X :
R Y B N R Y B N
I V I V I V I V I V I V I V I mA V
mA mA mA mA mA mA mA
R&R
Y&Y
B&B
R&R
Y&Y
B&B
PH X : X : X : X : X : X : X : X :
R Y B N R Y B N
I V I V I V I V I mA V I V I mA V I V
mA mA mA mA mA mA
R&R
Y&Y
B&B
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: stuck breaker stability and
Record No. :
sensitivity test
Equip. No. Drawing ref.: Sheet : Page 787 of 843
Contractor : Contract no.: Substation No :
51BB+51NB 51BC+51NB
51BA+51NB B C
A Sec B Sec C
mA GT2
Incomer B
51/ 51N
86SB
Feeder
A
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Commissioning Standard Test Formats
Description: stuck breaker stability and
Record No. :
sensitivity test
Equip. No. Drawing ref.: Sheet : Page 788 of 843
Contractor : Contract no.: Substation No :
1. Stuck protection A
1.1. Stability test between GT1 Incomer Feeder H11 and Bus Section Feeder H120
I I I I I I I I I I I I
R-R Normal
Y-Y Normal
B-B Normal
1.2. sensitivity test between GT1 Incomer Feeder H11 and Bus Section Feeder H120
Reverse Current at ( )
I I I I I I I I I I I I
R-R reverse
Y-Y reverse
B-B reverse
Tested by Witnessed by
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Commissioning Service Department
Commissioning Standard Test Formats
Description: stuck breaker stability and
Record No. :
sensitivity test
Equip. No. Drawing ref.: Sheet : Page 789 of 843
Contractor : Contract no.: Substation No :
2. Stuck protection B
2.1. Stability test between GT2 Incomer Feeder H12 and Bus Section Feeder H320
I I I I I I I I I I I I
R-R Normal
Y-Y Normal
B-B Normal
2.2. Sensitivity test between GT2 Incomer Feeder H12 and Bus Section Feeder H320
Reverse Current at ( )
I I I I I I I I I I I I
R-R reverse
Y-Y reverse
B-B reverse
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: stuck breaker stability and
Record No. :
sensitivity test
Equip. No. Drawing ref.: Sheet : Page 790 of 843
Contractor : Contract no.: Substation No :
2.3. Stability Test Between GT2 Incomer Feeder H12 and Bus Section Feeder H120
I I I I I I I I I I I I
R-R Normal
Y-Y Normal
B-B Normal
2.4. sensitivity test between GT2 Incomer feeder H12 and Bus Section Feeder H320
Reverse Current at ( )
I I I I I I I I I I I I
R-R reverse
Y-Y reverse
B-B reverse
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: stuck breaker stability and
Record No. :
sensitivity test
Equip. No. Drawing ref.: Sheet : Page 791 of 843
Contractor : Contract no.: Substation No :
2.5. Stability test between Bus Section H120 and Bus Section H320
I I I I I I I I I I I I
R-R Normal
Y-Y Normal
B-B Normal
2.6. sensitivity test between Bus Section H120 and Bus Section H320
Reverse Current at ( )
I I I I I I I I I I I I
R-R reverse
Y-Y reverse
B-B reverse
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: stuck breaker stability and
Record No. :
sensitivity test
Equip. No. Drawing ref.: Sheet : Page 792 of 843
Contractor : Contract no.: Substation No :
3. Stuck protection C
3.1. Stability test between GT3 Incomer Feeder H34 and Bus Section Feeder H320
I I I I I I I I I I I I
R-R Normal
Y-Y Normal
B-B Normal
3.2. sensitivity test between GT2 Incomer Feeder H12 and Bus Section Feeder H320
Reverse Current at ( )
I I I I I I I I I I I I
R-R reverse
Y-Y reverse
B-B reverse
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description : End-To-End Test
Sheet : Page 793 of 843
END-TO-END TEST
Commissioning Service Department
Commissioning Standard Test Formats
Description: End to End Test MBC1 Record No. :
Equip. No. Drawing ref.: Sheet : Page 794 of 843
Contractor : Contract no.: Substation No :
Bay Name
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: End to End Test MBC1 Record No. :
Equip. No. Drawing ref.: Sheet : Page 795 of 843
Contractor : Contract no.: Substation No :
2. Relay Data:
3. Local Injection
4. Remote Injection
Relay at S/S
Simulation at S/S:
Description Local S/S Remote S/S
Pilot open
Pilot shorted
Pilot crossed
Pilot dc current
Item Description
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Commissioning Standard Test Formats
Description: End to End Test MBC1 Record No. :
Equip. No. Drawing ref.: Sheet : Page 797 of 843
Contractor : Contract no.: Substation No :
Item Description
1 ITR Relay Selected IN MASTER SLAVE
2 ITS Relay Selected IN MASTER SLAVE
3 ITR Relay Supervision Voltage +/-
4 ITS Relay Supervision Voltage +/-
5 Pilot voltage send +/-
6 Pilot receive voltage & Current +/-
7 Operating Time (Loop Time)
8 Ripple voltage measured send +/-
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Commissioning Standard Test Formats
Description: End to End Test MBC1 Record No. :
Equip. No. Drawing ref.: Sheet : Page 798 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
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Commissioning Service Department
Commissioning Standard Test Formats
Description: End to End Test Distance Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 799 of 843
Contractor : Contract no.: Substation No :
Notes:
1. This test format is the minimum for END-to-END test of distance protection.
2. The following forms should be according to schematic drawing and type of relays
and devices used.
2. Distance protection communication scheme and inter-trip indication and alarm check:
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Commissioning Standard Test Formats
Description: End to End Test Distance Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 800 of 843
Contractor : Contract no.: Substation No :
Local Station Remote Station Remarks
Signal Indication At Signal Indication At Alam In Flags In Indication
Initiated NSD (OLS) Received NSD (OLS) Control Panel Relay At Relay
/ Himu Panel
FPFM-1 FPFM-1
Permissive Permissive
Send Received
FPFM-2 FPFM-2
Permissive Permissive
Send Received
Inter Trip-1 Inter Trip-1
Send (INST.) Received
Inter Trip-2 Inter Trip-2
Send(INST.) Received
FPFM-1 Block FPFM-1
Send Block
Received
FPFM-2 Block FPFM-2
Send Block
Received
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Commissioning Standard Test Formats
Description: End to End Test Distance Relay Record No. :
Equip. No. Drawing ref.: Sheet : Page 801 of 843
Contractor : Contract no.: Substation No :
9 FPSM-1 Z3
optd
10 FPSM-1 Z1
SOTF optd
11 FPSM-2 inst
optd
12 FPSM-2delay
Trip
13 CBF optd
Checked:
Tested by Witnessed by
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Commissioning Service Department
Commissioning Standard Test Formats
Description: End to End Test Line / Cable
Record No. :
Differential
Equip. No. Drawing ref.: Sheet : Page 802 of 843
Contractor : Contract no.: Substation No :
1. Relay Data
2. Preliminary Checks
3. DC Failure Test
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Commissioning Service Department
Commissioning Standard Test Formats
Description: End to End Test Line / Cable
Record No. :
Differential
Equip. No. Drawing ref.: Sheet : Page 803 of 843
Contractor : Contract no.: Substation No :
4. Communication Fail Check
5. Measurements:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: End to End Test Line / Cable
Record No. :
Differential
Equip. No. Drawing ref.: Sheet : Page 805 of 843
Contractor : Contract no.: Substation No :
7. Inter Trip Test
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Commissioning Service Department
Commissioning Standard Test Formats
Description: End to End Test - BBP & CBF
Record No. :
Relay
Equip. No. Drawing ref.: Sheet : Page 807 of 843
Contractor : Contract no.: Substation No :
1. Relay Data
2. Preliminary Checks
3. Electrical Test:
Tested by Witnessed by
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Commissioning Service Department
Commissioning Standard Test Formats
Description : On Load Test
Sheet : Page 808 of 843
ON LOAD TEST
Commissioning Service Department
Commissioning Standard Test Formats
Description: On Load Measurements Record No. :
Equip. No. Drawing ref.: Sheet : Page 809 of 843
Contractor : Contract no.: Substation No :
On load measurements for check all the current and voltage circuits of an energized bay. This
test format should be as per schematic drawing.
Bay No. :
Bay Name:
2. Current Measurement:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: On Load Measurements Record No. :
Equip. No. Drawing ref.: Sheet : Page 810 of 843
Contractor : Contract no.: Substation No :
Note:
i) Check ct terminal block are of isolating link type.
ii) Check ct secondary star point and grounding.
3. Voltage Measurement:
date
1.
2.
5. Remarks:
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Commissioning Service Department
Commissioning Standard Test Formats
2. Relay Settings:
Ks= N= Kt= Rpp=
Pilot loop Resistance:
Stabilizing Resistor Value:
Load MW Import/Export MVAR Import/Export
Local
Remote
- Remove the jumper wire form the MCRI Relay contact 2& 4
- Normalize the CT Circuits
- Normalize all the pilot Circuits
- Put the Protection in to service
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: On Load Test DEF Record No. :
Equip. No. Drawing ref.: Sheet : Page 813 of 843
Contractor : Contract no.: Substation No :
2. Relay Settings
3. Load Measurement:
3.1.(Control Panel)
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Commissioning Service Department
Commissioning Standard Test Formats
Description: On Load Test DEF Record No. :
Equip. No. Drawing ref.: Sheet : Page 814 of 843
Contractor : Contract no.: Substation No :
4. Directional Check: (Ref: 5.23.3 of TCS-P - 105-R1):
The faulty voltage phase should be simulated by removing this phase terminals and
connect the open delta terminals to the other two phases.
The faulty voltage phase should be simulated by isolate this phase terminal block.
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Commissioning Service Department
Commissioning Standard Test Formats
Description: OnLoad Test - BBP Record No. :
Equip. No. Drawing ref.: Sheet : Page 815 of 843
Contractor : Contract no.: Substation No :
2. Relay Settings
3. Load Measurement:
Tested by Witnessed by
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Commissioning Service Department
Commissioning Standard Test Formats
Description: OnLoad Test - BBP Record No. :
Equip. No. Drawing ref.: Sheet : Page 816 of 843
Contractor : Contract no.: Substation No :
R&Y Reverse R-Y
1. General Information
Load Details
Panel Panel
TB.No TB.No
Current(Amps Current(Amps
) )
Angle(Degree) Angle(Degree)
TB.No TB.No
Current(Amps Current(Amps
) )
Angle(Degree) Angle(Degree)
TB.No TB.No
Current(Amps Current(Amps
) )
Angle(Degree) Angle(Degree)
3. Measurement at BB Panels
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Commissioning Service Department
Commissioning Standard Test Formats
Description: OnLoad Test - BBP Record No. :
Equip. No. Drawing ref.: Sheet : Page 817 of 843
Contractor : Contract no.: Substation No :
Panel Panel
Device Device
Terminal No. Terminal No.
Voltage(mV) Voltage(mV)
Panel Panel
Device Device
Terminal No. Terminal No.
Voltage(mV) Voltage(mV)
4. Remarks:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: OnLoad Test - BBP Record No. :
Equip. No. Drawing ref.: Sheet : Page 818 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
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Signature:
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Commissioning Service Department
Commissioning Reference Test Formats
Description : Substation Automation System
(SAS) Sheet : Page 819 of 843
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Bay Control Unit (BCU) Record No. :
Equip. No. Drawing ref.: Sheet : Page 820 of 843
Contractor : Contract no.: Substation No :
Visual inspections that all the equipment in related cubicle are according to
corresponding drawings.
1.2 Cabinet arrangement
Mechanical construction of the related cabinet/ cubicle will be checked and ticked off if
considered ok.
1.3 Terminals and Wiring
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Bay Control Unit (BCU) Record No. :
Equip. No. Drawing ref.: Sheet : Page 821 of 843
Contractor : Contract no.: Substation No :
2. Hard- and Software Configuration
Hard- and software components are checked to ensure required functionalities. Versions
are recorded for later support purposes.
Check of the BCU Default and Control display. Layout handling and control is
demonstrated and checked.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Bay Control Unit (BCU) Record No. :
Equip. No. Drawing ref.: Sheet : Page 822 of 843
Contractor : Contract no.: Substation No :
All bay related tests will be checked and documented for each feeder and equipment
separately according with approved Signal List. Control of substation shall be affected
from the interlocking conditions and detailed bay display diagrams.
The method of man machine dialogue shall be a multi-stage procedure with verification
to ensure security of control. CLOSE and OPEN operation of switching devices are
tested by giving a command from BCU and checking of the command execution. At the
same time, the respective check back indications of switching position are checked at
the BCU. The correct registration in the event list will also be tested.
Furthermore the displays and handling BCU will be checked and for command execution
some faults will be simulated (e.g. Control authority, CMD interlocked, CMD Monitoring
time). Circuit breaker operation counter is checked on BCU display.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Bay Control Unit (BCU) Record No. :
Equip. No. Drawing ref.: Sheet : Page 823 of 843
Contractor : Contract no.: Substation No :
All CB controls have a synchrocheck function implemented in the bay controller (in
case of control from BCU, HMI or SCADA). Synchrocheck routine is as follows:
Close command is given to the BCU. The unit checks the sync conditions (Vdiff,
fdiff, angel) and closes the breaker if these conditions are fulfilled.
Bypass of synchrocheck is not possible from BCU
To test synchrocheck functionality a test set is connected to the BCUs analog inputs.
Commands are given from BCU.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Bay Control Unit (BCU) Record No. :
Equip. No. Drawing ref.: Sheet : Page 824 of 843
Contractor : Contract no.: Substation No :
5. Interlocking test
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Bay Control Unit (BCU) Record No. :
Equip. No. Drawing ref.: Sheet : Page 825 of 843
Contractor : Contract no.: Substation No :
SAS Control is possible from Mimic, BCU, HMI or SCADA. Due to different control levels
the system has to prove the Control Authority before releasing the command. If Control
Authority is not given to the place of activation, the command must be blocked. Switching
the relevant LOER (LOCAL) switch will be displayed on event list.
Interlocking has be checked for all switching devices (Circuit Breakers, Isolators and
Earthing switches) for the respective feeder. Control of switchgear devices is only
possible if all interlocking conditions are fulfilled. Interlocking conditions are shown in
schematic diagrams of local control cubicles.
During testing Bay Interlocking and Switchgear Interlocking will be checked. All tests will
be documented bay-wise. Any deviation from the written logic will lead to failure of the
operation. The software interlocking bypass functionality is given by key switch Software
DE-Interlock (Normal/Interlocking OFF) on BCU. The software interlocking could be
bypassed in case of BCU Local control. Interlocking bypass is also possible from local
control cubicle (Emergency).
The bay related interlocking scheme will be verified and shall be attached.
6. Measurement
Measurement tests will be performed on all bays by current and voltage injection at the
secondary terminal of the BCU. The respective registration of measurement values will be
checked in the BCU.
checked
CT Ratio:
VT Ratio:
Alarm processing
Injected frequency Hz Hz Hz
BCU HMI BCU HMI BCU HMI
Indicated value
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Bay Control Unit (BCU) Record No. :
Equip. No. Drawing ref.: Sheet : Page 828 of 843
Contractor : Contract no.: Substation No :
Limit Supervision
Upper Limit 2
Upper Limit 1
Lower Limit 1
Lower Limit 2
Limit setting
Alarm processing
Upper Limit 2
Upper Limit 1
Limit setting
Alarm processing
Lower Limit 1
Lower Limit 2
Limit setting
Alarm processing
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Signature:
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Commissioning Service Department
Commissioning Standard Test Formats
Description: Bay Control Unit (BCU) Record No. :
Equip. No. Drawing ref.: Sheet : Page 829 of 843
Contractor : Contract no.: Substation No :
All the Alarm and signals related to the bay shall be verified locally according to approved
signal list.
S. No Test Checked
1 Check the redundancy of the Ethernet switches located on the rear of
IED by failing communication link. The redundant Ethernet switch
shall carryout the communication without any interruption.
2 Check the ring topology of the Ethernet switched located on the rear
of IED by failing communication link of the Ethernet switch (breaking
the ring). The redundant Ethernet switch shall carryout the
communication without any interruption.
3 Verify the redundancy of the GPS servers feeding the GPS input
signal.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Protection IED or I/O Box Record No. :
Equip. No. Drawing ref.: Sheet : Page 830 of 843
Contractor : Contract no.: Substation No :
1.1.Installed Equipment
Visual inspections that all the equipment in related cubicle are according to
corresponding drawings.
1.2.Cabinet arrangement
Mechanical construction of the related cabinet/ cubicle will be checked and ticked off
if considered ok.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Protection IED or I/O Box Record No. :
Equip. No. Drawing ref.: Sheet : Page 831 of 843
Contractor : Contract no.: Substation No :
2. Hard- and Software Configuration
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: Protection IED or I/O Box Record No. :
Equip. No. Drawing ref.: Sheet : Page 832 of 843
Contractor : Contract no.: Substation No :
All the Alarm and signals related to the bay shall be verified locally according to
approved signal list.
The connection and allocated IP address of the device should be verified with the
Engineering Workstation.
After completion of final settings. The protection and configuration parameters should
be verified with the Engineering workstation.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 833 of 843
Contractor : Contract no.: Substation No :
Visual inspections that all the equipment in related cubicle are according to
corresponding drawings.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 834 of 843
Contractor : Contract no.: Substation No :
Hard- and software components are checked to ensure required functionalities.
Versions are recorded for later support purposes.
3.1.Check of the Station-HMI Default and Control display. Layout handling and control
is demonstrated and checked.
3.2.Check of the function Engineering workstation. Check that all the engineering
software are available and working properly.
Tested by Witnessed by
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Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 835 of 843
Contractor : Contract no.: Substation No :
All station related tests will be checked and documented for each feeder and
equipment separately according with approved Signal List. Control of substation shall
be checked it will include interlocking conditions and detailed bay display diagrams.
Furthermore the displays and handling BCU will be checked and for command
execution some faults will be simulated (e.g. Control authority, CMD interlocked, CMD
Monitoring time). Circuit breaker operation counter is checked on BCU display.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 836 of 843
Contractor : Contract no.: Substation No :
Close command is given to the BCU. The unit checks the sync conditions
(Vdiff, fdiff, angel) and closes the breaker if these conditions are fulfilled.
Bypass of synchrocheck is not possible from BCU
Synchrocheck function BCU
To test synchrocheck functionality a test set is connected to the BCUs analog
inputs. Commands are given from BCU.
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 837 of 843
Contractor : Contract no.: Substation No :
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 838 of 843
Contractor : Contract no.: Substation No :
5. Interlocking test
SAS Control is possible from Mimic, BCU, HMI or SCADA. Due to different control
levels the system has to prove the Control Authority before releasing the command. If
Control Authority is not given to the place of activation, the command must be
blocked. Switching the relevant LOER (LOCAL) switch will be displayed on event list.
Interlocking has be checked for all switching devices (Circuit Breakers, Isolators and
Earthing switches) for the respective feeder. Control of switchgear devices is only
possible if all interlocking conditions are fulfilled. Interlocking conditions are shown in
schematic diagrams of local control cubicles.
During testing Bay Interlocking and Switchgear Interlocking will be checked. All tests
will be documented bay-wise. Any deviation from the written logic will lead to failure of
the operation. The software interlocking bypass functionality is given by key switch
Software DE-Interlock (Normal/Interlocking OFF) on BCU. The software interlocking
could be bypassed in case of BCU Local control. Interlocking bypass is also possible
from local control cubicle (Emergency).
Station-
Switching device MIMIC BCU
HMI
Circuit breaker
Busbar 1 disconnector
Busbar 2 disconnector
Line disconnector
Maintenance Earth switch
Maintenance Earth switch
High Speed Earthing switch
Checked
Bay interlocking
Switchgear interlocking
BCU Interlocking Bypass
Control Authority/Local/Remote
The overall station related interlocking scheme will be verified and shall be attached.
The internal GOOSE signals shall be verified to prove the interlocking.
6. Measurement
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 839 of 843
Contractor : Contract no.: Substation No :
Measurement tests will be performed on all bays by current and voltage injection at
the secondary terminal of the BCU. The respective registration of measurement
values will be checked in the BCU.
checked
CT Ratio:
VT Ratio:
6.3.Frequency: Checked:
Injected frequency Hz Hz Hz
BCU Station- BCU Station- BCU Station-
HMI HMI HMI
Indicated value
Upper Limit 2
Upper Limit 1
Limit setting
Alarm processing
Lower Limit 1
Lower Limit 2
Limit setting
Alarm processing
7. Redundant Supply.
S No Test Checked
1 The DC to AC inverter shall be tested according the manufacturer
recommendations. The redundant supply shall be verified by failing
the main supply. There should not be any interruption during the
switching.
2 The redundant supply for the Ethernet switches shall be verified by
failing the main supply. There should not be any interruption during
the switching.
8. Redundancy/Ring Topology.
S No Test Checked
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 841 of 843
Contractor : Contract no.: Substation No :
S No Test Checked
1 Functional check of all peripheral devices such as printers /
monitors / keyboards
10. Alarm and Signals for All IEDs (SOE events for Protection and Control).
All the Alarm and signals related to substation shall be verified at Station-HMI according
to approved signal list.
S No Test Checked
1 Check the operation of SAS with the SCADA master station(to
be done by SCADA representative)
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 842 of 843
Contractor : Contract no.: Substation No :
12. Communication Firewall.
S No Test Checked
Check function of SAS internal alarms list such as
1 communication failure, internal supply failure and internal
system alarms.
S No Test Checked
The Station-HMI should be capable of Producing Trend
Reports for the connected load based on the historoical data.
1
The trend reports should be based on daily, monthly semi
anual and yearly basis.
2 The Station-HMI should be capable of displaying historical
Tested by Witnessed by
Name:
Signature:
Date:
Commissioning Service Department
Commissioning Standard Test Formats
Description: SAS Station-HMI Record No. :
Equip. No. Drawing ref.: Sheet : Page 843 of 843
Contractor : Contract no.: Substation No :
S No Test Checked
All recorded data from the IEDs with integrated disturbance
recorder as well as dedicated disturbance recording systems
1 shall be automatically uploaded (event triggered once per day)
to the Station HMI computer equipment, with data stored on
hard disk.
Tested by Witnessed by
Name:
Signature:
Date: