Sr Part Name Raw Blank Size Process

No. Material

1 Front Flange MS Plate 105x105x2 1)Mill the gas cut block to size 100x23
5
2)Drill the block on centre lathe at its
centre by 25 mm
3)Turn the bore upto 26 mm
4)Turn groove 40 dia x 3 deep
5)Turn another groove 36dia x 5 deep
6)Reverse the plate and turn the
groove of 74 dia x 2 wide for threading
7)Turn threads m72x2 upto 10 mm
deep
8)Weld 2 nos. ears on top side
9)Tap M8 x 12 deep 2nos. on bottom
side
10)Tap M6 4nos. on 54 PCD
2 Rear Front MS Plate 155x125 1)Mill the gas cut block to size
Flange x30 150x120x48
2)Turn the bore upto 28mm depth
78dia
3)Turn groove 79 diax 5.5 deep
4)Turn another groove 70 dia x 3 deep
5)Tap inch BSP 2nos.
6)Drill holes dia 9,4 nos.
3 Rear Middle MS Plate 155x125 1)Mill the gas cut block to size
Flange x50 150x120x48
2)Turn the bore upto 25 dia by 98 deep
3)Tap M8 through 4 nos.
4)Tap BSP 2 Nos.
4 Rear Reservoir MS Plate 155x125 1)Mill the gas cut to size
Plate x80 150x120x75mm
2)Turn the bore 100 dia by 72mm deep
3)Drill holes 0f 9 Dia. 4 nos.
4)Tap BSP 3 Nos.
5)Turn over ring groove 105 Id x 115od
and 4.5 mm deep
5 Piston Rod ENB hard Dia 1)Face both ends on lathe and make
chrome 25x405 overall length 400 mm
plated long
bar
2)Turn dia 20 on one end upto 25mm
length
3)Turn threads M20 upto 20mm depth
4) On other end turn 16 dia upto 43
length
5)Turn threads M16 upto 23 mm length
6 Cylinder Tube MS 60id x 1)Face both ends on lathe and make
Seamless 73odx28 overall length 280mm
tube(hon 5 long
ed)
2)On one end turn threads M72 x 2upto
12 mm length
3)On the other end turn threads M72 x
2 upto 12 mm long and turn 69.8 dia
upto 8 mm depth