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DESIGN AND CONSTRUCT CONTRACT OF UNDERGROUND STATIONS AND TUNNELS INCLUDING VENTILATION AND AIR CONDIT
CONTRACT NO: BMR/UG-1(NORTH SOUTH CORRIDOR)
Section 1 Standards
1.1 Bureau Indian Standards (IS)
1.2 Indian Railway standards (IRS)
1.3 Indian Road Congress (IRC)
1.4 ASTM Standards
1.5 AASHTO standards
1.6 British Standards (BS)
1.7 UIC 772/R The international Union of railways Publication
Section 2 Earthworks
Sl No Name
2.1 Excavation
2.1.1 Site Clearence
2.1.2 Top soil stripping
2.1.3 Removal unsuitable material
2.1.4 Excuvation
3.4.1 Materials
3.4.2 Methods of Storage and Handling
3.5 Prime Coat
3.5.1 Description
3.5.2 Materials
3.5.3 Construction methods
3.6 Tack Coat
3.6.1 Description
3.6.2 Materials
3.6.3 Construction Operations
3.7 Bituminous Macadam
3.7.1 Description
3.7.2 Materials
3.7.3 Construction Methods
3.7.4 Surface Control
3.7.5 Control of Traffic
3.8 Open-graded Pre-mix Carpet
3.8.1 Description
3.8.2 Materials
3.8.3 Construction Methods
3.8.4 Control of Traffic
3.9 Bituminous Concrete
3.9.1 Description
3.9.2 Materials
3.9.3 Mix-design
3.9.4 Construction operations
3.10 Seat Coat
3.10.1 Description
3.10.2 Materials
3.10.3 Construction Methods
3.10.4 Control of traffic
3.11 Cement Concrete Pavements
3.11.1 General
3.11.2 Materials
3.11.3 Equipment and Tools
3.11.4 Construction Methods
3.11.5 Control of Traffic
D STATIONS AND TUNNELS INCLUDING VENTILATION AND AIR CONDITIONING
Scope
Bolders , stones
Excavations free from water,Dispose of all excavated material to
approved site,
Notice of No Objection
Not Use of unsuitable materials like Clay,Peat,Loam etc
Initial Tests on proposed material:one test for each 2000cum of fill
1)Wet seive analysis
2)Dry density/Moisture content relationship
Approved materials
Embankment : Dry density at least equal to 95% of max dry density
Sub-base/Shoulder : Dry density at least equal to 90% of max dry density
Stone boulders,CA to accepted grading
Scope
Section - 9 - Employers requirments,Cl,9.1,9.2,9.3
As per Requirment/IRC Standards
Natural Sand,Moorum,Gravel,Crushed stone and
As per MOST specification for Roads and Bridges
Water absorption as per : IS:2386(Part 3) BS:812(Part III)
Soundness as per : IS:383
As per MOST specification for Roads and Bridges
As per methodology
Approval of traffic management plans
Diversion of traffic
Adequate signs, Signals,Barriers ,Lamps and as per IRC standards
WMM thk shall not < than 75mm and not > 200mm
Relavent all tests for Aggregates
Preparation of Base
Preparation of Mix
Spreading of Mix
Compaction
4.1.2 Records
4.1.3 Programme and Progress Report
4.1.4 Setting Out
Tolerances
4.1.5
4.1.6 Disturbances and Noise
4.1.7 Obstructions
4.2 Concrete Piles
4.2.1 Materials - General
4.2.2 Reinforcement
4.3 Precast Concrete Piles
4.3.1 Form work
4.3.2 Casting Tolerances
4.3.3 Protection of Finished Piles
4.6.6 Access
4.6.7 Adjacent Properties
4.6.8 Reinforcement
4.6.9 Concrete
4.6.10 Test Cubes
4.6.11 Bentonite
4.6.12 Storage of Bentonite
4.6.13 Alternative Materials
4.6.14 Placing Concrete by Tremie
Scope
Piling Plant details and method statements shall be submittedn not less than
2 weeks before any piling work comencement
Each pile data and two signed copies of each pile
Pre-cast/Cast-in-situ
Min Grade M25 unless otherwise specified
Min Cement Content : 400kg/cum
As required
C/s dimensions Not >6mm
Using sulphate resistant cement:(ASTM or TIS Type 5) (Equivalent IS:12330-1988)
Increase concrete cover for reinforcement
IS:2911(Part -IV)-1985
Kentledge/Tension Piles and ground anchors
Graph
BS:8004
IS:9556,IS:4651,IS:456
Min Pipe dia 250mm and Min embedment of 2.0minto concrete to prevent reentry of
slurry into pile
5.1.2 Aggregate
5.1.3
Reinforcement
5.1.4 Water
5.1.5 Admixtures
5.1.6 Min the risk of Alkali Silica Reaction(ASR)
5.2 Concrete Workmanship
5.2.1 Grade
5.2.2 Trial Mixes
5.2.3 Quality Control
5.2.4 Batching
5.2.5 Control of Chlorides and Sulphates
5.2.6 Placing
5.2.7 Formwork
5.2.8 Reinforcement
5.2.9 Joints
5.2.10 Curing and Protection
5.2.11 Finishes
5.2.12 Special Concrete
5.2.13 Protective Coatings
5.2.14 Tolerances
5.3 Precast Concrete
5.3.1 Manufacture Off the Site
5.3.2 Forms
5.3.3 Curing
5.3.4 Storage
5.3.5 Handling and Transport
5.3.6 Assembly and Erection
5.3.7 Arming Structural Connections
5.3.8 Epoxy Grout for Structural Connections
(if required)
5.3.9 Protection
D STATIONS AND TUNNELS INCLUDING VENTILATION AND AIR CONDITIONING
Cement
Testing
Delevary & Storage
Source,CA,FA,water absorptionshould be less than 3% by weight
alkali silica reactivity Cloridee content:IS:383 or BS:882,Sulphate content,
Storage
HYSD bars ,IS:1786-1985 Round Bars if applicabrl as per IS:432
Tying wire:MS1.25mm dia
Fresh portable as per IS:3025,IS:456
IS:9103 or BS:1014
Precautions
IS:456,BS:5328
Steel/Plywood(min thk.19mm)
PROJECT: BANGALORE METRO RAIL PROJECT
DESIGN AND CONSTRUCT CONTRACT OF UNDERGROUND STATIONS AND TUNNELS INCLUDING VENTILATION AND AIR COND
CONTRACT NO: BMR/UG-1(NORTH SOUTH CORRIDOR)
Section 6 Prestressed Members
6.1 Prestressing Tendons
6.1.1 Materials
6.1.2 Handling and storage
6.1.3 Surface condition
6.1.4 Straightness
6.2 Precast Construction
6.3 Stressing Tendons
6.3.1 General
6.3.2 Tensioning Apparatus
6.4 Testing by Contractor
6.5 Pretensioning
6.6 Post-tensioning
6.7 Prestressing Tendons - Protection and Bond
6.8 Ducts for Bonded Tendons
6.8.1 Ducts
6.8.2 Grouting of Prestressing Tendons
6.9 Ducts for Unbonded Tendons
8.10.2 Samples
8.10.3 Preparation of surfaces
8.10.4 Workmanship Generally
8.10.5 Protection
8.10.6 Textured Acrylic Sprayed Paint
8.10.7 Solvent Type Acrylic Coating
Section 9 Tunnelling
9.1 Introduction
9.2 General
9.3 Survey
9.4 Excavation
9.4.1 General
9.4.2 Soft Rock Excavation
9.4.3 Tunnel and Shaft Blasting
9.4.4 Hard Rock Excavation
9.5.5 Grounting
10.2 Waterproofing
10.2.1 General
10.2.5 Roof
10.2.7 Warranty
Section 5
General, References, submittals, Manufacturer's Literature, Samples,
Certificates, Material:- general, decking, Accessories,Fasteners. Fabrication
Installation. Cleaning
Concrete, Palstering or brick work
Asbestos cement and asbestos based insulating board
Wood work
The contractor shall employe a team and train them for under ground
rescue tea. All precautions shall be taken to avoid Accidents
General installationns like, telephonic communications, Electric cables,
Temporary vebtilation system, Lighting and dewatering
Shall comply with relevant Outline Design Specification as temporary
ground support section 2,4,5, Support by bracing, Sections 4 and 7,
Excavation and Backfilling Section 2, RCC section 2.
13.2.3.16 Termination
13.2.3.17 Cable Glands and Accessories
13.2.3.18 Cable joints
13.2.3.19 Cable Identification
13.2.3.20 Screened Signals and control cables
13.3 Cable Containment System
13.3.1 General
13.3.2 Standards
13.3.3 Technical and Installation Requirements
13.3.3.1 General
13.3.3.2 Installation of cable containment system, supports and hangers
13.4.1 General
13.4.2 Standards
13.4.2.1 Relevant Codes and standards
13.4.3 Technical Installation Requirements
13.4.3.1 Quality Control
13.4.3.2 Lighting and Appliance Switches
13.4.3.3 Socket Outlets
13.4.3.4 Industrial Socket Outlets
13.4.3.5 Outdoor Bell push Buttons
13.4.3.6 Terminal Blocks
13.5 Sub-Mains Electrical Switch Boards and Equipment
13.5.1 General
13.5.2 Standards
13.5.3 Technical and Installation requirements
13.5.3.1 Quality Control
13.5.3.2 General
13.5.3.3 Moulded Case Circuit Breakers (MCCB)
13.5.3.4 Miniature Circuit Breakers(MCB)
13.5.3.5 Residual Current Circuit Breaker
13.5.3.6 Busbar Chambers
13.5.3.7 Automatic Load Transfer Switches
13.5.3.8 Air Circuit Breakers Specifications
13.5.3.9 Nameplates and Lables
13.5.3.10 Other Elements
13.6 Local Electrical Panels
13.6.1 General
13.6.2 Standards
13.6.2.1 Relevant Codes and standards
13.6.3 Technical and Installation Requirements
13.6.3.1 Quality Control
13.6.3.2 Local Motor Control Panel (LMCP)
13.6.3.3 Distribution Boards
13.6.3.4 Moulded Case Circuit Breakers Boards (MCCB Boards)
13.22.1 General
13.22.2 Standards
13.22.3 Technical and Installation requirements
13.22.3.1 Installation general
13.22.3.2 Cleaning Procedures
13.22.3.3 Installation
13.22.3.4 Jointing-General
13.22.3.5 Gaskets
13.22.3.6 Jointing-Particular
13.22.3.7 Supprts General
13.22.3.8 Hanger Rods
13.22.3.9 Protective Coatings and Linings-General
13.22.3.10 Protective Coatings and Linings-Particular
13.22.3.11 Welding
13.22.3.12 Testing
13.22.3.12.1 At manufacturer's Premises or Testing Stations
13.22.3.12.2 At site after installation
13.22.3.13 CI, Soil, Waste, Vent Pipes
13.22.3.14 Pipe materials for Plumbing and drainage Systems
13.32.1 General
13.32.2 Standards
13.32.3 Technical and Installation Requirements
13.32.3.1 Quality Control
13.32.3.2 Sprinkler control valve Set
13.32.3.2.4 Deluge valve
13.32.3.3.5 Sprinkler Heads
13.32.3.4 Commissioning and Testing
13.33 Miscellaneous Fire Services Equipment
13.33.1 General
13.33.2 Standards
13.32.2.1 Relevant Codes and standards
13.33.3 Technical and Installation Requirements
13.34 Automatic Inertgas Flooding System
13.34.1 General
13.34.2 Standards
13.34.3 Technical and Installation Requirements
13.34.4 Quality Control
13.34.3.2 Design Requirement
13.34.3.3 Design Calculation
13.34.3.4 System Operation and Equipment
13.34.3.5 Safety Features
13.34.3.6 Control Panel
13.34.3.7 Battery Charger and Batteries
13.34.3.8 Smoke Detectors/Heat detectors
13.34.3.9 Not used
13.34.3.10 Discharge time
13.34.3.11 Discharge Nozzle
13.34.3.12 Manual and Automatic Operational Mechanism
13.34.3.13 Gas Storage Bottle
13.34.3.14 System Of Wiring
13.34.3.15 Pipe work
13.34.3.16 Pressure trip Unit
13.34.3.17 Quality of Extinguishing Agent
13.34.4 Firetrace Liner Tube "Diect" Gas Flooring System For Electric
Panels Including AMF Panels
13.34.4.1 Scope
13.35 Fire Alam And Detection
13.35.1 General
13.35.2 Standards
13.35.3 Technical and Installation Requirements
13.35.3.1 Quality Control
13.35.3.2 Control Panel
13.35.3.3 Battery Charger and Batteries
13.35.3.4 Breakglass Units
13.35.3.5 Detectors
13.35.3.5.1 General
13.35.3.5.2 Muti Sensor Detectors
13.35.3.5.3 heat Detectors
13.35.3.5.4 Probe Type Smoke Detectors
13.35.3.5.5 Alam Bells and Circuits
13.35.3.5.6 Flashing Lights
13.35.3.7 Communiation cables
13.35.3.8 Interfacing Relay
13.35.3.9 Printers
13.35.3.10 Monitor Modules
13.35.3.11 Control modules
13.35.3.12 Fault Islator Modules
13.35.3.13 Repeater Panels
13.35.3.14 Fire Xone Mimic Panel
13.36 Voice Evacuation and Public Address System
13.36.1 Scope of Work
13.36.2 Design Concept
IONS AND TUNNELS INCLUDING VENTILATION AND AIR CONDITIONING
Air Circuit Breakers shall have panel space and equipped with Transformer Incomers,Outgoing Feede
Circuit Breakers, Remote Indication and alarm facilities, Essential/Non-Essential Bus-Section Circuit
Breaker
a) Fixed fire pumps, b) Jockey Pumps
a) Sprinkler Pumps, b) Jockey Pumps