Service and support operating procedure

CNH America LLC 1

Initial screen

The Opening screen when the key switch is turned ON

CNH America LLC 2

Model setting

If the model choice is not completed, it will proceed to the

model setting mode automatically when the key is turned ON

CNH America LLC 3

Model setting

In the heading of CONT.A:, the part number for

controller A is displayed automatically.

In the heading of CONT.B:, part number for controller

B is displayed automatically. (Japanese only).

CNH America LLC 4

Model setting

Heading for needed input is displayed with mark

Heading not needing input is displayed with mark
a) MACHINE e .NO
b TERRITORY
c LANGUAGE
d SPEC

CNH America LLC 5

Model setting

Input method
Press down switch on
monitor as drawing

normal switch function is

not activated in model
setting screen
CNH America LLC 6
Model setting

Press down when

completed data input.
Note : The throttle must be in the H mode
position.
In the case of unsuitable data
CONT.A ERR will be
displayed.

CNH America LLC 7

Model setting

The Part number for the ECM

will be confirmed automatically
at this time.
If no interrelation between
inputted model and part number
of ECM,
ECM ERR will be displayed
CNH America LLC 8
Model setting

It will be completed, if data

is correct.

CNH America LLC 9

Model setting

The model setting does not

need to be changed if only the
LANGUAGE, CRANE or ATT
is to be reset .

CNH America LLC 10

Model setting

All reset
All of the data will be erased
when pressing down these
buttons for 10 seconds
in the model setting screen
inputted data in the model setting
error and task history
updated data in CFG screen
CNH America LLC 11
Service and support

Move into service and support

Normal Service and support

press for 3s

press for 1s

CNH America LLC 12

Service and support

CNH America LLC 13

 Service and support
List of screens
1.CHK mode Eng :Engine speed
MAIN Power :horsepower control proportion valve
(1) Engine and pump (real electric current value)
Flow : P1 flow quantity control proportion valve
(real electric current value)
P1 : pump 1 pressure
P2 : pump 2 pressure
N1 : pump 1 negative control pressure
N2 : pump 2 negative control pressure
(2) Temperature and pressure
Coolnt : Long Life Coolant (LLC) temperature
HydOil :Hydraulic oil temperature
FuelT : Fuel temperature
Baro : Atmospheric pressure (0.001 bar)
EngOil :Engine oil pressure
BstT :Boost temperature
Air : Intake temperature
(3) Load boost Eng : Engine speed
Load :load rate
Power : horsepower control proportion valve
P1 : pump 1 pressure
P2 : pump 2 pressure
BstT :Boost temperature
BstP : Boost pressure
CNH America LLC 14
Service and support

(4) load and pump mA Eng :Engine speed

(5) pump mA and real value
Load : load rate
Power : hp pump mA (real electric current value)
P1 : pump 1 pressure
P2 : pump 2 pressure
N1 : pump1 negative control pressure
N2 : pump2 negative control pressure
Eng : Engine speed
Load : load rate
Power : hp pump mA (real electric current value)
-4- : *
tEng :target Engine speed
ThVol: Throttle volume opening
tPower : target current value for hp pump mA

(6) flow quantity control current and Eng : Engine speed

real value Power: hp pump mA (real electric current value)
Flow : P1 flow quantity control proportion valve
(real electric current value)
N1 : pump1 negative control pressure
Swg : swing pilot pressure
fFlow : target for P1 flow quantity control
proportion valve (real electric current value)
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Service and support
Eng :Engine speed
Coolnt : LLC temperature
(7) load and pump mA Fan :real current value of Hydraulic fan proportion
valve (heavy machine only)
HydOil : Hydraulic oil temperature
FuelT : fuel temperature
BstT : boost temperature
tFan : target current value of Hydraulic fan
proportion valve (heavy machine only)
(8) pilot pressure
P1 : pump 1 pressure
P2 : pump 2 pressure
Cyl(B) :boom base pressure
Upr : Upper equipments pressure
Swg : swing pilot pressure
TrV: travel pilot pressure
AmCls : arm close pilot pressure
(9) oil pressure circuit
P1 : pump 1 pressure
P2 : pump 2 pressure
N1 : pump1 negative control pressure
N2 : pump2 negative control pressure
In put & Out put explained on next page

CNH America LLC 16

 Service and support

Input and Out put status for oil pressure circuit(=OFF =ON)

SL free swing RL travel alarm

PS arm close
PS travel SL travel high speed SL Fan opposite turning
PS swing SL pressure up (heavy machine only)
PS upper SL swing break SL return line switching
equipment SL power save
(10) Electric circuit

Eng : Engine speed pressure sensor :PS

Coolnt : LLC temperature solenoid : SL
Batt :battery voltage relay : RL
FuelLv : fuel sensor

Input and Out put status electric circuit(=OFF =ON) switch : SW

* *
SW antitheft A/C water temp 1,2, or 3
SW alternator over 10 volts transmission
RL refueling pump automatic
SW key offsignal
glow

CNH America LLC 17

Service and support
H/W-A
(1) Digital input and output
=OFF =ON

power save
SL Fan opposite turning (heavy
machine only)
switching to high-travel speed *
SL free swing/beacon
pressurization
SL return line switching RL refueling pump
buzzer travel alarm automatic off
SL swing brake

SW level LLC SW back up line pressure

SW engine emergency SW stuck breaker filter
stop SW key SW stuck air cleaner
SW one touch idle alternator

SW free swing/ beacon

*
SW travel alarm/over load
*
SW key Fan opposite turning *
SW backup pressure/blade SW anti thief
CNH America LLC 18
Service and support
H/W-A
(2) Digital output/output monitor
=OFF =ON

SL energy A and B SL Fan opposite turning *

SL switching to high-travel (heavy machine only) *
speed pressurization SL free swing/beacon *
SL pressurization SL return line switching RL refueling pump
SL swing brake buzzer travel alarm automatic off

* SL energy A and B
* SL switching to high-travel
* speed pressurization
* SL pressurization
SL swing break

SL Fan opposite turning *

(heavy machine only) *
SL free swing/beacon *
SL return line switching RL refueling pump automatic off
buzzer travel alarm
CNH America LLC 19
Service and support
(3) potential voltage
(4) potential and sensor voltage
(5) PWM data
CNH America LLC
pot1 : pressure sensor P1
pot2 : pressure sensor P2
pot3 : pressure sensor N1
pot4 : pressure sensor N2
pot5 : pressure sensor upper equipment
pot6 : pressure sensor travel
pot7 : pressure sensor swing
pot8 : pressure sensor arm close
pot9 : pressure sensor over load
pot10 : sensor throttle
Sn1: sensor temperature hydraulic oil
Sn2 : sensor level fuel
Sn1 : sensor temperature hydraulic oil
Sn2 : sensor level fuel
PWM# : PWM channel number
actcur : pump mA (actual)
tgtcur : (target)
duty : duty
freq :frequency
volt : voltage
ovc : status of over current detection
20
Service and support

(6) PWM data PWM# : PWM channel number

actcur : current of FAN (actual)
tgtcur : (target)
duty : duty
freq :frequency
volt : voltage
ovc : status of over current detection

(4) PWM data

(7)
PWM# : PWM channel number
actcur : current of flow quantity control(actual)
tgtcur : (target)
duty : duty
freq :frequency
volt : voltage
ovc : status of over current detection
(8) frequency and communication
FreqIn : input frequency
CAN : status of CAN communication
UART : status of UART communication
RS232 : status of RS232C communication
-5- : *
-6- : *
-7- : *
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Service and support
H/W-M

(1) Monitor
=OFF =ON

Working light *
*
motor washer *
*
wiper CNT *
*
wiper INT RL for switching
horn volume *

SW wiper SW switching breaker

SW washer SW two speed junction
SW for switching horn volume SW switching auto idle
SW switching to high speed travel SW working light

* *
* *
SW limit front window *
SW switching breaker
*
CNH America LLC 22
Service and support
H/W-S
satellite communication controller

(1) Monitor =OFF =ON

CNH America LLC 23

 Service and support
List of screens
2. DIAG screen
Screen

Error of 7002 is occurring at present / occurred 5 times in the past

Occurrence count
Status
=normal at present (Error was occurred in the past)
=Error is occurring at present
Display the time (hr) when error was occurred at first

Display the time (hr) when error was occurred finally

Reset : Press down washer and light button at a time for 10 seconds.
CNH America LLC 24
 Service and support
List of screens
3. HR (machine history) screen
(1) Main operation time
Key On : Controller actuation time
Eng On : alternator generating time
Work : operation time (upper or travel ON)
Upr : Upper operation time
Swg : Swing operation time
Trv : Travel operation time
TrSolo : Travel single operation time

(2) Electrical parts operation time

Wp Int : wiper operation time(intermittent)
Wp Cnt : wiper operation time(continuance)
Wsh : washer operation time
Wlight : lighting time
Horn Lo: spent time in horn volume low
Dr Opn : time of door open
Win Opn: time of front grass open

CNH America LLC 25

Service and support
(3) Idling time
1 : auto idling time
2 : one-touch idling time
3 : Boost time
4:
5:
6:
7:
(4) Pressure switch operation frequency
1 : upper pressure sensor
2 : swing pressure sensor
3 : travel pressure sensor
4 : arm in pressure sensor
5 : option line No.1 pressure switch
6 : option line No.2 pressure switch
7:
(5) Switch operation frequency
1 : key ON
2 : engine start
3 : front window open
4 : door open
5 : boost solenoid ON
6 : swing brake solenoid
7 : power save solenoid
CNH America LLC 26
Service and support
(6) Work mode
1 : mode spent time
2 : mode spent time
3 : mode spent time
4 : mode spent time
5 : mode spent time
6 : mode spent time
7 : mode spent time
(7) Breaker used hours
1 : breaker No.1 used hours
2 : breaker No.2 used hours
3 : breaker No.3 used hours
4 : breaker No.4 used hours
5 : breaker No.5 used hours
6:
7:
(8) Crusher used hours
1 : crusher No.1 used hours
2 : crusher No.2 used hours
3 : crusher No.3 used hours
4 : crusher No.4 used hours
5 : crusher No.5 used hours
6:
7:
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Antitheft screen

The Antitheft function will be activated, when the KEY

SW is turned OFFONOFF for the second time in a row.
to be done within 2 seconds
The monitor rings buzzer and lock icon is displayed
when antitheft function is activated.
displaying between antitheft ON and power OFF

Icon is displayed when

anti-theft has been
activated

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Antitheft screen

Password screen will be displayed next opening

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 Antitheft screen

Input the value of four digits 09 as the password

through the use of the below monitor switch.
If the wrong information is input, ERROR will be displayed
and the Travel Alarm will sound.

Before reentering the password, the KEY SW must be turned OFF once.

Number
fluctuation

Enter
Move cursor

To cancel the antitheft function, disconnect the cable.

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Antitheft screen

Entry and clear for password

To activate the antitheft function

Connect the terminals for the antitheft with the key OFF condition.

Connect terminal for antitheft

VG (violet/green) and
BG (black/green)

The Terminals are not connected at the factory.

CNH America LLC 31
 Antitheft screen

Move into the password entry screen when the KEY switch is turned ON

Input the value of four digits 09 as the password.

ERROR will be displayed, if four digits are not inputted.
The Password is stored and the screen goes back to
normal when the enter button is pressed.

Number
change

Enter
Move cursor

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Swing parking

icon will be displayed

when swing parking is activated

horn switch

light switch

auto idle selector switch

Press down three buttons at a

time for 3seconds
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 Monitor switch check screen

Move into this screen when you press down the one-touch idle
switch (on top of the right joy stick) 5 consecutive times successively
at the opening Logo screen within 3 seconds.
It diagnoses a monitor switch fault (include external input data)
through the display recognized switch condition (ON/OFF).

CNH America LLC 34

Troubleshoot SH200
DTC:7000 P1 Pressure sensor signal fault

Troubleshoot
DTC:7000 P1 Pressure sensor signal fault

1 RST-10-02-002E
1
Troubleshoot SH200
DTC:7001 P2 Pressure sensor signal fault

Troubleshoot
DTC:7001 P2 Pressure sensor signal fault

2 RST-10-02-002E
1
Troubleshoot SH200
DTC:7002 N1 Pressure sensor signal fault

Troubleshoot
DTC:7002 N1 Pressure sensor signal fault

3 RST-10-02-002E
1
Troubleshoot SH200
DTC:7003 N2 Pressure sensor signal fault

Troubleshoot
DTC:7003 N2 Pressure sensor signal fault

4 RST-10-02-002E
1
Troubleshoot SH200
DTC:7004 Overload pressure sensor signal fault

Troubleshoot
DTC:7004 Overload pressure sensor signal fault

5 RST-10-02-002E
1
Troubleshoot SH200
DTC:7005 Boom cylinder bottom pressure sensor signal fault

Troubleshoot
DTC:7005 Boom cylinder bottom pressure sensor signal fault

6 RST-10-02-002E
1
Troubleshoot SH200
DTC:7006 Boom cylinder rod pressure sensor signal fault

Troubleshoot
DTC:7006 Boom cylinder rod pressure sensor signal fault

7 RST-10-02-002E
1
Troubleshoot SH200
DTC:7020 Upper pilot pressure sensor signal fault

Troubleshoot
DTC:7020 Upper pilot pressure sensor signal fault

8 RST-10-02-002E
1
Troubleshoot SH200
DTC:7021 Swing pilot pressure sensor signal fault

Troubleshoot
DTC:7021 Swing pilot pressure sensor signal fault

9 RST-10-02-002E
1
Troubleshoot SH200
DTC:7022 Travel pilot pressure sensor signal fault

Troubleshoot
DTC:7022 Travel pilot pressure sensor signal fault

10 RST-10-02-002E
1
Troubleshoot SH200
DTC:7023 Arm close pilot pressure sensor signal fault

Troubleshoot
DTC:7023 Arm close pilot pressure sensor signal fault

11 RST-10-02-002E
1
Troubleshoot SH200
DTC:7040 Fuel level sensor signal fault

Troubleshoot
DTC:7040 Fuel level sensor signal fault

12 RST-10-02-002E
1
Troubleshoot SH200
DTC:7041 Oil temperature sensor signal fault

Troubleshoot
DTC:7041 Oil temperature sensor signal fault

13 RST-10-02-002E
1
Troubleshoot SH200
DTC:7045 Monitor thermistor fault

Troubleshoot
DTC:7045 Monitor thermistor fault

14 RST-10-02-002E
1
Troubleshoot SH200
DTC:7060 Boom angle sensor signal fault

Troubleshoot
DTC:7060 Boom angle sensor signal fault

15 RST-10-02-002E
1
Troubleshoot SH200
DTC:7061 Arm angle sensor signal fault

Troubleshoot
DTC:7061 Arm angle sensor signal fault

16 RST-10-02-002E
1
Troubleshoot SH200
DTC:7063 Filter clog switch signal fault

Troubleshoot
DTC:7063 Filter clog switch signal fault
(with Breaker)

17 RST-10-02-002E
1
 Troubleshoot
(without Breaker)

7063E-2

18 RST-10-02-002E
2
Troubleshoot SH200
DTC: 7200 Swing brake solenoid signal fault

Troubleshoot
DTC: 7200 Swing brake solenoid signal fault

19 RST-10-02-002E
1
Troubleshoot

20 RST-10-02-002E
2
Troubleshoot SH200
DTC: 7201 Travel 2nd speed solenoid signal fault

Troubleshoot
DTC: 7201 Travel 2nd speed solenoid signal fault

21 RST-10-02-002E
1
Troubleshoot

22 RST-10-02-002E
2
Troubleshoot SH200
DTC: 7202 Power up solenoid signal fault

Troubleshoot
DTC: 7202 Power up solenoid signal fault

23 RST-10-02-002E
1
Troubleshoot

24 RST-10-02-002E
2
Troubleshoot SH200
DTC: 7203 Travel alarm buzzer signal fault

Troubleshoot
DTC: 7203 Travel alarm buzzer signal fault

25 RST-10-02-002E
1
Troubleshoot

26 RST-10-02-002E
2
Troubleshoot SH200
DTC:7204 Power save solenoid signal fault

Troubleshoot
DTC:7204 Power save solenoid signal fault

27 RST-10-02-002E
1
Troubleshoot

28 RST-10-02-002E
2
Troubleshoot SH200
DTC:7209 Air conditioner water temperature signal fault

Troubleshoot
DTC:7209 Air conditioner water temperature signal fault

29 RST-10-02-002E
1
Troubleshoot SH200
DTC:7210 Crane buzzer signal fault

Troubleshoot
DTC:7210 Crane buzzer signal fault

30 RST-10-02-002E
1
Troubleshoot

31 RST-10-02-002E
2
Troubleshoot SH200
DTC:7211 Signal lamp relay and bucket lock signal are faulty

Troubleshoot
DTC:7211 Signal lamp relay and bucket lock signal are faulty

32 RST-10-02-002E
1
Troubleshoot

33 RST-10-02-002E
2
Troubleshoot SH200
DTC:7240 Pump force power proportional valve signal fault

Troubleshoot
DTC:7240 Pump force power proportional valve signal fault

34 RST-10-02-002E
1
Troubleshoot

35 RST-10-02-002E
2
Troubleshoot SH200
DTC:7241 P1 flow control proportional valve signal fault

Troubleshoot
DTC:7241 P1 flow control proportional valve signal fault

36 RST-10-02-002E
1
Troubleshoot

37 RST-10-02-002E
2
Troubleshoot SH200
DTC:7400 Engine coolant temperature is abnormally high (105 or more)
7402 Engine coolant temperature is abnormally high (110 or more)
7403 Engine coolant temperature is abnormally high (120 or more)

Troubleshoot
DTC:7400 Engine coolant temperature is abnormally high (105 or more)
7402 Engine coolant temperature is abnormally high (110 or more)
7403 Engine coolant temperature is abnormally high (120 or more)

38 RST-10-02-002E
1
Troubleshoot SH200
DTC:7404 Engine oil temperature is abnormally high ( 95 or more )

Troubleshoot
DTC:7404 Engine oil temperature is abnormally high ( 95 or more )

39 RST-10-02-002E
1
Troubleshoot SH200
DTC:7405 Boost temperature is abnormally high ( 80 or more )
7406 Boost temperature is abnormally high ( 90 or more)

Troubleshoot
DTC:7405 Boost temperature is abnormally high ( 80 or more )
7406 Boost temperature is abnormally high ( 90 or more)

40 RST-10-02-002E
1
Troubleshoot SH200
DTC:7420 Alternator voltage fault

Troubleshoot
DTC:7420 Alternator voltage fault

41 RST-10-02-002E
1
Troubleshoot

42 RST-10-02-002E
2
Troubleshoot SH200
DTC:7421 Coolant level lowering signal is detected

Troubleshoot
DTC:7421 Coolant level lowering signal is detected

43 RST-10-02-002E
1
Troubleshoot SH200
DTC:7422 Engine oil pressure abnormally low

Troubleshoot
DTC:7422 Engine oil pressure abnormally low

44 RST-10-02-002E
1
Troubleshoot SH200
DTC:7423 Air filter clog switch signal is detected

Troubleshoot
DTC:7423 Air filter clog switch signal is detected

45 RST-10-02-002E
1
Troubleshoot SH200
DTC:7424 Hydraulic oil filter check signal is detected ( with Breaker )

Troubleshoot
DTC:7424 Hydraulic oil filter check signal is detected ( with Breaker )

46 RST-10-02-002E
1
Troubleshoot SH200
DTC:7600 CAN Bus fault

Troubleshoot
DTC:7600 CAN Bus fault

47 RST-10-02-002E
1
Troubleshoot

7600E-2

48 RST-10-02-002E
2
Troubleshoot SH200
DTC:7601 Monitor communication fault

Troubleshoot
DTC:7601 Monitor communication fault

49 RST-10-02-002E
1
Troubleshoot SH200
DTC:7602 ECM communication time out

Troubleshoot
DTC:7602 ECM communication time out

50 RST-10-02-002E
1
Troubleshoot SH200
DTC:7603 ComputerBcommunication time out

Troubleshoot
DTC:7603 ComputerBcommunication time out

51 RST-10-02-002E
1
Troubleshoot SH200
DTC:7604 ComputerScommunication time out

Troubleshoot
DTC:7604 ComputerScommunication time out

52 RST-10-02-002E
1
Troubleshoot SH200
DTC:7605 ECM mismatch

Troubleshoot
DTC:7605 ECM mismatch

53 RST-10-02-002E
1