Matsui Jl4

JET LOADER
JL4-VVC-2 MODELS
(U version)
OPERATION MANUAL
WARNING
Thank you for choosing our product.
Before operating this equipment, please read this manual thoroughly.
Keep this manual in a location near the equipment so that it may be
readily referred to whenever a question arises during equipment
operation.
Issued March 2005

Introduction
Thank you for purchasing of our JL4 Series JET LOADER. Please read this manual carefully for
proper and safe operation. This instruction manual contains warranty information, so please
properly file this manual after you have read it.
1. Warranty Period
If any defect is found in our equipment under normal operating conditions, and we determine it to
be a defective, we will repair it or replace the parts free of charge within the following period and
terms:
1 This warranty shall remain valid for twelve (12) months from the date when the new products
you purchased are delivered to you.
2 Only the following parts are subject to the warranty period of six (6) months after such delivery
date.
Electromagnetic contactors and mechanical seals
3 The warranty period for any parts replaced for repair shall be three (3) months from the date of
repair.
2. Scope
This warranty shall be limited to repair of our equipment or replacement of its parts, and shall not
cover any products manufactured by means of our equipment and defects in manufacturing such
products.
3. Exceptions
This warranty shall not apply to the following defects:
1 Defects caused by remodeling or repair made by any party other than our company;
2 Defects resulting from natural disasters such as earthquakes, typhoons and floods, accidents
and fires;
3 Defects resulting from use exceeding limitations in the specifications set forth in the instruction
manuals or catalogs;
4 Defects resulting from non-performance of maintenance and inspection by not observing
manual instructions.
5 Defects in the equipment caused by outside factors such as peeling of coating caused by
generated gas and malfunction due to electrical noise;
6 Defects resulting from non use of genuine parts (oil, medium, filters, etc.)
7 Consumables (hoses, filters, gaskets, O-rings, etc.).
4. In the case where the warranty period expires

We will make repairs for a charge, upon request, if the performance of our equipment can be
maintained by such repairs.
5. Period during which parts can be supplied

As an approximate standard, service parts for our equipment can be supplied for eight (8) years
after the equipment is discontinued. However, some parts may be supplied even after the period
elapses. Please make an inquiry to our service department about the availability of service parts.
[WO-4733; JL4-V,VC-2]
Contents
The following marked chapters are very

important. Please read them in advance and pay
attention to them.
Introduction
Contents I - II
Chapter 1 Configuration of Equipment

1. Product model 1
2. Flow diagrams (V type) 2
3. Flow diagrams (VC type) 3
4. Packing list 4
Chapter 2 For Safe Operation

1. Labels and meaning of each indication 7
2. Items to be observed for safety 8
3. Labels 9
Chapter 3 Installation
1. Mounting collection hopper 10
2. Installation 14
3. Connecting the power 17
Chapter 4 Preparations for Operation

1. Checking the status of each component 19
2. Control panel description 21
Chapter 5 Operating Procedures

1. Starting procedure 22
2. Stopping procedure 23
3. Cleaning procedure 24
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[WO-4733; JL4-V,VC-2-I]
Contents
Chapter 6 Operational Descriptions and Timing Charts

1. Jet Clone types- limit or level switch controlled hopper 25
2. Vacuum hopper type E2K control collection hopper 27
3. Jet Clone cylinder control or vacuum hopper type ASD control
collection hopper 29
Chapter 7 Respective Parameter Setup

1. Setting guide 31
2. Setting procedure 34
Chapter 8 Inspection and Maintenance

1. Daily inspection 36
2. Monthly inspection 39
3. Component adjustment procedure 42
4. Operation checking procedure of the 2-way valve 45
5. Operation checking procedure of automatic slide gate 46
Chapter 9 Troubleshooting 47
Chapter 10 List of Consumables 55
Chapter 11 Specifications 56
Chapter 12 Options 57
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[WO-4733; JL4-V,VC-2-II]
The following marked chapters are very important.
Please read them in advance and pay attention to
them.
1. Product model
1) Collection Hopper and Control Procedure
Collection Hopper Control Procedure
Limit control
Jet Clone Level switch control
Cylinder control
E2K control
Suction hopper
SD control
2) Suction Unit
Model
JL4-4V-2
JL4-5V-2
JL4-6V-2
JL4-7V-2
JL4-4VC-2
JL4-5VC-2
JL4-6VC-2
JL4-7VC-2
3) Flow Diagrams
Flow Diagrams No.
Flow diagram type1
Flow diagram type2
Flow diagram type3
Flow diagram type4
Flow diagram type5
Flow diagram type6
Flow diagram type7
Flow diagram type8
Flow diagram type9
Flow diagram type10
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[WO-4733; JL4-V,VC-2-1]
2. Flow diagrams (V type)

Flow diagram type 1 Flow diagram type 4
Suction hose
GL-1V Hose
Jet Clone type
cylinder control
Conveying hose
limit control
PVC hose
Connector
Signal cord
Suction nozzle
Connector
rd
co
w er
Po
Suction unit
Suction hopper type
type SD control
Jet Clone type
limit control
Connector
Connector
Flow diagram type 3

Suction hopper type
E2K control
Connector
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[WO-4733; JL4-V,VC-2-2]
3. Flow diagrams (VC type)

Suction hose
GL-1V Hose Jet Clone type
cylinder control
Conveying hose
limit control
Connector
PVC hose
Signal cord
Connector
Suction nozzle
rd
co
w er
Po
Suction unit
Suction hopper type
type SD control
Jet Clone type
limit control
Connector
Connector
Flow diagram type 8

Suction hopper type
E2K control
Connector
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[WO-4733; JL4-V,VC-2-3]
4. Packing list
Make sure that you have all the components and units of the equipment
you purchased.
Component Name Style of Packing
Suction unit 2-way selector valve
JL4- (4, 5, 6V)-2 type
Suction unit 2-way selector valve

JL4- (4, 5, 6) VC-2 type
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[WO-4733; JL4-V,VC-2-4]
Component
Style of Packing
Name
Collection Jet Clone type limit control
hopper
Jet Clone type level switch control Suction hopper type E2K control
* This unit is supplied with an

injection molding machine match
base or chute.
Jet Clone type cylinder control Suction hopper type SD control
* This unit is contained in a

corrugated cardboard case.
<NOTES> The elbow is contained for the Jet Clone type cylinder control and
Suction hopper type SD control. The conditions are as follows.
1. For collection hoppers with an SUS lid, the elbow is attached to
the lid.
2. For collection hoppers with an aluminum lid, the elbow is
contained in the corrugated cardboard case or the hopper in the
collection hopper.
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[WO-4733; JL4-V,VC-2-5]
Component Name Style of Packing

JL4-4V (VC)
JL4-5V (VC)
Conveying hose (38 PVC hose)

JL4-4V(VC): Length 5m
JL4-5V(VC): Length 10m
Suction hose (38 GL-IV hose)
Length 5m
GL-IV hose mouthpieces
(One set including 2 pcs.)
Hose band (One set including 4
pcs.)
Suction nozzle (38)
* These components are contained in a corrugated cardboard
JL4-6V (VC)
Conveying hose (50 PVC hose)

Length 10m
Suction hose (65 GL-IV hose)
Length 5m
GL-IV hose mouthpieces
(One set including 2 pcs.)
Sleeve * The conveying hose (PVC hose) is wound with vinyl tape.
Hose band (One set including 4
pcs.)
Suction nozzle (50)
* The suction hose (GL-IV hose), GL-IV hose mouthpieces, and

hose clamps are contained in a corrugated cardboard case.
* The suction nozzle is wrapped in vinyl sheeting.
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[WO-4733; JL4-V,VC-2-6]
This chapter contains instructions for operation, maintenance, and repair to
operate this equipment properly and safely. Moreover, this chapter explains
the labels and meaning of each indication on the products.
WARNING
Indications for safety described in this manual should be observed
when operating or inspecting this product.
We shall not be responsible for any injury or accidents caused by
failure to observe these indications and we make no warranty
against such injury or accidents.
1. Labels and meaning of each indication

This instruction manual uses different indications depending on the
extent of danger as follows:
Label Meaning
This indication is used when failure to observe this may
DANGER cause user death. Instructions with this indication explain
how to prevent it.

WARNING cause users to be seriously injured. Instructions with this
indication explain how to prevent the injury.
CAUTION
cause users to be injured slightly or products to be
damaged. Instructions with this indication explain how to
prevent them.
This indication is used when special care must be taken in

NOTE operation procedure or descriptions, and when the
information should be emphasized.
This mark is used when special care must be taken in

handling.
This mark is used when exceptional conditions or cautions

are described in Tables and Figures.
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[WO-4733; JL4-V,VC-2-7]
2. Items to be observed for safety

To operate this product safely, general instructions which should be
observed are described below.
WARNING
1) Using environment
This equipment should be used indoors only.
This equipment should be used at ambient temperatures from 32F / 0C
to 104F / 40C and an ambient humidity of 25-85%.
2) Knowledge of electricity
Inspection or replacement by persons without sufficient knowledge of
electricity may cause defects or danger. Therefore, inspection and
replacement should be performed by a person at your company who has
sufficient knowledge about electricity.
3) Prohibition against operation in gases
Do not operate this equipment in flammable or explosive gases or
vapors. Operating this equipment in such an environment is very
dangerous.
4) Prohibition against Modifications
This equipment must not be modified or altered by users without
obtaining our approval. We shall not be responsible for any accidents
caused by modifications or alterations.
5) Inspection
Before maintenance and inspection, be sure to stop operation and turn
OFF the power of the primary power supply of your equipment and
power switch of the control panel.
Also stop the compressed air fed to the air kit, press the drain valve of
the filter regulator to release residual pressure in air pipe.
6) Maintenance
Inspection and replacement of parts must be performed by persons who
have sufficient knowledge about this product. Inspection and
replacement by persons without sufficient knowledge about the product
may cause defects or danger.
When maintenance or repair advice is necessary, contact the Matsui
service department, or your local sales representative.
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[WO-4733; JL4-V,VC-2-8]
CAUTION
1) Disposal of the product and parts

This product and parts are handled as industrial waste and are
regulated by the Waste Disposal and Public Cleaning Law. Request
subcontractors who have received an industrial waste collecting and
transporting permit or industrial waste disposal permit to dispose of
products and parts. For details, contact your local or state
environmental development office.
2) Power supply
This equipment should be operated with a line voltage and frequency
conforming to local or state specifications.
* Be sure to connect the ground wire(to earth).
3) Use of the equipment

This product is a conveying unit for resin pellets. This is not suitable for
other materials, and conveying materials other than resin pellets may
cause defects.
We make no warranty against any problems caused by using materials
other than resin pellets.
3. Labels
Labels are pasted where special care must be taken to prevent danger.
Warnings or cautions must be thoroughly understood before starting an
operation.
1) Handling of label
Keep the labels legible until scrapping the equipment.
When a label becomes dirty, wipe it with a soft cloth soaked in warm
water and well wrung out.
NOTE
1) Wiping
Do not wipe the equipment using petroleum solvents. Cleaning with
benzene, thinner, and polishing powder will scratch the surface.
When equipment is blemished badly, wipe it with a soft cloth soaked in
warm water.
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[WO-4733; JL4-V,VC-2-9]
This Chapter describes installation work of the product for each piece of
equipment according to the procedure.
1. Mounting collection hopper

1) Jet Clone type limit, level, cylinder control
Material port PVC hose
Inlet port Vac. hose
Material port
PVC hose
Jet Clone Jet Clone
Hopper Hopper
Jet Clone type limit, level control Jet Clone type cylinder control
Step Item Description
1 Drilling the mounting Drill holes in the hopper to be mounted so that they match the
holes mounting holes in the Jet Clone.
* It is recommended to tap the hopper hole so that the
collection hopper can be secured with bolts alone. When the
holes are not tapped, the collection hopper should be secured
with bolts and nuts. In this case, an adequate measure
should be taken to prevent the bolts and nuts from falling
into the hopper if they loosen and fall off.
2 Mounting the Jet Mount the Jet Clone on the hopper lid.
Clone
3 Mounting level switch Drill holes at the specified positions in the hopper on which the
* Option- only suction hopper is mounted, and install the level switch.
when the collection
Split pin
hopper is controlled
by a level switch Flat washer
Packing Level switch (main body)
Nut Connector
Blade
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[WO-4733; JL4-V,VC-2-10]
NOTE
The hopper on which the Jet Clone is mounted should be selected to be sized so that the
damper of the Jet Clone does not contact the inner wall of the hopper.
Install the Jet Clone horizontally only. Otherwise, it will not accurately detect that the
hopper is full of material.
The damper on the Jet Clone has been adjusted at the factory, therefore avoid knocking it.
Otherwise, it may not accurately detect that the hopper is full of material.
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[WO-4733; JL4-V,VC-2-11]
2) Suction hopper type E2K control

Suction hopper

Proximity switch (E2K)
Molding
machine

1 Mounting the base Attach the hopper base flange to the molding machine.
(Fix with a hexagon socket head cap screw.)
* Be sure to install a gasket between the base and the

molding machine mount.
2 Mounting suction hopper Mount the suction hopper flange (sight glass section) on the
match base.
Use hexagon socket head

socket screws.
Packing
Countersunk hole (for
molding machine
Matc
ti (for
Tap hole ) suction hopper
h
mounting)
Packing
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[WO-4733; JL4-V,VC-2-12]
3) Suction hopper type SD control (special option)

Suction hopper Inlet port Vacuum

hose
Hopper Level switch

1 Drilling the mounting Drill holes in the hopper to be mounted so that they match the
holes mounting holes in the suction hopper.
* It is recommended to tap the hopper hole so that the

collection hopper can be secured with bolts alone. When the
holes are not tapped, the collection hopper should be secured
with bolts and nuts. In this case, an adequate measure
should be taken to prevent the bolts and nuts from falling
into the hopper if they loosen and fall off.
2 Mounting suction hopper Mount the suction hopper to the hopper on which the mounting
holes are drilled.
3 Mounting level switch Drill holes at the specified positions in the hopper on which the
suction hopper is mounted, and install the level switch.
Split pin
Flat washer
Packing Level switch (main body)
Connector
Nut
Blade
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[WO-4733; JL4-V,VC-2-13]
2. Installation
Install the equipment as shown in 2-3. Flow diagrams in Chapter 1.
1 Installing the Loader Install the loader near each collection hopper (within the reach of the
15 ft. long hoses).
* After the installing position is
determined, be sure to apply the
caster brakes (4 locations) to
secure. As shown in the diagram,
the brake is applied by stepping
down on the ON side of the caster
brake.
2 Connecting the Connect the suction hose to the suction port of each collection hopper
vacuum hose (Grey and the inlet port of the suction unit.
Hose). * Be sure to secure with a hose band.
Connect to No.1 Connect to No.2

collection hopper. collection hopper.
Connect to No.2
collection hopper. Connect to No.1
collection hopper.
Figure of the 2-way valve (overhead view).
For JL4-(4, 5)(V, VC) 2 type For JL4-6(V, VC) 2 type

NOTE
Securely tighten the hose bands so as to avoid leaks.
3 Connecting Connect the conveying hose to the material port of each collection
conveying hose (PVC hopper.
hose) Install the suction nozzle to the end (conveying source side) of the
conveying hose.
* Firmly secure with a hose band.
4 Connecting the Connect the signal cord from the loader to the collection hopper, or
signal cord proximity switch.
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[WO-4733; JL4-V,VC-2-14]

Connecting Connect an air hose of compressed air source from your facility
compressed air to the to the air supply valve (6mm) of the 2-way valve.
2-way valve.
Fully open the valve of the air kit to supply dry compressed air
of 0.5 MPa or higher from the compressed air source.

Set the filter regulator outlet pressure of the air kit within a
range of 0.4 to 0.5 MPa.
Pull up the filter regulator adjustment knob to unlock it.
Adjust the indication of the pressure gauge to 0.4 to 0.5
MPa by turning the adjustment knob clockwise or
counterclockwise. Turning the knob clockwise causes the
indicated value to rise, and vice versa.
After setting the pressure, push down the adjustment
knob to lock it.
Adjustment
knob
Supply valve6
Pressure
gauge
Bowl
Drain valve
NOTE
Set the pressure to 0.5 MPa or higher for dry compressed air
from a compressed air source.
Use an air dryer or air filter to obtain clean, dry compressed
air. Periodically drain to prevent freezing of the drain water,
especially in cold climates.
- 15 -
[WO-4733; JL4-V,VC-2-15]

6 Supplying operating Connect an air hose for a compressed air source to the air
compressed air to supply port valve of the automatic slide gate air kit from your
collection hopper air existing source.
kit
* Option- only when

Slide gate
the collection
hopper is Jet Clone
type cylinder
control or suction
hopper type SD
control Fully open the valve of the air kit to supply dry compressed air
(not common) to 0.5 MPa or higher from the compressed air source.

Set the filter regulator outlet pressure of the air kit within a
range of 0.4 to 0.5 MPa.
Pull up the filter regulator adjustment knob to unlock it.
Adjust the indication of the pressure gauge to 0.4 to 0.5
MPa by turning the adjustment knob clockwise or
counterclockwise. Turning the knob clockwise causes the
indicated value to rise, and vice versa.
After setting the pressure, push down the adjustment
knob to lock it.
Adjustment
knob
Pressure gauge
Bowl
Drain valve
NOTE
Secure pressure of 0.5 MPa or higher for dry compressed air

from the compressed air source.
Properly process with an air dryer or air filter to use clean
dry compressed air. Sufficiently drain to prevent freezing of
drain water especially in cold climates.
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[WO-4733; JL4-V,VC-2-16]
3. Power cord Information

WARNING! Only qualified personnel should attempt any electrical connections!

1 Connecting / Checking Turn OFF the primary power of your existing source.
power cord
After checking that the power breaker in the control panel is
OFF, check the 15ft. long power cord to the primary power of
your existing source.
R phase Red
Power cord S phase White For the primary
T phase Black
E phase Green For grounding
CAUTION
Before any power cord connection, be sure to set the power

circuit breaker in the control panel to OFF.
The power cord should be securely connected to the power
source. A loose power cord connection may cause abnormal
equipment operation, single-phase operation and heat
generation, or danger.
Be sure to connect the ground.
2 Checking for a Turn ON the primary power of your existing source.
reverse phase
Turn on the power breaker in the control panel.

No. 1
Press the operation panel No. 1 start/stop switch . The
blower for the loader starts after a predetermined time.

Apply your hand to the blower exhaust port to check that air is
blowing out from the exhaust port. If so, the blower rotates in
the correct direction. Connection of the power cord is complete.

Continued on the next page.
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[WO-4733; JL4-V,VC-2-17]

3 Checking for a reverse
phase If no air is blowing out from the exhaust port, it means that the
blower rotates in the reverse direction (reverse phase). In this
case, turn OFF the primary power and reverse the R phase and
T phase of the three wires of the power cord.

Again, turn ON the primary power and check that air is
blowing out from the exhaust port.
Exhaust port
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[WO-4733; JL4-V,VC-2-18]
This chapter describes checks before starting operation.
1. Check status of each component

Unit to be checked Check
Filter case for suction Check that the cartridge and cap are set to the filter case.
unit
Filter case Filter case
Separator
Cap
Dust box
V type VC type
Dust box for suction unit Check that the dust box is installed on the lower part of the
* Only for VC type separator. (Refer to the above diagram.)
- 19 -
[WO-4724; JL4-V VC-2-19]
Unit to be checked Check

Each collection hopper Check that no foreign matter is inside, and also check that the
gasket and metal mesh filter are properly set.
After checking, firmly attach the lid of the collection hopper with
the catch clips
(3 pieces).
Lid
Packing
Filter
Catch clip
- 20 -
[WO-4724; JL4-V VC-2-20]
2. Control panel description
Discharging display / Engineering setting mode display

( )
Conveying display / User setting mode display (green)
Digital display (red)

PV value/Function
Digital display (green)

Reset switch
SV value/Parameter
Jet Loader
PV /Functio n SV /P a r a m e t e r
Conveyance
/User Setting
Discharge
/Engineering Setting Reset
Feed to
Run No. 1 No. 2
Stop
Setting
SV
SET VALUE ENTER switch

No. 1 start/stop
switch
Switch/display (green)
Down switch Up switch
No. 2 start/stop
Switch/display (green)
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[WO-4724; JL4-V VC-2-21]
This Chapter describes starting, stopping and cleaning procedures

according to the steps.
1. Starting procedure
Step Operation Description Display
1 Turning on the Turn ON the motor protector inside the control panel.
power
Then turn on the power switch
2 Starting The
No. 1
operation Press the No. 1 start/stop switch on No. 1 No. 2
the operation panel. and
display turn on solid
No. 2
Press the No. 2 start/stop switch on when on.
the operation panel.
Conveying setting
The equipment starts conveyance in (green) and conveying
response to a request signal. time (red) appear on
However, if the collection hopper is full, the the digital displays
loader does not start a conveyance cycle. during the conveyance
cycle.

* For details on operation, refer to Chapter Discharge setting
6. Operational Descriptions and Timing Chart. (green) and discharge
time (red) appear on
the digital displays
during the discharge
cycle.
Adjusting the amount of secondary air suctioned by the suction nozzle
Secondary air regulator
Put the suction nozzle into the material and adjust the
secondary air regulator to achieve smooth material
conveyance.
NOTE
Throttling secondary air flow excessively may cause the hose to be clogged with material.
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[WO-4733; JL4-V,VC-2-22]
2. Stopping procedure
1 Stopping The
No. 1
operation Press the No. 1 start/stop switch on No. 1 No. 2
the operation panel. and
displays turns off.
No. 2
Press the No. 2 start/stop switch on
the operation panel. The light will blink if
pressed during a cycle.

The equipment stops operation.
No. 1 No. 2
If the and switch is pressed
during conveyance, the equipment stops after
completing the conveyance cycle. (cycle stop)
NOTE
No. 1 No. 2
If the and switch is pressed while the cycle stops, the equipment continues
operation.
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[WO-4733; JL4-V,VC-2-23]
3. Cleaning procedure
This section describes the procedure for cleaning the conveying hoses
and collection hoppers after stopping equipment operation.
1 Preparation Remove the suction nozzle at the end of the
work conveying hose from the material supply
section.
2 Starting Start conveyance to the collection hopper. (Refer to the previous

operation (Refer to the previous page.) page.)
3 Cleaning inside Plug up the suction nozzle opening with

of the material your hand at intervals of several seconds
hose during conveyance to completely feed the
material remaining in the conveying hose to
the collection hopper.
4 Stopping Stop the conveyance to the collection (Refer to the previous

operation hopper. (Refer to the previous page.) page.)
5 Cleaning inside Remove the lid of the collection hopper to

of collection clean the inside.
hopper
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[WO-4733; JL4-V,VC-2-24]
This Chapter describes the operation for the collection hopper.
1. Jet Clone type limit or level switch control collection hopper

1) Description of operations
Turn the control panel power switch ON.

Select No.1 or No. 2 conveying. When the loader
Gate operations
starts, the blower engages in response to the (1) Normal condition
request signal from the limit switch. At the same 1
Limit switch

time, the collection hopper damper closes.

Material is conveyed to the collection hopper per
the conveyance timer setting.

Cam
Damper
When the conveyance timer expires, the blower
stops. As the suction pressure decreases, the
collection hopper damper opens to discharge 2
(2) Closed condition
(during material conveyance)
material into the hopper (for the length set in the
discharge timer).

The above operation then repeats.
In cases where both request signals from No.1 and (3) Full condition
(Limit switch actuation
No. 2 directions are simultaneously sent, the 3
Material conveyance stops)
material is conveyed in the order of No. 1 No. 2
No. 1 No.2, alternatively.
When the receiver hopper becomes full, the

collection hopper limit switch (or the receiver
hopper level switch in the case of level switch
control) senses the condition to stop conveyance.
When a request signal is sensed again, conveyance

Material
is started.
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[WO-4733; JL4-V,VC-2-25]
2) Timing chart
ON
Start/stop switch
No. 1 No. 2
Full
Request
Request
No.1 Request signal
Full
Request
No.2 Request signal
Operating
UP
No.1 Discharge timer
Operating
UP
Start Start Start
Stop Stop Stop
Ring blower
Ope Open
Close Close
No.1 collection hopper gate
Open
Close Close
Operating Operating
UP
No.1 Conveyance timer
Operating
UP
No.2 direction
2-way selector valve No.1direction No.1 direction
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[WO-4733; JL4-V,VC-2-26]
2. Vacuum hopper controlled by E2K Proximity switch

1) Description of operation
Turn the control panel power switch ON.

When the equipment starts loading, the blower starts rotating in response to the request
signal from the E2K proximity switch.

Material is conveyed to the collection hopper for the period of time set by the conveyance
timer.

When the conveyance timer has run out, the blower stops.

The above operations are repeated.
In cases where both request signals from No.1 and No. 2 directions are simultaneously
sent, the material is conveyed in the order of No. 1 No. 2 No. 1 No.2, alternatively.
When the collection hopper has become full, the E2K installed on the collection hopper
senses the conditions to stop conveyance.
When a request signal is sensed again, conveyance is started.
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[WO-4733; JL4-V,VC-2-27]
2) Timing chart
Start/stop switch ON
No. 1 No. 2
Full
Request Request
No.1 Request signal
Full
Request
No.2 Request signal
Operating
UP
Operating
No.2 Discharge timer UP
Start Start Start

Stop Stop Stop
Ring blower
Operating Operating
UP
Operating
UP
No.2 direction
No.1direction No.1direction
2-way selector valve
- 28 -
[WO-4733; JL4-V,VC-2-28]
3. Jet Clone cylinder control or suction hopper type SD control

collection hopper (not common)
1) Description of operation
Set the control panel power circuit breaker to ON.

When the loader is turned on, the discharge timer starts, and after the lapse of the preset
time, the loader responds to the request signal from the level switch.

Material is conveyed to the collection hopper for the duration set on the conveyance timer.

When the conveyance timer expires, the blower stops. The collection hopper gate opens to
discharge material for the period of time set on the discharge timer.

The above operations are repeated.
In cases where both request signals from No.1 and No. 2 directions are simultaneously
sent, the material is conveyed in the order of No. 1 No. 2 No. 1 No.2, alternatively.
When the receiver hopper has become full, the level switch installed on the receiver hopper
senses the condition to stop conveyance.
When a request signal is sensed again, conveyance is started.
- 29 -
[WO-4733; JL4-V,VC-2-29]
2) Timing chart
ON
Start/stop switch
No. 1 No. 2
Full
Request Request
No.1 Request signal
Full
Request
No.2 Request signal
Operatin Operating
UP UP
Operating Operating
UP UP
Start Start Start
Stop Stop Stop
Ring blower
Open Open
Close Close
Open Open
Close Close Clos
Operating Operating
UP
Operating
UP
No.2 direction
No.1 direction No.1 direction
2-way selector valve
- 30 -
[WO-4733; JL4-V,VC-2-30]
This chapter describes parameter setup carried out on the control panel.
The parameter setups are classified into two types: 1) User setting
mode and 2) Engineering setting mode.
NOTE
The parameters in the engineering setting mode have factory settings.
In general, there is no need to change these settings. Before changing
any setting, understand its function. When in doubt, contact Matsuis
service department for advice.
1. Setting guide
User setting mode
Setting Initial
No. Code Setting item Function range value
1 Fd1 No. 1 The timer should be set for No.1 conveyance 0 - 999 sec 5 sec
Conveyance time.
timer The time for conveyance varies with the conveying
distance, the type of material, and the type of
collection hopper.
The conveyance timer should be set so that
conveyance ends before the collection hopper
becomes totally full of material.
2 Fd2 No.2 The timer should be set for No.2 conveyance 0 - 999 sec 5 sec
Conveyance time.
timer The time for conveyance varies with the conveying
distance, the type of material, and the type of
collection hopper.
The conveyance timer should be set so that
conveyance ends before the collection hopper
becomes full of material.
3 dC1 No. 1 The timer should be set for time to No.1 0 - 999 sec 20 sec
Discharge timer discharge material from the collection
hopper.
The time for discharge varies with the type of
material, the size of the collection hopper and the
discharge mechanism.
The discharge timer should be set so that
the material in the collection hopper is
completely discharged.
4 dC2 No. 2 The timer should be set for time to No.2 0 - 999 sec 20 sec
Discharge timer discharge material from the collection
hopper.
The time for discharge varies with the type of
material, the size of the collection hopper and the
discharge mechanism.
The discharge timer should be set so that
the material in the collection hopper is
completely discharged.
- 31 -
[WO-4733; JL4-V,VC-2-31]
Setting Initial
5 dUC Dust cleaning This counter can be set for the amount of oFF, oFF
counter conveyance cycles to happen before the filter 1 999 times
should be checked / cleaned.
If the counter is set to OFF, this feature is
disabled. When the conveyance cycles reach
the set value, E15 appears on the display of
the control panel, informing you of a cleaning
interval.
The counter setting depends the conveying
material, and operating frequency.
6 dUP Dust cleaning This displays the actual count number of 0 999 0
count Progress the dust cleaning counter (in progress). times
When this is set to 0, the count number is
reset.
Engineering setting mode

Setting Initial
1 L1d No. 1 This timer should be set for the time to 0 - 99 sec 5 sec
Demand judge a No.1 demand signal.
signal delay The timer should be set so as to disregard a
timer false demand signal, such as a short time
while material is flowing.
2 1Ed No. 1 The timer should be set for level switch oFF, oFF
Conveyance demand status monitoring time during No. 1 - 999 sec
error timer 1 conveying operation.
3 2Ed No. 2 The timer should be set for level switch oFF, oFF
Conveyance demand status monitoring time during No. 1 - 999 sec
error timer 2 conveying operation.
4 L2d No. 2 The timer should be set for the time to judge 0 - 99 sec 5 sec
Demand a No.2 demand signal.
signal delay The timer should be set so as to disregard a
timer false demand signal, such as a short time
while material is flowing.
5 1rL No. 1 This should be set for the type of No.1 nC/no no
Demand demand signal.
signal input no: State where an input circuit normally
select open demand signal is used.
nC: State where an input circuit normally
closed demand signal is used.
6 2rL No. 2 This should be set for the type of No.2 nC/no no
Demand demand signal.
signal input no: State where an input circuit normally
select open demand signal is used.
nC: State where an input circuit normally
closed demand signal is used.
- 32 -
[WO-4733; JL4-V,VC-2-32]
Setting Initial
7 bt1 No. 1 No.1 Batch gate timer should be set for 0.0 - 99.9 1.0
Batch gate opening time of an automatic slide gate, sec
timer when the batch conveyance option is
engaged.
This should be set so that any desired
amount is conveyed.
8 bt2 No. 2 No.2 Batch gate timer should be set for 0.0 - 99.9 1.0
Batch gate opening time of automatic slide gate when sec
timer the batch conveyance option is performed.
This should be set so that any desired
amount is conveyed.
9 bn_ Batch gate This should be set for interlocking the oFF, 1, oFF
interlocking conveying direction when the batch ALL
direction conveyance option is performed.
oFF: No batch conveyance
1: Interlocking in No. 1 direction
ALL: Interlocking in all directions
Note
In case of this specification (conveyance in
one direction), 1 and ALL have the same
meaning.
10 bS_ Batch gate When the batch conveyance option is 0 0
engaged, this should be set to select the
type.
0: Automatic slide gate
1-2: These cannot be set for standard
specifications and options. This should be
set for special specifications.
(Remark) 1: Idling valve
2: MSD
11 Jd_ This should be set in case of special 0
specifications. Keep the initial value.
12 JAt This should be set in case of special 3
13 Jbt This should be set in case of special 3
14 JC_ This should be set in case of special 1
15 Ab_ This should be set in case of special A
16 JS_ This should be set in case of special oFF
- 33 -
[WO-4733; JL4-V,VC-2-33]
2. Setting procedure
The codes for each setting item are displayed on the left digital display (red).
The set values are displayed on the right digital display (green).
NOTE
Changing any settings or values, can only be done when loading is stopped
(When No.1 and No. 2 are turned off).
The setting modes cannot be accessed during operation.
Step User setting mode
1 SV
Press the SV switch .
The User Setting Mode display blinks.
2 Codes settings and set values are displayed on the digital display.
In this state, respective setting items are sequentially displayed each time the SV switch
SV
is pressed.
Choose the code for any desired setting item.
3
Press the ENTER switch to unlock the code for any desired setting item displayed.
The set value can now be changed.
Move the set value to any desired value with the UP or DOWN switches.
The set value is locked when the ENTER switch is pressed.
[Remark]
Single digit increments change every time the UP switch is pressed. To increase
quickly, hold down the switch.
Single digit increments change every time the DOWN switch is pressed. To
decrease quickly, hold down the switch.
4 SV
The display returns to the initial screen with the SV switch , after the last setting item (dUP) is
displayed.
NOTE
If no switches are touched for ten seconds, the display automatically exits the setting mode and
returns to the normal mode.
- 34 -
[WO-4733; JL4-V,VC-2-34]
Step Engineering setting mode

1
SV
Press and hold the SV switch for five seconds or longer.
The Engineering Setting Mode display blinks.
2 The codes for setting items and set values are displayed on the digital display.
Modify the settings using the same procedure as described in the User Setting Mode
on the previous page.
3 After the desired settings are entered, the display returns to the normal mode when
SV
the SV switch is pressed and held for five seconds.
NOTE
If no switches are touched for ten seconds, the display automatically exits the setting mode
and returns to the normal mode.
- 35 -
[WO-4733; JL4-V,VC-2-35]
This chapter describes inspection and maintenance procedures in order to

keep the loader in good condition.
1. Daily inspection
Maintenance and
Descriptions
inspection item
Checking the Filter 1. After removing the catch clips on the filter case, remove the filter
case lid.[]
2. After removing the filter clip, remove the cartridge filter from the
Filter case filter case lid to clean.[]
3. Remove any fine particles that adhere to the filter with a vacuum
cleaner.
4. Re-attach the clip and cover after cleaning.
Elbow pipe
Filter case lid

Cap
Filter hook
Cartridge filter
Filter clip

V type
Catch clip
Filter case
Filter case
CAUTION
1. Install the cartridge filter so that the opening with the gasket is
sealing against the filter case lid.
2. If the filter does not contact the filter case lid, small particles
could restrict the blower, or damage it.
3. Replace the cartridge filter, when it is damaged, severely
Dust box deteriorated, deformed, or has deposits that cannot be repaired.
Also replace it when the vacuum is reduced and cannot carry out
material conveyance, the filter mesh is clogged, or fine particles
will not remove.
VC type
- 36 -
[WO-4733; JL4-V,VC-2-36]
Maintenance and
Descriptions
inspection item
Discharging dust under the V type
filter box (V-type) Remove the cap below the filter case and discharge the
accumulated dust. Then re-install cap after discharging.
VC type
Remove the catch clips on the upper part of the cyclone dust box and
empty the accumulated dust. Then re-install the can after
emptying.
* Replace the black U gasket for the dust box if severely
deteriorated, deformed, discolored or hardened.
Checking the air kit for the Pull up the adjusting knob of the filter regulator to unlock it. Turn
the adjusting knob to the left, and check that the indicated pressure
2-way valve
on the pressure gauge has reached 0 (zero). Then discharge any
moisture accumulated in the bowl. Moisture can be discharged by
pushing the bowl to the lower part of drain valve.
Moisture should be released into an empty can.
Moisture can be discharged by turning the drain valve at the lower
part of the bowl.
Adjustment knob
Supply valve6
Pressure gauge
Bowl
Drain valve
- 37 -
[WO-4733; JL4-V,VC-2-37]
Air kit for slide gate of Pull up the adjusting knob of the filter regulator to unlock it. Turn
collection hopper the adjusting knob to the left, and check that the indicated pressure
on the pressure gauge has reached 0 (zero). Then discharge any
moisture accumulated in the bowl. Moisture can be discharged by
* Only for a vacuum pushing the bowl to the lower part of drain valve.
hopper style with SD Moisture should be released into an empty can.
[slide damper] control. Moisture can be discharged by turning the drain valve at the lower
(not common) part of the bowl.
Adjustment knob
Pressure gauge
Bowl
Drain valve
- 38 -
[WO-4733; JL4-V,VC-2-38]
2. Monthly Inspection
Maintenance and
Descriptions
inspection item
Metal screen filter inside Open the lid of the collection hopper to take out the filter, and check
the collection hopper for clogging.
If clogged, blow clean dry air to remove the particles.
Lid
Packing
Filter
Catch clip
* If the deposits cannot be removed even by blowing dry air, use a

sharp metal wire.
* Replace the gasket if it is severely deteriorated, deformed,
discolored or hardened.
CAUTION
Exercise sufficient care when handling the filter.

A deformed metal screen filter may cause air leakage, resulting in
conveyance problems.
If the filter is deformed, fix it by tapping it with a wooden or rubber
hammer. If the filter still cannot be fixed, replace it with a new one.
Material hose (PVC hose) Inspect each hose connection for vacuum leaks, and tighten the hose
Vacuum hose (GTG hose) bands.
* Replace the hose if it is severely deteriorated, hardened or

damaged.
- 39 -
[WO-4733; JL4-V,VC-2-39]
Maintenance and
Descriptions
inspection item
Checking each component A: Please check that the stopper (M6) on the upper and lower two
of the Jet Clone points are not loosened, respectively.
Please retighten the stopper according to the Stopper
adjusting diagram on the following page, if loosened.
B: Remove the cover and check that the hexagon socket screw of the
cam is not loose. Simultaneously, open and close the damper to
check that no abnormality for the limit switch exists.
Please retighten according to the Stopper adjusting
diagram on the following page, if loosened.
C: Please check that the hexagon socket screw locking the balance
weight is not loose.
Tighten the screw if loosened.
D: Please check that no abnormalities for the spring, bolt, nut and
split-pin exist.
If any abnormality is found, please replace it with a new one.
B C D
- 40 -
[WO-4733; JL4-V,VC-2-40]
Maintenance and
Descriptions
inspection item
Checking each component
of the Jet Clone Upper stopper adjustment
position
Limit switch ON
position

85
y
el

70
at
im
y
ox
el
pr
at
Ap
im
ox
pr
Ap
6mm
Lower stopper
adjustment position
(Clearance 6mm)
Stopper adjustment diagram
- 41 -
[WO-4733; JL4-V,VC-2-41]
3. Component adjustment procedure

This section describes the adjustment procedure for the Material
full detecting device attached to the Jet Clone.
1) Jet Clone gate cam

Adjusting the gate cam when full is not detected, even
Limit switch
though the hopper is actually full of material.
Gate
Set-screw
Step Details of operation

1 Loosen the set-screw with a hexagon wrench (2.5mm).
2 Adjust the gate cam position so that the limit switch is ON (engaged) with the
gate opened at 45-50.
3 After adjusting the cam, secure it by tightening the set-screw.
2) Balance weight for Jet clone
In cases where material clings to the damper

due to static electricity, the condition shown
at the right happens(in rare cases). In such a
case, adjust the damper by loosening the two
locking screws for the balance weight
rearward by 5mm, respectively, so as to be
horizontally positioned. Retighten the screws
to lock after adjustment.
- 42 -
[WO-4733; JL4-V,VC-2-42]
3) Vacuum hopper level switch

If the level switch does not accurately detect the full level for the material used, make a
sensitivity adjustment of the level switch. Adjust the sensitivity according to the specific
gravity of the material.

1 Set the control panel power circuit breaker to ON.
2 Remove the lid of the level switch.
3 Change the spring hook position.
Moving the spring toward the HIGH
position causes the sensitivity to increase,
and vice versa.
[Adjustment method]
(1) The spring on the level switch is
set up in the strongest position.
(2) The material is fed slowly until the
blade of the level switch is stopped by the material.
(3) Adjust the spring tension from the HIGH to LOW position one by one.
Adjustment is complete when the spring position (with material) stops the
paddle completely.
- 43 -
[WO-4733; JL4-V,VC-2-43]
4) Vacuum hopper proximity switch (E2K)

If the proximity switch does not detect the full level, make a sensitivity adjustment of the
proximity switch using the following steps.

1 Remove the materials in the collection hopper.
Turn ON the power switch on the control panel.
2 Confirm that there is no gap greater than 1mm or more between the end of the
proximity switch, and the hopper sight glass.
If there is a farther gap, loosen the fastening screws (2 pieces) of the proximity
switch bracket and adjust the distance between the end of the proximity
switch and the hopper sight glass to approximately 1mm, and then re-tighten.
3 Remove the cap at the back of the proximity switch.
Sensitivity
Screw Cap adjustment
screw
Detection indication lamp
4 Perform the following , and operations while adjusting the

sensitivity adjustment screw with the provided screwdriver.
Adjust the sensitivity to a point where the sensor switches from ON to OFF
without material (Detection indication lamp turns OFF).
Adjust the sensitivity to a point where the sensor switches from OFF to ON
with material (Detection indication lamp turns ON).
Set the sensitivity adjustment screw at the middle point between the ON to
OFF point without material and the OFF to ON point with material.
NOTE:
Perform the sensitivity setting with the actual material to be used. When there are
various materials, the , and operations should be performed for each
material having different specific gravity.
(-side) (+side)
With material Without material
ON (turns ON) OFF (turns OFF)
Setting point
5 Install the screw cap removed in step 3.

Convey some material and confirm that the detection indicator turns on.
- 44 -
[WO-4733; JL4-V,VC-2-44]
4. Operation check procedure of 2-way switching valve

Manually operate the 2-way switch valve and check the operation of it

Turn OFF the power switch on the face of the control panel.
Supply dry compressed air of 0.4 MPa - 0.5 MPa to the air kit of the 2-way switch valve.
Press the manual button (orange button) of the solenoid valve.
Manual button
For JL4-(4, 5V, VC) 2 type Manual button
For JL4-(4~6V, VC) 2 type
Figure of 2-way valve viewed from above.
When the manual button is pressed, the 2-way valve is switched to the No.2 direction.
- 45 -
[WO-4733; JL4-V,VC-2-45]
5. Operation check procedure of automatic slide gate (option)

For uses when the vacuum hoper utilizes an ASD (auto-slide damper) control, use
these methods for checking its operation per the following steps.

1 Turn OFF the control panel power switch.
2 Supply dry compressed air of 0.4 MPa to 0.5 MPa to the air kit of the automatic slide gate.
3 Press the manual button on the solenoid valve. The air cylinder starts to operate.
Stop valve
Movable part
Filter regulator
Cylinder
Safety cover
CAUTION
WATCH YOUR FINGERS
1.Do not place fingers or hands in movable
sections during operations.
Main body of automatic slide gate 2.Take care to avoid lacerations to fingers or
hands and danger of them being broken.
3.When performing cleanup of or inspection
turn power OFF and shut off air supply.
DO NOT SOIL OR PEEL THIS LABEL 6-71
6-21-1
WARNING
Do not place fingers or hands into the movable parts (slide part) during operation.
An injury may result.
Never operate with the cover of the movable part removed.
Never operate with material caught in the slide damper. Damage, or failure may result.
- 46 -
[WO-4733; JL4-V,VC-2-46]
Chapter 9 Troubleshooting
This chapter describes troubleshooting methods of the product. Check

before requesting repair.
WARNING
Before inspection, be sure to stop the operation and set the control panel
power switch and the primary power supply to OFF.
Error by digital display on control panel
Location to be
Code Action Precaution
checked
E 0 Check the control Restart. Be sure to turn OFF the
Memory error board. Turn OFF the power power supply of your facility
switch once, and turn it before carrying out work.
ON again. If the E0 is displayed even
after restarting, the control
board has failed.
Contact the Matsui Service
dept.
E 3 Check for Remove the material in When the metal mesh on the
Conveying material the conveying hose, secondary air adjustment ring
blower clogged in the blower. is clogged, blow clean dry air to
overload error conveying hose, Adjust the secondary air remove it.
or blower. intake amount with the Be sure to turn OFF the
secondary air adjustment power supply of your facility,
ring on the suction nozzle and then set to the rated value
at the end of the of the thermal relay and reset
conveying hose. the alarm with the reset button.
Check that the Set the thermal relay to
thermal relay in the rated value.
the control Press the reset button on
panel is set to the thermal relay to reset
the proper rated the alarm.
value.
E 14 Check the Restart. Be sure to turn OFF the
Control board control board. Turn OFF the power power supply of your facility
error switch once, and turn it before carrying out work.
ON again. If the E14 is displayed even
after restarting, the control
board has failed.
Contact the Matsui Service
dept.
- 47 -
[WO-4724; JL4-V VC-47]
Location to be
Code Action Precaution
checked
E 15 Clean the cartridge To remove the E-15 display, If the cartridge filter is
Alarm for filter filter and check turn off No.1 & No.2, damaged or deposits cannot be
cleaning powder dust in the (an extra cycle may removed, replace the filter.
dust box. occur) then using the Contact your Matsui dealer for
SV switch, go to dUP. a new filter.
Hit Enter, Reset,
Enter. Then resume
loading.
E 21 Check material Remove the When the suction part (metal
No. 1 Conveying supply. material in the mesh) on the secondary air
error conveying hose. adjustment ring is clogged,
Check for material Adjust the blow clean dry air to remove
clogged in the secondary air intake the deposits.
conveying hose in amount with the See Blower does not rotate in
the No. 1 direction. secondary air the next item.
adjustment ring on
the suction nozzle at
the end of the
conveying hose.
Check the limit See Blower does
switch for the level not rotate in the
switch in the No. 1 next item.
direction (Jet Clone
type), E2K for the
suction hopper type,
and level switch for
level switch type.
E 22 Check material Remove the When the suction part (metal
No. 2 Conveying supply. material in the mesh) on the secondary air
error conveying hose. adjustment ring is clogged,
Adjust the blow clean dry air to remove
secondary air intake the deposits.
Check if material is amount with the See Blower does not rotate in
clogged in the secondary air the next item.
conveying hose in adjustment ring on
the No. 2 direction. the suction nozzle at
the end of the
conveying hose.
Check the limit See Blower does
switch for the level not rotate in the
switch in the No. 2 next item.
direction (Jet Clone
type), E2K for the
suction hopper type,
and level switch for
level switch type.
- 48 -
[WO-4733; JL4-V,VC-2-48]
Power circuit breaker trips.
Location to be checked Action Precaution

Check that foreign matter is Remove the impeller cover to Turn OFF the primary power
not caught in the blower remove foreign matter. supply and power circuit breaker
impeller. before carrying out work.
Check that the magnetic Replace the magnetic switch Tolerance: 1,000,000 times
switch (MS-1) in the control (MS-1).
panel operates normally. Even if it is normal, replace by the
time the above times are reached or
within 2 years after starting use.
Your employee must have sufficient

working knowledge of electricity to
carry out an inspections or an
exchange, since the operation
includes the potential for failure or
danger.
Check for a short on the Eliminate the short-circuit. Your employee must have sufficient
power supply. working knowledge of electricity to
carry out inspections or an exchange,
since the operation includes the
potential for failure or danger.
- 49 -
[WO-4733; JL4-V,VC-2-49]
Operation panel does not turn on.

NOTE
When not in operation, a decimal point at the bottom of the digital display on
the operation panel turns on, indicating that power is ON.
Check that the power circuit Turn ON the power If switching does not function
breaker inside the control breaker. properly, replace the power breaker.
panel is ON.
Check that the glass-tube Replace the glass-tube fuse Turn OFF the primary power
fuse (F-1) in the control (F-1). supply and power circuit breaker
panel has not burned out. before carrying out work.
Check that the power circuit is not
short-circuited. Your employee must have sufficient
Blower does not rotate.

Check that the connecting Securely tighten the Turn OFF the primary power
terminal of the power cord is connecting terminal. supply before carrying out work.
securely tightened.
Check that the magnetic Replace the magnetic switch Tolerance: 1,000,000 times
switch (MS-1) in the control (MS-1). Even if it is normal, replace by the
panel operates normally. time the above times are reached or
within 2 years after starting use.

- 50 -
[WO-4733; JL4-V,VC-2-50]
Blower does not rotate.

Check that foreign matter is Remove the fan cover to Turn OFF the primary power
not caught in the blower fan. remove foreign matter. supply and power circuit breaker
before carrying out work.
Check that the Jet Clone Replace the limit switch. For purchase of the limit switch and
limit switch operates type, contact your local Matsui
normally. dealer.
* Only when the Jet Clone

limit switch type
collection hopper is used.
Check that the Jet Clone Refer to Chapter 8 A condition when the limit switch is
gate cam is properly Inspection and Maintenance ON.
adjusted. to adjust the gate cam.
* Only when the Jet Clone

limit switch type
collection hopper is used. Material

Check that the vacuum Refer to Chapter 8 To purchase the proximity switch and
hopper proximity switch Inspection and Maintenance type, contact your Matsui dealer.
detects normally. to adjust the sensitivity of
the proximity switch.
* Only when the suction If the proximity switch does
hopper type E2K control not operate normally even
is used. after the sensitivity
adjustment, replace it.
Check that the vacuum Refer to Chapter 8 For purchase of the level switch and
hopper level switch detects Inspection and Maintenance type, contact your Matsui dealer.
normally. to adjust the sensitivity of
the level switch.
* Only when the suction
hopper type level switch If the level switch does not
control or SD control operate normally, even after
collection hopper is used. sensitivity adjustment,
replace it.
- 51 -
[WO-4733; JL4-V,VC-2-51]
The blower rotates, but there is no vacuum.

Check the blower for reverse Refer to Chapter 3 Turn OFF the primary power
rotation. Installation to rotate the supply and power circuit breaker
blower forward. before carrying out work.
* The blower is reversed if
there is vacuum on the
exhaust port of the
blower.
Check that the vacuum Securely connect the power For purchase of the solenoid valve
hopper damper is securely connector for the solenoid and type, contact your Matsui dealer.
closed. valve.
If the damper still does not Your employee must have sufficient
* Only when the suction close, replace the solenoid working knowledge of electricity to
hopper type ASD control valve.
collection hopper is used. potential for failure or danger.
(not common)
Check for vacuum on the end Securely tighten the hose If any of the hoses are broken,
of the conveying hose or clamps. replace them with new ones.
suction hose.
For purchase of the hose and type,
contact your Matsui dealer.
Check if the conveying hose Remove any material from If the metal mesh part of the
is clogged with material. the conveying hose. secondary air adjustment ring is
clogged, blow clean dry air to remove
Increase the amount of any debris.
secondary intake air by
adjusting the secondary air
adjustment ring of the
suction nozzle at the end of
the conveying hose.
- 52 -
[WO-4733; JL4-V,VC-2-52]
The blower rotates but lacks vacuum.

Check that the lid of the Check for a misplaced, or If the gasket is significantly
collection hopper is securely missing gasket at the lid. deteriorated, deformed, discolored or
attached. hardened, replace it with a new one.
Attach the gasket and close To purchase the gasket, contact your
the lid with the catch clips. Matsui dealer.
Check if the metal mesh Blow clean dry air to the If the debris cannot be removed by
filter inside the collection metal mesh filter to remove the procedure described at the left,
hopper is clogged. any debris. use a wire with a sharp edge.
Do not deform the metal mesh filter.
Check that the cartridge After removing powder dust If the debris cannot be removed due
filter inside the filter case is remaining inside of the to severe deterioration of the
not clogged. cartridge filter, blow clean cartridge filter, replace it with a new
dry air to remove debris. one.
In addition, if the gasket is
significantly deteriorated, deformed,
discolored or hardened, replace it
with a new one.
To purchase the gasket and cartridge

filter, contact your Matsui dealer.
Check that the 2-way Refer to Chapter 8 For purchase of the solenoid valve
selector valve is properly Inspection and Maintenance and type, contact your Matsui dealer.
shifting. to check the operation of the
solenoid valve.
If the solenoid valve does not
properly operate, dismantle
and clean it or replace it.
- 53 -
[WO-4733; JL4-V,VC-2-53]
There is no full signal generated.

Check that the Jet Clone Replace the limit switch. For purchase of the limit switch and
limit switch operates type, contact your Matsui dealer.
normally.
* Only when a Jet Clone

limit switch type
Check that the Jet Clone Refer to Chapter 8 A condition when the limit switch is
gate cam is properly Inspection and Maintenance ON.
adjusted. to adjust the gate cam.

limit switch type

Material
Confirm that the Jet Clone Check the end of the damper Contact your Matsui dealer for
gate is completely opened. cam and repair any replacement.
abnormality.
limit switch type
Check that the vacuum Refer to Chapter 8 For purchase of the proximity switch
hopper proximity switch Inspection and Maintenance and type, contact your Matsui dealer.
detects normally. to adjust the sensitivity of
the proximity switch.
* Only when the vacuum
hopper type E2K control If the proximity switch does
is used. not operate normally even
after sensitivity adjustment,
replace it.
Check that the vacuum Refer to Chapter 8 For purchase of the level switch and
hopper level switch detects Inspection and Maintenance type, contact your Matsui dealer.
normally. to adjust the sensitivity of
the level switch.
* Only when the vacuum
hopper uses a level switch If the level switch does not
control, or ASD control. operate normally even after
the sensitivity adjustment,
replace it.
- 54 -
[WO-4733; JL4-V,VC-2-54]
Chapter 10 List of Consumables
Recommended
Code
Part name Maker Model/Material Qty Replacement
No.
interval
5m
00427 #38 /one
direction
Conveying hose Tigers Polymer 10m

00427 #38 /one Every year
(PVC hose) Co.
direction
10m
00428 #50 /one
direction
12735 5m
Suction hose Tigers Polymer #38
/one Every year
12736 (GTG hose) Co. #65 direction
Packing
- Matsui Mfg Co. NBR U-packing 1 Every year
(for filter case lid)
Packing
- Matsui Mfg Co. NBR U-packing 1 Every year
(for dust hopper lid)
- Cartridge filter Matsui Mfg Co. MXF-16SP-G4 1 Every year
Glass-tube fuse Commercially Every six
- 250V-1A 1
(inside control panel) available months
NOTE
1. The replacement interval varies with the conditions of operation.

2. The hoses shown above are of the standard type.
- 55 -
[WO-4733; JL4-V,VC-2-55]
Chapter 11 Specifications
This chapter describes physical properties which customers should

understand when operating the product.
Model JL4- 4 (V, VC) 5 (V, VC) 6 (V, VC)
J, A version RB40-520 RB40-620 RB50-620
Blower type
U version RB40-53U RB40-63U RB50-63U
Maximum static pressure 50Hz 17 18 22
-kPa 18 21 24
60Hz
Maximum air flow rate 50Hz 2.4 2.4 3.5
m3/min 60Hz 2.8 2.8 3.8
Maximum output 50Hz 0.9 1.1 2.2
kW 60Hz 1.15 1.5 2.55
5m 50Hz 200 390 850
60Hz 250 440 910
170 300 740
* Conveying 10m 50Hz
capacity 60Hz 220 360 820
kg/h 20m 50Hz 120 230 590
60Hz 170 300 700
30m 50Hz 100 180 520
60Hz 150 250 630
Conveying hose (PVC hose) inner 38 38 50
diameter mm
Suction hose (GL-IV hose) inner 38 38 65
diameter mm
Standard combined Jet Clone JC-6 JC-9 JC-18
J version 200V AC 3-phase 50/60Hz, 220V AC 3-phase
(A) 60Hz
15 15 20
A version 380/400/415V AC 3-phase 50/60Hz

Power (V) (Hz)
Capacity (A)
(A)/50Hz 10 10 10
(A)/60Hz 10 10 15
U version 230V AC 3-phase 60Hz, 460V AC 3-phase 60Hz
(A)/230V 15 15 20
(A)/460V 10 10 10
1. The above conveying capacity shall be obtained under the following conditions.
1) Resin used: ABS virgin pellets with an apparent specific gravity of 0.63.
2) Suction distance: 5m. The conveying distance (5 to 30m) includes a vertical distance of 3m.
3) Hose used: PVC hose, Nozzle used: made by Matsui
4) Standard combined Jet Clone
2. The conveying capacity of the equipment varies with the shape and specific gravity of the
virgin material, the temperature, the material and bend of the conveying pipe, the types of
suction nozzle and collection box, and the control procedures for the collection hopper.
- 56 -
[WO-4733; JL4-V,VC-2-56]
Chapter 12 Options
The following options are available for this equipment.

Please make sure that the correct options are installed per your order.
2A
2B
* The unit shown above is a suction unit of the type JL4-VC
2B
CR-1
4
1 Tr-0
ELB-1 3
2C
Inside of control panel
- 57 -
[WO-4733; JL4-V,VC-2-57]
Chapter 12 Options
: Leakage circuit breaker (Asian markets only)

The leakage circuit breaker, if attached to the power circuit breaker, will protect the equipment
against a ground fault, an overload or short-circuit, thus preventing electric shock hazards.
(E) (R) (S) (T) 50/60Hz
AC 3-phase power supply 50/60Hz
ELB-1
Symbol Name Maker Model

NV30-KC 3P 15A
JL4-4V/VC
30mA
Leakage circuit Mitsubishi
NV30-KC 3P 15A
ELB-1 breaker for motor Electric JL4-5V/VC
30mA
protection Corp.
NV30-KC 3P 20A
JL4-6V/VC
30mA
NOTE
The leakage circuit breaker is for supplied voltage of 200V AC to 220V AC. The breaker
cannot be attached for other voltages.
When the leakage breaker is attached, a no-fuse breaker (NFB-1) is not attached.
: Alarm
The alarm can be chosen for only one of the following, 2A revolving alarm lamp, 2B buzzer lamp,
2A+2B revolving alarm lamp with buzzer and 2C alarm output.
2A: Alarm lamp

For filter checkpoints, the alarm lamp turns on, alerting operators in a wide working
area.
Alarm PTL-
1 Revolving
warning light

Arrow
PTL-1 Revolving warning light AP-200 (R, Y)
Electronics Co.
* The color of revolving alarm lamp can be chosen from red or yellow.
- 58 -
[WO-4733; JL4-V,VC-2-58]
Chapter 12 Options
2B: Alarm buzzer

At the time of dusting operation, the buzzer sounds, alerting operators in a wide
working area.
The buzzer sound can be stopped by a pushbutton.
PB-R1
22 22A Buzzer reset
CR
1 21 1 2
CR-1
22B Alarm

BZ

BZ Buzzer Fuji electric DR22B5-MB
PB-R1 Pushbutton Fuji electric AR22F0R-10B
2A+2B: Alarm display with buzzer

At the time of dusting operation, the buzzer sounds and alarm display lamp turns on,
alerting operators in a wide working area.
The buzzer sound can be stopped by a pushbutton.
PB-R1
22A Buzzer reset
22 CR
1 21
1 2
CR-1
22B Alarm

BZ
PTL-1

Arrow
PTL-1 Revolving alarm lamp AP-200 (R, Y)
Electronics Co.
BZ Buzzer Fuji electric DR22B5-MB
PB-R1 Pushbutton Fuji electric AR22F0R-10B

* The color of the revolving alarm lamp can be chosen from red or yellow.
2C: Alarm output
The alarm signal is delivered to the metal connector (CN-1) on the lower part of the
control panel.
(Non-voltage relay output: load resistance, 250V AC, 1A Max.)
Alarm
Alarm output

Nanaboshi Electric
Metal connector NJC-202-PF/AdM
Mfg. Co.
- 59 -
[WO-4733; JL4-V,VC-2-59]
Chapter 12 Options
: Batch conveyance
If the automatic slide gate is installed below the receiver tank, material can be stopped during
conveyance. The blower stops after purging material out of the conveying hoses.
Automatic slide gate MATSUI ASD 70 automatic gate
Chute MATSUI SUS-304
Suction box MATSUI SUS-304
: Operating voltage 100V AC (Standard in U.S. market)

The supplied voltage 230/460V AC is transformed down to an operating voltage of 100V AC by
the internal transformer.
Tr-0 Transformer Signal 241-8-2554
NOTE
For operating voltage of 100V AC, coils of 200V AC for the magnetic switch, solenoid coil, level
switch and buzzer are replaced by those of 100V AC.
: Large dust hopper (JL4-VC TYPE ONLY)

When loading the material containing a large amount of powder, we recommend a larger dust
hopper.
- 60 -
[WO-4733; JL4-V,VC-2-60]
ITEM NO. DESCRIPTION REQ.D MATERIAL REFERENCE
A
3.5
Jet Loader
PV /Function SV / P a r am e t e r
Conveyance B
/User Setting
Discharge
/Engineering Setting Reset
Feed to
118
125
Run No. 1 No. 2

Stop
Setting
SV
23 130 130 7
3.5
290
Standard dwg.

D
SCALE 1:1 CODE NO. 700203
APPROVED BY KIMURA FORM

G2842-JLD2 DWG.
NAME
DSGND(CHKD)BY DATE JUN/9/2004 NO.
DWG. NO. A301138
REVISION
DRAWN BY T.OONO UNIT mm PLANE
MARK DATE CONTENTS CHKD APPD TRIGONOMETRY
1 2 3 4 5
ITEM NO. DESCRIPTION REQ.D MATERIAL REFERENCE
Model Voltage Motor Protectors Fuses
1 TR-1 Contoroler(1,2WAY Type) 1 Matsui G2842-JLD2
AC230V 140-C2E-B63(4.8A) FNQ-R-2
JL4-4 Contoroler(3-6WAY Type) 1 Matsui G2842-JLD6
AC460V 140-C2E-B25(2.5A) FNQ-R-1
2 SW-1 Operation ON-OFF 1 EATON 8006K23NIV2
AC230V 140-C2E-B63(5.8A) FNQ-R-2 A
JL4-5 3 PB-1 Alarm Silence 1 GE P9XPNN & P9B10VN
AC460V 140-C2E-B40(2.9A) FNQ-R-1
4 BZ Alarm 1 Mallory SC110
AC230V 140-C2E-C10(9.2A) FNQ-R-2
JL4-6 5 CB-1 Circuit board 1 Matsui
AC460V 140-C2E-B63(4.6A) FNQ-R-1
MP-1 Motor Protectors 1 Allen-Bradley
MC-1 Contactors 1 Allen-Bradley 100-C09D10
Tr-0 Transformer 1 Signal 241-8-2554
1
2 F-01,02 Fuses 2 Bussman
F-1 Fuses 1 2A
CR-1 Relay 1 Omron MY-2
B
270
15
TR-1
200
235
5 3 F F F
Tr-0 MP-1
1 0102
195
4
475
405
C
275
TB-1 CR
240
1 MC-1
180
15
75 80 360 130 295
310
Standard dwg.

D
SCALE 1:6 CODE NO.
REVISION
APPROVED BY NISHI FORM

DWG.
DSGND(CHKD)BY DATE SEP/22/2005
NAME JL4 NO.
DWG. NO. A301097
PLANE
MARK DATE CONTENTS CHKD APPD DRAWN BY M.TAKANO UNIT mm
TRIGONOMETRY
1 2 3 4 5
A
D
Standard dwg.
PE L1 L2 L3 THREE PHASE ALTERNATIN CURRENT

AC460/230V 60Hz
5
DWG.
NO.
MP-1 MC-1
R1 U1
BLOWER
JL4
S1 V1
M1
T1 W1 TYPE/ M1
JL4-4V,VC-U 1.15kW
4
JL4-5V,VC-U 1.50kW
JL4-6V,VC-U 2.55kW
NAME
Tr-0 SW-1
F-01 R2 150VA F-1
1A 1B OPETATION POWER SUPPLY
1

F-02 S2
CIRCUIT DIAGRAM 1
2
TRIGONOMETRY
SEP/23/2005
Tr-0 JUMPER
AC230V AC460V
PLANE
2&5/4&1 4&2
UNIT mm
3
FORM
DATE
M.TAKANO

CODE NO.
NISHI

CN-0 CN-1 TR-1
Tr-1
1 BLACK/ 0V
DSGND(CHKD)BY
APPROVED BY
WHITE/
DRAWN BY
2 BROWN/ 100V
SCALE
3 RED/ 110V
4 YELLOW/ 200V
CN-2
CHKD APPD
2
5 ORANGE/ 220V
BLUE/
6 GREEN/ E
DWG. NO. A301108

CONTENTS
1
DATE
MARK
REVISION
A
D
Standard dwg.
I/O-BOARD TR-1

CONTROL BOARD
TB2
+12V 1
CN1 ALARM INPUT
D12 MP-1
INPUT 2
5
OPTION D13
0V 3
+12V 4 D14
NO. 1 LEVEL SIGNAL
DWG.
NO.
NO. 1
INPUT 5 D15
0V 6 D16
+12V 7 D17
NO. 2 LEVEL SIGNAL
NO. 2
JL4
INPUT 8 D18
0V 9 D19
4
TB1
21
1 1
PB-1 BUZZER RESET
NAME
22 22A
2
CR
1
CR-1
CIRCUIT DIAGRAM 2
ALARM
TRIGONOMETRY
22B
SEP/23/2005
BZ
BLOWER
23 MP-1 23A
MC
PLANE
3 1
NO.1 DISCHARGE VALVE
700203
24
4 SOL-1 NO.1
UNIT mm
5 SOL-2 NO.2
3
FORM
DATE
NO.2 BRANCH VALVE
26
6 SOL-4 NO.2
No.2 JET SELECTOR
M.TAKANO
MC-1 26A

CODE NO.
JSV No.2
NISHI
BATCH DAMPER
27

7 SOL-5
MATERIAL CHANGE VALVE
28
8 SOL-6
DSGND(CHKD)BY
NO.1 BRANCH VALVE
APPROVED BY
29
DRAWN BY
9 SOL-3 NO.1
MC-1 29A No.1 JET SELECTOR
SCALE
JSV No.1
10
CHKD APPD
2
1 2
DWG. NO. A301110

CONTENTS
1
DATE
MARK
REVISION
A
TR-1 I/O-BOARD
Standard dwg.
CONTROL BOARD

TB2
+12V 1 D21
CN1 NO. 3 LEVEL SIGNAL
NO. 3
INPUT 2 D22
5
0V 3 D23
+12V 4 D24
NO. 4 LEVEL SIGNAL
NO. 4
INPUT 5 D25
DWG.
NO.
0V 6 D26
+12V 7 D27
NO. 5 LEVEL SIGNAL
NO. 5
INPUT 8 D28
JL4
0V 9 D29
+12V 10 D30
NO. 6 LEVEL SIGNAL
4
NO. 6
INPUT 11 D31
0V 12 D32
NAME
TB1 NO.3 DISCHARGE VALVE
41 NO.3
CIRCUIT DIAGRAM 3
1 SOL-7
NO.3 BRANCH VALVE
TRIGONOMETRY
OCT/19/2005
42 NO.3
2 SOL-8
No.3 JET SELECTOR
MC-1 42A No.3
PLANE
JSV
700203
43
3 SOL-9 NO.4
44 NO.4 BRANCH VALVE
UNIT mm
4 SOL-10 NO.4
3
FORM
DATE
JSV No.4
45 NO.5 DISCHARGE VALVE
M.TAKANO

CODE NO.
5 SOL-11 NO.5
NISHI
6 SOL-12 NO.5

JSV No.5
DSGND(CHKD)BY
APPROVED BY
47
DRAWN BY
7 SOL-13 NO.6
SCALE
8 SOL-14 NO.6
JSV No.6
CHKD APPD
2
9
TB1
1
DWG. NO. A301140

2
3
CONTENTS
1 2
1
DATE
MARK
REVISION
IN CASE OF LIMIT SWITCH CONTROL IN CASE OF CAPACITIVE PROXIMITY SENSOR(DC) CONTROL
(DC)
No.1 LEVEL SIGNAL + -

LS-1 D14 E2K-1 D16 No.1 PROXIMITY SWITCH
D15 D16 No.1
D15 No.1
No.2 LEVEL SIGNAL + - A
LS-2 D17 E2K-2 D19 No.2 PROXIMITY SWITCH
D18 D19 No.2
D18 No.2
No.3 LEVEL SIGNAL + -
LS-3 No.3 PROXIMITY SWITCH
No.3 D21 E2K-3 D23
D22 D23 No.3
D22
No.4 LEVEL SIGNAL
LS-4 + - No.4 PROXIMITY SWITCH
No.4 D24 E2K-4 D26
D25 D26 No.4
D25
No.5 LEVEL SIGNAL
No.5 D27 E2K-5 D29
D28 D29 No.5
D28
No.6 LEVEL SIGNAL
No.6 D30 E2K-6 D32
D31 D32 D31 No.6
MAI STYLE IN CASE OF PHOTOELECTRIC SENSOR CONTROL

B
IN CASE OF LEVEL SWITCH CONTROL IN CASE OF CAPACITIVE PROXIMITY SENSOR(AC) CONTROL
(AC) + -
D14 PHF-1 D16
2 No.1 LEVEL SWITCH 1 2 No.1 PROXIMITY SWITCH No.1 LEVEL SWITCH
No.1 2S1 CR No.1 No.1
LV-1(H) E2K-1 S1 PHR-1 D15
CR-S1 + -
D15 D16 D15 D16 D17 PHF-2 D19
No.2 LEVEL SWITCH No.2 PROXIMITY SWITCH No.2 LEVEL SWITCH
LV-2(H) E2K-2 S2 PHR-2 D18
CR-S2 + -
D18 D19 D18 D19 D21 PHF-3 D23
LV-3(H) E2K-3 S3 PHR-3 D22
CR-S3 + -
D22 D23 D22 D23 D24 PHF-4 D26 C
LV-4(H) E2K-4 S4 PHR-4 D25
CR-S4 + -
D25 D26 D25 D26 D27 PHF-5 D29
LV-5(H) E2K-5 S5 PHR-5 D28
CR-S5 + -
D28 D29 D28 D29 D30 PHF-6 D32
LV-6(H) E2K-6 S6 PHR-6 D31
CR-S6 Standard dwg.
D31 D32 D31 D32
1 2 1 2
D
SCALE CODE NO. 700203
REVISION

DWG.
DSGND(CHKD)BY DATE OCT/19/2005
NAME JL4 NO.
DWG. NO. A301141
DRAWN BY M.TAKANO UNIT mm PLANE
1 2 3 4 5
JET-CLONE/SLIDE DAMPER VACUUM HOPPER/CYLINDER VACUUM HOPPER
JET-CLONE
MAI STYLE (WITH PADDLE-TYPE LEVEL SWITCH)
/
JC
JET LOADER CN-S1S6 ()
CN-S1S6 PIN NO. FEED TO JC/SJC/CJC
JL4-4/5/6V(C) CN-S1S6
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 CN-S1S6
PIN NO. FEED TO
1 D16 D19 D23 D26 D29 D32 A
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6
2 D15 D18 D22 D25 D28 D31
1 D16 D19 D23 D26 D29 D32
3 24 25 41 43 45 47
2 D15 D18 D22 D25 D28 D31
4 2 2 2 2 2 2
3 24 25 41 43 45 47
4 2 2 2 2 2 2
GLASS TUBE VACUUM HOPPER
5 1 1 1 1 1 1
(WITH PADDLE-TYPE LEVEL SWITCH)
CN-L1L6
CN-L1L6
LGVH-5,10,15,20 PIN NO. FEED TO
CN-L1L6 NO.1 NO.2 NO.3 NO.4 NO.5 NO.6
PIN NO. FEED TO 1 D16 D19 D23 D26 D29 D32
CN-L1L6
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 2 D15 D18 D22 D25 D28 D31
1 D16 D19 D23 D26 D29 D32 3 1 1 1 1 1 1
CN-1
2 D15 D18 D22 D25 D28 D31 4 2 2 2 2 2 2
3 1 1 1 1 1 1 B
ALARM OUTPUT 4 2 2 2 2 2 2
JET-CLONE/SLIDE DAMPER VACUUM HOPPER/CYLINDER VACUUM HOPPER
PIN NO. (WITH CAPACITIVE PROXIMITY LEVEL SWITCH)
CN-1
/
1 21 GLASS TUBE VACUUM HOPPER
()
2 22 (WITH CAPACITIVE PROXIMITY LEVEL SWITCH OR PHOTOELECTRIC LEVEL SWITCH)
JC/SJC/CJC
CN-S1S6
EGVH/MVH/APH CN-S1S6 PIN NO. FEED TO
CN-L1L6 (DC TYPE LEVEL SWITCH) 1
CN-L1L6 PIN NO. FEED TO
1 24 25 41 43 45 47
2 2 2 2 2 2 2
1 D14 D17 D21 D24 D27 D30
2 - - - - - - CN-L1L6 (DC TYPE LEVEL SWITCH) 1
3 D16 D19 D23 D26 D29 D32 PIN NO. FEED TO
4 D15 D18 D22 D25 D28 D31 NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 C
1 D14 D17 D21 D24 D27 D30
CN-L1L6
MAI STYLE 2 - - - - - -
3 D16 D19 D23 D26 D29 D32
CN-L1L6 (AC TYPE LEVEL SWITCH) 1 4 D15 D18 D22 D25 D28 D31
PIN NO. FEED TO
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 CN-L1L6 (AC TYPE LEVEL SWITCH) 1
1 1 1 1 1 1 1 PIN NO. FEED TO
2 2S1 2S2 2S3 2S4 2S5 2S6 NO.1 NO.2 NO.3 NO.4 NO.5 NO.6
3 E E E E E E 1 1 1 1 1 1 1
2 E E E E E E
3 2S1 2S2 2S3 2S4 2S5 2S6
Standard dwg.

D
SCALE CODE NO. 700203
REVISION

DWG.
OCT/15, The connector pin arrangement change and DSGND(CHKD)BY DATE OCT/19/2005
NAME JL4 NO.
1 2004 the addition / - T.Oono
DRAWN BY M.TAKANO UNIT mm PLANE

1 2 3 4 5

Matsui Jl4

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JET LOADER

Issued March 2005

4. In the case where the warranty period expires

5. Period during which parts can be supplied

The following marked chapters are very

Chapter 1 Configuration of Equipment

Chapter 2 For Safe Operation

Chapter 4 Preparations for Operation

Chapter 5 Operating Procedures

Chapter 6 Operational Descriptions and Timing Charts

Chapter 7 Respective Parameter Setup

Chapter 8 Inspection and Maintenance

Chapter 10 List of Consumables 55

2. Flow diagrams (V type)

Flow diagram type 3

3. Flow diagrams (VC type)

Flow diagram type 8

Suction unit 2-way selector valve

* This unit is supplied with an

* This unit is contained in a

Component Name Style of Packing

Conveying hose (38 PVC hose)

Conveying hose (50 PVC hose)

* The suction hose (GL-IV hose), GL-IV hose mouthpieces, and

* The suction nozzle is wrapped in vinyl sheeting.

1. Labels and meaning of each indication

This indication is used when failure to observe this may

This indication is used when failure to observe this may

This indication is used when special care must be taken in

This mark is used when special care must be taken in

This mark is used when exceptional conditions or cautions

2. Items to be observed for safety

1) Disposal of the product and parts

3) Use of the equipment

1. Mounting collection hopper

Inlet port Vac. hose

2) Suction hopper type E2K control

Inlet port Vac. hose

Material port PVC hose

Step Item Description

* Be sure to install a gasket between the base and the

Use hexagon socket head

3) Suction hopper type SD control (special option)

Suction hopper Inlet port Vacuum

Hopper Level switch

Step Item Description

* It is recommended to tap the hopper hole so that the

Packing Level switch (main body)

Connect to No.1 Connect to No.2

Figure of the 2-way valve (overhead view).

For JL4-(4, 5)(V, VC) 2 type For JL4-6(V, VC) 2 type

Step Item Description

Step Item Description

* Option- only when

Secure pressure of 0.5 MPa or higher for dry compressed air

3. Power cord Information

Step Item Description

Before any power cord connection, be sure to set the power

Step Item Description

This chapter describes checks before starting operation.

1. Check status of each component

Unit to be checked Check

2. Control panel description

Discharging display / Engineering setting mode display